Sub-Zero 700TC-3, 700TR-3, 700TCI-3, 700TFI-3, 736TC-3 Service Manual

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© SUB-ZERO FREEZER COMPANY INC. 2006 ALL RIGHTS RESERVED JOB AID #3758412 (Revision B - December 2006)
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Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
General Information
1-1
#3758412 - Revision B - December, 2006
SECTION 1
GENERAL
INFORMATION
General Information
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
1-2
#3758412 - Revision B - December, 2006
TECHNICAL ASSISTANCE
If you should have any questions regarding the 700-3 Series and/or this manual, please contact:
Sub-Zero Freezer Company, Inc.
ATTN: Service Department
P.O. Box 44988
Madison, WI 53744 - 4988
Customer Service & Parts / Warranty Claims
Phone #: (800) 222 - 7820
Technical Assistance
Phone #: (800) 919 - 8324
Customer Service & Technical Assistance
Facsimile #: (608) 441 - 5887
Parts / Warranty Claims
Facsimile #: (608) 441 - 5886
Service Department E-Mail Address:
customerservice@subzero.com
Office Hours:
7:00 AM to 7:00 PM Central Time
Monday through Friday
IMPORTANT SAFETY INFORMATION
Below are Product Safety Labels used in this manual. The "Signal Words" used are WARNING or CAUTION.
When reviewing this manual, please note these differ­ent Product Safety Labels placed at the beginning of certain sections of this manual. You must follow the instructions given in the boxes of the Product Safety Labels in order to avoid personal injury and/or product damage.
The sample Product Safety Labels below illustrate the precautions that should be taken when the signal word is observed.
INTRODUCTION
This Technical Service Manual has been compiled to provide the most recent service information for 700-3 Series Tall units. This information will enable the service technician to troubleshoot and diagnose malfunctions, perform necessary repairs, and return a unit to proper operational condition.
The service technician should read the complete instructions contained in this manual before initiating any repairs on a 700-3 Tall Series unit.
INDICATES THAT HAZARDOUS OR UNSAFE PRAC­TICES COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
Indicates that hazardous or unsafe practices could result in minor personal injury, and/or product dam­age, and/or property damage.
In addition, please pay attention to the signal word “NOTE”, which highlights information that is espe- cially important for the topic being covered.
This manual is designed to be used by Authorized Service Personnel only. Sub-Zero Freezer Co., Inc. assumes no responsibility for any repairs made on Sub-Zero refrigeration units by anyone other than Authorized Service Technicians.
Information and images contained in this manual are the copyright property of Sub-Zero Freezer Company, Inc.
Neither this manual nor any information or images contained herein may be copied or used in whole or in part
without the express written consent of Sub-Zero Freezer Company, Inc.
© Sub-Zero Freezer Company, Inc, all rights reserved.
Integrated
Integrated
(700-
(700-
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TTALL)
ALL)
Series
Series
General Information
1-3
#3758412 - Revision B - December, 2006
Section 1 - General Information 1-1
Introduction ....................................................................... 1-2
Important Safety Information ............................................ 1-2
Technical Assistance ........................................................ 1-2
Table of Contents ............................................................. 1-3
Warranty Information ........................................................ 1-5
Model Description ............................................................. 1-6
Section 2 - Installation Information 2-1
Installation Considerations ............................................... 2-2
Unit leveling ................................................................. 2-2
Door & Drawer Adjustment ........................................... 2-3
Door Stop Adjustment .................................................. 2-3
Dual Unit Installation .................................................... 2-4
Section 3 - Electronic Control System Information 3-1
Terminology & Component Descriptions .......................... 3-2
Basic Electronic Control System ....................................... 3-3
Control Board Layout & Summary Table ......................... 3-4
Control Panel Layout ....................................................... 3-5
Basic Electronic Control Input Operations ....................... 3-5
Unit ON/OFF ................................................................ 3-5
Adjusting Set-Point (Temp. Adjustment) ...................... 3-6
Icemaker System ON/OFF ........................................... 3-6
Door Ajar Alarm Feature ON/OFF ................................ 3-6
Unique Electronic Control Input Operations .................... 3-7
Temperature Units Selection Mode .............................. 3-7
Sabbath Mode .............................................................. 3-8
Showroom Mode .......................................................... 3-8
Manual Zone Disable Mode .......................................... 3-9
Manual Freezer Evaporator Defrost ............................. 3-9
Functions of the Electronic Control System ................... 3-10
Supply Power to the Lighting System ........................ 3-10
Monitor, Regulate & Display Compartment Temp’s ..... 3-11
Control Variable Speed Compressor (700TF/I-3) ........ 3-12
Control Condenser Fan Run ....................................... 3-13
Refrigerator “Fan-Assisted Off-Cycle Defrost” ............. 3-14
Freezer “Adaptive Defrost” .......................................... 3-15
Monitor Compressor Run, Display Service ................. 3-16
Monitor Speed Signal to Variable Speed Comp.,
Display Service (700TF/I-3) ......................................... 3-17
Monitor Ice Making System, Display Service .............. 3-18
Possible Error Indicators ................................................ 3-19
700TC/I-3 & 736TC/I-3 ................................................. 3-19
700TR-3 & 736TR-3 .................................................... 3-20
700TF/I-3 ..................................................................... 3-21
Troubleshooting Input Operations ................................... 3-22
Diagnostic Mode ........................................................ 3-22
Thermistor Location Code Tables ........................... 3-23
Diagnostic Mode Indicators ...................................... 3-23
Error Code Table ...................................................... 3-24
Clearing Error Codes ................................................ 3-24
Manual Component Activation Mode ........................... 3-25
Temperature Log Recall Mode ................................... 3-26
Compartment Temp. History Only ............................ 3-26
Compartment & Evaporator Temp. History .............. 3-27
Possible Event Indicators ..................................... 3-28
Temperature Log Index Chart ................................ 3-29
Section 4 - Sealed System Information 4-1
HFC-134a Refrigerant Service Information ...................... 4-2
General Rules for Working with 134a Refrigerant ........ 4-2
Sealed System Repair Procedures .............................. 4-3
Sealed System Operation ................................................ 4-4
Sealed System Refrigerant Flow Diagrams ..................... 4-6
Models 700TC/I-3 & 736TC/I-3 ...................................... 4-6
Models 700TR-3 & 736TR-3 .......................................... 4-7
Model 700TF/I-3 ............................................................ 4-7
Section 5 - Air Flow & Fan Blade Spacing 5-1
Models 700TC/I-3 & 736TC/I-3 .......................................... 5-2
Models 700TR-3 & 736TR-3 .............................................. 5-3
Model 700TF/I-3 ................................................................ 5-3
Section 6 - Icemaker Information
6-1
Modular Icemaker ........................................................... 6-2
Modular Icemaker Operation ...................................... 6-2
Additional Icemaker Operation Notes ......................... 6-3
What Happens During Ejector Blade Rotation ............ 6-3
Modular Icemaker Test Procedures ................................ 6-4
Voltage Tests ................................................................ 6-4
Continuity Tests & Thermostat Inspection ................... 6-4
Water Fill Adjustment ...................................................... 6-5
Icemaker Disassembly .................................................... 6-5
Module/Motor Assembly ............................................. 6-5
Mold/Heater Assembly ............................................... 6-5
Ejector Blades and/or Ice Stripper .............................. 6-5
Icemaker Thermostat ................................................. 6-5
Section 7 - Component Access and Removal 7-1
Component Access and Removal ............................ 7-2
WARNINGS & CAUTIONS ................................................ 7-2
Exterior Cosmetic and Mechanical Components ......... 7-3
Kickplate/Grille .............................................................. 7-3
Side Molding Strip .......................................................... 7-3
Upper Compartment Light Switch and Fan Switch ........ 7-3
Drawer Assembly .......................................................... 7-4
Door & Drawer Gasket ................................................. 7-4
Door Assembly ............................................................. 7-5
Upper and Lower Hinge Assembly ................................ 7-5
TABLE OF CONTENTS
Page #
Page #
General Information
Integrated
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#3758412 - Revision B - December, 2006
Interior Cosmetic, Mechanical and Electrical
Components ................................................................... 7-6
Door Shelf and Dairy Compartment ............................ 7-6
Compartment Shelf ....................................................... 7-6
Upper Light Diffuser ...................................................... 7-7
Light Bulb...................................................................... 7-7
Control Board ................................................................ 7-8
Control Panel Assembly ................................................ 7-8
Upper Evaporator Cover / Air Duct ............................... 7-9
Upper Evaporator Fan Shroud Assy ............................. 7-9
Upper Compartment Evaporator Fan Assy .................. 7-10
Upper Compartment Thermistor ...................................7-10
Upper Evap. Thermistor (All Except 700TF/I-3) .......... 7-10
Drawer Closer Assembly .............................................. 7-11
Drawer Slide Assembly ................................................ 7-11
Drawer Slide Pin ....................................................... 7-11
Icemaker Assy. (All Models w/Icemaker) .................... 7-11
Heat Exchanger Cover ................................................ 7-12
Lower Evap. Cover Assy (700TR-3, 736TR-3) ........... 7-12
Lower Evap. Fan Assy (700TR-3, 736TR-3) .............. 7-12
Lwr Cmprtmnt Thermistor (700TR-3, 736TR-3) ........... 7-13
Lwr Evap. Thermistor (700TR-3, 736TR-3) ................. 7-13
Lower Evaporator Cover Assy
(700TC/I-3, 700TF/I-3, 736TC/I-3) ............................... 7-13
Drain Trough Heater
(700TC/I-3, 700TF/I-3, 736TC/I-3) ............................... 7-14
Lower Evaporator Fan Shroud
(700TC/I-3, 700TF/I-3, 736TC/I-3) ............................... 7-14
Lower Evaporator Fan Assy
(700TC/I-3, 700TF/I-3, 736TC/I-3) ............................... 7-14
Defrost Terminator
(700TC/I-3, 700TF/I-3, 736TC/I-3) ............................... 7-15
Defrost Heater (700TC/I-3, 700TF/I-3, 736TC/I-3) ...... 7-15
Switch Enclosure Assembly ......................................... 7-16
Lower Evaporator Thermistor
(700TC/I-3, 700TF/I-3, 736TC/I-3) ............................... 7-16
Lower Compartment Thermistor
(700TC/I-3, 700TF/I-3, 736TC/I-3) ............................... 7-17
Fill Tube Heater (700TC/I-3, 700TF/I-3, 736TC/I-3) .... 7-17
Lower Compartment Light / Fan / Icemaker Switch ..... 7-17
Compressor Area Electrical & Mechanical
Components ................................................................... 7-18
IM Water Valve (700TC/I-3, 700TF/I-3, 736TC/I-3) ..... 7-18
Condenser Fan Assembly ........................................... 7-19
Sealed System Components ....................................... 7-20
Upper Compartment Evap (All Except 700TF/I-3) ...... 7-20
Lower Compartment Evaporator ................................ 7-20
High-Side Filter-Drier ................................................... 7-21
Compressor ................................................................. 7-22
Condenser .................................................................... 7-23
Upper Compartment Heat Exchanger ......................... 7-24
Lower Compartment Heat Exchanger ......................... 7-25
Page #
Page #
Section 8 - Troubleshooting Guides 8-1
How to Use Error Code Troubleshooting Guide ............... 8-2
Error Code Table ............................................................ 8-2
Error Code Troubleshooting Guide ................................ 8-3
How to Use the General Troubleshooting Guide ............. 8-5
General TS Guide Table of Contents ............................. 8-6
Sealed System Troubleshooting / Diagnostic Tables .... 8-20
Normal Operating Pressures ....................................... 8-20
Pressure Indications ................................................... 8-21
Temperature/Low Side Pressure.................................. 8-21
Membrane Switch / Ribbon Cable Test .......................... 8-22
Door Hinge Operation Test & Corrections ..................... 8-23
Section 9 - Technical Data Tables 9-1
Model 700TC/I-3 .............................................................. 9-2
Model 700TR-3 ............................................................... 9-3
Model 700TF/I-3 .............................................................. 9-4
Model 736TC/I-3 .............................................................. 9-5
Model 736TR-3 .............................................................. 9-6
Section 10 - W
iring Diagrams 10-1
700TC/I-3 Wiring Diagram .............................................. 10-2
700TC/I-3 Wiring Schematic ........................................ 10-3
700TR-3 Wiring Diagram ................................................ 10-4
700TR-3 Wiring Schematic .......................................... 10-5
700TR-3 Wiring Diagram ................................................. 10-6
700TR-3 Wiring Schematic ......................................... 10-7
700TF/I-3 Wiring Diagram ............................................. 10-8
700TF/I-3 Wiring Schematic ...................................... 10-9
736TC/I-3 Wiring Diagram ............................................ 10-10
736TC/I-3 Wiring Schematic ...................................... 10-11
736TR-3 Wiring Diagram ............................................... 10-12
736TR-3 Wiring Schematic ........................................ 10-13
Integrated
Integrated
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TTALL)
ALL)
Series
Series
General Information
1-5
#3758412 - Revision B - December, 2006
736TCI 3 0000000
7.0
9.0 8.1 R134a
Figure 1-1. Serial Tag Layout
(The serial number tag is located on the left side wall of the upper drawer compartment.)
Jul 2005
Model Number
Serial Number
Manufacture Date
Refrigerant Charge
Total Amps Refrigerant Type
WARRANTY INFORMATION
This page summarizes the 2, 5 & 12 Year Residential Warranty provided with every Sub-Zero, as well as two
special warranties:
Non-Residential Warranty - Applies to units installed
in non-residential applications.
Display/Model Home Warranty - Applies to distribu-
tor or dealer display units, and units in model homes, sold three years after date of manufacture.
Following the warranty summaries are details and notes about the warranties.
TWO, FIVE & TWELVE YEAR Warranty
• 2 year TOTAL PRODUCT, *parts and labor.
• 5 Year SEALED SYSTEM, **parts and labor.
• 6th - 12th year LIMITED SEALED SYSTEM, **parts only.
ONE & FIVE YEAR Non-Residential Warranty (Example: Office, Yacht, etc.)
• 1 Year TOTAL PRODUCT, *parts and labor.
• 5 Year SEALED SYSTEM, **parts and labor.
ONE & FIVE YEAR Display/Model Home Warranty (Display units sold three years after date of manu­facture)
• 1 Year TOTAL PRODUCT, *parts and labor.
• 5 Year SEALED SYSTEM, **parts and labor.
Warranty Details:
* Includes, but is not limited to the following:
Electronic Control System Components, Fan & Light Switches, Fan Motors & Blades, Defrost & Drain Heaters, Defrost Terminator, Drain Pan, Drain Tubes, Wiring, Light sockets & bulbs, Icemaker, Water Valve, Door hinges, Door closers & Cams, Compressor Electricals, etc. . .
* Stainless Steel (Classic, Platinum & Carbon) doors,
panels and product frames are covered by a limited 60 day parts and labor warranty for cosmetic defects.
** Includes the following:
Compressors, Condenser, Evaporators, Filter-Driers, Heat-exchangers, All Tubing that Carries the Freon.
NOTE: Condenser Fan Motors, Freon, Solder and compressor electricals are NOT
considered sealed
system parts.
Warranty Notes:
• All warranties begin at unit's initial installation date.
• All Warranty and Service information collected by Sub­Zero is arranged and stored under the unit serial num­ber, and the customer's last name. Sub-Zero requests that you have the model and serial number available whenever contacting the factory or parts distributor.
• The serial tag is located on the left wall of the upper drawer compartment.
REFRIGERATOR
PRODUCT SERVICE 1-800-222-7820
MODEL
MADISON, WI
REFRIGERANT
FREEZER
FREEZER CO., INC.
SERIAL NUMBER
TOTAL AMPS
115Vac, 60Hz, 1 Phase
LISTED HOUSEHOLD
REFRIGERATOR OR FREEZER
U
R
O
L
CUS
LISTED
776N
Date Code
ALSO VERIFIED IN ACCORDANCE WITH ENERGY STANDARD
CAN/CSA-C300-91
General Information
Integrated
Integrated
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Series
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1-6
#3758412 - Revision B - December, 2006
Figure 1-2. Model 700TC-3 & 700TCI-3
Lower Two Drawer Freezer Zone
MODEL DESCRIPTIONS
This page briefly describes the models covered in this 700-3 Tall Unit Technical Service Manual.
Upper Refrigerator Zone
Figure 1-3. Model 700TR-3
Lower Two Drawer Refrigerator Zone
Upper Refrigerator Zone
700TC-3
700TCI-3
MODEL DESCRIPTION
700 Series, 27
” Wide
Tall Combination
Refrigerator/Freezer
, 3rd Design Build
7
00 Series, 27” Wide
Tall Combination
Refrigerator/Freezer
, w/Icemaker, 3rd Design
Build
700TR-3
MODEL DESCRIPTION
700 Series, 27” Wide Tall Refrigerator, 3rd
Design Build
Integrated
Integrated
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(700-
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ALL)
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Series
General Information
1-7
#3758412 - Revision B - December, 2006
Figure 1-4. Model 700TF-3 & 700TFI-3
All Freezer Zone
700TF-3
700TFI-3
MODEL DESCRIPTION
700 Series, 27
” Wide
Tall Freezer, 3rd Design
Build, Variable Speed Compressor
700 Series, 27” Wide Tall Freezer, w/Icemaker, 3rd Design Build, Variable Speed Compressor
Figure 1-5. Model 736TC-3 & 736TCI-3
Lower Two Drawer Freezer Zone
Upper Refrigerator Zone
736TC-3
736TCI-3
MODEL DESCRIPTION
700 Series, 36Wide Tall Combination
Refrigerator/Freezer,
3rd Design Build
700 Series, 36Wide Tall Combination
Refrigerator/Freezer
, w/
Icemaker, 3rd Design
Build
General Information
Integrated
Integrated
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ALL)
Series
Series
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#3758412 - Revision B - December, 2006
Figure 1-6. Model 736TR-3
Lower Two Drawer Refrigerator Zone
Upper Refrigerator Zone
736TR-3
MODEL DESCRIPTION
700 Series, 36Wide Tall Refrigerator, 3rd
Design Build
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
Installation Information
2-1
#3758412 - Revision B - December, 2006
SECTION 2
INSTALLATION
INFORMATION
Installation Information
Integrated
Integrated
(700-
(700-
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ALL)
Series
Series
2-2
#3758412 - Revision B - December, 2006
UNIT COULD TIP FORWARD UNDER CERTAIN LOAD CONDITIONS. FAILURE TO INSTALL ANTI-TIP COM­PONENTS AND EXTEND LEVELERS TO THE FLOOR ACCORDING TO INSTALLATION MANUAL COULD RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
INSTALLATION CONSIDERATIONS
This section covers some of the more common installation issues seen by a service technician. An improper instal­lation, though not a valid service issue, has the potential to lead to a customer placing a call for service. Installation related customer complaints could include, but are not limited to: Unit leveling, unit movement, door misalignment, doors and drawers not sealing, internal frost or condensation, warm compartment temperatures, exterior condensa­tion, etc.. .
NOTE: If additional installation information is needed, refer to the complete Installation Manual and/or installation video, or contact the Sub-Zero Technical Assistance Department.
Unit Leveling
NOTE: The kickplate/grille must be removed before leveling (See Figure 2-1). If the unit has already been anchored to the cabinets, the side molding strips must be removed and the anchor screws must be extracted from the unit to cabinet brackets before leveling (See Figure 2-2). These components must be reinstalled after leveling.
Figure 2-2. Side Molding & Bracket
Figure 2-1. Kickplate/Grille Removal
Figure 2-3. Adjusting Front Levelers
To level the unit, turn the front leveling legs counter­clockwise to raise the front or clockwise to lower it. To assist in turning the front leveling legs up or down, use a standard straight-blade screwdriver and place it in the foot of the front leg, then rotate the leveler foot in the desired direction (See Figure 2-3).
Kickplate / Grille
Integrated
Integrated
(700-
(700-
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ALL)
Series
Series
Installation Information
2-3
#3758412 - Revision B - December, 2006
Figure 2-4. Adjusting Rear Levelers
Figure 2-5. 90° Door Stop Cam
Screwdriver
The rear levelers are adjusted from the front of the base by turning the Phillips head adjusting screw. The long adjusting screw reaches all the way to the rear lev­eler assembly. Turn the screw clockwise to raise the rear or counterclockwise to lower it (See Figure 2-4).
NOTE: The rear leveling legs will only move 1/16” for every 18 revolutions of the Phillips head screw. Do not over torque. Use the lowest torque setting on any power screwdriver. Do not turn rear leveling legs by hand, doing so will damage the assembly.
Door and Drawer Adjustment
The doors and drawers on 700-2 Series units are non­adjustable. Instead, the door and/or drawer panels must be adjusted if there is an alignment problem. Refer to the Installation Manual and/or installation video for panel installation and adjustment.
NOTE: The unit must be level before attempting to adjust the door and drawer panels.
NOTE: If the door has problems closing, see Tall Unit Door Hinge Operation Test Procedures and Corrections at the end of the Troubleshooting Guide.
Door Stop Adjustment
700-2 Series tall units have a 90° door stop cam built into the hinge system. The 90° door stop cam is locat­ed in the center portion of each hinge. To adjust it, use a standard straight-blade screwdriver to rotate the cam until it reaches the stop point (See Figure 2-5).
NOTE: You must
make this adjustment at both bottom
and top hinge.
90° Stop Cam
Installation Information
Integrated
Integrated
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Series
Series
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#3758412 - Revision B - December, 2006
Dual Unit Installations
If two Tall units are installed side by side and are 2” or less apart, part #TTDUAL should be utilized. (See Figure 2-6)
If two Base units are installed side by side and are 2” or less apart, part #BBDUAL should be utilized
If a Tall unit is installed next to a Base unit and they are 2” or less apart, part #BBDUAL should be uti­lized.
Complete installation instructions are supplied with the #BBDUAL and #TTDUAL packages.
Figure 2-6. Dual Unit Heater (#TTDUAL Shown)
Apply heater to left side of right hand unit
If two or more units are placed side by side and are 2” or less apart, a dual unit heater package must be applied to the left side of the right hand unit. Failure to install the dual unit heater package could result in exterior condensation between the units.
Integrated
Integrated
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Series
Electronic Control System
3-1
#3758412 - Revision B - December, 2006
SECTION 3
ELECTRONIC CONTROL
SYSTEM INFORMATION
Electronic Control System
Integrated
Integrated
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Series
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#3758412 - Revision B - December, 2006
ELECTRONIC CONTROL TERMINOLOGY & COMPONENT DESCRIPTIONS
The electronic control system monitors, regulates and controls a variety of functions. It also displays temperature readings, ice maker system operational status, possible problems with the unit and door ajar alarm status. The table below defines some basic electronic control system terminology and describes some of the electronic control system components. An understanding of the following information is needed in order to comprehend the input operations and functions of the electronic control system.
T
erm/Component Definition / Description
Control Board ……………………..…….. The printed-circuit board (PC Board) contains the microprocessor, relays and
electrical connections which control and monitor all functions and operations of the appliance.
Microprocessor ……………………..…... An electrical component on the control board which receives electrical signals
from other components, processes that information, then sends an electrical sig­nal to the relays on the board to open or close, and other electronic components in the unit to switch on or off.
Relay ………………………………..…… The electrical components on the control board which switch other components in
the unit ON and OFF when instructed to do so by the microprocessor.
LCD (Liquid Crystal Display) …..…...... That part of the control board seen at the control panel which displays zone tem-
peratures, service indicator, door ajar alarm bell & ice indicator.
Control Panel Assembly ……..………… The information input and read-out area of the electronic control system, located
at the top of the upper Compartment.
Membrane Switch …………..………….. An integral part of the control panel assembly, which consists of the function keys
used for all input operations to the electronic control system.
Keys (Function Keys) ………..………… The buttons on the Membrane switch used for input operations. (The keys are:
UNIT ON/OFF, ALARM ON/OFF, ICE ON/OFF, WARMER, COLDER)
Indicators .....…………………..………... The words and numbers that are displayed at the control panel assembly.
(Example: Temperature displays, alarm bell indicator, SERVICE indicator, and ICE system indicator)
Error Codes .…………………..………... The code numbers accompanied by the letters “EC” that appear on the LCD dur-
ing diagnostic mode if the unit experienced specific problems related to electrical signals supplied by electrical components.
Display Units of Measure…………..…... Temperatures displayed at the LCD may be in fahrenheit units of measure (°F) or
celsius units of measure (°C). A series of key strokes allows the temperature dis­play units of measure to be switched to read as either °F or °C.
Set-Point …………………………..…….. The desired zone temperature, established by pressing the COLDER or
WARMER keys.
High Offset (Cut-in)……………..……..... As the zone air temperature cycles up and down, the high offset is the maximum
zone temperature that the electronic control system will allow before calling for cooling.
Low Offset (Cut-out)……………..……... As the zone air temperature cycles up and down, the low offset is the minimum
zone air temperature that the electronic control system will allow before interrupt­ing cooling.
Thermistor (Temperature Sensor) ..….. A resistor with which resistance changes as the temperature around it changes.
For electronic control system purposes, the microprocessor measures this resist­ance and displays it as a temperature reading at the LCD.
Variable Speed Compressor ….............. A compressor that runs at varying speeds depending on the load detected by the
compressor’s inverter.
Integrated
Integrated
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Electronic Control System
3-3
#3758412 - Revision B - December, 2006
Figure 3-1. Basic 700TCI-3 Electronic Control System Diagram
BASIC ELECTRONIC CONTROL SYSTEM
Input operations for the electronic control system are performed at the control panel (located at the top of the upper compartment), with monitoring, regulating and controlling functions taking place at the control board (located directly behind the control panel). Temperatures and possible problems with the unit are illuminated in the control panel at the LCD. This page illustrates a basic 700 Series electronic control system (Model 700TCI-3 used, See Figure 3-1). The entire electronic control system is described in greater detail on the following pages.
ALARM BELL
COND
FAN
R RRR
FILL TUBE
HEATER
RRRR
FRE CMPRTMNT THERMISTOR
CONTROL BOARD
LCD
FRE EVAP THERMISTOR
DEFROST HEATER
L1
115 VOLTS
60 CYCLES
MICROPROCESSOR
CONTROL PANEL / MEMBRANE SWITCH
FREEZER
BOARD CONFIGURING RESISTORS
REF EVAP
THERMISTOR
REF CMPRTMNT
THERMISTOR
NEUT
WARMERCOLDER
DEFROST MONITOR LINE
WARMERCOLDER
REFRIGERATOR
LIGHT
SWITCH
SOL. MONITOR LINE
DEFROST TERMINA T OR
ICE
ON/OFF
ON/OFF
DOOR AJAR MONITOR LINE
WATER SOLENOID
ICEMAKER
LIGHTS
ON/OFF
UNIT
FREEZER COMP
FREEZER EVAP FAN
REFRIG COMP
REFRIG EVAP FAN
Electronic Control System
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
3-4
#3758412 - Revision B - December, 2006
Figure 3-2. 700-3 Tall Unit Control Board Layout
Figure 3-3. 700-3 Tall Unit Control Board Summary Table (700TC/I-3 Summary Table Shown)
CONTROL BOARD LAYOUT AND SUMMARY TABLE
The electrical connection points on the control board are labeled alphanumerically. These labels correspond with the alphanumeric control board summary table, located on the wiring diagrams. By referencing the summary table, it is possible to identify which components are connected at which connection points on the control board. Below is a layout diagram of the control board, and a copy of a summary table. (See Figures 3-2 and 3-3)
NOTE: All components on the control board are non-replaceable. If a problem with the control board is identified, the complete control board must be replaced.
LCD (DISPLAY)
J5
PIN 1
PIN 1
BOARD CONFIGURING
RESISTORS
J6
PIN 1
J7
E7 E10 E6E2
PIN 1
J4
J3
CIRCUIT
DEF HTRE2
E7
FCOMP E10 E6 J7-1 C FAN J7-2 J7-3
J7-4 J7-5 J7-6 J7-7 J7-8 J4-1 J4-2 J4-3 J4-4 J4-5
LOW VOLTAGE THERMISTOR CIRCUITS
J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8
L1
RCOMP
E FAN
IACC
LITES
ICE
NEU F DR R DR
EVAP FRZ
EVAP FRZ EVAP REF EVAP REF
REF REF FRZ FRZ
PIN 1
J2
PIN 1
J1
PIN 1
DESCRIPTION
120 VOLT CIRCUITS DEFROST HEATER FRZ COMPRESSOR POWER IN REF COMPRESSOR
CONDENSER FAN NOT USED
ICE MAKER ACC (FILL TUBE) LIGHTS ICE MAKER POWERS ICE MAKER NOT USED NOT USED(NO PIN) NEUTRAL DRAWER LIGHTS SENSE DOOR LIGHTS SENSE NOT USED(NO PIN) DEF SENSOR ICE MAKER VALVE SENSOR
FRZ EVAP FRZ EVAP REF EVAP REF EVAP REF COMPARTMENT REF COMPARTMENT FRZ COMPARTMENT FRZ COMPARTMENT
CONTROL BOARD SUMMARY
FUNCTION COLOR
POWERS DEFROST CIRCUIT POWERS FRZ COMPRESSOR (DRAWERS) POWER INTO BOARD POWERS REF COMPRESSOR (DOOR) POWERS CONDENSER FAN
POWERS FILL TUBE HEATER AND ACCESSORIES POWERS LIGHTS
NEUTRAL INTO BOARD SENSES IF EITHER DRAWER OPEN SENSES IF DOOR OPEN
SENSES WHEN DEF HEATER SHUTS OFF SENSES WATER VALVE ACTIVATION
SENSES FRZ EVAP TEMP (DRAWERS) SENSES FRZ EVAP TEMP (DRAWERS) SENSES REF EVAP TEMP SENSES REF EVAP TEMP SENSES REF CABINET TEMP SENSES REF CABINET TEMP
SENSES FRZ CABINET TEMP (DRAWERS) SENSES FRZ CABINET TEMP (DRAWERS)
BLUE
PURPLE
BLACK
GRAY
WHITE/RED
WHITE/BLUE
YELLOW
PINK
WHITE
ORANGE ORANGE
GRAY/WHITE
TAN
ORANGE/RED
BLUE/RED
ORANGE/YEL
BLUE/YELLOW
BLUE/WHITE
BLUE/WHITE BLUE/BLACK BLUE/BLACK
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
Electronic Control System
3-5
#3758412 - Revision B - December, 2006
UNIT
ICE
WARMER
COLDER
REFRIGERATOR
ON/OFF
ON/OFF
ON/OFF
WARMER
COLDER
FREEZER
ICE
SERVICE
OFF
CONTROL PANEL LAYOUT
Please note that an illustration of the 700TC/I-3 control panel is used in most cases for this section. (See Fig. 3-4)
Figure 3-4. 700-3 Tall Unit Control Panel Layout (700TC/I-3 Control Panel Shown)
WHEN IN OFF MODE, 115 VOLTS AC IS STILL PRESENT AT CONTROL BOARD!
Figure 3-5. 700-3 Tall Unit ON/OFF, Press UNIT ON/OFF Key
BASIC ELECTRONIC CONTROL INPUT OPERATIONS
Following are illustrations which show the basic input operations performed at the control panel. Switching the unit ON and OFF, adjusting the set-point (temperature adjustments), switching the ice maker system ON and OFF, and enabling and disabling the door ajar alarm feature will be explained. Please note that an illustration of the 700TC/I-3
control panel is used for most articles in this section, and in most cases Fahrenheit readings are shown.
Unit ON/OFF
All units are shipped in OFF Mode. When power is supplied to the unit, a trace of the word “OFF” is visible on the LCD. By pressing and releasing the UNIT ON/OFF key (See Figure 3-5), power is allowed past the control board to the rest of the unit. This is indicated by the unit’s lights energizing and LCD at the control panel illuminating with temperature readings.
NOTE: Whenever the unit is switched OFF using the UNIT ON/OFF key, a trace of the word “OFF” will be visible on the LCD as long as there is power to the unit.
UNIT
ON/OFF
KEY
DOOR / DRAWER
AJAR ALARM ON/OFF
KEY
REFRIGERATOR
SET-POINT
ADJUSTMENT
KEYS
(Upper Section on 700TR-3 & 736TR-3)
(Not present on 700TF/I-3)
FREEZER
SET-POINT
ADJUSTMENT
KEYS
(Lower Section on 700TR-3 & 736TR-3)
LCD
Liquid
Crystal
Display
ICEMAKER SYSTEM
ON/OFF KEY
(Not present on
700TR-3 & 736TR-3)
SERVICE
ICE
Jake Dog was here
OFF
FREEZER
COLDER
WARMER
COLDER
WARMER
REFRIGERATOR
ON/OFF
ICE
ON/OFF
ON/OFF
UNIT
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
Electronic Control System
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
3-6
#3758412 - Revision B - December, 2006
Adjusting Set-Point (Temperature Adjustment)
To adjust set-points, press WARMER or COLDER key on control panel in multiple key strokes
until desired set-point
is achieved (See Figure 3-6). One key stroke equals one degree change.
NOTE: The temperature range in a freezer zone is -5°F (-21°C) to +5°F (-15°C). The temperature range in a refrig­erator zone is +34°F (+1°C) to +45°F (+7°C).
NOTE: The initial stroke of the WARMER or COLDER key will change the previous set-point by one degree.
NOTE: The set-point will be displayed on the LCD for 10 seconds after the last key stroke. After the 10 second
delay, the zone temperature will be displayed. As the zone temperature changes, the temperature displayed on the LCD will change by no more than one degree per minute.
Figure 3-6. Adjusting Set-Point - Press WARMER or COLDER Key In Multiple Key Strokes
Icemaker System ON/OFF
When a unit first arrives in a home, the icemaker system is off. By pressing and releasing the ICE ON/OFF key, power is allowed to the icemaker system and “ICE” appears on the LCD (See Figure 3-7). To switch the icemaker system off, press and release the ICE ON/OFF key again and the “ICE” indicator disappears from the LCD, indicat­ing the icemaker system is of
f.
NOTE: When in “Sabbath Mode,” the icemaker system is deactivated. Sabbath Mode will be explained later.
NOTE: To allow ice to freeze fully and reduce effects of low water pressure, power to the icemaker system is inter-
rupted for 45 minutes after each ice harvest. This can be bypassed for service purposes by switching the icemaker system OFF, then back ON with the ICE ON/OFF key.
Figure 3-7. Icemaker System ON/OFF - Press ICE ON/OFF Key
Ice system active if “ICE” is displayed
Door Ajar Alarm Feature ( ) ON/OFF
All units are equipped with a door ajar alarm feature. To enable the door ajar alarm, press and release the Alarm Bell ON/OFF key on the control panel (See Figure 3-8). The bell indicator appears on the LCD indicating the alarm feature is active. With the alarm enabled, the bell indicator will flash and an audible alarm will beep whenever the door is left open for more then thirty seconds. To disable the door ajar alarm, press the Alarm Bell ON/OFF key again and the bell indicator disappears from the LCD, indicating the alarm feature is inactive.
Door Ajar Alarm active if Bell is displayed
Figure 3-8. Switching Door Ajar Alarm ON or OFF - Press ( )ON/OFF Key
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
ICE
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
Electronic Control System
3-7
#3758412 - Revision B - December, 2006
UNIQUE ELECTRONIC CONTROL INPUT OPERATIONS
The following pages illustrate unique input operations performed at the control panel that you would not expect a customer to perform every day. The input operations described are: Temperature Unit Selection Mode, Sabbath Mode, Showroom Mode, Manual Zone Disable Mode and Manual Freezer Evaporator Defrost.
Temperature Units Selection Mode (Selecting Degrees Fahrenheit or Degrees Celsius Display)
The electronic control is initially set to display temperature in Fahrenheit (°F) units of measure. Units of measure can be converted from °F to °C (Celsius), and/or back again. This operation is called Temperature Units Selection.
NOTE: Temperature Units Selection must be performed within the first minute after switching the unit ON.
To convert temperature units of measure from Fahrenheit (°F) to Celsius (°C) readings, press and hold the door ajar alarm bell ON/OFF key and the UNIT ON/OFF key simultaneously for five (5) seconds, then release the keys (See Figure 3-9). “ °C “ will appear on the LCD indicating that temperatures will now be displayed in Celsius units of measure. To convert back to Fahrenheit units of measure, repeat the steps above (See Figure 3-10).
NOTE: Temperature Units Selection Mode will end ten (10) seconds after the last key stroke.
NOTE: Do not
press and hold the UNIT ON/OFF key first, that will simply switch the unit OFF.
Figure 3-10. Converting Back to Fahrenheit Units of Measure
(within ten (10) seconds of previous key stroke and/or within first minute after switching unit ON)
Press and Hold the Door Ajar Alarm Bell Key and The UNIT ON/OFF Keys
Figure 3-9. Converting to Celsius Units of Measure (within first minute after switching unit ON)
Press and Hold the Door Ajar Alarm Bell Key and The UNIT ON/OFF Keys for Five (5) Seconds
Press and hold for 5 seconds
Press and hold for 5 seconds
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
Electronic Control System
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
3-8
#3758412 - Revision B - December, 2006
Figure 3-12. Then Press and Hold UNIT ON/OFF Key for 10 Seconds
Showroom Mode
Showroom Mode was incorporated into the electronic control system so that units could be displayed in a showroom setting. When in Showroom Mode, all cooling functions are disabled, but the lighting system remains active.
To initiate Showroom Mode, the unit must first be switched OFF using the UNIT ON/OFF key (See Figure 3-13), then press and hold either pair of WARMER and COLDER keys, then the UNIT ON/OFF key, then release all three keys (See Figure 3-14). To return the unit to normal operation, repeat the steps above.
NOTE: Always check set-points after returning unit to normal operation.
NOTE: It is possible to determine if a unit is in Showroom Mode by initiating Diagnostic Mode. If “Sr” is observed in
the left temperature display area during Diagnostic Mode, the unit is in Showroom mode. Initiating Diagnostic Mode is covered later in this section.
Figure 3-14. Then Press and Hold WARMER and COLDER Keys, Then the UNIT ON/OFF Key
Figure 3-13. To Enter (or Exit) Showroom Mode, Switch Unit OFF First
Press and hold for 10 seconds
Sabbath Mode
Sabbath Mode was incorporated into the electronic control system for the observance of certain religious days. Initiating Sabbath Mode disables the LCD, lighting system, ice making system and door ajar alarm feature.
To initiate Sabbath Mode, the unit must first be switched OFF using the UNIT ON/OFF key (See Figure 3-11), then press and hold the UNIT ON/OFF key until the LCD and lights switch OFF, approximately ten (10) seconds (See Figure 3-12). To return to normal operation, press and release the UNIT ON/OFF key.
NOTE: During Sabbath Mode, the LCD is disabled and set-points cannot be changed.
NOTE: During Sabbath Mode, the compartment thermistors still control compressor operation, except when high
offset is reached, there is a random fifteen (15) to twenty-five (25) second delay before compressors are energized.
Figure 3-11. To Enter Sabbath Mode, Switch Unit OFF First
OFF
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
OFF
FREEZER
FREEZER
WARMERCOLDER
WARMERCOLDER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
REFRIGERATOR
ICE
ON/OFF
ICE
ON/OFF
ON/OFF
ON/OFF
UNIT
ON/OFF
UNIT
ON/OFF
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
Electronic Control System
3-9
#3758412 - Revision B - December, 2006
Manual Zone Disable Mode
Manual Zone Disable Mode allows a customer or Service Technician to switch one zone off for interior cleaning, defrosting, or diagnostic purposes, while allowing the other zone to continue cooling.
To initiate Manual Zone Disable Mode, the unit must first be switched OFF using the UNIT ON/OFF key (See Figure 3-15), then press and hold the WARMER key for the zone being disabled, then the UNIT ON/OFF key, then release both keys (See Figure 3-16). The LCD will display “- -” (double dashes) in place of temperature readings for the zone chosen, indicating all cooling functions for that zone are disabled. To return the unit to normal operation, repeat the steps above, or press UNIT ON/OFF key.
NOTE: Always check set-points after returning unit to normal operation.
Figure 3-16. Then Press and Hold WARMER Key for Zone Being Disabled,
Then the UNIT ON/OFF Key.
Figure 3-15. To Enter (or Exit) Manual Zone Disable Mode, Switch Unit OFF First
Indicating that all cooling functions for that zone are disabled.
Manual Freezer Evaporator Defrost
Manual Freezer Evaporator Defrost was incorporated into the electronic control to assist in servicing and diagnos­tics.
To initiate manual freezer evaporator defrost, press and hold the ICE ON/OFF key for five (5) seconds, then release the key. (See Figure 3-17).
NOTE: Manual Freezer Evaporator Defrost will not operate if unit is in Sabbath Mode.
Figure 3-17. Initiate Manual Freezer Evaporator Defrost - Press and Hold ICE ON/OFF key for 5 Seconds
Press and hold for 5 seconds
OFF
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
ICE
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
Electronic Control System
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
3-10
#3758412 - Revision B - December, 2006
FUNCTIONS OF THE ELECTRONIC CONTROL SYSTEM
The following pages explain monitoring, regulating and controlling functions of the electronic control system. In most cases signal traces of a model 700TCI-3 wiring schematic are used to show current flow for functions being explained.
Supply Power to the Lighting System
115 Volts AC are supplied to the lighting system through the control board when the unit is switched ON
by pressing
the UNIT ON/OFF key. With the doors open, the light switches allows power to the lights (See Figure 3-18).
NOTE: 115 Volt AC signal to the lights is monitored by the microprocessor to control the door ajar alarm feature.
NOTE: If in Sabbath Mode, th lighting system is disabled. Sabbath Mode will be covered later.
Figure 3-18. 700TC/I-3 Signal Trace Schematic of Lighting System
115 Volts are supplied through J7 to lighting system unless unit is switched OFF or is in Sabbath Mode
NOTE: Door Ajar Sense Lines
HIGH VOLTAGE
115 VOLTS
BLACK
WHITE
L1
60 CYCLES
NEUT
WHITE
M
J5
E2 E7 E10 E6
J3
J6
J7
J4
J1
J2
M
M
M
ORANGE ORANGE
REFRIGERATOR
LIGHT SWITCH
ORANGE
ORANGE
FREEZER
LIGHT
SWITCHES
ORANGE
ORANGE
LIGHT
TERMINATOR
M
REFRIGERATOR
LIGHTS
FREEZER
LIGHTS
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
Electronic Control System
3-11
#3758412 - Revision B - December, 2006
Monitor, Regulate and Display Compartment Temperatures
The temperature signal from the compartment thermistor is monitored by the microprocessor and then displayed on the LCD. Though the compartment air temperature does fluctuate, the LCD displays the average temperature (See Figure 3-19). When the compartment temperature reaches high offset, the microprocessor supplies power to the compressor and evaporator fan (See Figure 3-20). As the compressor and evaporator fan run, the compartment temperature drops. When the compartment temperature reaches low offset, the microprocessor interrupts power to the compressor and evaporator fan, cycling them off.
NOTE: If the average compartment temperature changes, the temperature displayed on the LCD will change by one degree per minute.
Figure 3-19. Average Compartment Temperature Displayed
Compartments
calling for cooling
(Temp. above high offset)
Compressors and evaporator fans energized
Figure 3-20. 700TC/I-3 Signal Trace Schematic (High & Low Voltage) of Regulating Temperatures
HIGH VOLTAGE
J5
E2 E7 E10 E6
J3
J2
FREEZER
WARMERCOLDER
WARMERCOLDER
LOW VOLTAGE
DISPLAY
J5
0
PIN 1
PIN 1
J7
0
E2 E6E10E7
J3
PIN 1
J2
0
L1
BLACK
WHITE
J7
J4
J1
J6
GRAY
0
115 VOLTS 60 CYCLES
J1
0
PURPLE
J6
0
PIN 1
PIN 1
0
J4
PIN 1PIN 1
NEUT
MEMBRANE SWITCH
BLUE W/WHITE STRIPE BLUE W/WHITE STRIPE
BLUE W/BLACK STRIPE BLUE W/BLACK STRIPE
WHITE
REFRIGERATOR
FAN SWITCH
REFRIGERATOR
COMPRESSOR
M
REFRIGERATOR
OVERLOAD
PROTECTOR
FREEZER
OVERLOAD
PROTECTOR
FREEZER
FAN
PURPLE RED
SWITCHES
FREEZER
COMPRESSOR
M
REF CAB THERMISTOR
FZR CAB THERMISTOR
RED
REFRIGERATOR
REFRIGERATOR
FAN MOTOR
M
RUNNING
CAPACITOR
(WHEN USED)
STARTING
RELAY
RUNNING
CAPACITOR
(WHEN USED)
STARTING
RELAY
FREEZER
FAN MOTOR
M
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
M
Electronic Control System
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
3-12
#3758412 - Revision B - December, 2006
Assist in Control of Variable Speed Compressors (700TF/I-3 Only)
As mentioned on the previous page, temperature signals from the thermistors in the compartment are monitored by the microprocessor and then displayed on the LCD.
When the compartment reaches high-offset (calling for cooling), an “ON” signal is sent from the control board to the compressor’s inverter. The inverter (which is supplied with AC power at all times) then provide high DC voltage (3­phase, 50 - 150 Hz), outputs to the compressor. The inverter in turn senses the compressor load. If the compressor load is high, the speed command from the inverter will be for high speed compressor operation; if medium compres­sor load, speed command from the inverter will be for medium speed; if low compressor load, speed command from the inverter will be for low speed. If/when the compartment reaches low-offset, an “OFF” signal is sent to the invert­er, which then cuts DC power to the compressor.
NOTE:
• The variable speed compressor, evaporator fan and the condenser fan will run a great majority of the time. This is normal. These components will only cycle off during defrost and may also cycle off for short periods of time if the ambient temperature is low enough.
• Initial speed command from an inverter to a compressor are always for High speed.
Figure 3-21. 700TF/I-3 Signal Trace Schematic of Variable Speed Compressor Operation
IN EXCESS OF 200 VOLTS MAY BE PRESENT AT INVERTER AND COMPRESSOR!
1. Compartment temperature monitored by microprocessor
3. Inverter supplies
high DC voltage, 3-phase, 50 - 150 Hz signal, based on compressor load.
2. When cooling is called for, 115 Volts AC “ON” signal supplied to compressor inverter, evaporator fan and condenser fan.
NOTE: Line voltage supplied to inverter at all times.
J5
E2 E7 E10 E6
J3
LOW VOLTAGE
J5
0
PIN 1
PIN 1
J7
0
E2 E6E10E7
J3
PIN 1
PIN 1
J2
0
0
HIGH VOLTAGE
J7
J1
J2
BLACK
WHITE
J4
115 VOLTS
L1
60 CYCLES
BLACK
J6
PURPLE
DISPLAY
PIN 1
J1
0
J4
0
NEUT
PIN 1
PIN 1
J6
0
CONDENSER
FAN MOTOR
MEMBRANE SWITCH
WHITE
M
FREEZER
PURPLE RED
FAN SWITCHES
BLUE W/BLACK STRIPE BLUE W/BLACK STRIPE
VSPEED
CONTROL
BOX
FRZ CAB THERMISTOR
M
LT. BLU E
FREEZER
FAN MOTOR
BROWN
BLACK
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
Electronic Control System
3-13
#3758412 - Revision B - December, 2006
Control Condenser Fan Run
In all models except the 700TF/I-3, the microprocessor senses the 115 volt output supplied to both compressors. If either compressor is running, a signal is sent to the condenser fan relay on the control board to close, supplying power to the condenser fan. If both compressors are off, the condenser fan is off. (See Figure 3-22)
NOTE: There is only one compressor on the model 700TF/I-3. The condenser fan cycles with this single compressor, which along with the evaporator fan, will cycle off during defrost and may also cycle off for short periods of time if the ambient temperature is low enough.
Figure 3-22. 700TC/I-3 Signal Trace Schematic (High Voltage) of Condenser Fan Operation
Power supplied to condenser fan motor if one or both compressors are running
HIGH VOLTAGE
115 VOLTS
J5
E2 E7 E10 E6
J3
60 CYCLES
BLACK
J7
J4
J1
J2
L1
WHITE
GRAY
J6
PURPLE
NEUT
WHITE
REFRIGERATOR
FAN SWITCH
REFRIGERATOR
COMPRESSOR
M
REFRIGERATOR
OVERLOAD
PROTECTOR
FREEZER
OVERLOAD
PROTECTOR
FREEZER
FAN
PURPLE RED
SWITCHES
FREEZER
COMPRESSOR
M
RED
REFRIGERATOR
FAN MOTOR
M
RUNNING
CAPACITOR
(WHEN USED)
STARTING
RELAY
RUNNING
CAPACITOR
(WHEN USED)
STARTING
RELAY
FREEZER
FAN MOTOR
M
WHITE/RED
CONDENSER FAN MOTOR
M
Electronic Control System
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
3-14
#3758412 - Revision B - December, 2006
Monitor and Control Refrigerator “Fan-Assisted, Off-Cycle Defrost”
Temperature signals from refrigerator evaporator's thermistor’s are observed by the microprocessor. During off cycle defrost, if a refrigerator zone temperature reaches high offset (calling for cooling) before evaporator temperature rises to 38°F (3°C), no power will be supplied the the compressor. But, the the zone evaporator fan will switch ON. Once the evaporator temperature reaches 38°F (3°C), normal cooling functions begin. (See Figure 3-23).
NOTE: If refrigerator compartment thermistor is faulty, compressor operation defaults to 20 minutes ON, 40 minutes OFF cycling, EE appears in left of LCD, SERVICE will flash and Error Code 05 will be logged.
NOTE: If evaporator thermistor is faulty, the compressor will not energize until zone air temperature exceeds high offset by 5°F (3°C). SERVICE flashes and Error Code 06 is logged.
NOTE: When in Sabbath Mode, the refrigerator com­partment thermistor still con­trols compressor operation, except there is a random 15 to 25 second delay before the compressor is energized.
Figure 3-23. 700TC/I-3 Signal Trace Schematic (High & Low Voltage) of Refrigerator Off-Cycle Defrost
J6
J5
J3
E2E7E10
E6
J2
J1
J7
J4
J5
J7
J3
J2
E2
E6
E10
E7
J1
J4
LOW VOLTAGE
J6
HIGH VOLTAGE
NEUT
115 VOLTS
60 CYCLES
L1
REFRIGERATOR
OVERLOAD
PROTECTOR
REFRIGERATOR
COMPRESSOR
BLACK
WHITE
STARTING
RELAY
MEMBRANE SWITCH
DISPLAY
REF EVAP THERMISTOR
BLUE W/YELLOW STRIPE
BLUE W/WHITE STRIPE
BLUE W/WHITE STRIPE
ORANGE W/YELLOW STRIPE
REF CAB THERMISTOR
(WHEN USED)
M
M
M
M
M
PIN 1
PIN 1
PIN 1
0
PIN 1
0
0
0
PIN 1
PIN 1
PIN 1
0
0
0
REFRIGERATOR
FAN SWITCH
REFRIGERATOR
FAN MOTOR
RED
1. High offset temperature reached, calling for cooling
2. Evaporator temperature below 38°F (3°C)
4. No power supplied to refrigerator compressor circuit
3. Evaporator fan energized
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
Electronic Control System
3-15
#3758412 - Revision B - December, 2006
Monitor and Control Freezer “Adaptive Defrost”
Initially the freezer compressor will cycle-run for twelve hours (twenty-four hours in the model 700TF/I-3), after which the microprocessor sends the signal to the defrost relay on the control board to close. This supplies power to the defrost heater, and the compressor is switched off (See Figure 3-24). With the “Adaptive Defrost” technique, the length of time that the heater actually stays on to defrost the evaporator and satisfy the defrost terminator is observed by the microprocessor. The microprocessor then determines the number of hours before the next defrost. If the heater stays on for a shorter time than specified, the microprocessor increases the next defrost interval. If the heater stays on longer than specified, the electronic control decreases the next defrost interval. This is an ongoing process whereby the defrost time and the defrost interval will vary by unit use.
NOTE: A five (5) minute time delay/dwell follows all defrosts, except in the model 700TF/I-3 where the delay/dwell is ten (10) minutes. The drain trough heater is energized during defrost and the delay/dwell period.
NOTE: The minimum defrost interval is six (6) hours; The maximum defrost interval is eighty (80) hours; the maxi­mum defrost duration is twenty-five (25) minutes.
NOTE: If the defrost sensing line is open, defrost operation defaults to 25 minute defrost time / 6 hour build time, and Error Code 22 is logged. If the evaporator thermistor detects an under-heat or overheat situation at the same time, Error Codes 20 or 23 is logged, respectively.
NOTE: During defrost, the displayed temperature is locked.
Figure 3-24. 700TC/I-3 Signal Trace Schematic (High Voltage) of Freezer Adaptive Defrost
Length of defrost time moni­tored by microprocessor via defrost sense line
Drain trough heater energized during defrost and delay/dwell period
HIGH VOLTAGE
115 VOLTS
BLACK
WHITE
L1
60 CYCLES
NEUT
WHITE
M
J5
E2 E7 E10 E6
J3
J6
J7
J4
J1
J2
M
M
M
GRAY/WHITE
BLUE
DEFROST
TERMINATOR
30-38 OHMS
155-175 OHMS
M
DEFROST
HEATER
DRAIN TROUGH HEATER
Electronic Control System
Integrated
Integrated
(700-
(700-
3
3
TTALL)
ALL)
Series
Series
3-16
#3758412 - Revision B - December, 2006
Figure 3-25. 700TC/I-3 Signal Trace Schematic (High Voltage) of Compressor Electrical System
Figure 3-26. “SERVICE”, “40” or “50” and “EC” Flashing = Several Excessive Compressor Run Periods
length of compressor run time is monitored
by microprocessor.
Monitor Compressor Run Duration, Displays If Service is Needed
In all models except the 700TF/I-3, the microprocessor observes the changing state of the compressor relays to determine the length of compressor run time (See Figure 3-25). If a compressor runs 100% (Fre = 6 hours / Ref = 4 hours), an error code is logged (EC 40 / EC 50, respectively), and defrost is initiated, but SERVICE will not flash.
If several 100% run periods occur, and the compartment temperature does not fall to at least the set point / low off­set temperature average (and the door is not opened during the last run period), then SERVICE will flash along with the error code (See Figure 3-26).
NOTE: To clear a flashing SERVICE and EC, the problem must be corrected, then switch the unit off then back on and/or press the Bell ON/OFF key for 15 seconds. Failure to clear an error code will cause SERVICE to display constant once Diagnostic Mode is initiated.
NOTE: If the unit is ever switched OFF then back ON, the compressor will not energize for at least 3 minutes. This 3 minute minimum OFF time is used to protect the compressor and its electricals.
HIGH VOLTAGE
115 VOLTS
J5
E2 E7 E10 E6
J3
60 CYCLES
L1
BLACK
WHITE
GRAY
J6
PURPLE
J7
J4
J1
J2
NEUT
WHITE
REFRIGERATOR
FAN SWITCH
REFRIGERATOR
COMPRESSOR
M
REFRIGERATOR
OVERLOAD
PROTECTOR
FREEZER
OVERLOAD
PROTECTOR
FREEZER
FAN
PURPLE RED
SWITCHES
FREEZER
COMPRESSOR
M
RED
REFRIGERATOR
FAN MOTOR
M
RUNNING
CAPACITOR
(WHEN USED)
STARTING
RELAY
RUNNING
CAPACITOR
(WHEN USED)
STARTING
RELAY
FREEZER
FAN MOTOR
M
SERVICE
FREEZER
M
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ICE
ON/OFF
ON/OFF
UNIT
ON/OFF
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