Sub-Zero CRC-2052 User Manual

COLD ROOM CONTROLLER
USER MANUAL
www.subzero.co
INDIA
CRC-2052
Index Index
CRC-2052 CRC-2052
Index Index
Introduction
Get to Know Your Controller
LED Indication.
5
8
Parameter List.
To set the quick freeze set point.
To set the Condenser set point.
To set cut out point of the controller for Humidity.
QFS
CSET
HSET
9
9
10
Key Introduction
6
4
Fault Messages.
7
DESCRIPTION
PARAMETER
Pg. No.
To set the cut-out point of the controller.
SET POINT
9
DESCRIPTION
PARAMETER
Pg. No.
To set other parameter
10
To set allowable high temperature limit.
To set allowable low temperature limit.
To set the differential for compressor restart.
P2
P3
P4
10
11
11
To set probe calibration.P5
12
To set time delay between relay restart time.
P6
12-13
To set duration of defrost.P7
13
To set defrost frequency.
To set power on defrost delay.
To set type of defrost.
To set drip time for defrost.
To set defrost stop temperature.
To set type of computation for defrost time.
P8
P9
P10
P11
P13
P12
13
13
14
14
15
14-15
To enable or disable humidity sensing. RH
15
To set allowable high humidity limit.H2
16
To set allowable low humidity limit.H3
16
To set differential (Hysterisis) for humidity.
To set probe calibration for humidity.
To set time delay between relay restart time for humidity.
To set quick freeze duration.
To set condenser logic.
To set condenser differential.
To set condenser probe calibration.
To set condenser on delay time.
To set condenser status at hot gas defrost.
To set Evaporator Fan stop temperature.
To set Evaporator Restart Delay.
To set Evaporator Fan status at compressor off.
To set Evaporator Fan differential.
To set Evaporator probe calibration.
H4
H5
H6
QFD
CND3
CND4
CND5
CND6
CND7
L1
L2
L3
L4
L5
16
17
17
18
18
18
19
19
19
20
20
20
21
21
To set Evaporator Fan status at Door open condition.
L7
21
To enable / disable buzzer.BUZ
22
This parameter is used to set power on delay for alarm.
AL
22
Under load limit for compressor current.C-UL
23
Over load limit for compressor current.C-OL
23
Under load limit for Heater / Solenoid.D-UL
23-24
Items Included.
5
9
To set Evap Fan status during defrost.L8
22
EXIT End of set mode
10
Current sensing delay.
C2
24
Introduction
Features:
CRC-2052
Index
CRC-2052
Index
DESCRIPTION
PARAMETER
Pg. No.
To enable or Disable HP sensing.
D0
24
To enable or disable LP sensing.
D1
25
Fault sensing logic.
To set LP sensing delay.
To set reset mode for HP fault.
D2
D3
D4
25
25
26
To set Compressor Relay status on Probe Failure.
To set On cycle at room probe fail.
To set Off cycle at room probe fail.
To set Display at defrosting.
Defrost duration during Coil probe failure.
E1
TON
TOFF
E7
E8
26
26
27
27
27
To set time delay to switch off the light .
To activate Solenoid Valve relay.
To change password.
To view Compressor run Hours.
Clear Compressor Run Hours.
To set Unit ID.
LD
PDN
PW
CRH
CCRH
ID
28
28
28
29
29
29
To activate Keypad Lock.
To enable/disable Power Switch.
To set display at power OFF mode.
LP
PO
PDIS
29
30
30
To restore default settings of the controller.
FS
31
End of programming.
EP
31
Technical Data
32-33
Caution & Warranty
34-35
Suggested Connection Diagram
The CRC-2052 is single set point cold room controller. The Sub-Zero CRC-2052 is aesthetically superior versions of their predecessors.
A number of parameters are displayed alphanumerically to set up the instrument for each specific function.
The controller controls the defrost in the system based on either an electrical heater where the compressor is stopped, or at cycle inversion using warm gas where the compressor keeps on working.
There are safety features which include shutting down the system incase of a fault from a pressure control or similar device.
A series of “safety controls” (delay at start-up, minimum disable time, minimum time between activation) protects the compressors from close starts. In case of probe error or temperature alarm, the instrument signals the event through acoustic signal and by closing the relay contact. By pressing the mute key, the buzzer is silenced.
Computer Connectivity over RS485 and Remote monitoring(Optional).
Single Operation Quick Freeze Mode(Press QF Key for 2 sec), set system in quick freeze mode which is time based for that period new set point will be lower than running set point and system will try to achieve that set point, after time period over set point will be normal set point.
Over load limit for Heater/Solenoid.D-OL
24
Key Introduction
PRG
Amp
PROBE
Used to switch OFF/ON the controller.
Used to come mute the buzzer/Alarm & to exit any mode.
Used to increment/scroll in Program Mode. When not in any mode if this key is pressed for 2 secs controller will enter in display Probe mode where Condenser/Evap temperature & RH can be viewed.
PRG
PROBE
Fault Log
Used to enter into the Set mode. Also used as enter key if controller is in Set mode/program mode.
Used to enter in manual defrost and to stop defrost if defrosting is ON.
Used to enter in fault log mode.
Used to enter in quick freeze mode.
Used to decrement/scroll in Program mode. Used to enter into the program mode.
Used to enter in display Amp. mode where compressor and defrost current can be viewed.
Used to switch OFF/ON the light.
CRC-2052
Get to Know Your Controller
Items included
NO.
1.
2.
3.
4.
QTY
ITEMS
CONTROLLER
CATALOGUE
NTC SENSOR 5 METER
1
3
1
4
8 X 38 SCREW WITH RAWL PLUG
CRC-2052
LED Indication
Messages Mode Discription
Comp. Relay On. Comp. Relay Off. Comp. Relay Timedelay.
Cond. Relay On. Cond. Relay Off.
C
E
Evap. Relay On. Evap. Relay Off. Evap. Relay Timedelay.
Defrost Relay On. Defrost Relay Off. Defrost Relay Timedelay.
LSV Relay On. LSV Relay Off.
Alarm Relay On. Alarm Relay Off.
Controller is in drip time.
Humidifier On. Humidifier Off. Humidifier is in Timedelay.
Controller is in . Controller is not in quick freeze mode.
quick freeze mode
Power Off. Power On.
Light Relay On. Light Relay Off.
R-phase present. R-phase absent.
R
Y-phase present. Y-phase absent.
Y
B-phase present. B-phase absent.
B
Flashing
On Off Flashing
On Off
On Off Flashing
On Off Flashing
On Off
On Off
On Off Flashing
On Off
Off On
On Off
On Off
On Off
On Off
On Off
Controller is in emergency stop mode. Controller is not in emergency stop mode.
Emergency
Stop
High temperature alarm for Room means, room temperature is equal or above the set value of P2 parameter.
Low temperature alarm for Room means, room temperature is equal or below the set value of P3 parameter. High humidity alarm means, humidity is above the set value of H2 parameter.
equal or
Ht
Lt
Low humidity alarm Means humidity is above the set value of H3 parameter.
equal or
HH
LH
Room temperature fail means, Room sensor not connected or out of range.
PP
Condenser temperature fail means, condenser sensor not connected or out of range.
C-PP
Evaporator temperature fail means, Evaporator sensor not connected or out of range.
Humidity fail means, Humidity sensor not connected or out of value.
SPPR Fault.
E-PP
H-PP
Compressor over load fault.
SPPR
C-OL
Compressor under load fault.
C-UL
Defrost over load fault.
D-OL
Fault Messages :
HP fault.
HP
Auxiliary fault.
LP fault.
LP
AUX
Defrost under load fault.
D-UL
CRC-2052 CRC-2052
Sr. No.
Parameter setting method
Description of parameters and functions.
Parameter
HSET Function :
controller for Humidity.
To set cut out point of the
Use UP/DOWN keys to set desired value.
Example : If this parameter is set to 70 then humidifier will be off at this humidity .
04
To change EXIT parameter, press the set key.
H3+1%
H2-1%
70%
Range
Min Max
Fact. Set
01
P2 Parameter
Function : To set allowable high temperature limit.
To change P2 parameter,
press the set key.
Use UP/DOWN key to set desired value.
Example : Setting this parameter
0
at 30.0 C will not allow the set point to go
0
above 30.0 C also if the temperature
0
reaches 30.0 C, the display will show HT (High Temperature). The alarm will be ON. But at power on till the AL delay is over controller will not generate HT Alarm.
Once set at a particular value, this will not allow the set point to go above this value and below P3 setting.
To set other parameter
Press & hold PRG key for 2 seconds
Display will show ‘P2’ and scroll the description of the parameter. To go to other parameters , use up / down keys.
SP+0.5ºC
50.0ºC 50.0ºC
Range
Min Max
Fact. Set
PRG
(Message on Display)
Min: MINIMUM Max : MAXIMUM Fact. Set : FACTORY SETTING(DEFAULT)
Sr. No.
Parameter setting method
Description of parameters and functions.
Parameter
To set other parameter
Press & hold SET key for 2 seconds
Display will show ‘SET’ and scroll the description of the parameter.
To go to other parameters, use up / down keys.
SP To set the cut-out point of the controller.
Display will change to set value. The set point value can now be changed by using the UP/DOWN key. After desired value, press the SET key & you will see “-- ” which confirms that the set point has been stored in memory.
01
To change Set Point parameter, press the set key.
QFS
P2-0.5ºC
0ºC
Range
Min Max
Fact. Set
QFS To set the quick freeze set point.
Use UP/DOWN keys to set desired value.
If controller is in quick freeze mode then compressor will cut in/ cut out as per this set point till the quick freeze duration is over.
SP : Set Point.
02
To change QFS parameter, press the set key.
-50.0ºC
SP
-5.0ºC
Range
Min Max
Fact. Set
CSET To set the Condenser set point.
Use UP/DOWN keys to set desired value.
If condenser logic is set to SP then condenser will switch off at this set point.
03
To change CSET parameter, press the set key.
0.0ºC
99.9ºC
20.0ºC
Range
Min Max
Fact. Set
CRC-2052 CRC-2052
EXIT
End of set mode
05
HT
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