Sub-Zero CW24 Service Manual

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CW24 Cup Warming Drawer
Service Manual
Component Access & Removal 8
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Cup Warming Drawer (CW24)
Cup Warming Drawer (CW24)
Component Removal
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Drawer is heavy, use care not to damage drawer slides or scratch frame of unit.
ELECTRICAL SHOCK HAZARD - DISCONNECT ELECTRICAL SUPPLY TO UNIT BEFORE ATTEMPT­ING THE FOLLOWING PROCEDURES.
COMPONENT ACCESS AND REMOVAL
This section explains how to access and remove components from a Cup Warming Drawer, model CW24.
An attempt has been made to arrange these procedures in such a way as to simulate which components would need to be removed first in order to gain access to other components. When following a component removal procedure, it may be necessary to reference another component removal procedure listed earlier in this section.
NOTE: Before continuing, please take note of the WARNINGS and CAUTIONS below.
- IF IT IS NECESSARY TO REMOVE A WARMING DRAWER UNIT FROM ITS INSTALLATION, REMEMBER THAT THEY ARE HEAVY AND COULD FALL RESULTING IN SERIOUS INJURY. PULLING A UNIT FROM ITS INSTALLATION SHOULD ONLY BE PERFORMED BY A TRAINED AUTHORIZED SERVICE TECHNICIAN OR INSTALLER.
- TO AVOID ELECTRIC SHOCK, POWER TO A WARMING DRAWER UNIT MUST BE DISCONNECTED WHENEVER ACCESSING AND/OR REMOVING COMPONENTS POWERED BY ELECTRICITY OR COMPONENTS NEAR OTHER ELECTRICAL COMPONENTS.
- Metal edges may be sharp. Use caution when servicing unit to avoid personal injury.
- The heating element can get very hot. To avoid personal injury use caution when servicing the unit, making sure the heater has cooled before working on or around it.
- If accessing components under the shell, the insulation must be properly reinstalled and positioned. Failure to do so may lead to damage to the surrounding cabinetry.
- Low voltage is used for most electronic control components. To avoid damaging the appliance, DO NOT apply 115V AC to electronic control components.
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Component Removal
Cup Warming Drawer (CW24)
Cup Warming Drawer (CW24)
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Anti-sliding Liner
To remove the anti-sliding liner, first open the cup warm­ing drawer, then lift the anti-sliding liner by the tappered corner located in the right rear or left front of the drawer.
Tray and Front Cover Assembly
To remove the tray and front cover assembly, first open the cup warming drawer, then (See Figure 3-1):
1. Use a T-20 to extract two screws entering the left and right slide horizontally.
2. Use a T-10 to extract the two screws entering the left and right slide vertically.
3. Pull the tray and cover assembly forward and lift from the slides.
Right and Left Slides
The right slide includes the Push To Open (PTO) assembly. To remove either slide, first remove the tray and cover assembly, then (See Figure 3-2):
1. Remove the unit from the installation.
2. Use a T-20 to extract the four screws on the lower side of the cup warming drawer, on the side of the slide to be removed.
3. Remove the slide.
Exhaust Fan, User Interface, and Exhaust Fan Cover
To remove the exhaust fan assembly, first remove the tray and cover assembly, then (See Figure 3-3):
1. Remove the unit from the installation.
2. Remove the power cord from the back of the unit.
3. Use a T-20 to extract the four screws on the left side of the unit holding the exhaust fan assembly.
Figure 3-1. Screws Tray and Front Cover
Figure 3-2. Screws for Slides
Figure 3-3. Screws for Exhaust Fan Housing
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Cup Warming Drawer (CW24)
Cup Warming Drawer (CW24)
Component Removal
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User Interface and Exhaust Fan Cover
To remove the user interface and exhaust fan cover, first remove the fan assembly, exhaust fan cover, and user interface, then (See Figure 3-4):
1. Use a T-20 to extract the six screws on the top and bottom of the exhaust fan cover.
2. Lift the rear of the exhaust fan cover and push it for­ward over the fan retaining screws.
3. Disconnect the six pin connector from the user inter­face.
4. Disconnect the ground wire spade connector from the fan assembly support.
User Interface
To remove the user interface, first remove the exhaust fan cover, with the user interface attached, then (See Figure 3-5):
1. Use a flat bladed screw driver to depress the two tabs on the back of the user face at the top, while pushing the user interface out of the exhaust fan cover.
2. Use a flat bladed screw driver to depress the two tabs on the back of the user face at the bottom, while pushing the user interface out of the exhaust fan cover.
3. Remove the user interface.
Exhaust Fan and Heater
To remove the exhaust fan and heater, first remove the exhaust fan cover and user interface, then (See Figure 3-6):
1. Use a T-20 to extract the four screws on the bottom of the fan cover.
2. Disconnect the red and white wire from the male side of the power cord receptacle.
Male Power Receptacle
To remove the male power receptacle, first remove the exhaust fan cover and user interface, then (See Figure 3-6):
1. Use a T-20 to extract the four screws on the bottom of the fan cover.
2. Depress the tabs on the inside of the fan cover to remove the male power receptacle.
Figure 3-5. User Interface
Figure 3-4. Screws for Exhaust Fan Cover
Figure 3-6. Exhaust Fan and Heater
Tabs
Tabs
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Component Removal
Cup Warming Drawer (CW24)
Cup Warming Drawer (CW24)
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Tray and Front Cover Removal
To remove the tray and front cover as seperate parts, first remove the tray and front cover as an assembly from the cup warming drawer, then:
1. Use a T-20 to extract the six screws going into the drawer back and the left and right bracket (See Figure 3-7).
2. Remove the drawer back.
3. Use a T-20 to extract the four screws attaching the front cover to the bottom of the tray (See Figure 3-
8).
4. Use a T-20 to extract the four screws attaching the front of the tray to the front cover (See Figure 3-9).
5. Seperate the front cover and tray.
Figure 3-9. Screws Tray Front to Front Cover
Figure 3-7. Screws Drawer Back to Front Cover
Figure 3-8. Screws Front Cover to Tray Bottom
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Cup Warming Drawer (CW24)
Cup Warming Drawer (CW24)
Component Removal
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Figure 3-10. Cavity Top
Cavity Top
To remove the cavity top, first remove the tray and front cover as an assembly from the cup warming drawer, then (See Figure 3-10):
1. Use a T-20 to extract the six screws, three on each side.
2. Use a T-20 to extract the three screws at the back bottom of the cavity top.
3. Remove the cavity top.
Right and Left Trim
To remove the right or left trim, first remove the cavity top, then (See Figure 3-11):
1. Use a T-20 to extract the two screws from the trim piece.
2. Rotate the back of the trim piece forward.
3. Slide the trim down the support tab and off the unit.
Cavity Cover
To remove the cavity cover, first remove the cavity top, then (See Figure 3-12):
1. Use a drill to drill out the seven M3 x 5 mm pop riv­ets on each side of the unit
2. Pull the cavity cover forward out of the unit.
NOTE: Order new pop rivets from the Parts Manual.
Lower Trim, and Upper Trim
To remove the lower and upper trim, first remove the cavity top, then (See Figure 3-12):
1. Use a drill to drill out the seven M3 x 5mm pop riv­ets.
2. Remove the upper and lower trim.
NOTE: Order new pop rivets from the Parts Manual.
Figure 3-11. Right and Left Trim
Figure 3-12. Cavity Cover, Lower and Upper Trim
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