Suez SELECT EDI 60, L300180 Operating Manual

OPERATING MANUAL FOR SELECT EDI 60
Issue: A L300180 1
SELECT EDI 60
OPERATING MANUAL
Issue – A
10/03/17
OPERATING MANUAL FOR SELECT EDI 60
Issue: A L300180 2
CONTENTS PAGE
1 DOCUMENT HISTORY ........................................................................... 4
2 PREFACE ................................................................................................ 5
3 CONTACT DETAILS ............................................................................... 6
4 HEALTH AND SAFETY ........................................................................... 7
4.1 Explanation of symbols and references .............................................. 7
4.2 Additional safety requirements ............................................................ 7
4.3 Intended use. ...................................................................................... 7
4.4 Operating staff .................................................................................... 8
4.5 Safety information for maintenance tasks ........................................... 8
4.6 Disposing of system parts and operating materials ............................ 9
4.7 Unauthorised conversion and manufacturing replacement parts ........ 9
4.8 Warranty claims and liability ............................................................... 9
5 ABOUT YOUR WATER PURIFIER ........................................................10
5.1 The Select edi 60 range .................................................................... 10
5.2 Key components of the Select edi 60 ............................................... 10
5.2.1 Touch screen display ..................................................................... 10
5.2.2 Storage tank .................................................................................. 10
5.2.3 Removable front cover. ................................................................. 11
6 OPERATING YOUR WATER PURIFIER ................................................12
6.1 Power on screen ............................................................................. 12
6.2 Menu structure .................................................................................. 13
6.3 Clean routine menu .......................................................................... 13
6.4 Settings menu ................................................................................... 13
6.4.1 Time and date ................................................................................... 14
6.4.2 Alarms ........................................................................................... 15
6.4.3 Maintenance .................................................................................. 17
6.4.4 Systems menu ............................................................................... 18
6.4.5 Engineer menu .............................................................................. 19
6.5 Factory Default settings .................................................................... 23
6.5.1 Setting menu defaults .................................................................... 23
6.5.2 System menu defaults ................................................................... 23
6.5.3 Engineer menu defaults ................................................................. 24
7 MAINTENANCE ......................................................................................25
7.1 Replacing the media pack ................................................................. 25
7.2 Cleaning the inlet screen filter ........................................................... 26
7.3 Replace main PCB battery ................................................................ 27
8 DISINFECTION PROCEDURE ...............................................................29
9 CONSUMABLES & ACCESSORIES ......................................................30
10 TROUBLE SHOOTING ...........................................................................31
10.1 General fault conditions ................................................................. 31
10.2 Alarm/Warning messages.............................................................. 31
TECHNICAL SPECIFICATION ......................................................................33
10.3 Product outputs ............................................................................. 33
10.4 Treated water specification ............................................................ 33
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10.5 Water storage ................................................................................ 33
10.6 Electrical specifications / connections ........................................... 33
10.6.1 Mains supply .............................................................................. 33
10.6.2 Fuse rating / type........................................................................ 33
10.6.3 Alarm port connection details ..................................................... 33
10.6.4 USB Mass storage device .......................................................... 34
10.6.5 Main PCB Battery Specification ................................................. 34
10.7 Feed water specification ................................................................ 34
10.7.1 Feed water quality ...................................................................... 34
10.7.2 Feed water pressures ................................................................. 34
10.8 Water services connections ........................................................... 35
10.9 Weights and dimensions ............................................................... 36
10.10 Environmental ................................................................................ 36
10.11 Cartridge outputs ........................................................................... 36
11 INSTALLATION ......................................................................................37
11.1 Unpacking...................................................................................... 37
11.2 Installation Kit ................................................................................ 37
11.3 Cartridge media pack .................................................................... 39
11.4 Unit positioning .............................................................................. 39
11.4.1 Bench mounted .......................................................................... 39
11.4.2 Wall mounted ............................................................................. 40
11.5 Drain connection ............................................................................ 42
12 APPENDIX ..............................................................................................43
12.1 MSDS ............................................................................................ 43
12.2 Pushfit water connections .............................................................. 44
12.3 Process.......................................................................................... 45
12.4 CE declaration ............................................................................... 47
12.5 WEEE declaration ......................................................................... 48
OPERATING MANUAL FOR SELECT EDI 60
L300180 Iss:A 4
1 DOCUMENT HISTORY
Issue
Date of
Change
Description of Change
Approved by
A First Issue: 10/03/2017
OPERATING MANUAL FOR SELECT EDI 60
L300180 Iss:A 5
2 PREFACE
This Operating Manual provides all of the information and instructions needed to install, operate and maintain your SELECT edi 60 water purification unit.
Please read the instructions carefully and make sure that you fully understand the information given before operating the unit.
Details on how to install & commission your unit can be found in Section 12. Details on how to operate your unit can be found in Section 6. Details on how to maintain your unit can be found in Section 7.
Warning: Before operating the unit always check to see that the water and electrical connections are secure and not likely to cause a trip hazard. If you have concerns about the unit or are unsure of its operation contact SUEZ Water Purification Systems limited or supplier for assistance.
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3 CONTACT DETAILS
Should you require any additional information relating to the servicing, maintenance, spares and consumables, simply contact SUEZ using the details below:-
Water Purification Systems Ltd Bandet Way
Thame Oxfordshire OX9 3SJ United Kingdom
(Or your local distributor; (see www.suezwater.co.uk for details) For all spares, consumable and general sales enquiries contact: Customer Services Department: Tel No. +44(0)1844 217141 For all service enquiries contact: Service Department: Tel No. +44(0)1844 211555
E-mail :
mail.waterpurificationsystems.uk@suez.com
Website:
www.suezwater.co.uk
Or follow us on:-
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4 HEALTH AND SAFETY
4.1 Explanation of symbols and references
This symbol refers to any immediate dangers. Failure to follow the specified procedure could result in serious personal Injury. Extreme caution should be observed when conducting any activity where this symbol is shown. Work should be completed by a trained competent person.
Electrical shock. Do not touch electrical components. Before performing tasks on parts of the electrical system, disconnect the system from the power supply.
This symbol refers to a possible danger. Failure to follow the specified procedure could result in personal injury. Caution should be observed when conducting any activity where this symbol is shown. It is recommended work should be completed by a trained competent person.
This symbol refers to a possibly hazardous situation. Failure to observe these references may result in minor injuries and/or damage to property.
I
This symbol points out important information for working with the
system in the proper manner. Failure to observe these references may result in malfunctions in the system or impact on the environment.
4.2 Additional safety requirements
Country-specific requirements standards and regulations must be observed.
4.3 Intended use.
The Select edi 60 unit has been specifically designed for indoor use only to purify potable drinking water for use in laboratory applications or similar applications requiring highly purified deionised water. Refer to Section
11.5 for details of feed water limitations and Section 11.2 for treated water specification. For more details relating to the intended use of the equipment refer to the following notes.
Danger
Warning
Caution
OPERATING MANUAL FOR SELECT EDI 60
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Warning The unit is not for use in explosive of oxygen rich atmospheres. The unit is for indoor use only and must not be washed down. The unit must not be allowed to freeze or be stored at temperatures below 5ºC. Always operate in a well ventilated area and ensure the cooling vents are not covered. DO NOT sit on the unit, place items on top of it, or use it as a step. Always operate the unit on a firm and level surface. DO NOT drink the purified water produced by the unit/system. It should only be used for the purposes intended to provide purified water for laboratory use. If the unit develops a water leak follow the procedure in Section 4.4, DO NOT continue to operate the equipment. Always isolate the mains electrical power supply before working on the unit. If the unit’s performance becomes impaired and any remedial work appears to be outside the scope of this manual, do not operate the unit and seek advice from SUEZ. The unit must only be serviced and maintained by SUEZ Service personnel or SUEZ approved and trained technicians. Failure to observe the instructions contained in this manual may compromise the safety, performance and reliability of the unit and may void any warranties. Under no circumstances try to service or repair the system yourself if you have not been trained and approved to do so.
4.4 Operating staff
Only persons who have read and understood this Operating Manual should be permitted to operate the unit. When operating the units, it is important to observe all safety information. Bringing the system to an immediate stop in the event of an emergency
Press “STOP” on the display two times, (Fast stop).
Turn off the electrical supply.
Shut off the water supply.
After remedying the damage and checking that it is safe to use:-
Open the water supply.
Turn on the electrical supply.
Restart the unit via the main display.
4.5 Safety information for maintenance tasks
The operator must take care to ensure that all maintenance, inspection and assembly tasks are performed by authorised and qualified personnel who have been sufficiently trained regarding the task at hand (via use of Operating Manual).
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The system must be shut down and be protected from further use until all repair and maintenance tasks have been completed. It is essential to observe the shutdown procedure as described in this Operating Manual.
Before beginning tasks relating to electrical equipment/components of this system, a check must confirm that power has been disconnected from the corresponding section of the system. In addition, the system must be secured to prevent it from being turned on again unintentionally.
4.6 Disposing of system parts and operating materials
When they need to be discarded, consumables and spares must be disposed of according to local and National requirements. Refer to Section 13.5 regarding disposal.
4.7 Unauthorised conversion and manufacturing
replacement parts
Modification of the unit is only permitted with the approval of the manufacturer. The same applies to the uploading of new software for the control system. Original replacement parts and accessories authorised by the manufacturer enhance safety, the use of other non-approved parts will void the warranty and could affect the safety and or performance of the unit.
4.8 Warranty claims and liability
This product has been manufactured in accordance with our ISO 9001:2008 quality control process. If, however, you are unsatisfied with the unit, please contact SUEZ Ltd. Any warranties guaranteed by SUEZ with respect to the Select edi 60 will be void if the equipment is not used in accordance with the written instructions provided within this Operating Manual.
Please visit our website (www.suezwater.co.uk) for a copy of our terms and conditions which contains further details on warranties.
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5 ABOUT YOUR WATER PURIFIER
The SUEZ Select edi 60 purifies potable water. The water is purified by a combination of processing including; activated carbon, double pass reverse osmosis, membrane degassing and electro-deionisation.
The Purified water produced by the unit complies with the latest standards for laboratory grade water. Refer to Section 11.2 Treated Water Specification for details.
5.1 The Select edi 60 range
The Select edi 60 is only as one model producing a makeup flowrate of 10 litres/hour.
The above output is based on a typical 8 hour working day at 60psi (4 bar) inlet pressure, 25oC and maximum of 400 ppm total dissolved solids.
Note: At water temperatures below 25oC the output will decrease by as much as 3% per Degree C. Refer to Section 11.1 for more details.
The Select edi 60 is supplied with an integral 20 litre tank or if larger storage is required additional 50 and 100 litre tanks are available. Contact SUEZ sales department for details.
The unit type is detailed on its serial plate which can be found on the reverse side of the front cover.
The Select edi 60 is provided with an installation kit for quick installation. The unit is also supplied with one complete set of consumables. Refer to
Section 9 for details
5.2 Key components of the Select edi 60
5.2.1 Touch screen display
Operation of the Select edi 60 is controlled solely through the touch
screen display. System schematics are displayed for easy understanding of the unit’s process.
5.2.2 Storage tank
The integral storage tank holds 20 litres of purified water. To dispense
water a bib tap has been provided at the front of the tank.
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5.2.3 Removable front cover.
The front cover is easily removed and provides access to the
consumable cartridge media pack.
Use the two grab slots to gently pull away the front cover to gain access to the purification packs
Bib Tap & integral 20
litre tank
Touch screen display
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6 OPERATING YOUR WATER PURIFIER
Your Select edi 60 is operated via the touch screen display. Buttons are provided on the display to access start menus, set up functions and dispense water. The display also provides a mimic of the system when in operation.
6.1 Power on screen
To switch the unit on press the START button from the power on screen.
POWER-ON 24/10/16 10:04
WELCOME
MENU
START
Select edi 60
When connected to an electrical supply the unit goes through an initialisation process, followed after 10 seconds by the Power-On screen as shown above.
When the unit is started the RO Screen is displayed showing the condition of the permeate feed to the EDI module.
Pressing the NEXT button toggles between two further screens detailing the parameters around the EDI module and a general information screen showing the status of the valves and pumps within the flow path.
Pressing the MENU button at any time allows access to the set-up and control pages.
Pressing the red STOP button will initiate a shutdown routine lasting 15 seconds to allow the RO’s to flush prior to stopping.
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Setting Menu
BACK
ENTER
Time & Date
Alarms Maintenance System Menu
6.2 Menu structure
Power-On Screen Start User Menu
Clean routine Setting Menu Time & Date Alarms Maintenance System Menu Product Information Engineering menu Set Unit ID Auto Restart Set Log Frequency Data Logging
6.3 Clean routine menu
Refer to Section 8 for details of disinfection procedure. Selecting the
Clean Routine from the menu begins the disinfection process. Prompts
are provided to guide you through the various stages of the disinfection
process.
6.4 Settings menu
The settings menu enables system parameters to be entered and stored
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Set Time
BACK
ENTER
16:03
HH:MM
Set Date
BACK
ENTER
17/01/17
DD/MM/Y
Y
Set Format
BACK
ENTER
DD/MM/YY DD/MM/YYYY MM/DD/YY MM/DD/YYYY
6.4.1 Time and date
Note: Pressing the “BACK” button prior to pressing the “ENTER” button will cancel changes currently being made and return you to the “Setting MENU”.
If you select “Set Time” the screen opposite will be displayed. The flashing cursor identifies which digit you can adjust.
By using the /buttons you can either increase or decrease the number value. Once the correct number has been selected, press “NEXT” to move to the next number. On pressing “NEXT” on the final number a confirmation screen will pop up, stating “Done” and after a few seconds the screen will revert back to the “Time Date Menu”
To select “
Set Date
” from the menu use the / buttons and press “ENTER”. The date will be displayed and the cursor will flash on the first number.
Use the / buttons to change the number to the correct value, then press “NEXT” to move to the next one. On pressing “NEXT” on the final number a confirmation screen will pop up and after a few seconds the screen will revert back to the “Time Date Menu”
Should the format of the date be
wrong, by selecting the “Set Format” menu and by pressing “ENTER” the “Set Format” menu
will be displayed. Touch the box that matches the correct format. A tick will appear to confirm your selection. Press “ENTER” a confirmation screen will pop up and after a few seconds the screen will revert back to the “Time Date Menu”
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Alarms
BACK
ENTER
Audio Alarm Enable
Set Perm Quality Alarm Set Perm Temp Alarm Set Rinse Temp
Audio Alarm Enable
BACK
ENTER
Disable Enable
6.4.2 Alarms
The
Select edi 60
unit can be programmed to sound an alarm buzzer if certain performance limits are exceeded or if the unit has detected a serious fault.
Within the “Alarms” menu alarm set points can be set for the final
purified water quality and for the temperature of the purified water. If exceeded the unit will sound a buzzer.
There is also an option to “Enable or Disable” the alarm buzzer. The
unit will be supplied with the alarm buzzer “Enabled”.
The device can be programmed to activate alarms in the event that defined parameters are exceeded. The alarms can be “enabled” to sound as an audible buzzer.
Audio alarm
This is enabled / disabled by first selecting the “Audio alarm” from the
menu listing, and then by simply touching the relevant box next to either “Disabled” or “Enabled” you can change the alarm status. Then press “Enter” to save. Confirmation of your selection is given by a tick appearing in the selected box.
The audible alarm will also sound after any fatal alarm condition, refer to Section
10.2 for list of alarms and warning messages. The alarm can be muted by pressing any part of the screen.
The alarm buzzer can be enabled / disabled by selecting from the audio alarm menu above.
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