Sub-Zero 601R-2, 601RG-2, 601F-2, 611-2, 611G-2 Technical & Service Manual

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© SUB-ZERO FREEZER COMPANY INC. 2006 ALL RIGHTS RESERVED JOB AID #3758407 (Revision B - August, 2006)
Approximate Starting Serial #2127000
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SECTION 1
GENERAL INFORMATION
General Information
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TECHNICAL ASSISTANCE
If you should have any questions regarding the 600-2 Series and/or this manual, please contact:
Sub-Zero Freezer Company, Inc.
ATTN: Service Department
P.O. Box 44988
Madison, WI 53744 - 4988
Customer Service & Parts / Warranty Claims
Phone #: (800) 222 - 7820
Technical Assistance
Phone #: (800) 919 - 8324
Customer Service & Technical Assistance
Facsimile #: (608) 441 - 5887
Parts / Warranty Claims
Facsimile #: (608) 441 - 5886
Service Department E-Mail Address:
customerservice@subzero.com
Office Hours:
7:00 AM to 7:00 PM Central Time
Monday through Friday
IMPORTANT SAFETY INFORMATION
Below are Product Safety Labels used in this manual. The "Signal Words" used are WARNING or CAUTION.
When reviewing this manual, please note these differ­ent Product Safety Labels placed at the beginning of certain sections of this manual. You must follow the instructions given in the boxes of the Product Safety Labels in order to avoid personal injury and/or product damage.
The sample Product Safety Labels below illustrate the precautions that should be taken when the signal word is observed.
INTRODUCTION
This 600-2 Series Technical Service Manual has been compiled to provide the most recent service information for 600-2 Series units. This information will enable the service technician to troubleshoot and diagnose malfunctions, perform necessary repairs, and return a unit to proper operational condition.
The service technician should read the complete instructions contained in this manual before initiating any repairs on a 600-2 Series unit.
INDICATES THAT HAZARDOUS OR UNSAFE PRAC­TICES COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
Indicates that hazardous or unsafe practices could result in minor personal injury, and/or product dam­age, and/or property damage.
In addition, please pay attention to the signal word “NOTE”, which highlights information that is espe- cially important for the topic being covered.
This manual is designed to be used by Authorized Service Personnel only. Sub-Zero Freezer Co., Inc. assumes no responsibility for any repairs made on Sub-Zero refrigeration units by anyone other than Authorized Service Technicians.
Information and images contained in this manual are the copyright property of Sub-Zero Freezer Company, Inc.
Neither this manual nor any information or images contained herein may be copied or used in whole or in part
without the express written consent of Sub-Zero Freezer Company, Inc.
© Sub-Zero Freezer Company, Inc, all rights reserved.
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Section 1 - General Information 1-1
Introduction / Safety Information / Technical Assistance .. 1-2
Table of Contents .............................................................. 1-3
Warranty Information ........................................................ 1-5
Model Description ............................................................. 1-6
Section 2 - Inst
allation Information 2-1
Installation Considerations ............................................... 2-2
Installation Warning ....................................................... 2-2
Anti-Tip Component Installation .................................... 2-2
Dual Unit Installation ..................................................... 2-3
Unit Leveling ................................................................. 2-3
Door Adjustment ........................................................... 2-4
Special Side-by Side Door Adjustment ......................... 2-5
Freezer Drawer Adjustment .......................................... 2-6
Vertical Adjustment / Pitch Adjustment ..................... 2-6
Door Panel Installation .................................................. 2-7
90° Door Stop Pin / 90° Door Stop Cam ...................... 2-8
Section 3 - Electronic Control System Information
3-1
Terminology & Component Descriptions .......................... 3-2
Basic Electronic Control System ...................................... 3-3
Control Board Layout & Summary Table ......................... 3-4
Control Panel Layout ....................................................... 3-5
Basic Electronic Control Input Operations ....................... 3-6
Unit ON/OFF ................................................................ 3-6
Adjusting Set-Point (Temp. Adjustment) ...................... 3-6
Icemaker System ON/OFF ........................................... 3-7
Door Ajar Alarm Feature ON/OFF ................................ 3-7
Accent Lighting System ON/OFF .................................. 3-7
Functions of Electronic Control System ........................... 3-8
Supply Power to Lighting System ................................. 3-8
Monitor, Regulate and Display Temps ........................... 3-9
Control Condenser Fan Operation ............................. 3-10
Minimize Condensation on Glass Door ....................... 3-11
Refrigerator Off-Cycle Defrost .................................... 3-12
“Adaptive Defrost” of Freezer Evaporator .................. 3-13
Monitor Compressors, Display if Service is Needed ... 3-14
Monitor Icemaker, Display if Service is Needed ......... 3-15
Unique Electronic Control Input Operations ................... 3-16
Temperature Units Selection Mode ............................ 3-16
Sabbath Mode ............................................................ 3-17
Showroom Mode ........................................................ 3-17
Manual Compartment Disable Mode ......................... 3-18
Manual Freezer Evaporator Defrost ........................... 3-18
Possible Error Indicators ............................................... 3-19
Troubleshooting Input Operations ................................. 3-20
Diagnostic Mode ......................................................... 3-20
Diagnostic Mode Indicators ...................................... 3-21
Error Code Table ...................................................... 3-21
Clearing Error Codes ................................................... 3-22
Manual Component Activation Mode .......................... 3-22
Temperature Log Recall Mode ................................... 3-23
Compartment Temperature History Only ................. 3-23
Compartment & Evaporator Temperature History .... 3-24
Temperature Log Event Indicators ........................... 3-25
Temperature Log Index Chart ................................. 3-26
Section 4 - Sealed System Information 4-1
HFC 134a Refrigerant Information ................................... 4-2
General 134a Rules ...................................................... 4-2
Sealed System Repair Procedures .............................. 4-3
Sealed System Operation ................................................ 4-4
Refrigerant Flow Diagrams ............................................... 4-6
Section 5 -
Air Flow & Fan Blade Spacing 5-1
Model 601R-2 .................................................................... 5-2
Model 601RG-2 ................................................................. 5-2
Model 601F-2 .................................................................... 5-3
Models 611-2 & 650-2 ....................................................... 5-3
Models 611G-2 & 650G-2 ................................................. 5-4
Models 632-2 & 642-2 ....................................................... 5-4
Model 661-2 ...................................................................... 5-5
Model 685-2 (PTS #2271174) ........................................... 5-5
Model 695-2 (PTS #2269189) .......................................... 5-6
Mod 685-2 (SWS #2271174) & 695-2 (SWS #2269189) ...5-6
Section 6 - Icemaker Information
6-1
Icemaker System Information............................................ 6-2
Icemaker Components....................................................... 6-2
Icemaker Operation............................................................ 6-3
Manually Stopping Icemaker.............................................. 6-8
Manually Starting Icemaker................................................ 6-9
Adjust Water Fill Level....................................................... 6-9
Section 7 - Component
Access and Removal 7-1
WARNINGS and CAUTIONS ............................................ 7-2
Component Access and Removal Table of Contents ....... 7-2
Exterior Cosmetic / Mechanical (All Models) ................. 7-3
Refrig. Interior Cosmetic/Mechanical (All Models) ....... 7-15
Freezer Interior Cosmetic / Mechanical (601F-2) ........ 7-24
Freezer Interior Cosmetic / Mechanical
(611-2, 611G-2, 650-2, 650G-2) ............................... 7-30
Freezer Interior Cosmetic / Mechanical
(632-2, 642-2, 661-2) ............................................... 7-36
Freezer Interior Cosmetic / Mechanical
(685-2-PTS#2271174, 695-2-PTS#2269189) ......... 7-42
Freezer Interior Cosmetic / Mechanical
(685-2-SWS#2271174, 695-2-SWS#2269189) ....... 7-48
Lower Compressor Area Mechanical
(601R-2, 601RG-2, 601F-2) ..................................... 7-55
Upper Compressor Area Mechanical
(All Models Except 601’s) ....................................... 7-56
Sealed System (Models 601R-2, 601RG-2, 601F-2) .. 7-57
Sealed System (All Models Except 601’s) ................... 7-61
TABLE OF CONTENTS
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Section 8 - Troubleshooting Guides 8-1
Troubleshooting Guides .................................................... 8-2
How to Use Error Code Troubleshooting Guide ........... 8-2
Error Code Table ........................................................... 8-2
Error Code Troubleshooting Guide ................................... 8-3
How to Use General Troubleshooting Guide ............... 8-5
Thermistor Location Code Tables ............................. 8-5
General Troubleshooting Guide Table of Contents ......... 8-6
General Troubleshooting Guide ....................................... 8-6
Sealed System Diagnostic Tables ................................. 8-16
Normal Operating Pressures Table ............................ 8-16
Temperature / Pressure Table ................................... 8-17
Pressure Indications Table ......................................... 8-17
Control Panel Membrane Switch / Ribbon Cable Test .. 8-18
Section 9 - T
Model 601R-2 ................................................................... 9-2
Model 601RG-2 ................................................................ 9-3
Model 601F-2 ................................................................... 9-4
Model 611-2 ...................................................................... 9-5
Model 611G-2 ................................................................... 9-6
Model 632-2 ..................................................................... 9-7
Model 642-2 ..................................................................... 9-8
Model 650-2 ..................................................................... 9-9
Model 650G-2 ................................................................. 9-10
Model 661-2 .................................................................... 9-11
Model 685-2 (PTS #2271174) ........................................ 9-12
Model 685-2 (SWS #2271174) ....................................... 9-13
Model 695-2 (PTS #2269189) ........................................ 9-14
Model 695-2 (SWS #2269189) ........................................ 9-15
echnical Data Tables 9-1
Section 10 - W
Model 601R-2 ................................................................. 10-2
Model 601RG-2 .............................................................. 10-4
Model 601F-2 ................................................................. 10-6
Model 611-2 / 650-2 ........................................................ 10-8
Model 611G-2 / 650G-2 ................................................. 10-10
Model 632-2 / 642-2 ...................................................... 10-12
Model 661-2 .................................................................. 10-14
Mod. 685-2 (PTS #2271174), 695-2 (PTS #2269189) .. 10-16 Mod. 685-2 (SWS #2271174), 695-2 (SWS #2269189). 10-18
iring Diagrams & Schematics 10-1
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WARRANTY INFORMATION
This page summarizes the 2, 5 & 12 Year Warranty pro- vided with every 600-2 Series unit, as well as two spe­cial warranties:
Non-Residential Warranty - Applies to units installed
in non-residential applications.
Display/Model Home Warranty - Applies to distribu-
tor or dealer display units, and units in model
homes, sold three years after date of manufacture. Following the warranty summaries are details and notes about the warranties.
TWO, FIVE & TWELVE YEAR Warranty
• 2 year TOTAL PRODUCT, *parts and labor.
NOTE: Stainless Steel (Classic, carBon & Platinum)
doors, panels & product frames are covered by a 60
day parts & labor warranty for cosmetic defects.
• 5 Year SEALED SYSTEM, **parts and labor.
• 6th - 12th year LIMITED SEALED SYSTEM, **parts only.
ONE & FIVE YEAR Non-Residential Warranty (Example: Office, Yacht, etc.)
• 1 Year TOTAL PRODUCT, *parts and labor.
NOTE: Stainless Steel (Classic, carBon & Platinum) doors, panels & product frames are covered by a 60 day parts & labor warranty for cosmetic defects.
• 5 Year SEALED SYSTEM, **parts and labor.
ONE & FIVE YEAR Display/Model Home Warranty (Display units sold three years after date of manu­facture)
• 1 Year TOTAL PRODUCT, *parts and labor.
NOTE: Stainless Steel (Classic, carBon & Platinum) doors, panels & product frames are covered by a 60 day parts & labor warranty for cosmetic defects.
• 5 Year SEALED SYSTEM, **parts and labor.
Figure 1-1. Serial Tag Layout (Layout Reference Only)
L
LISTED
U
O
R
CUS
Date Code
776N
LISTED HOUSEHOLD
REFRIGERATOR OR FREEZER
REFRIGERANT
SERIAL NUMBER
MADISON, WI
PRODUCT SERVICE 1-800-222-7820
MODEL
115Vac, 60Hz, 1 Phase
TOTAL AMPS
FREEZER CO., INC.
FREEZER
ALSO VERIFIED IN ACCORDANCE WITH ENERGY STANDARD
CAN/CSA-C300-91
REFRIGERATOR
632/S 2 0000000
10.0
9.0 2.0 R134a
Jul 2003
Model Number
Serial Number
Manufacture Date
Refrigerant Charge
Total Amps Refrigerant Type
Warranty Details:
* Includes, but is not limited to the following:
Electronic Control System Components, Fan & Light Switches, Fan Motors & Blades, Defrost & Drain Heaters, Defrost Terminator, Drain Pan, Drain Tubes, Wiring, Light sockets & bulbs, Icemaker, Water Valve, Door hinges, Door closers & Cams, Compressor Electricals, etc. . .
* Stainless Steel (Classic, Platinum & Carbon) doors,
panels and product frames are covered by a limited 60 day parts and labor warranty for cosmetic defects.
** Includes the following:
Compressors, Condenser, Evaporators, Filter-Driers, Heat-exchangers, All Tubing that Carries the Freon.
NOTE: Condenser Fan Motors, Freon, Solder and compressor electricals are NOT
considered sealed
system parts.
Warranty Notes:
• All warranties begin at unit's initial installation date.
• All Warranty and Service information collected by Sub­Zero is arranged and stored under the unit serial num­ber, and the customer's last name. Sub-Zero requests that you have the model and serial number available whenever contacting the factory or parts distributor.
• The serial tag on SIDE-BY-SIDE models is located by the top door hinge in the freezer compartment.
• The serial tag on OVER-AND-UNDER models is locat­ed by the top door hinge in the refrigerator compart­ment.
• The serial tag on ALL-REFRIGERATOR and ALL­FREEZER models is located by the top door hinge in the refrigeration compartment.
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MODEL DESCRIPTIONS
These pages briefly describes the models covered in this 600-2 Series Technical Service Manual (Models 601R-2, 601RG-2, 601F-2, 611-2, 611G-2, 632-2, 642-2, 650-2, 650G-2, 661-2, 685-2, 695-2) The letter after the backward
slash in the alpha-numeric model number indicates the exterior variation (“/F” indicates a Framed look with the door trim visible, “/O” indicates that it is intended for the door panels to Overlay the door trim, “/S” indicates the unit is
Classic Stainless Steel finish, ”/B” indicates the unit is carBon Stainless Steel finish, ”/P” indicates the unit is Platinum Stainless Steel finish). The “-2” means this is the second design build for this series.
The following lists contain the model numbers of the 600-2 Series with a brief description of each model. A diagram of the basic model configuration accompanies each list.
NOTE: Functional parts are common to each model configuration, meaning for example, models 601R/F-2, 601R/O­2 and 601R/S-2 will utilize common functional parts. For this reason, the backward slash and letter after the model numbers will only be used in this manual when necessary.
Model 601R-2
601R/F-2
601R/O-2
601R/S-2
601R/B-2
601R/P-2
MODEL DESCRIPTION
36” Wide, All-Refrigerator, Framed Door Trim with Handle, Louver Grille
36” Wide, All-Refrigerator, Overlay Door Trim with­out Handle, Louver Grille
36” Wide, All-Refrigerator, Classic Stainless Steel Door and Grille
36” Wide, All-Refrigerator, CarBon Stainless Steel Door and Grille
36” Wide, All-Refrigerator, Platinum Stainless Steel Door and Grille
Model 601RG-2
601RG/F-2
601RHAG/F-2
601RG/O-2
601RHAG/O-2
601RG/S-2
601RHAG/S-2
601RG/B-2
601RHAG/B-2
601RG/P-2
601RHAG/P-2
MODEL DESCRIPTION
36” Wide, All-Refrigerator, Glass Door, Framed Door trim with Handle, Louver Grille
(Same as above with High Altitude Glass)
36” Wide, All-Refrigerator, Glass Door, Overlay Door Trim w/o handle, Louver Grille
(Same as above with High Altitude Glass)
36” Wide, All-Refrigerator, Glass Door, Classic Stainless Steel Door and Grille
(Same as above with High Altitude Glass)
36” Wide, All-Refrigerator, Glass Door, carBon Stainless Steel Door and Grille
(Same as above with High Altitude Glass)
36” Wide, All-Refrigerator, Glass Door, Platinum Stainless Steel Door and Grille
(Same as above with High Altitude Glass)
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Model 611G-2
611G/F-2
611HAG/F-2
611G/O-2
611HAG/O-2
611G/S-2
611HAG/S-2
611G/B-2
611HAG/B-2
611G/P-2
611HAG/P-2
MODEL DESCRIPTION
30” Wide, Over/Under, Glass Refrig Door, Framed Door trim w/Handles, Louver Grille (Standard)
(Same as above with High Altitude Glass)
30” Wide, Over/Under, Glass Refrig Door, Overlay Door Trim without handles, Panel Grille (Standard)
(Same as above with High Altitude Glass)
30” Wide, Over/Under, Glass Refrig Door, Classic Stainless Steel Door and Grille
(Same as above with High Altitude Glass)
30” Wide, Over/Under, Glass Refrig Door, carBon Stainless Steel Door and Grille
(Same as above with High Altitude Glass)
30” Wide, Over/Under, Glass Refrig Door, Platinum Stainless Steel Door and Grille
(Same as above with High Altitude Glass)
Model 611-2
611/F-2
611/O-2
611/S-2
611/B-2
611/P-2
MODEL DESCRIPTION
30” Wide, Over/Under, Framed Door Trim with handles, Louver Grille (Standard)
30” Wide, Over/Under, Overlay Door Trim without handles, Panel Grille (Standard)
30” Wide, Over/Under, Classic Stainless Steel Doors and Grille
30” Wide, Over/Under, carBon Stainless Steel Doors and Grille
30” Wide, Over/Under, Platinum Stainless Steel Doors and Grille
Model 601F-2
601F/F-2
601F/O-2
601F/S-2
601F/B-2
601F/P-2
MODEL DESCRIPTION
36” Wide, All-Freezer, Framed Door Trim with Handle, Louver Grille
36” Wide, All-Freezer, Overlay Door Trim without Handle, Louver Grille
36” Wide, All-Freezer, Classic Stainless Steel Door and Grille
36” Wide, All-Freezer, CarBon Stainless Steel Door and Grille
36” Wide, All-Freezer, Platinum Stainless Steel Door and Grille
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Model 632-2
632/F-2
632/O-2
632/S-2
632/B-2
632/P-2
MODEL DESCRIPTION
48” Wide, Side-by-Side, Framed Door Trim with Handles, Louver Grille (Standard)
48” Wide, Side-by-Side, Overlay Door Trim with­out Handles, Panel Grille (Standard)
48” Wide, Side-by-Side, Classic Stainless Steel Door and Grille
48” Wide, Side-by-Side, carBon Stainless Steel Door and Grille
48” Wide, Side-by-Side, Platinum Stainless Steel Door and Grille
Model 642-2
642/F-2
642/O-2
642/S-2
642/B-2
642/P-2
MODEL DESCRIPTION
42” Wide, Side-by-Side, Framed Door Trim with Handles, Louver Grille (Standard)
42” Wide, Side-by-Side, Overlay Door Trim with­out Handles, Panel Grille (Standard)
42” Wide, Side-by-Side, Classic Stainless Steel Door and Grille
42” Wide, Side-by-Side, carBon Stainless Steel Door and Grille
42” Wide, Side-by-Side, Platinum Stainless Steel Door and Grille
Model 650-2
650/F-2
650/O-2
650/S-2
650/B-2
650/P-2
MODEL DESCRIPTION
36” Wide, Over/Under, Framed Door Trim with handles, Louver Grille (Standard)
36” Wide, Over/Under, Overlay Door Trim without handles, Panel Grille (Standard)
36” Wide, Over/Under, Classic Stainless Steel Doors and Grille
36” Wide, Over/Under, carBon Stainless Steel Doors and Grille
36” Wide, Over/Under, Platinum Stainless Steel Doors and Grille
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Model 650G-2
650G/F-2
650HAG/F-2
650G/O-2
650HAG/O-2
650G/S-2
650HAG/S-2
650G/B-2
650HAG/B-2
650G/P-2
650HAG/P-2
MODEL DESCRIPTION
36” Wide, Over/Under, Glass Refrig Door, Framed Door trim w/Handles, Louver Grille (Standard)
(Same as above with High Altitude Glass)
36” Wide, Over/Under, Glass Refrig Door, Overlay Door Trim without handles, Panel Grille (Standard)
(Same as above with High Altitude Glass)
36” Wide, Over/Under, Glass Refrig Door, Classic Stainless Steel Door and Grille
(Same as above with High Altitude Glass)
36” Wide, Over/Under, Glass Refrig Door, carBon Stainless Steel Door and Grille
(Same as above with High Altitude Glass)
36” Wide, Over/Under, Glass Refrig Door, Platinum Stainless Steel Door and Grille
(Same as above with High Altitude Glass)
Model 661-2
661/F-2
661/O-2
661/S-2
661/B-2
661/P-2
MODEL DESCRIPTION
36” Wide, Side-by-Side, Framed Door Trim with Handles, Louver Grille (Standard)
36” Wide, Side-by-Side, Overlay Door Trim with­out Handles, Panel Grille (Standard)
36” Wide, Side-by-Side, Classic Stainless Steel Door and Grille
36” Wide, Side-by-Side, carBon Stainless Steel Door and Grille
36” Wide, Side-by-Side, Platinum Stainless Steel Door and Grille
Model 685-2
685/F-2
685/O-2
685/S-2
685/B-2
685/P-2
MODEL DESCRIPTION
42” Wide, Side-by-Side, Ice/Water Dispenser, Framed Trim w/Handles, Louver Grille (Standard)
42” Wide, Side-by-Side, Ice/Water Dispenser, Overlay Trim w/o Handles, Panel Grille (Standard)
42” Wide, Side-by-Side, Ice/Water Dispenser, Classic Stainless Steel Door and Grille
42” Wide, Side-by-Side, Ice/Water Dispenser, carBon Stainless Steel Door and Grille
42” Wide, Side-by-Side, Ice/Water Dispenser, Platinum Stainless Steel Door and Grille
661
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Model 695-2
695/F-2
695/O-2
695/S-2
695/B-2
695/P-2
MODEL DESCRIPTION
48” Wide, Side-by-Side, Ice/Water Dispenser, Framed Trim w/Handles, Louver Grille (Standard)
48” Wide, Side-by-Side, Ice/Water Dispenser, Overlay Trim w/o Handles, Panel Grille (Standard)
48” Wide, Side-by-Side, Ice/Water Dispenser, Classic Stainless Steel Door and Grille
48” Wide, Side-by-Side, Ice/Water Dispenser, carBon Stainless Steel Door and Grille
48” Wide, Side-by-Side, Ice/Water Dispenser, Platinum Stainless Steel Door and Grille
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SECTION 2
INSTALLATION
INFORMATION
Installation Information
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IF UNIT IS UNDER A SOLID SOFFIT AND CLEARANCE BETWEEN SOFFIT AND TOP OF UNIT IS GREATER THEN 1” (25.4 mm), OR IF UNIT IS NOT UNDER SOLID SOFFIT, UNIT COULD TIP FORWARD UNDER CER­TAIN LOAD CONDITIONS. FAILURE TO INSTALL ANTI-TIP COMPONENTS AND EXTEND LEVELERS TO FLOOR ACCORDING TO INSTALLATION MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.
INSTALLATION CONSIDERATIONS
This section covers common installation issues seen by Service Technicians. Improper installation, though not a valid service issue, has the potential to lead to a call for service. Installation related complaints could include, but are not limited to: Unit leveling, unit movement, door misalignment, improper door and drawer sealing, internal frost or condensation, exterior condensation, warm compartment temperatures, etc.
NOTE: If additional installation information is needed, refer to the complete Installation Guide, or contact Sub-Zero Service Department.
Anti-Tip Components Installation (All Models)
If anti-tip components (aka wood block / blocking kit) need be installed, follow these steps:
NOTE: These directions are supplied with each anti-tip package.
1. Locate and mark two wall studs at back of unit installation location (See Figure 2-1).
2. Identify and mark proper height to clear unit top. Space between unit top and bottom of wood block must NOT be more then 1/4" (6.1 mm) (See Figure 2-1).
3. Using the L-brackets and screws provided, secure wood block to wall studs, located in step 1, making sure screws extend 7/8" (22.2 mm) into each wall stud. The wood block must extend a minimum of 3" (76.2 mm) over unit (See Figure 2-1).
4. Utilizing front and rear levelers, raise and level unit until it contacts wood block.
5. Refer to Installation Guide provided with the unit for any additional information needed.
Figure 2-1. Anti-Tip Components
Wall Stud
Wood Block
Screws & L-Bracket
Min. 3” (76.2 mm)
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Figure 2-4. Unit Leveling
Figure 2-3. Kickplate Removal
Unit Leveling (All Models)
NOTE: Unit must be installed before final leveling. If unit is anchored to cabinets, remove anchor screws before leveling, reinstalled after.
1. To level unit, first remove kickplate (See Figure 2-3).
2. To raise unit front, turn front leveler legs counter­clockwise, clockwise to lower (See Figure 2-4).
3. At front of unit base is an adjusting screw that reach­es to rear leveler/roller assembly. To raise unit rear, use 5/16” socket wrench to turn adjusting screw clockwise to raise, counterclockwise to lower (See Figure 2-4).
NOTE: Level is best checked at top & side mainframe.
Kickplate
Turn adjusting screws clockwise to raise rear
Turn front levelers counterclockwise to raise front.
Unit Base
Dual Unit Installations
Apply heater to left side of unit that is to right of other unit.
If two or more units are placed side by side and are 2” or less apart, a dual unit heater package should be applied to the left side of the right hand unit. Failure to install the dual unit heater package could result in exterior condensation between the units.
Sales Accessory part #TTDUAL should be utilized.
(See Figure 2-2)
NOTE: Complete installation instructions are sup­plied with the #TTDUAL package.
Figure 2-2. Dual Unit Heater
Installation Information
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#3758407 - Revision B - August, 2006
Figure 2-5. Top Door Hinge & Screws
Top door hinge
Loosen & re-snug screws to allow door adjustment
Discard shipping screws
Figure 2-6. Bottom Hinge Shim Installation
Bottom Hinge Shim
Door Adjustment (All Models)
NOTE: Unit must be level before adjusting doors.
If unit is properly installed, blocked and leveled, it may still be necessary to adjust door(s) left to right and/or in and out. Adjustments are performed at top and/or bot­tom door hinge(s).
1. Working on only one hinge at a time (top or bottom), remove and discard two small Phillips head shipping screws from door hinge before attempting adjust­ments (See Figure 2-5).
2. Loosen and re-snug door hinge mounting screws, allowing door adjustment (See Figure 2-5).
3. After adjusting door, tighten door hinge mounting screws and check for proper door seal.
NOTE: If one door on a side-by-side unit sits higher than the other, bottom hinge shim (part #0183100) is available. To install shim, remove shipping screws from bottom door hinge, then loosen hinge mounting screws. Insert shim(s) between bottom door hinge and bottom door trim. Adjust door accordingly and retighten door hinge screws (See Figure 2-6).
Also see Special Side-by-Side Door Adjustment instruc­tions on following page.
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#3758407 - Revision B - August, 2006
Special Side-by-Side Door Adjustment
Occasionally after a side-by-side unit is properly installed, blocked and leveled, the refrigerator door top may stick out farther then the freezer door top, even though the bottom of each door is flush. The adjustment procedure listed below explains how to correct this. (For video showing this procedure, order part #3756530)
NOTE: Unit must be level before adjusting doors.
Special Side-by-Side Door Adjustment Procedure:
1. First -
Adjust Refrigerator Door Bottom Hinge OUT:
a. Extract shipping screws from refrigerator door bottom hinge. Then, loosen & re-snug bottom hinge mounting
screws.
b. Pull refrigerator door bottom hinge corner out to outer most limit & tighten hinge mounting screws.
NOTE: Check door gasket seal by refrigerator door bottom hinge. If gasket is not sealing, loosen & re-snug mounting screws, and push refrigerator door bottom hinge corner in slightly until gasket seals.
c. Check door alignment. If refrigerator door top still sticks out farther then freezer door, perform second adjust-
ment.
2. Second -
Adjust Refrigerator Door Top Hinge IN:
a. With a pencil, trace location of refrigerator door top hinge for reference. Extract shipping screws from refrigera-
tor door top hinge, then loosen & re-snug top door hinge mounting screws.
b. Push refrigerator door top hinge corner in to inner most limit & tighten hinge mounting screws.
NOTE: Check door gasket seal around refrigerator door. If gasket is not sealing, adjust accordingly.
c. Check door alignment. If refrigerator door top still sticks
out farther then freezer door, perform third adjustment.
3. Third -
Adjust Freezer Door Top Hinge OUT:
a With a pencil, trace location of freezer door top hinge
for reference. Extract shipping screws from freezer door top hinge, then loosen & re-snug top door hinge mounting screws.
b. Pull freezer door top hinge corner out to outer most limit
& tighten hinge mounting screws.
NOTE: Check door gasket seal by freezer door top hinge. If gasket is not sealing, loosen & re-snug mount­ing screws, and push freezer door top hinge corner in slightly until gasket seals.
c. Check door alignment. If refrigerator door top still sticks
out farther then freezer door, perform fourth adjustment.
4. Fourth -
Adjust Freezer Door Bottom Hinge IN:
a. Extract Phillips head shipping screws from freezer door
bottom hinge. Then, loosen & re-snug bottom door hinge mounting screws.
b. Push freezer door bottom hinge corner in to inner most
limit & tighten hinge mounting screws.
NOTE: Check door gasket seal around freezer door. If gasket is not sealing, adjust accordingly.
c. Check door alignment. Minor adjustments may still be
needed at this point, adjust accordingly.
Figure 2-7. Special Side-by-Side Door Adjustment
1 - OUT
2 -IN
4 - IN
3 - OUT
Installation Information
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Figure 2-8. Drawer Assembly Removal
Figure 2-9. Vertical Freezer Drawer Adjustment
Rear Screws
Front Screw
Adjust slide front up or down as required
Figure 2-10. Drawer Front Pitch Adjustment
Freezer Drawer Adjustments (611-2/611G-2,650-2/650G-2 Prior to Serial #2354455)
NOTE: After serial #2354455, the freezer drawer is non-adjustable.
V
ertical Freezer Drawer Adjustment:
NOTE: Before attempting freezer drawer adjustment, remove freezer drawer assembly. Pull drawer assem­bly out, then lift at front while holding upper freezer bas­ket in place. (See Figure 2-8)
1. Loosen two screws towards rear of each cabinet drawer slide, and extract screw at slide front. (See Figure 2-9)
2. Relocate front screw to desired position in drawer slide insulator grommet (See Figure 2-9).
3. After adjustment, tighten all screws, reinstall drawer assembly, then check door seal for proper gasket seating.
NOTE: If freezer drawer assembly has too much play from side-to-side, freezer drawer slide shims (part # 0232300 - front, part # 0232310 - rear) are available.
Freezer Drawer Front Pitch
Adjustment:
1. Remove two 3/4” white plastic plugs from each side of plastic drawer liner. (See Figure 2-10)
2. With 3/8” socket, loosen bolts, then adjust drawer front pitch accordingly. (See Figure 2-10).
3. After adjustment, tighten bolts and check door seal for proper gasket seating.
Prior to Serial
#2354455
Prior to Serial
#2354455
Prior to Serial
#2354455
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Figure 2-11. Molding Removal
Stick tape to center of trim molding and pull
Extract screws and handle/trim from door
Slide door panel into door frame
Figure 2-12. Handle/Trim Removal Figure 2-13. Door Panel Install
Door Panel Installation (All Framed and Overlay Models)
1. Using a piece of tape stuck to magnetic trim molding center, pull trim molding out at midpoint to expose handle/trim mounting screws (See Figure 2-11).
2. Extract mounting screws and handle/trim from door (See Figure 2-12).
3. Slide door panel into door frame (See Figure 2-13), then reinstalling handle/trim and magnetic trim molding.
NOTE: On Models 685/F-2, 685/O-2, 695/F-2 & 695/O-2, the glass well bezel will also need to be removed from door before sliding door panel into door frame. See Bezel removal instructions in section 7 of this manual.
NOTE: If door panel is less than 1/4” thick, a filler panel must be installed behind door panel.
D
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Installation Information
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90° Door Stop Cam Installation (601R-2, 601RG-2, 601F-2)
Optional 90° door stop cam (part # DS90) and 105° door stop cam (part # DS105) are available at no charge from Authorized Parts Distributors and Product Distributors. To install:
a With door closed, extract bolts, stiffener plate and bushing from
lower cabinet hinge (See Figure 2-15).
b. Place door stop cam up over hinge pin, making sure stub on cam
fits into hole in lower cabinet hinge (See Figure 2-15).
c. Reinstall bushing, stiffener plate and bolts onto lower cabinet hinge
(See Figure 2-15).
Figure 2-15. 90° Stop Pin (611G-2, 650G-2)
90° Door Stop Pin Installation (611-2, 650-2)
Part #3550770, 90° Door Stop Pin, is supplied with models 611 and 650. To install:
a Remove unit grille.
b. With door closed, insert door stop pin down into
threaded hole in top cabinet hinge and tighten (See Figure 2-14). Then, reinstall unit grille.
Figure 2-14. 90° Stop Pin (611-2, 650-2)
Figure 2-15. 90° Stop Cam
Figure 2-14. 90° Stop Cam
90° Door Stop Pin Installation (611G-2, 650G-2)
Part #3550770, 90° Door Stop Pin, is supplied with models 611G and 650G. To install:
a Open freezer drawer.
b. Insert door stop pin up into threaded hole in lower
cabinet hinge and tighten (See Figure 2-15).
90° Door Stop Cam Installation (632-2, 642-2, 661-2, 685-2, 695-2)
Optional 90° door stop cam (part # DS90) and 105° door stop cam (part # DS105) are available at no charge from Authorized Parts Distributors and Product Distributors. To install:
a With door closed, place door stop cam up over hinge pin, making
sure stub on cam fits into hole in lower cabinet hinge (See Figure 2-
14).
b. Secure door stop cam by pushing E-ring into groove at end of hinge
pin (See Figure 2-14).
PIN (3550770)
PIN (3550770)
HINGE PIN
90° DOOR STOP CAM
E-RING
HINGE PIN
90° DOOR STOP CAM
BUSHING
STIFFENER PLATE
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SECTION 3
ELECTRONIC CONTROL
SYSTEM INFORMATION
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Term/Component
Definition / Description
Control Board …………………………..The printed-circuit board (PC Board) contains the microprocessor, relays and
electrical connections which control and monitor all functions and operations of the unit.
Microprocessor ………………………... An electrical component on the control board which receives electrical signals
from other components, processes that information, then sends an electrical signal to the relays on the board to open or close, and other electronic com­ponents in the unit to switch on or off.
Relay …………………………………… The electrical components on the control board which switch other compo-
nents in the unit ON and OFF when instructed to do so by the microproces­sor.
LCD (Liquid Crystal Display) ……...... That part of the control board seen at the control panel which displays com-
partment temperatures, service indicator, door ajar alarm bell & ice indicator.
Control Panel Assembly ………………The information input and read-out area of the electronic control system,
located at the top of the upper Compartment.
Membrane Switch …………………….. An integral part of the control panel assembly, which consists of the function
keys used for all input operations to the electronic control system.
Keys (Function Keys) ………………… The buttons on the Membrane switch used for input operations. (The keys
are: UNIT ON/OFF, ALARM ON/OFF, ICE ON/OFF, WARMER, COLDER)
Indicators .....…………………………... The words and numbers that are displayed at the control panel assembly.
(Example: Temperature displays, alarm bell indicator, SERVICE indicator, and ICE system indicator)
Error Codes .…………………………... The code numbers accompanied by the letters “EC” that appear on the LCD
during diagnostic mode if the unit experienced specific problems related to electrical signals supplied by electrical components.
Display Units of Measure……………...Temperatures displayed at the LCD may be in fahrenheit units of measure
(°F) or celsius units of measure (°C). A series of key strokes allows the tem­perature display units of measure to be switched to read as either °F or °C.
Set-Point ……………………………….. The desired compartment temperature, established by pressing the COLDER
or WARMER keys.
High Offset (Cut-in)………………….....As the compartment air temperature cycles up and down, the high offset is
the maximum compartment temperature that the electronic control system will allow before calling for cooling.
Low Offset (Cut-out)…………………... As the compartment air temperature cycles up and down, the low offset is the
minimum compartment air temperature that the electronic control system will allow before interrupting cooling.
Thermistor (Temperature Sensor) ….. A resistor with which resistance changes as the temperature around it
changes. For electronic control system purposes, the microprocessor meas­ures this resistance and displays it as a temperature reading at the LCD.
ELECTRONIC CONTROL TERMINOLOGY & COMPONENT DESCRIPTIONS
All 600-2 Series units utilize an electronic control system. The electronic control system monitors, regulates and controls a variety of functions. The electronic control system also displays temperature readings, ice maker system operation, possible problems with the unit and door ajar alarm status. The table below defines some basic electron­ic control system terminology and describes some of the electronic control system components. An understanding of the following information is needed in order to comprehend the input operations and functions of the electronic control system.
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Figure 3-1. Basic 600-2 Series Electronic Control System Diagram
BASIC 600-2 SERIES ELECTRONIC CONTROL SYSTEM
This page contains a basic illustration of the 600-2 Series electronic control system (See Figure 3-1). Input opera­tions for the electronic control system are performed at the membrane switch (part of the the control panel assem­bly), with monitoring, regulating and controlling functions taking place at the control board (located directly behind the control panel). Temperatures and possible problems with the unit are displayed at the control panel on the LCD. The entire electronic control system is described in greater detail on the following pages.
NOTE: The diagram below is not an exact electrical representation of the electronic control system. For more detailed electrical diagrams refer to the wiring diagram and schematic supplied with the unit.
REFRIGERATOR
FREEZER
FREEZER
COMP
DOOR AJAR ALARM BELL
FREEZER
EVAP FAN
R
RR
REFRIG
COMP
REFRIG
EVAP FAN
CONTROL BOARD
LCD
BOARD CONFIGURING RESISTORS
CONDENSER
FAN
MICROPROCESSOR
MEMBRANE SWITCH
FREEZER
COLDER
WARMER
WARMERCOLDER
REFRIGERATOR
SWITCH
L1
115
VOLTS
60
CYCLES
ON/OFF
ON/OFF
UNIT
ICE
ON/OFF
LIGHT TERMINATOR
NEUT
RRRR
FRE COMPARTMENT THERMISTOR
FRE EVAP THERMISTOR
DEFROST HEATER
REF EVAP
THERMISTOR
REF COMPARTMENT
THERMISTOR
LIGHTS
DOOR AJAR MONITOR LINE
WATER SOLENOID
SOL. MONITOR LINE
ICEMAKER
DEFROST MONITOR LINE
DEFROST TERMINATOR
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PIN 1
PIN 1
PIN 1
PIN 1
0
J1
0
0
DISPLAY
J6
PIN 1
0
PIN 1
0
J7
0
J4
PIN 1
J3
J2
E2
E10
E6
E7
0
J5
Figure 3-2. Control Board Layout
Figure 3-3. Control Board Summary Table (632-2/642-2 Summary Table Shown)
CONTROL BOARD LAYOUT AND SUMMARY TABLE
The electrical connection points on the control board are labeled alphanumerically. These labels correspond with the alphanumeric control board summary table, located on wiring diagrams. By referencing the summary table, it is possible to identify which components are connected at which connection points on the control board. Below is a layout diagram of the control board and a copy of a summary table (See Figures 3-2 & 3-3).
NOTE: All components on control board are non-replaceable. If problems with control board are identified, the complete control board must be replaced.
BLUE/YELLOW
ORANGE/YELLOW
BLUE/WHITE
BLUE/WHITE
WHITE/BLUE
GRAY/WHITE
BLUE/BLACK
BLUE/BLACK
ORANGE/RED
ICE MAKER VALVE SENSOR
LOW VOLTAGE THERMISTOR CIRCUITS
J1-8
J1-7
J1-6
J1-4
J1-3
J1-2
J1-1
J1-5
J4-5
J4-1
J4-4
J4-3
J4-2
FRZ COMPARTMENT FRZ COMPARTMENT
REF COMPARTMENT
DEF SENSOR
REF EVAP REF COMPARTMENT
REF EVAP
FRZ EVAP
NOT USED(NO PIN)
REF DOOR LIGHT SENSE
FRZ DOOR LIGHT SENSE
FRZ EVAP
SENSES WATER VALVE ACTIVATION
SENSES WHEN DEF HEATER SHUTS OFF
SENSES REF CABINET SENSES FRZ CABINET TEMP
SENSES FRZ CABINET TEMP
SENSES REF CABINET
SENSES REF EVAP TEMP
SENSES REF EVAP TEMP
SENSES IF REF DOOR OPEN
SENSES FRZ EVAP TEMP
SENSES IF FRZ DOOR OPEN
SENSES FRZ EVAP TEMP
BLUE/RED
ORANGE
BROWN
TAN
CONTROL BOARD SUMMARY
ICE MAKER ACC (FILL TUBE)
C FAN
DEF HTR
RCOMP
FCOMP
E FAN
CIRCUIT
J7-3 J7-5
J7-4
J7-7
J7-6 J7-8
J7-2
E6
J7-1
E7
E10
E2
ICE MAKER
NOT USED(NO PIN)
NOT USED
NOT USED
CONDENSER FAN
REF COMPRESSOR
POWER IN
FRZ COMPRESSOR
NEU
LITE
NEUTRAL
LIGHTS
L1
DEFROST HEATER
DESCRIPTION
120 VOLT CIRCUITS
POWERS FILL TUBE HEATER AND ACCESSORIES
POWERS CONDENSER FAN
POWERS REF COMPRESSOR
POWERS LIGHTS POWERS ICE MAKER
POWERS FRZ COMPRESSOR POWER INTO BOARD
NEUTRAL INTO BOARD
POWERS DEFROST CIRCUIT
FUNCTION
YELLOW
WHITE
PINK
WHITE/RED
PURPLE
GRAY
BLACK
COLOR
BLUE
I ACC
ICE
F DR
R DR
EVAP FRZ
REF REF
EVAP REF
EVAP REF
EVAP FRZ
FRZ FRZ
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600-2 SERIES CONTROL PANEL LAYOUT
NOTES:
The illustration below is of a 632-2 control panel (See Figure 3-4).
The control panels in models 601R-2, 601RG-2 and 601F-2 lack the obvious keys and indicators illustrated
below.
The control panels in models 601RG-2, 611G-2 and 650G-2 include a LIGHTS ON/OFF key that is not shown in the illustration below.
The control panels in models 685-2 and 695-2 are mounted vertically and include a BULK ICE key.
Figure 3-4. 600-2 Series Control Panel Layout (Model 632-2 Control Panel Shown)
UNIT
ON/OFF
KEY
DOOR AJAR
ALARM ON/OFF
KEY
ICEMAKER
SYSTEM ON/OFF
KEY
REFRIGERATOR
SET-POINT
ADJUSTMENT
KEYS
FREEZER
SET-POINT
ADJUSTMENT
KEYS
LCD
Liquid
Crystal
Display
SERVICE
ICE
Jake Dog was here
OFF
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ON/OFF
ON/OFF
ON/OFF
UNITICE
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Adjusting Set-Point (Temperature Adjustment)
To adjust set-points, press WARMER or COLDER key on control panel in multiple key strokes
until desired set-point
is achieved (See Figure 3-6). One key stroke equals one degree change.
NOTE: The temperature range in a freezer compartment is -5°F (-21°C) to +5°F (-15°C). The temperature range in a refrigerator compartment is +34°F (+1°C) to +45°F (+7°C).
NOTE: The initial stroke of the WARMER or COLDER key will change the previous set-point by one degree.
NOTE: The set-point will be displayed on the LCD for 10 seconds after the last key stroke. After the 10 second
delay, the compartment temperature will be displayed. As the compartment temperature changes, the temperature displayed on the LCD will change by no more than one degree per minute.
Figure 3-6. Adjusting Set-Point - Press WARMER or COLDER Key In Multiple Key Strokes
WHEN IN “OFF” MODE, 115 VOLTS AC IS STILL PRESENT AT CONTROL BOARD!
Figure 3-5. Switching Unit ON or OFF - Press UNIT ON/OFF Key
BASIC ELECTRONIC CONTROL INPUT OPERATIONS
The following pages describe the basic input operations performed at the control panel. The subjects covered are: switching unit ON and OFF; adjusting set-point (temperature adjustment); switching ice maker system ON and OFF; enabling and disabling door ajar alarm feature, and in models 601RG-2, 611G-2 and 650G-2 only, accent lighting system ON and OFF. Please note that though possible to display temperatures in Fahrenheit or Celsius, in most cases Fahrenheit readings are shown.
Unit ON/OFF
All units are shipped in OFF Mode. When power is supplied to the unit, a trace of the word “OFF” is visible on the LCD. By pressing and releasing the UNIT ON/OFF key (See Figure 3-5), power is allowed past the control board to the rest of the unit. This is indicated by the unit’s lights energizing and LCD at the control panel illuminating with temperature readings.
NOTE: Whenever the unit is switched OFF using the UNIT ON/OFF key, a trace of the word “OFF” will be visible on the LCD as long as there is power to the unit.
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ON/OFF
ON/OFF
UNITICE
ON/OFF
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ON/OFF
ON/OFF
UNITICE
ON/OFF
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Icemaker System ON/OFF
All 600-2 Series units with freezer compartments are equipped with an icemaker. When the unit first arrives in a home, the icemaker system is off. By pressing and releasing the ICE ON/OFF key on the control panel, power is allowed to the icemaker system and “ICE” appears on the LCD (See Figure 3-7). To switch the icemaker system off, press and release the ICE ON/OFF key again and the “ICE” indicator disappears from the LCD, indicating the ice­maker system is of
f.
NOTE: When in “Sabbath Mode,” the icemaker system is deactivated. Sabbath Mode will be explained later.
NOTE: To allow ice to freeze fully and reduce effects of low water pressure, power to the icemaker system is inter-
rupted for 45 minutes after each ice harvest. This can be bypassed for service purposes by switching the icemaker system OFF, then back ON with the ICE ON/OFF key.
Figure 3-7. Switching Icemaker System ON or OFF - Press ICE ON/OFF Key
Door Ajar Alarm Feature ( ) ON/OFF
All units are equipped with a door ajar alarm feature. To enable the door ajar alarm, press and release the Alarm Bell ON/OFF key on the control panel (See Figure 3-8). The bell indicator appears on the LCD indicating the alarm feature is active. With the alarm enabled, the bell indicator will flash and an audible alarm will beep whenever the door is left open for more then thirty seconds. To disable the door ajar alarm, press the Alarm Bell ON/OFF key again and the bell indicator disappears from the LCD, indicating the alarm feature is inactive.
Figure 3-8. Switching Door Ajar Alarm ON or OFF - Press ( )ON/OFF Key
Accent Lighting System ON/OFF (Models Produced with Glass Doors Only)
Models produced with glass doors are equipped with an accent lighting system. To energize the accent lighting sys­tem, press the LIGHTS ON/OFF key (See Figure 3-9). With the accent lighting system energized, three low intensi­ty light strips (15 Watts each), will stay illuminated when the door is closed. To disable the accent lights, press the LIGHTS ON/OFF key again.
Figure 3-9. Model 601RG-2, 611G-2 and 650G-2 Accent Lighting System ON or OFF -
Press LIGHTS ON/OFF Key (Model 601RG-2 Control Panel Shown)
Ice system active if “ICE” is displayed
Door Ajar Alarm active if Bell is displayed
ICE
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ON/OFF
ON/OFF
UNITICE
ON/OFF
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ON/OFF
ON/OFF
UNITICE
ON/OFF
REFRIGERATOR
WARMERCOLDER
ON/OFF
ON/OFF
UNITLIGHTS
ON/OFF
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FUNCTIONS OF THE ELECTRONIC CONTROL SYSTEM
The following pages explain monitoring, regulating and controlling functions of the electronic control system. In most cases signal traces on a model 632-2 wiring schematic are used to show current flow for functions being explained.
Supply Power to the Lighting System
115 Volts AC are supplied to the lighting system through the control board when the unit is switched ON
by pressing
the UNIT ON/OFF key. With the doors open, the light switches allows power to the lights (See Figure 3-10).
NOTE: 115 Volt AC signal to the lights is monitored by the microprocessor to control the door ajar alarm feature.
NOTE: If in Sabbath Mode, th lighting system is disabled. Sabbath Mode will be covered later.
Figure 3-10. Signal Trace Schematic of Lighting System
115 VOLTS
BLACK WHITE
CONTROL
BOARD
J5
J7
E7E2 E6E10
J3
J4
J1
J2
60 CYCLES
J6
NEUTL1
M
M
M
M
YELLOW
ORANGE
REFRIGERATOR
LIGHT SWITCH
BROWN
FREEZER
LIGHT SWITCH
ORANGE
BROWN
LIGHT
TERMINATOR
LIGHT
TERMINATOR
M
ORANGE
ORANGE
REFRIGERATOR
LIGHTS
FREEZER
LIGHTS
FREEZER
LIGHT
Monitor, Regulate and Display Compartment Temperatures
Temperature signals from thermistors in refrigerator and freezer compartments are monitored, then displayed on the LCD. When a compartment reaches high offset temperature (calling for cooling), the compressor and evaporator fan are switched on. (See Figure 3-11). When a compartment reaches low offset temperature, the compressor and evaporator fan are switched off. Though compartment air temperature fluctuates from off and on cycles, the “aver­age” temperature is displayed. (See Figure 3-12)
NOTE: Freezer compartment temperature range is -5°F (-21°C) to +5°F (-15°C). Refrigerator compartment temper­ature range is +34°F (+1°C) to +45°F (+7°C).
NOTE: If average compartment temperature changes, the display will change by one degree per minute.
NOTE: A refrigerator compressor will not energize after a refrigerator off-cycle defrost unless the evaporator ther-
mistor detects temperatures 38°F (3°C), or above.
NOTE: After a freezer evaporator defrost, the freezer compressor is not energized until after the 5 minute time delay/dwell that follows all freez­er defrosts.
NOTE: If a refrigerator compart­ment thermistor is faulty, the refrigerator compressor defaults to 20 minutes on, 40 minutes off cycling, EE appears at right in LCD, SERVICE flashes and Error Code 05 is logged.
NOTE: If a refrigerator evapora­tor thermistor is faulty, the refrig­erator compressor will not ener­gize until compartment air tem­perature exceeds high offset by 5°F (3°C). SERVICE flashes and Error Code 06 is logged.
NOTE: If a freezer compart­ment thermistor is faulty, the freezer compressor defaults to 20 minutes on, 20 minutes off cycling, EE appears at left in LCD, SERVICE flashes and Error Code 07 is logged.
NOTE: If in Sabbath Mode, the compartment thermistors still control compressor operation, except that when high offset is reached, there is a random 15 to 25 second delay before com­pressors are energized.
Figure 3-11. Signal Trace (High Voltage Only) Regulating Temperatures
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2
)
)
Series
Series
Electronic Control System
3-9
#3758407 - Revision B - August, 2006
Figure 3-12. Average Compartment Temperature Displayed on LCD
115 VOLTS
WHITE
GRAY
PURPLE
J6
60 CYCLES
BLACK WHITE
CONTROL
BOARD
J5
J7
E7E2 E6E10
J3
J4
J1
J2
NEUTL1
REFRIGERATOR
OVERLOAD
PROTECTOR
FREEZER
OVERLOAD
PROTECTOR
REFRIGERATOR
FAN SWITCH
REFRIGERATOR
COMPRESSOR
M
COMPRESSOR
M
FREEZER
FAN SWITCH
RED
FREEZER
RED
REFRIGERATOR
FAN MOTOR
M
REFRIGERATOR
COMPRESSOR
STARTING
RELAY
RUNNING
CAPACITOR
FREEZER
COMPRESSOR
STARTING
RELAY
FREEZER
FAN MOTOR
M
Signal from compartment
thermistors, calling for cooling in
both compartments.
M
FREEZER
WARMERCOLDER
WARMERCOLDER
REFRIGERATOR
ON/OFF
ON/OFF
UNITICE
ON/OFF
(600-
(600-
2
2
)
)
Series
Series
Electronic Control System
3-10
#3758407 - Revision B - August, 2006
Control Condenser Fan Operation
The microprocessor senses the 115 volt AC output to both compressors. If either compressor is running, a signal is sent to the condenser fan relay on the control board to close, supplying power to the condenser fan (See Figure 3-
13). If both compressors are off, the condenser fan will be off.
NOTE: In single compressor models (601R-2, 601RG-2, 601F-2), power to the condenser fan is supplied by the compressor circuit. The white/red wire from the control board will not be present in those models.
NOTE: In models 611G-2 and 650G-2, the condenser fan relay also controls the door heater.
Figure 3-13. Signal Trace Schematic of Condenser Fan Operation
115 VOLTS
BLACK WHITE
CONTROL
BOARD
J5
J7
E7E2 E6E10
J3
J4
J1
J2
60 CYCLES
WHITE
GRAY
PURPLE
J6
WHITE\RED
NEUTL1
CONDENSER
FAN MOTOR
REFRIGERATOR
OVERLOAD
PROTECTOR
FREEZER
OVERLOAD
PROTECTOR
M
REFRIGERATOR
FAN SWITCH
REFRIGERATOR
COMPRESSOR
M
FREEZER
COMPRESSOR
M
FREEZER
FAN SWITCH
RED
RED
REFRIGERATOR
FAN MOTOR
M
REFRIGERATOR
COMPRESSOR
STARTING
RELAY
RUNNING
CAPACITOR
FREEZER
COMPRESSOR
STARTING
RELAY
FREEZER
FAN MOTOR
M
If either compressor is running, the condenser fan is energized.
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