Subaru Robin Power Products RGX5510, RGX1810, RGXl810, RGX2410 User Manual

-PARTS CATALOG

?

Generator

Model

RGXY810

RGX2410

@FUJI HEAVY INDUSTRIES LTD.

ISSUE EMD-GPO994 -

HOW TO USE THIS PARTS CATALOG

1. Reference numbers with an asterisk

Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly.

Example :

If the reference number is marked with an asterisk and the description of the part states that certain items are included.this means that those included items cannot be ordered separately and must be purchased as a complete assembly.

2. Description of InterchangeabHity and execution columns

Example : Interchangeability column

Example : Execution column

3

Items interchangeable between the new and old parts.

lx

Items not interchangeable between

J the new and old parts. 1 Items conditionally interchangeable

‘J’ between the new and old parts which

are subject to the description in the execution column.

For use for Serial No. up to

010000. Serial No.

For use for Serial No. from

010001.

Example :

Interchangeable

1 Part Number f Executlor

Explanation

I

Part 8

3

020000 -

This indicates that Part A changed to Part B for generators with serial numbers from 20000. and that they are interchangeable.

Part C Part B Part A

%

This indicates that Part A changed to Part B for generators with serial

~~~~~~ - numbers from 15000. and that they are not interchangeable.Also.

015000 -

Part B changed to Part C for generators with serial numbers from 20000 and that they are interchangeable.

I

Part A

I I

020000 -

I

This indicates that Part A is a new part for generatok with serial numbers with from 20000.

I

Part B

I I

- 030000 I

This indicates that Part B is no longer used for generator with serial numbers from 30001.

I

Part B

/ jJ /020000-j

This indicates that Part A changed to Part B for generators with serial

Part A

numbers from 20000. and that they are conditionally inter-

changeable.(See NOTE described at the end of the section.)

3. The contents of this parts catalog are subject to revislon without notice.

To INSURE PROMPT AND ACCURATE SERVICE. ALSO THE FOLLOWING INFORMATION MUST BE GIVEN.

1. State exactly the quantity of each part and its part numbers.

2. Clearly state whether parts are to be shipped by express, freight or parcel post.

3. State the exact mailing address.

CONTENTS

i

-.

GENERATOR PARTS

Page

FIG. 1

GENERATOR

.....................................................................................

1

FIG. 2 PIPE FRAME and FUEL TANK

.............................................................

3

FIG. 3-1 CONTROL BOX (220V, 240V) (FOR RGX1810)

........................................

5

FIG. 3-2 CONTROL BOX (220V, 240V) (FOR RGX2410)

........................................

9

FIG. 3-3 CONTROL BOX (60Hz-110V)

.............................................................

13

FIG. 3-4 CONTROL BOX (60Hz-110V/220V)

.....................................................

15

ENGINE PARTS

FIG. 4 FIG. 5 FIG. 6 FIG. 7

FIG. 8 FIG. 9 FIG. 10 FIG. 11 FIG. 12

CRANKCASE GROUP

.......................................................................

17

CRANKSHAFT and PISTON GROUP

...................................................

19

INTAKE and EXHAUST GROUP

.........................................................

21

GOVERNOR, OPERATE GROUP

........................................................

23

COOLING and STARTING GROUP

.....................................................

25

FUEL, LUBRICANT GROUP

...............................................................

27

ELECTRIC DEVICE GROUP

...............................................................

29

ACCESSORIES GROUP

....................................................................

33

WHEEL, HANDLE and HANGER

.........................................................

35

FIG. 1 GENERATOR

Ref. n

SO.

Parts Number

1 ; 365 - 54112 - 08 FRONT COVER

Description

f Interchangeability

my ;

I

Execution

il]

1 2 i 359 - 59935 - 08 ; BOLT and WASHER ASS?

(M8 X 20mm) 141

- ~~~

* 3 I ) 378

- 50525 - 08 ( ROTOR,

compl. Includes

item 4 For RGX1810 ( 1

I* 3 ’ 379 - 50526 - 08 ! ROTOR. comr>l.

includes item 4 For RGX2410 ! 1 1

,

4 ; 353 - 58208 - 08 1 BALL BEARING I 1 5 ! 387 - 55801 - 03 ! THROUGH BOLT (M8 X 230mm) For RGX1810 ! 1 I

5 ( 388 - 55801 - 03 THROUGH BOLT (M8 x 235mm) For RGX2410 ( 1 6 I 387 - 55501 - 01 STATOR, compl. For 5OHz - 220V For 1 RGX1810 ! 6 i 387 - 55502 - 01 ) STATOR, compl. For 60Hz - 11 OV, 110/22OV, 220V i 1

I

For RGX1810 ( 6 1 387 - 55503 - 01 ( STATOR, compl. For 50Hz - 240V For RGX1810 1 6 6 I 1 388 388

- -

; - i . - 55501 55502 - 01 01 1 STATOR, STATOR, compl. compl. For For 60Hz 50Hz - 220V 11

OV,

For RGX2410 220V

110/22OV, I

1 1

.

I

For RGX2410 j 6 ’ 388 - 55503 - 01 1 STATOR, compl. For 50Hz - 240V For RGX2410 1 1 , 7 ’ 365 - 54505-08 j STATOR COVER For RGX1810 I 1 1 7 ! 366 - 54009 - 08 i STATOR COVER For RGX2410 ! 1

1 8 1 388 - 55601 - 01 1 REAR COVER

! 1 !

9 ’ 365 - 54506 - 08 ! BRUSH COVER 1 ’

10 004 - 35041 - 00 1 BOLT and WASHER ASS’Y (M4 X 1 Omm) 2

1 11 1 388 - 76601 - 03 ! GROMMET

I 1 I

I

12 1 391 - 29000 - 13 BUSHING 1 13 I 056 - 60001 - 70 CLAMP 1 14 / 365 - 59907 - 08 I COVER BOLT (M6 x 90mm) For RGX1810 3 14 366 - 59910 - 08 ’ COVER BOLT (M6 x 100mm) For RGX2410 ! 3 15 003 - 20060 - 00 SPRING WASHER 3

I

c

I

-.-i

I

-2-

FIG. 2 PIPE FRAME and FUEL TANK

2.4

I --

-# G2-

!

15

25

I 620

- ic

-L

33

32

-u

I

/h?

23*

U

-

31-

26-

DETAIL A

-

_-..

-. _ -_ _ __

FIG. 2 PIPE FRAME and FUEL TANK

+- Interchangeability

Ref. )

I

x0. !

Parts Gmber

i

Description

Q?Yl /

Execution

I

1 : 388 - 65501 - 01 / PIPE FRAME, compl.

4 I

I

2 j 388 - 58585 - 08

1 SIDE PLATE A, compl.

1 ’

3 ; 387 - 87101 - 03

; LABEL (RGXl810)

1

3 j 388 - 87101 - 03

; LABEL (RGX2410)

1

4 i 011 - 00600 - 80

) FLANGE BOLT (M6 x 12mm)

12

5 / 377 - 37001 - 11

i RUBBER MOUNT UNIT, engine side

12

6 i 377 - 37000 - 11

I

! RUBBER MOUNT UNIT, side

generator

I 2

7 j 003 - 10080 - 00

1 WASHER

1 1

8 j 002 - 38080 - 00

1 FLANGE NUT (M8)

j 8 )

9 ] 341 - 00508 - 00

! SCREW (MS x 1 Omm)

1 1 ’

10 !

332 - 00050 - 08

1 SPRING WASHER

! I 1

ll!

388-54413-08

/ EARTH CORD

1 1 I

121

388-54410-18

I i STOPPER PLATE

1 1 ,

13 1

227 - 60725 - 01

\ FUEL TANK, compl. (Color : CANARY YELLOW)

1

14 1

064 - 80002 - 00

1 FUEL GAUGE, compl.

1

15 1

043 - 04300 - 15

1 FUEL TANK CAP, compl.

; 1

16 I

014 - 50500 - 40

I I SCREW, counter head

I 2

I

El

I

j

1

I

17

j 064 - 13600

- 10 1 FUEL FILTER

! 1 1

18

i 227 - 66001

- 03 i PLUG COVER

I I 1 1

* 19

; 064 - 20023

- 11 ) FUEL STRAINER

ASS’Y Includes

items 20

thru 26

1 1 I

20

i 064 - 20003 - 30 I O-RING

21

j 064 - 20002

- 20 i FILTER

1 11-J 1 !

I

22 j

064 - 20002 - 30

1 PACKING

1 1

23; 064-20019-10 ! CUP 24 ;

1 1 1

064 - 20002 - 40

] BANJO BOLT

1 1 1

25 ;

064 - 20002 - 50

j FIBER PACKING

I I 2

26 i

064 - 20024 - 10

1 LOCK NUT

I 1 1 /

c 27i

053- 30900 - 20

1 NUT, joint

28i

085- 11100-50

(

j 1

RUBBER PIPE (11.5rbx17.5&x230mm)

291

056-11700-10

;

i 1

HOSE CLAMP

I 121

3Oi

052- 10601 - 10

! BANJO

1

31 !

056 - 11000 - 30

:

HOSE CLAMP

‘2.

c

,

32

] 085 - 10400

- 00 1 RUBBER

PIPE (4.5

4 X 11 4 X

160mm)

’ 1 I 1

33

! 011 - 00602

- 20 1 FLANGE

BOLT

41

34

! 391 - 39000

- 13 ! RUBBER

WASHER

!4!

35

i

I

388 - 93003

- 03 1 CAUTION LABEL

For English

I

! 11

35

388 - 93004 - 03 ; CAUTION LABEL

For Chinese

1 I

36

[ 001 -

10061

- 20

1 BOLT and WASHER ASS’Y (M6 x 15mm)

2

37

( 383

97026 13 1 LABEL (BAHAMDINE)

, .

-

I

! 1 I I

1 I

l-l

!

1

I

--I

L

I

1

-4-

I I

~ I

FIG. 3-I CONTROL BOX (22OV, 24OV) (FOR RGX1810)

-5-

--..-~_

.- _ ._.._

FIG. 3-1 CONTROL BOX (220V, 24OV) (FOR RGXl810)

.

c

1

Ref. I

No. I

Parts Number ) Description

I

* 1 I 387 - 76501 - 00 1 CONTROL BOX ASS’Y Includes items 1 thru 21

I

[ For 50Hz - 220V

For English

r Interchangeability

I

Q’ty 1

Execution

I

l I

* 1 i 387 - 76503 - 00 I CONTROL BOX ASS’Y Includes items 1 thru 21

1 For 50Hz- 220V

I l I

I

For Chinese

1

I j

* 1 / 387 - 76504 - 00 ;

CONTROL BOX ASS’Y Includes items 1 thru 21 and 241 1 (

I

1 For 50Hz - 240V

For English

I

* 1 ’ 387 - 76506 - 00 : CONTROL BOX ASS’Y Includes items 1 thru

21

/ For 60Hz - 220V For English

1 f 388 - 76401 - 02 / CONTROL BOX, compl.

* 2 I I 387 - 76001 - 00 1 CONTROL PANEL A ASS’Y Includes items 2

thru 14

1 For 50Hz - 220V

For English

* 2 1 387 - 76002 - 00 I CONTROL PANEL

A ASS’Y Includes items 2 thru 14

I

1 For 50Hz - 220V For Chinese

* 2 I 387 - 76004 - 00 CONTROL PANEL

A ASS’Y Includes items 2 thru 14

1 I

For 50Hz - 240V

For English and 24

* 2 I 387 - 76006 - 00 CONTROL PANEL

A ASS’Y Includes items 2 thru 14

I

i For 60Hz- 220V

For English

2 ! 388 - 76101 - 01 : CONTROL PANEL

A. compl. For English

2 I 388 - 76104 - 01 1 CONTROL PANEL A,

compl. For Chinese t

’ I

3 ! 30E - 43000 - 03 ; NO FUSE BREAKER

(6.5A) For 50Hz - 220V 1 1 ’

3 ; 30A - 43000 - 03 ! NO FUSE BREAKER

(5.5A) For 50Hz - 240V

I

1 1

I

3 ! 387 - 76701 - 03 ; NO FUSE BREAKER

(7A) For 60Hz - 220V

i 1 I I

4 i 004 - 35030 - 60 : SCREW and WASHER ASS’Y

(M3 X 6mm) /2i

5 ’ 391 - 47902 - 01 : VOLTMETER (AC200V)

1 1 1

6 ; 388 - 49801 - 08 j NUT (M3)

I2j

7; 31C-75101 -03 j RECEPTACLE (15A-250V)

1 1 i

8 ’ 004 - 35041 - 00 I SCREW and WASHER ASS’Y

(M4 x 1Omm) ) 2

9 1 I 353 - 49901 - 08 ; WING NUT (M5)

I

1 I

10 1 353 - 49902 - 08 ! NUT (M5)

I I 1

11 I 356 - 49907 - 08 I SCREW (M5 X 15mm)

) 1

12 ! 332 - 00050 - 08 \ SPRING WASHER

12.

13 ’ 353 - 49903 - 08 1 WASHER

1 1 I

14 ! 372 - 59950 - 08 I LOCK WASHER

; 1

15 I 353 - 49964 - 08 I SCREW (M4 x 1Omm)

IS’

16 I 387 - 76301 - 01 ! CONDENSER, compl. (17 p F)

! 1

17 I 380 - 47531 - 08 j CONDENSER HOLDER

( 2 1

18 j 004 - 35041 - 00 1 SCREW and WASHER

ASS’Y (M4 x 1Omm) j 1

19 1 389 - 59989 - 08 i SCREW and WASHER

ASS’Y (M4 X 15mm)

I 1 i

20 ; 389 - 59990 - 08 ( NUT (M4)

2

21 1 387 - 87001 - 03 ; LABEL (SPEC) For

50Hz - 220V For English : 1

21 ; 387 - 87003 - 03 I LABEL (SPEC) For

50Hz - 220V For Chinese i 1 1

21 ) 387 - 87004 - 03 ; LABEL (SPEC For

50Hz - 240V For English 1

I

I H

21 ; 387 - 87005 - 03 ( LABEL (SPEC) For 60Hz - 220V

For English I 1 I

22) 001 -10061 -20

; BOLT and WASHER ASS’Y (M6 X 15mm) 1 1

,

I

-6-

FIG. 3-1 CONTROL BOX (ZZOV, 24OV) (FOR RGX1810)

20

I

7-J

.

21

-7-

FIG. 3-1 CONTROL BOX

(22OV, 240V)

(FOR RGXI1810)

r Interchangeability

Ref. 1

I I

x0. j

Parts Number j Description

Q’tuj

Execution

’ .

23 ( 358 - 95001

- 03 ( AC PLUG (25OV -

15A)

: 2

24 I 353 - 49035

- 08 1 LABEL (AC240V)

! 1

a

I

, I

I

!

I

!

1

I

1

I

c

I

I I I

I

1

I

: ,

I

1

I

!

I

!

I

1

I

! !

I

I I

I

--

I I

-8-

FIG. 3-2 CONTROL BOX (22OV, 24OV) (FOR RGX2410)

-9-

FIG. 3-2 CONTROL BOX (22OV, 24OV) (FOR RGX2410)

+- Interchangeability

Ref. I

No. i

Parts Sumber

Description

Q’ty

Execution

* 1 ! 388 - 76501 - 00

CONTROL BOX ASS?’ Includes items 1 thru 21 1

’

!

For 50Hz - 220V

For English

* 1 ’ 388 - 76504 - 00

CONTROL BOX ASS’Y Includes items 1 thru 21 1 :

CONTROL BOX ASS’Y Includes items 1 thru 21 and 24, ,I-- 1

’ For 50Hz- 220V

For Chinese

* 1 388 - 76506 - 00

For 50Hz - 240V

For English

* 1 j 388 - 76507 - 00

CONTROL BOX ASS’Y Includes items 1 thru 21 1 .y For 60Hz - 220V

For English

1 ’ 388 - 76401 - 02

ai i

; CONTROL BOX, compl. 1: ’

* 2 388 - 76001 - 00

’ CONTROL PANEL A ASS’Y Includes items 2 thru 14 1 a

,

i For ~OHZ- 220V

CONTROL PANEL A ASS’Y Includes items 2 thru 14! 1 (

For English

;

* 2 388 - 76004 - 00

For 50Hz - 220V

For Chinese

I

* 2 388 - 76006 - 00

I

CONTROL PANEL A ASS’Y Includes items 2 thru 14; 1

I

For 50Hz - 240V For English and 24i I ’

* 2 / 388 - 76007 - 00 / CONTROL PANEL A ASS’Y Includes items 2 thru 141 1 i 7

For 60Hz - 220V

For English

2 388 - 76101 - 01

/

2 388 - 76104 - 01

CONTROL PANEL A, compl. For English :I ‘r CONTROL PANEL A, compl. For Chinese

3 : 308 - 43001 - 03

i NO FUSE BREAKER (8A) For 50Hz - 220V il I

3 387 - 76701 - 03

NO FUSE BREAKER (7A) For 50Hz - 240V I 1

3 I 30B - 73001 - 03

NO FUSE BREAKER (9A) For 60Hz - 220V 1 +

4 ; 004 - 35030 - 60

I

5 391 - 47902 - 01

/ SCREW and WASHER ASS’Y (M3 x 6mm)

‘5

VOLTMETER (AC200V)

‘7

6 ’ 388 - 49801 - 08

NUT (M3) ‘2! i

7 31C - 75101 - 03

1 RECEPTACLE (25OV - 15A) 1 /

8 004 - 35041 - 00

SCREW and WASHER ASS’Y (M4 X 10mm) 2 1

9 353 - 49901 - 08

WING NUT (M5) 1 1 ,

10 ! 353 - 49902 - 08

11 356 - 49907 - 08

NUT (M5) ’ 1 E

SCREW (M5 X 15mm) (1 I

12 1 332 - 00050 - 08 a SPRING WASHER

13 353 - 49903 - 08

i

WASHER /: t------

14 i 372 - 59950 - 08

) LOCK WASHER )lI

,

15 353 - 49904 - 08

,

16 388 - 76301 - 01

1

SCREW (M4 X 10mm) i6j i

CONDENSER, compl. (20 u F) ill I

17 380 - 47531 - 08

; CONDENSER HOLDER

18 j

004 - 35041 - 00

SCREW and WASHER ASS’Y (M4 X 10mm)

19

389 - 59989 - 08

SCREW and WASHER ASS’Y (M4 x 15mm)

20; 389 -59990- 08

I

21 !

NUT (M4) !$ r

388 - 87001 - 03 LABEL (SPEC)

For 50Hz - 220V

For English

1 i

21 388 - 87005 - 03

j LABEL (SPEC) For 50Hz - 220V For Chinese ) 1

21 I 388 - 87007 - 03

’ LABEL (SPEC) For 50Hz - 240V For English ! 1

i

21 388- 87008-03 LABEL (SPEC) For 60Hz - 220V For English ; 1 1

22

001

- 10061 - 20

/ BOLT and WASHER ASS’Y (M6 X 15mm) il ;

- 10 -

FIG. 3-2 CONTROL BOX (22OV, 24OV) (FOR RGX2410)

- 11 -

FIG. 3-2 CONTROL BOX (22OV, 24OV) (FOR RGX2410)

c

r Interchangeability

Ref. /

I

No.

;

Parts Number I

1

Description

I

Q’tv,

I 1

Execution

I I 1

1

23 j 358 - 95001 - 03 ! I AC PLUG (25OV

I

- 15A)

2 I I I

24 1 353 - 49035 - 08 ’ LABEL (AC240V)

1 1 r I

I

!

I

I I

I !

1

I

1

I

!

I

I I

I

1

i

1

I

!

L

I

- 12 -

I I

-

I

it i

I

FIG. 3-3 CONTROL BOX (60Hz-11 OV)

20

I

::(;I

,

21

- 13 -

FIG. 3-3 CONTROL BOX (6OHz-1 WV)

c

I- Interchanneabilitv

v

Ref. I

I

No.

I

Parts Xumber

Description

‘Q’tyi

I

Execution

* 1 1 I 387 - 76507 - 00

i CONTROL BOX ASS’Y Includes items 1 thru 21 and

I

For RGX1810

* 1 j 388 - 76502 - 00

CONTROL BOX ASS’Y Includes items 1 thru 21 and

For RGX2410

1 I 388 - 76401 - 02

I CONTROL BOX, compl.

* 2 387 - 76007 - 00

CONTROL PANEL A ASS’Y Includes items 2 thru

I

and 24

For RGXl810

* 2 1 388 - 76002 - 00

I CONTROL PANEL A ASS’Y Includes items 2 thru

I

and 24

For RGX2410

2 I 388 - 76101 - 01 CONTROL PANEL A, compl. 3 ) 385 - 45651 - 08

i NO FUSE BREAKER (14A) For RGXl810

3 ! 391 - 43005 - 03

I

; NO FUSE BREAKER (18A) For RGX2410 4 I 004 - 35030 - 60 ) SCREW and WASHER ASS’Y (M3 X 6mm) 5 : 391 - 47802 - 01 1 VOLTMETER (AClOOV) 6 388 - 49801 - 08 1 NUT (M3) 7 343 - 11362 - 18 i RECEPTACLE (125V - 15A) 8 I 004 - 35041 - 00 I

SCREW and WASHER ASS’Y (M4 X 1Omm)

9 I 353 - 49901 - 08 ! WING NUT (M5)

10 I 353-49902-08 ! NUT (M5) 11 ! 356 - 49907 - 08

, SCREW (M5 X 15mm)

12 I 332 - 00050 - 08

SPRING WASHER

13 ( 353 - 49903 - 08

WASHER

14 ! 372 - 59950 - 08 1 LOCK WASHER

!

15 I 353 - 49904 - 08

; SCREW (M4 X 1 Omm)

16 ! 387 - 76301 - 01

I CONDENSER, compl. (17 u F) For RGXl810

16 ) 388 - 76301 - 01

1 CONDENSER, corn@. (20 u F) For RGX2410

-1. 1

17 / 380 - 47531 - 08

CONDENSER HOLDER

18

I

004 - 35041 - 10 SCREW and WASHER ASS’Y (M4 X 1 Omm)

19 ( 389 - 59989 - 08

i SCREW and WASHER ASS’Y (M4 x 15mm)

2Oj 389 - 59990-08 j

NUT (M4) 21 / 387 - 87007 - 03 ’ LABEL (SPEC) For RGX1810 ’ 1 I 21 i 388- 87002- 03

LABEL (SPEC) For RGX2410 22 ( 001 - 10061 - 20

: BOLT and WASHER ASS’Y (M6 X 15mm)

23 1 320 - 75176 - 08

AC PLUG (125V - 15A) 24 I

353 - 49031 - 08

LABEL (AC1 1 OV)

I

!

,

I

i 7

- 14 -

FIG. 3-4 CONTROL BOX (60Hz-1 IOV / 22OV)

FIG. 3-4 CONTROL BOX (60Hz-1 IOV / 22Ov)

c

r Interchangeability

Ref.

SO.

Parts Number

Description

I I

Q’ty 1

Execution

I

* 1 387 - 76505 - 00 CONTROL BOX ASS’Y

Includes items 1 thru 21 1

, 25 and 26

For RGXl810

* 1 388 - 76503 - 00 / CONTROL BOX ASS’Y

Includes items 1 thru 21 1

25 and 26

For RGX2410

1 I 388 - 76401 - 02 CONTROL BOX, compl.

1

* 2 / 387 - 76005 - 00 CONTROL PANEL A ASS’Y

Includes items 2 thru 14 1

25 and 26

For RGXl810

* 2 388 - 76003 - 00 CONTROL PANEL

A ASS’Y Includes items 2 thru 14 1

25 and 26

For RGX2410

2 j 388-76102-01 CONTROL PANEL A,

compl. 1

3 I 387 - 76702 - 03 NO FUSE BREAKER

(7A) For RGXl810 1

3 308 - 43004 - 03 NO FUSE BREAKER

(9A) For RGX2410 1

4 004 - 35030 - 60 SCREW and WASHER

ASS’Y (M3 X 6mm) 4

5 391 - 47802 - 01 VOLTMETER

(AC1 OOV> I 1

6 388 - 49801 - 08 NUT (M3)

2

7 343 - 11362 - 18 RECEPTACLE

(125V - 15A) 1

8 004 - 35041 - 00 SCREW and

WASHER ASS’Y (M4 X 1 Omm) 21

9 353 - 49901 - 08 WING NUT (M5)

1 I

I

10 353 - 49902 - 08 NUT (M5)

1

11 356 - 49907 - 08 SCREW (M5

X 15mm) 1

12 1 332 - 00050 - 08 1 SPRING WASHER

I21

13 353 - 49903 - 08 WASHER

1

14 372 - 59950 - 08 LOCK WASHER

1 I

15 1 353 - 49904 - 08 SCREW (M4

x 1 Omm) 161

16! 387-76301 -01 CONDENSER, compl. (17 u F)

For RGX1810

I

l

161 388-76301 -01 CONDENSER,

compl. (20 u F) For RGX2410 1

17 380 - 47531 - 08 CONDENSER

HOLDER 2

18 004 - 35041 - 10 SCREW and

WASHER ASS’Y (M4 X 1 Omm) 1

19 389 - 59989 - 08 SCREW and

WASHER ASS’Y (M4 X 15mm) 1

20 389 - 59990 - 08 NUT (M4)

2

21 I 387 - 87006 - 03 1 LABEL (SPEC)

For RGXl810

I 1 I

21 388 - 87003 - 03 LABEL (SPEC)

For RGX2410 1

22 001 - 10061 - 20 BOLT and WASHER

ASS’Y (M6 X 15mm) 1

23 320 - 75176 - 08 AC PLUG (125V - 15A)

2

25 378 - 45738 - 08 RECEPTACLE (25OV - 15A)

1

26 004 - 35041 - 00 SCREW and WASHER ASS’Y

(M4 X 10mm) 2

27 I 358 - 95001 - 03 I AC PLUG (25OV - 15A)

I 1 I

I--

l

,

1

!

H

- 16 -

FIG. 4 CRANKCASE GROUP

10

\

16

I r

2

1

- 17 -

FIG. 4 CRANKCASE GROUP

- Tnterrhanuenhilitv

1 -...-- “----o”“-‘,

Ref. i

I

No I Parts Kumber Description

Qq j

Execution

* 1 i 227 - 10101 - 21

CRANKCASE, compl. Includes items 2

thru 7 1 j

2 227 - 14202 - 03

VALVE GUIDE (over size)

2i i

3 044-02501 - 50

OIL SEAL (TB-254x384~7mm)

1

4 060 - 02500 - 10

BALL BEARING CBB - 6205C3)

1 j

5 031 - 00600 - 20

DOWEL PIN

2 /

6 010 - 50802 - 50

STUD, muffler

2 j

7 010 - 50601 - 20

STUD, carburetor

2 :

*8 227- 11006- 11 MAIN BEARING COVER, compl.

Includes items 9 thru 11

*8 1 227- 11006-01 MAIN BEARING COVER, compl.

1-4 1 I+

Includes items 9 thru 11

!

10 044-02501 -60, OIL SEAL (TB-25bx41.246x7mm)

i1 .&

11 060 - 02500 - 10

BALL BEARING (BB - 6205C3)

j 1 ;

I

12 227 - 45003 - 01

GOVERNOR GEAR compl.

l !

13 205 - 41901 - 03

GOVERNOR SLEEVE

1

14 227 - 17501 - 03

OIL SHELTER, sensor

1 !

15, 004 - 35040 - 80

SCREW and WASHER ASS’Y

2

16; 227- 13101 - 13

CYLINDER HEAD

,l i

17 227 - 15001 - 11 ’

GASKET, compl., head

:l j

18 227 - 16001 - 03

GASKET, bearing cover

jl j

19 040- 11400-30 1

I

PLUG

2

I

20 021 - 11400-20

!

GASKET

21 227 - 14301 - 01

, TAPPET COVER, compl.

( 1 !

22 227- 14401 -01

BREATHER PLATE, compl.

j 1 1

23 227 - 16006 - 03 1

GASKET, tappet cover

1 1 ;

24 227 - 16007 - 03 1

GASKET, breather plate

25 085 - 10800 - 00 1

RUBBER PIPE (8 do x 11 4 X 64mm)

26 011 - 00800 - 10 j

FLANGE BOLT

E 2

! 1 i ’ 1 ;

t3i

I

27 013 - 00600 - 40 !

BOLT and WASHIER ASS’Y

8

28 011 - 00600 - 20

FLANGE BOLT

2 ,

* i 227 - 99001 - 07 ’

GASKET SET Includes items 17, 18,

23, 24

and 1 i

FIG. 6 - 10, 13, 16 and 17, Fig. 9 - 25 I

; ’

-

18

-

FIG. 5 CRANKSHAFT and PISTON GROUP

c

t- Interchangeability

Ref. 1

No. 1

Parts Number

Description

Q’ty

Execution

* 1 227 - 20701

’ - 51 CRANKSHAFT, compl. Includes

item 2 I 1 I

* 3 227 - 22501

- 10

CONNECTING ROD ASS’Y

Includes

items 4 and 5 ( 1 i

4 227 -

-

! 23001

13 , CONNECTING ROD BOLT

!21

5 / 227 - 23101

- 03 OIL SCRAPER

j 1

6 : 214 - 23301

- 13 PISTON PIN

1

7 1 227 - 23401

- 03 8 PISTON (STD.)

1

7 j 227 - 23402

- 03 i PISTON (over size 0.25mm) /

i 1 I

I

7 227 - 23403

- , 03 PISTON (over size 0.50mm)

i 1 !

8 / 227 - 23501

- 07 PISTON RING SET (STD.)

! 1 i

8 1 227 - 23502

- 07 PISTON RING SET (over size 0.25mm)

1

8 : 227 - 23503

- 07 PISTON RING SET (over size 0.50mm)

1

9 I 056-51400-

10 CLIP

2

10 023 - 02501 -

10 = SPACER (t O.SI-

1

10 023 - 02501 -

20 SPACER (t = 0.8) - select one piece only

; 1 I

10 023 - 02501 -

30 SPACER (t = 1 .Ok

I 1 !

11 002 - 18140

- 00 ! NUT, flywheel

! 1

12 003 - 20140

- 00 SPRING WASHER, flywheel

I 1

13 032 - 30300 - 10 ! WOODRUFF KEY. flvwheel

n 1 I

I

-

I j I

I

- 20 -

,

n

h

-

21

-

FIG. 6 INTAKE and EXHAUST GROUP

r Interchangeability

Ref.

I

No.

Parts Kumber

Description

Q’ty

!

Execution

1 227 - 31702 - 11 CAMSHAFT, compl.

i 1

!

2 ( 227 - 33301 - 03 j TAPPET

I 2 I

3 227 - 33401 - 03 1 INTAKE VALVE

I 1

I

4 227 - 33501 - 13 1 EXHAUST VALVE

I 1 i

I

5 / 227 - 33601 - 03 1 VALVE SPRING

1 2

1 6 : 227 - 33701 - 03 1 SPRING RETAINER

l2i

7 j I 227-30203-01 MUFFLER, compl.

1

8! 227-34210-21 MUFFLER COVER, compl.

1 I

3

9 : 227 - 37001 - 01 MUFFLER BRACKET

) 1 /

10 1 214 - 35201 - 11 / GASKET compl., exhaust

1

* 11 1 227 - 32613 - 00 ! AIR CLEANER ASS’Y Includes

items 12 and 13 11

c

*l 12 1 ’ 227 227

- -

- 32610 32610 - 20 07 1 1 AIR CLEANER CLEANER ELEMENT ASS’Y SET Includes

items 12 thru 14 ) i 1 1 ‘J

1 13 227 - 36003 - 13 j GASKET, air cleaner

/ 1 !

14 i 106 - 32738 - 08 ; LABEL, air cleaner

1 I

15 227 - 32901 - 13 1 INSULATOR

1

UP TO SEP. ‘95

16 I 227 - 35901 - 03 GASKET, insulator

) 1 /

17 227 - 35904 - 03 ! GASKET 2, insulator

1 I

18: 002- 19080-00 NUT

2 ;

19 011 - 00600 - 10 ’ FLANGE BOLT

! 4

20 226 - 39212 - 00 NUT and WASHER

ASS’Y j 2

1

I

21 011 - 00600 - 20 ! FLANGE BOLT

I 1

22, 001 - 10061 - 20 BOLT and WASHER

ASS’Y ! 1 I

23 ’ 001 - 11061 - 20 I BOLT and WASHER ASS’Y

I 1 j

I

,

I

c-

I

!

I I _

! ’

I

-

22

-

FIG. 7 GOVERNOR, OPERATE GROUP

9

/

2

-

23

-

.__- ” ~-

--

FIG. 7 GOVERNOR, OPERATE GROUP

+-- Interchangeability

I

Ref. ’

I

No I

I

* ;

Parts Number I

Description

Q’ty Execution

I

1 I

1 ] 227 42301 01 i GOVERNOR LEVER, compl. 1

1

- -

2 I 227

- 42201

- 03 ! GOVERNOR

SHAFT

1

i

I

3 1 227 - 42502

- 13 GOVERNOR SPRING

For 50Hz

1

3 227 42501

<

I -

- 13 I GOVERNOR SPRING

For 60Hz

1

4 ! 227 - 42701

- 01 I GOVERNOR ROD

I 1

i

1

]

5 I 227 - 42801

- 01 ROD SPRING

l

i

8 i 227 - 43301

- 01 I SPEED CONTROL

i 1

7 i 227 - 43501

- 13 t STOP PLATE

i

1

L

I I

,

8 ! 227 - 45002 - 03

1 SPRING

WASHER

1

9 1

]

.

003- 13060-00

I CLIP

I I 2

I

~

,

10 I 001 - 14062 - 50

1 BOLT and WASHER

ASS’Y

1

]

11 ; 018-60600-20

1 NUT

1

i

12 : 011 - 00600 - 30

/ FLANGE BOLT

1

13 1 ! 220 - 48001 - 13

j CONTROL SPRING

1

14 i 004 - 31065 - 00

1 SCREW, head

pan 1

I

,

1

I

I I

I

,

1

I

, ,

,

1

I

I I

, I I

I ’

I

I ! I

I

j

I (

I

1

, I

I 1

I

-I

!

I

1 I

I

I ’

I

! J

I

I i

I

I El

!====I

/

I

1

, I

- 24 -

FIG. 8 COOLING and STARTING GROUP

16

- 25 -

FIG. 8 COOLING and STARTING GROUP

c

r Interchangeability

Ref. j

I

x0. ;

Parts Number

Description

I , I

Q’ty j

j

Execution

1 I 1 227 - 51630

- 06 BLOWER HOUSING.

compl.

1 I

2 1 227 - 91701

- 13 ( LABEL, trade mark

1

3 ! 073 - 20035

- 50 ! LABEL stop switch

1 I

j

’ I

* 4 227 - 50811 - 10 RECOIL STARTER

ASS’Y

Includes items 5 thru 151

1 1

5 i 215 - 50515

- 08 I SPIRAL

SPRING

1

1 i

6 I I 252-50121

-08 I REEL

I

1 I

I

7 i 226 - 50113

- 08 i STARTER

ROPE

I

1 1

8 1 227 - 50100

- 08 1 STARTER

KNOB

I

1 I

9 ; 227 - 50150

- 08 1 .STARTER KNOB

CAP

1

10 I 227 - 50135

- 08 I RETURN SPRING

i

2

11 j 161 -50125-08

1 RATCHET

j

2’

12 ! 227 - 50131 - 08

; FRICTION

SPRING

I

1 I

13 ! 161 - 50150 - 08

! RATCHET GUIDE

1

141 227-50152-08

] SET SCREW

1

15 1 227 - 50149 - 18

1

1 !

STARTING PULLEY

1

I

16 ; 227 - 52802 - 03

1 HEAD COVER

1

17 I 227 - 52601 - 03

, I CYLINDER BAFFLE

, ,

1

I

18 ; 011 - 00600 - 30

! FLANGE

BOLT

4

191 011 -00600-10

I FLANGE

BOLT

5

20 1 011 - 00600 - 20

FLANGE

BOLT

2

I

1

I

i

I

I I

I

,

I

I I

I !

I

1 I

I

1

I

I I

I

!

I

- 26 -

FIG. 9 FUEL, LUBRICANT GROUP

11

19

DETAIL “A ”

14

.-

._.

.

FIG. 9 FUEL, LUBRICANT GROUP

1

Ref. 1

I

No.

) Parts Number 1

Description

f Interchangeability

;Q'tYj

!

Execution

* 1 / 227 - 62304

- 10 / CARBURETOR ASS’Y

Includes items

2 thru 23 1 1 !

2 1 220 - 62535

- 08 \ THROlTLE VALVE (#

170)

I 1 1

1 3 ’ 209 - 62351 - 08 1 SCREW

1 1 !

I I

12

1

4 1 237 - 62451

- 08 ) SCREW

5 1 226 - 62525

- 08 1 CHOKE VALVE

I 1 I

6 I 209 - 62420

- 08 [ PILOT JET (#

50)

) 1 I

7 i 209 - 62352

- 08 1 SCREW

I 1 1

8 i 209 - 62445 - 08 i SPRING

1 1 ;

1 9 I 226 - 62502 - 08 ! NEEDLE VALVE ASS’Y

i 1 I 10; 214-62515-08 FLOAT PIN 11 ! 226 - 62506

- 08 FLOAT ASS’Y

I ’

1 1

1

\ 12 i 226 - 62530 - 08 1 SHAFT ASS’Y. throttle

I 1 I

13 I 209 - 62446

- 08 1 SPRING

( 1 1

14 ! 209 - 62353

- 08 ; STEEL BALL

Ill 15 ; 226 - 62520

- 18 CHOKE LEVER

I i

16 : 226 - 62551

- 08 RING

1

17 ! 226 - 62550

- 08 , RING

1 1

18 ; -214 - 62540

- 08 i FLOAT CHAMBER

PACKING

i I 1

19 I ! 227 - 62558

- 08 1 FLOAT CHAMBER

BODY

I 1

20 1 227 - 62451

- 08 : BOLT

1 !

21 1 214 - 62450

- 08 1 PACKING

1 I

22 : 227 - 62400

- 08 ; MAIN JET (#

82.5)

! 1 I

23 i 227 - 62550 - 08

1 SEAL

I ’ I

24; 227 - 63601 - 03

1 OIL GAUGE

I 1

251 021 -31600-20

’ GASKET

! 1 !

I

1 I I

i

I

1 I

I I I

!

1

I

I I

t

1

I

H

FIG.

10

ELECTRIC DEVICE GROUP

UP TO MAY ‘95

FIG. 10 ELECTRIC DEVICE GROUP

c

i

c

OIL SENSOR PARTS (UPTO AUG. ‘95)

FIG. IO ELECTRIC DEVICE GROUP

SENSOR PARTS (AFTER SEP. ‘95)

0

\.

P

\

!

10

I

- 31 -

FIG. 10 ELECTRIC DEVICE GROUP

J- Interchangeability

Ref.

I

NO.

i

Parts Xumber 1

Description

Q’ty

Execution

I

1 1 i 227 - 79230 - 01 1

FLYWHEEL. compl.

I 1

I

2 1 227 - 79430 - 41 IGNITION COIL, compl. 2 I 227 - 79430 - 31 , IGNITION COIL. compl.

I

3 ; 207 - 73102 - 21 / WIRE 2, compl ; 1 4 j 065 - 01401 - 50 I SPARK PLUG (BRGHS) ! 1 !

5 ; 065 - 50001 - 10 ; SPARK PLUG CAP 1 1 6 j 066 - 00003 - 60 ; SWITCH ASS’Y 1 6 : 066 - 20000 - 11 : STOP Bull-ON 1 7 ( 056 - 60300 - 10 ( CLAMP i 1 8 1 206 - 75501 - 01 1 CLAMP, compl. 1 1 9 I 214 - 79002 - 01 ! CLAMP I 1 I

c

10 10 i 214 227 - 73107 73122

-

I - - 01 01 i ) WIRE WIRE 7, 22, compl. compl.

i

I 1 1 11 KS3 - 11015 - 01 I OIL SENSOR, compl. 6 I 1 11 I 227- 76035 - 01 ! OIL LEVEL SENSOR, compl. I 1 12 ; 214 - 79006 - 01 I CLAMP, compl. ] 2 I 13 1 056 - 60002 1 - 50 i CLAMP 1 1 13 I 206 - 75501 - 01 ! CLAMP, compl. ! 1 141 011 -00601 -21 ; FLANGE BOLT 121 15 : 015 - 00400 - 90 ; TAPPING SCREW i 2 15 1 015 - 00400 - 10 1 TAPPING SCREW 1 2 16: 011 - 00600- 10 ; FLANGE BOLT

I 1

17 I 003 - 10060 - 00 i WASHER

[ 3’

I

I I

L

c

I

!

i i

I

!

I

I I

! I

I

i

I

! !

I i AFTER MAR. ‘96

c

! AFTER SEP. ‘95

I

1

/ AFTER SEP. ‘95 1

i AFTER JUNE ‘95

i

I I

I

- 32 -

FIG. 11 ACCESSORIES GROUP

-

33

-

FIG. 11 ACCESSORIES GROUP

f Interchangeability

Ref. !

I

No. ;

Parts Xumber )

Description

ptuj

I

Execution

I

* 1 j 227 - 90304 - 00 j ACCESSORY TOOLS KIT Includes items 2 and 3 / 1 i

I

I 1

I I

I

! ,

I

,

I

I I

I 1

I

i ,

I

!

I I

I

(--‘ . i

I I

I

I ,

,

\

I

1

!

I

1

I I

,

i I

t /

’ I

I

! 1

I

I I

1 I

\

,

1

1 I

I

I I

I

i

1

I

I I

I ’

I

1

I

!

I

I I

!

I

I ! I

I

’

I

!

I

t---l

- 34 -

FIG. 12 WHEEL, HANDLE and HANGER

20

19

4 WHEEL KIT

17

1Q

I”

2

“-4

>

2 WHEEL KIT

FfG. 12 WHEEL, HANDLE and HANGER

+- Interchangeability

,

I

Ref. ]

x0. ;

Parts Xumber Description

IQ4 ;

Execution

! I

I

1

I

* 1 1 387 - 56524 - 08 I 2 WHEEL KIT Includes items 1 thru 14 I,! i

1 1 ’ 368 - 56535 - 08 i SHAFT. comDl.

i i I

I

2 ) 450 - 00009 ! - SO LARGE WHEEL 121

* 3 388 - 56540 - 08 i HANDLE 1 Includes item 5 j 1 I I4 / 388 - 56541 - 08 j HANDLE 2 includes item 5 1

I

5, 360-57601 -08 : GRIP !2i 6 ’ 388 - 56542 - 08 , BRACKET, handle i41 7 1 388 - 56543 - 08 : HANDLE GUIDE j I I 8 ) 385 - 54387 - 08 ! WASHER i2l

9 i 005 - 10404 - 00 ( COTTER PIN ‘21

10 f 001 - 14081 - 60 j BOLT and WASHER ASS’Y !4!

1 11’ 002-17080-00 i NUT

112 I 12 ! 011 - 00600 - 30 ! FLANGE BOLT 1~~2 I 13 1 001 - 14082 - 00 1 BOLT and WASHER ASS’Y ; 81

141 002- 17060- 00 ) NUT I 2 !

*15! 387-54419-08, 1 4 WHEEL KIT Includes items 15 thru 21 I 1 i

15 i 388 - 54439 - 08 ! SHAFT, compl. For Engine side 1 1 16 ( 388 - 54440 - 08 1 SHAFT, compl. For Generator side I 1 /

17 I 385 - 54389 - 08 I WHEEL !4! 18 : 385 - 54390 - 08 / WASHER !41

1 19’ 005-10404-00 ! COTTER PIN

I41

20 I 001 - 14081 - 60 1 BOLT and WASHER ASS’Y : 8 1 21 i OOZ- 17080-00 i NUT 18!

1*22 : 388 - 54400 - 08 ’ HANGER KIT

Includes items 22 thru 25

I 1 !

22) 388 - 54401 - 08 [ HANGER I I 1 j 23 I 388 - 54402 - 08 ; BRACKET, hanger ! 2.

24 ! 001 - 14082 - 00 [ BOLT and WASHER ASS’Y 141 25; I 002- 17060-00

i NUT

i41

I

I 1

I

i

I

!

I

I I

i 1

4

- 36 -

@FUJI HEAVY INDUSTRIES LTD.

INDUSTRIAL PRODUCTS DIV.

Subaru Bldg.

l-7-2, Nishi-Shinjuku, Shinjuku-ku, Tokyo 160, Japan

PHONE ; (Tokyo 03) 3347-2420

FACSIMILE ; (Tokyo 03) 3347-2418

PRINTED tN JAPAN August 1996 CE

Subaru Robin Power Products RGX5510, RGX1810, RGXl810, RGX2410 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

FIG. 2 PIPE FRAME and FUEL TANK

FIG. 4 CRANKCASE GROUP

FIG. 5 CRANKSHAFT and PISTON GROUP

FIG. 7 GOVERNOR, OPERATE GROUP

FIG. 8 COOLING and STARTING GROUP

FIG. 9 FUEL, LUBRICANT GROUP

FIG. 11 ACCESSORIES GROUP

FIG. 12 WHEEL, HANDLE and HANGER