Sub Zero 7020607 Installation

INSTALLATION GUIDE
Built-In Panel Mounting Kit
Built-In Panel Mounting Kit 2
Contents
Built-In Panel Mounting Kit 3
Mounting Instructions 4
Model BI-36R / BI-36F 5
Model BI-30U 6
Model BI-36U 7
Model BI-36UFD 8
Model BI-42UFD 9
Model BI-36S 10
Model BI-42S / BI-42SID / BI-42SD 11
Model BI-48S / BI-48SID / BI-48SD 12
Model BI-36R / BI-36F—Dual Installation 13
Model BI-30U—Dual Installation 15
Model BI-36U—Dual Installation 17
Features and specications are subject to change at any time without notice. Visit subzero.com/specs for the most up-to­date information.
IMPORTANT NOTE: Throughout this guide, dimensions in parentheses are millimeters unless otherwise specied.
Built-In Panel Mounting Kit 3
subzero.com/specs
Built-In Panel Mounting Kit
OVERLAY AND FLUSH INSET PANELS
The panel mounting kit consists of stock lengths of PVC cleats, self-drilling mounting screws and offset gages for correctly locating the mounting cleats on the back of decorative panels (overlay and ush inset). Each Sub-Zero built-in model has a page in this guide which provides the cut length of each cleat and offset required for mounting. This kit works for all built-in models except glass door models (no kit available). Dual installations require two mounting kits for sufcient cleat stock and screws.
Be sure decorative panels have sufcient thickness where screws will be installed. If not, use the alternate hole pattern in the cleat or locate a new pattern. Use the longer
3
/4" (19) screws wherever possible, especially along the bottom of panels and next to a custom handle, where most of the load will be.
When panel construction permits, use the existing hole pattern closest to the outer edge of the cleat. Screws can be driven through the cleat where there are no clearance holes. This is recommended near the door handle and on the bottom cleat of decorative panels greater than
3
/4" (19)
thick, to support the extra weight.
PANEL MOUNTING KIT CONTENTS:
(8) 65" (1651) lengths of PVC cleat stock.
(50) #8 x
(50) #8 x
5
/8" zip-in screws.
3
/4" zip-in screws.
Set of two offset gages (two offsets per gage).
Installation guide.
Mounting Instructions 4
Mounting Instructions
1) Determine location and mounting method of custom
door handle if one will be used. Decide the best way to modify the cleat for the handle if necessary (cut cleat completely or notch to t). Also, determine the best sequence for installing handle and cleat. Panel will need to overhang the work surface if handle is installed before cleating.
2) Provide surface protection and lay decorative panel on
a at work surface with nished side down.
3) Locate the page of these instructions that applies to
your specic built-in model and installation (single or dual). Circle the panel illustration for your application (overlay or ush inset) for better reference as you proceed.
4) Check dimensions of the decorative panels against the
panel illustration to be sure they are exactly the right size.
5) Cut mounting cleats to length according to the chart.
Measure and cut longest cleats rst. Horizontal cleats for panel bottoms should be cut to include as many holes as possible. Use a general purpose blade in any type of carpentry saw.
6) Using the offset gages provided, reference the panel
illustration to arrange cleats on the panel. Keep in mind that you are working on the back side of the panel. Horizontal cleats should extend to the outside of vertical cleats for maximum screw count.
7) Double check cleat offset locations. Attach cleats
initially with screws in the slotted holes of the cleats. Using quick clamps helps with accurate cleat place­ment while driving screws. Start on one end of the cleat and work along the length as you install screws. This makes it easier to maintain the proper offset if there is any bow in the cleat.
Make sure the built-in unit is secured in place with anti-tip brackets to prevent tipover when panel weight is added to open doors.
8) Install panel assemblies on door(s) and grille of the
built-in unit. Refer to the built-in refrigeration instal­lation guide for this procedure. Note any ne adjust­ments needed. Remove panel assemblies from the unit and adjust cleats as required for proper panel alignment. Attach remainder of screws in round holes. Add extra screws in the bottom cleat if panel is thicker
3
than
/4" (19).
9) If there is ex in the center of the panel, install short pieces of leftover cleat stock to the back of the panel to maintain spacing from the unit door.
10) Reinstall panel assemblies and replace door trim.
BACK SIDE
OF PANEL
HORIZONTAL
CLEAT
Offset gage.
OFFSET GAGE
PANEL
Panel mounting.
HORIZONTAL
CLEAT
DOOR
DOOR TRIM
Model BI-36R / BI-36F 5
1
(13)
1
subzero.com/specs
Model BI-36R / BI-36F
SINGLE INSTALLATION
Mounting kit is not intended for use with glass door model. The illustrations below provide panel dimensions and mounting cleat offsets for overlay and ush inset panels. Check dimensions of actual panels against the illustration for your panel application.
IMPORTANT NOTE: Panels are viewed from the front to
show nished elevation. Cleats will be attached to the back of the panels.
Grille panel dimensions shown are for standard 84" nominal nished height of unit. Grille panel will be 1"
(2134)
(25)
shorter for 83" (2108) nished height and 4" (102) taller for 88"
(2235) nished height.
Cut mounting cleats to length according to the chart. Cut lengths will be the same for overlay and ush inset panels. Horizontal cleats for panel bottoms should be cut to include as many holes as possible. Refer to page 4 for mounting instructions.
OVERLAY PANELS
Cleat Cut Length
PANEL HORIZONTAL VERTICAL
Grille (83" or 84" nished height) 35" (889) None Grille
(88" nished height) 35" (889) 8" (203)
Door 35"
(889) 65" (1651)*
*No cut required.
CLEAT
PANEL
OFFSET
(OFFSET PROVIDED IN PANEL ILLUSTRATION)
OFFSET GAGE
Mounting cleat offset detail.
FLUSH INSET PANELS
36" (914)
/2"
91/4"
(235)
693/4"
(1772)
5
/32"
GRILLE PANEL
(4)
3
/32"
(2)
REFRIGERATOR PANEL
(FRONT OF PANELS)
1
/8" (3)
3
/32"
(2)
1
/8" (3)
5
/32"
(4)
Overlay panel dimensions and mounting cleat offsets.
37" (940)
(13)
/2"
91/4"
(235)
693/4"
(1772)
5
/32"
GRILLE PANEL
(4)
3
/32"
(2)
REFRIGERATOR PANEL
(FRONT OF PANELS)
5
/8" (16)
3
/32"
(2)
5
/8" (16)
5
/32"
(4)
Flush inset panel dimensions and mounting cleat offsets.
Model BI-30U 6
1
(13)
5
1
5
Model BI-30U
SINGLE INSTALLATION
Mounting kit is not intended for use with glass door model. The illustrations below provide panel dimensions and mounting cleat offsets for overlay and ush inset panels. Check dimensions of actual panels against the illustration for your panel application.
IMPORTANT NOTE: Panels are viewed from the front to
show nished elevation. Cleats will be attached to the back of the panels.
Grille panel dimensions shown are for standard 84" nominal nished height of unit. Grille panel will be 1"
(2134)
(25)
shorter for 83" (2108) nished height and 4" (102) taller for 88"
(2235) nished height.
Cut mounting cleats to length according to the chart. Cut lengths will be the same for overlay and ush inset panels. Horizontal cleats for panel bottoms should be cut to include as many holes as possible. Refer to page 4 for mounting instructions.
OVERLAY PANELS
Cleat Cut Length
PANEL HORIZONTAL VERTICAL
Grille (83" or 84" nished height) 29" (737) None Grille
(88" nished height) 29" (737) 8" (203)
Refrigerator 29" Freezer 29"
(737) 45 (737) 14" (356)
1
/2" (1156)
CLEAT
PANEL
OFFSET
(OFFSET PROVIDED IN PANEL ILLUSTRATION)
OFFSET GAGE
Mounting cleat offset detail.
FLUSH INSET PANELS
30" (762)
(16)
/2"
/8"
91/4"
(235)
501/8"
(1273)
19"
(483)
5
/32"
(4)
3
/32"
(2)
REFRIGERATOR PANEL
(FRONT OF PANELS)
1
/8" (3)
3
/32"
(2)
FREEZER PANEL
5
/32"
(4)
GRILLE
1
/8" (3)
5
/32"
(4)
5
/32"
(4)
Overlay panel dimensions and mounting cleat offsets.
31" (787)
(13)
(16)
/2"
/8"
91/4"
(235)
501/8"
(1273)
19"
(483)
5
/32"
(4)
3
/32"
(2)
REFRIGERATOR PANEL
(FRONT OF PANELS)
5
/8" (16)5/8" (16)
3
/32"
(2)
FREEZER PANEL
5
/32"
(4)
GRILLE
5
/32"
(4)
5
/32"
(4)
Flush inset panel dimensions and mounting cleat offsets.
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