Subaru Robin Power Products RGX5510, RGX1810, RGXl810, RGX2410 User Manual

-PARTS CATALOG

?

Generator

Model

RGXY810

RGX2410

@FUJI HEAVY INDUSTRIES LTD.

ISSUE EMD-GPO994 -

HOW TO USE THIS PARTS CATALOG

1. Reference numbers with an asterisk

Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly.

Example :

If the reference number is marked with an asterisk and the description of the part states that certain items are included.this means that those included items cannot be ordered separately and must be purchased as a complete assembly.

2. Description of InterchangeabHity and execution columns

Example : Interchangeability column

Example : Execution column

3

Items interchangeable between the new and old parts.

lx

Items not interchangeable between

J the new and old parts. 1 Items conditionally interchangeable

‘J’ between the new and old parts which

are subject to the description in the execution column.

For use for Serial No. up to

010000. Serial No.

For use for Serial No. from

010001.

Example :

Interchangeable

1 Part Number f Executlor

Explanation

I

Part 8

3

020000 -

This indicates that Part A changed to Part B for generators with serial numbers from 20000. and that they are interchangeable.

Part C Part B Part A

%

This indicates that Part A changed to Part B for generators with serial

~~~~~~ - numbers from 15000. and that they are not interchangeable.Also.

015000 -

Part B changed to Part C for generators with serial numbers from 20000 and that they are interchangeable.

I

Part A

I I

020000 -

I

This indicates that Part A is a new part for generatok with serial numbers with from 20000.

I

Part B

I I

- 030000 I

This indicates that Part B is no longer used for generator with serial numbers from 30001.

I

Part B

/ jJ /020000-j

This indicates that Part A changed to Part B for generators with serial

Part A

numbers from 20000. and that they are conditionally inter-

changeable.(See NOTE described at the end of the section.)

3. The contents of this parts catalog are subject to revislon without notice.

To INSURE PROMPT AND ACCURATE SERVICE. ALSO THE FOLLOWING INFORMATION MUST BE GIVEN.

1. State exactly the quantity of each part and its part numbers.

2. Clearly state whether parts are to be shipped by express, freight or parcel post.

3. State the exact mailing address.

CONTENTS

i

-.

GENERATOR PARTS

Page

FIG. 1

GENERATOR

.....................................................................................

1

FIG. 2 PIPE FRAME and FUEL TANK

.............................................................

3

FIG. 3-1 CONTROL BOX (220V, 240V) (FOR RGX1810)

........................................

5

FIG. 3-2 CONTROL BOX (220V, 240V) (FOR RGX2410)

........................................

9

FIG. 3-3 CONTROL BOX (60Hz-110V)

.............................................................

13

FIG. 3-4 CONTROL BOX (60Hz-110V/220V)

.....................................................

15

ENGINE PARTS

FIG. 4 FIG. 5 FIG. 6 FIG. 7

FIG. 8 FIG. 9 FIG. 10 FIG. 11 FIG. 12

CRANKCASE GROUP

.......................................................................

17

CRANKSHAFT and PISTON GROUP

...................................................

19

INTAKE and EXHAUST GROUP

.........................................................

21

GOVERNOR, OPERATE GROUP

........................................................

23

COOLING and STARTING GROUP

.....................................................

25

FUEL, LUBRICANT GROUP

...............................................................

27

ELECTRIC DEVICE GROUP

...............................................................

29

ACCESSORIES GROUP

....................................................................

33

WHEEL, HANDLE and HANGER

.........................................................

35

FIG. 1 GENERATOR

Ref. n

SO.

Parts Number

1 ; 365 - 54112 - 08 FRONT COVER

Description

f Interchangeability

my ;

I

Execution

il]

1 2 i 359 - 59935 - 08 ; BOLT and WASHER ASS?

(M8 X 20mm) 141

- ~~~

* 3 I ) 378

- 50525 - 08 ( ROTOR,

compl. Includes

item 4 For RGX1810 ( 1

I* 3 ’ 379 - 50526 - 08 ! ROTOR. comr>l.

includes item 4 For RGX2410 ! 1 1

,

4 ; 353 - 58208 - 08 1 BALL BEARING I 1 5 ! 387 - 55801 - 03 ! THROUGH BOLT (M8 X 230mm) For RGX1810 ! 1 I

5 ( 388 - 55801 - 03 THROUGH BOLT (M8 x 235mm) For RGX2410 ( 1 6 I 387 - 55501 - 01 STATOR, compl. For 5OHz - 220V For 1 RGX1810 ! 6 i 387 - 55502 - 01 ) STATOR, compl. For 60Hz - 11 OV, 110/22OV, 220V i 1

I

For RGX1810 ( 6 1 387 - 55503 - 01 ( STATOR, compl. For 50Hz - 240V For RGX1810 1 6 6 I 1 388 388

- -

; - i . - 55501 55502 - 01 01 1 STATOR, STATOR, compl. compl. For For 60Hz 50Hz - 220V 11

OV,

For RGX2410 220V

110/22OV, I

1 1

.

I

For RGX2410 j 6 ’ 388 - 55503 - 01 1 STATOR, compl. For 50Hz - 240V For RGX2410 1 1 , 7 ’ 365 - 54505-08 j STATOR COVER For RGX1810 I 1 1 7 ! 366 - 54009 - 08 i STATOR COVER For RGX2410 ! 1

1 8 1 388 - 55601 - 01 1 REAR COVER

! 1 !

9 ’ 365 - 54506 - 08 ! BRUSH COVER 1 ’

10 004 - 35041 - 00 1 BOLT and WASHER ASS’Y (M4 X 1 Omm) 2

1 11 1 388 - 76601 - 03 ! GROMMET

I 1 I

I

12 1 391 - 29000 - 13 BUSHING 1 13 I 056 - 60001 - 70 CLAMP 1 14 / 365 - 59907 - 08 I COVER BOLT (M6 x 90mm) For RGX1810 3 14 366 - 59910 - 08 ’ COVER BOLT (M6 x 100mm) For RGX2410 ! 3 15 003 - 20060 - 00 SPRING WASHER 3

I

c

I

-.-i

I

-2-

FIG. 2 PIPE FRAME and FUEL TANK

2.4

I --

-# G2-

!

15

25

I 620

- ic

-L

33

32

-u

I

/h?

23*

U

-

31-

26-

DETAIL A

-

_-..

-. _ -_ _ __

FIG. 2 PIPE FRAME and FUEL TANK

+- Interchangeability

Ref. )

I

x0. !

Parts Gmber

i

Description

Q?Yl /

Execution

I

1 : 388 - 65501 - 01 / PIPE FRAME, compl.

4 I

I

2 j 388 - 58585 - 08

1 SIDE PLATE A, compl.

1 ’

3 ; 387 - 87101 - 03

; LABEL (RGXl810)

1

3 j 388 - 87101 - 03

; LABEL (RGX2410)

1

4 i 011 - 00600 - 80

) FLANGE BOLT (M6 x 12mm)

12

5 / 377 - 37001 - 11

i RUBBER MOUNT UNIT, engine side

12

6 i 377 - 37000 - 11

I

! RUBBER MOUNT UNIT, side

generator

I 2

7 j 003 - 10080 - 00

1 WASHER

1 1

8 j 002 - 38080 - 00

1 FLANGE NUT (M8)

j 8 )

9 ] 341 - 00508 - 00

! SCREW (MS x 1 Omm)

1 1 ’

10 !

332 - 00050 - 08

1 SPRING WASHER

! I 1

ll!

388-54413-08

/ EARTH CORD

1 1 I

121

388-54410-18

I i STOPPER PLATE

1 1 ,

13 1

227 - 60725 - 01

\ FUEL TANK, compl. (Color : CANARY YELLOW)

1

14 1

064 - 80002 - 00

1 FUEL GAUGE, compl.

1

15 1

043 - 04300 - 15

1 FUEL TANK CAP, compl.

; 1

16 I

014 - 50500 - 40

I I SCREW, counter head

I 2

I

El

I

j

1

I

17

j 064 - 13600

- 10 1 FUEL FILTER

! 1 1

18

i 227 - 66001

- 03 i PLUG COVER

I I 1 1

* 19

; 064 - 20023

- 11 ) FUEL STRAINER

ASS’Y Includes

items 20

thru 26

1 1 I

20

i 064 - 20003 - 30 I O-RING

21

j 064 - 20002

- 20 i FILTER

1 11-J 1 !

I

22 j

064 - 20002 - 30

1 PACKING

1 1

23; 064-20019-10 ! CUP 24 ;

1 1 1

064 - 20002 - 40

] BANJO BOLT

1 1 1

25 ;

064 - 20002 - 50

j FIBER PACKING

I I 2

26 i

064 - 20024 - 10

1 LOCK NUT

I 1 1 /

c 27i

053- 30900 - 20

1 NUT, joint

28i

085- 11100-50

(

j 1

RUBBER PIPE (11.5rbx17.5&x230mm)

291

056-11700-10

;

i 1

HOSE CLAMP

I 121

3Oi

052- 10601 - 10

! BANJO

1

31 !

056 - 11000 - 30

:

HOSE CLAMP

‘2.

c

,

32

] 085 - 10400

- 00 1 RUBBER

PIPE (4.5

4 X 11 4 X

160mm)

’ 1 I 1

33

! 011 - 00602

- 20 1 FLANGE

BOLT

41

34

! 391 - 39000

- 13 ! RUBBER

WASHER

!4!

35

i

I

388 - 93003

- 03 1 CAUTION LABEL

For English

I

! 11

35

388 - 93004 - 03 ; CAUTION LABEL

For Chinese

1 I

36

[ 001 -

10061

- 20

1 BOLT and WASHER ASS’Y (M6 x 15mm)

2

37

( 383

97026 13 1 LABEL (BAHAMDINE)

, .

-

I

! 1 I I

1 I

l-l

!

1

I

--I

L

I

1

-4-

I I

~ I

FIG. 3-I CONTROL BOX (22OV, 24OV) (FOR RGX1810)

-5-

--..-~_

.- _ ._.._

FIG. 3-1 CONTROL BOX (220V, 24OV) (FOR RGXl810)

.

c

1

Ref. I

No. I

Parts Number ) Description

I

* 1 I 387 - 76501 - 00 1 CONTROL BOX ASS’Y Includes items 1 thru 21

I

[ For 50Hz - 220V

For English

r Interchangeability

I

Q’ty 1

Execution

I

l I

* 1 i 387 - 76503 - 00 I CONTROL BOX ASS’Y Includes items 1 thru 21

1 For 50Hz- 220V

I l I

I

For Chinese

1

I j

* 1 / 387 - 76504 - 00 ;

CONTROL BOX ASS’Y Includes items 1 thru 21 and 241 1 (

I

1 For 50Hz - 240V

For English

I

* 1 ’ 387 - 76506 - 00 : CONTROL BOX ASS’Y Includes items 1 thru

21

/ For 60Hz - 220V For English

1 f 388 - 76401 - 02 / CONTROL BOX, compl.

* 2 I I 387 - 76001 - 00 1 CONTROL PANEL A ASS’Y Includes items 2

thru 14

1 For 50Hz - 220V

For English

* 2 1 387 - 76002 - 00 I CONTROL PANEL

A ASS’Y Includes items 2 thru 14

I

1 For 50Hz - 220V For Chinese

* 2 I 387 - 76004 - 00 CONTROL PANEL

A ASS’Y Includes items 2 thru 14

1 I

For 50Hz - 240V

For English and 24

* 2 I 387 - 76006 - 00 CONTROL PANEL

A ASS’Y Includes items 2 thru 14

I

i For 60Hz- 220V

For English

2 ! 388 - 76101 - 01 : CONTROL PANEL

A. compl. For English

2 I 388 - 76104 - 01 1 CONTROL PANEL A,

compl. For Chinese t

’ I

3 ! 30E - 43000 - 03 ; NO FUSE BREAKER

(6.5A) For 50Hz - 220V 1 1 ’

3 ; 30A - 43000 - 03 ! NO FUSE BREAKER

(5.5A) For 50Hz - 240V

I

1 1

I

3 ! 387 - 76701 - 03 ; NO FUSE BREAKER

(7A) For 60Hz - 220V

i 1 I I

4 i 004 - 35030 - 60 : SCREW and WASHER ASS’Y

(M3 X 6mm) /2i

5 ’ 391 - 47902 - 01 : VOLTMETER (AC200V)

1 1 1

6 ; 388 - 49801 - 08 j NUT (M3)

I2j

7; 31C-75101 -03 j RECEPTACLE (15A-250V)

1 1 i

8 ’ 004 - 35041 - 00 I SCREW and WASHER ASS’Y

(M4 x 1Omm) ) 2

9 1 I 353 - 49901 - 08 ; WING NUT (M5)

I

1 I

10 1 353 - 49902 - 08 ! NUT (M5)

I I 1

11 I 356 - 49907 - 08 I SCREW (M5 X 15mm)

) 1

12 ! 332 - 00050 - 08 \ SPRING WASHER

12.

13 ’ 353 - 49903 - 08 1 WASHER

1 1 I

14 ! 372 - 59950 - 08 I LOCK WASHER

; 1

15 I 353 - 49964 - 08 I SCREW (M4 x 1Omm)

IS’

16 I 387 - 76301 - 01 ! CONDENSER, compl. (17 p F)

! 1

17 I 380 - 47531 - 08 j CONDENSER HOLDER

( 2 1

18 j 004 - 35041 - 00 1 SCREW and WASHER

ASS’Y (M4 x 1Omm) j 1

19 1 389 - 59989 - 08 i SCREW and WASHER

ASS’Y (M4 X 15mm)

I 1 i

20 ; 389 - 59990 - 08 ( NUT (M4)

2

21 1 387 - 87001 - 03 ; LABEL (SPEC) For

50Hz - 220V For English : 1

21 ; 387 - 87003 - 03 I LABEL (SPEC) For

50Hz - 220V For Chinese i 1 1

21 ) 387 - 87004 - 03 ; LABEL (SPEC For

50Hz - 240V For English 1

I

I H

21 ; 387 - 87005 - 03 ( LABEL (SPEC) For 60Hz - 220V

For English I 1 I

22) 001 -10061 -20

; BOLT and WASHER ASS’Y (M6 X 15mm) 1 1

,

I

-6-

FIG. 3-1 CONTROL BOX (ZZOV, 24OV) (FOR RGX1810)

20

I

7-J

.

21

-7-

FIG. 3-1 CONTROL BOX

(22OV, 240V)

(FOR RGXI1810)

r Interchangeability

Ref. 1

I I

x0. j

Parts Number j Description

Q’tuj

Execution

’ .

23 ( 358 - 95001

- 03 ( AC PLUG (25OV -

15A)

: 2

24 I 353 - 49035

- 08 1 LABEL (AC240V)

! 1

a

I

, I

I

!

I

!

1

I

1

I

c

I

I I I

I

1

I

: ,

I

1

I

!

I

!

I

1

I

! !

I

I I

I

--

I I

-8-

FIG. 3-2 CONTROL BOX (22OV, 24OV) (FOR RGX2410)

-9-