Subaru Robin Power Products RGX505, 505D User Manual

-PARTS

CATALOG

i

Eq!!obin

I

I

Generator 1

Model

RGX505,505 D

@FUJI HEAVY INDUSTRIES LTD.

HOW TO USE THIS PARTS CATALOG

1. Reference numbers with an asterisk
Reference numbers marked with an asterisk indicate that the particular part is available only as a
complete set or assembly.

Example:

If the reference number is marked with an asterisk and the description of the part states that
certain items are included, this means that those included items cannot be ordered separately and
must be purchased as a complete assembly.

2. Description of interchangeability and execution columns
Example: Interchangeability column

-I Items interchangeable between the new

Example: Execution column

-0 10000

010001-

L

-Y

and old parts

1 Items not interchangeable between the new

X

1

and old parts

7

Items conditionally interchangeable

between

V

the new and old parts which are subject to

,!

For use for Serial No. up to 010000.
Serial No.
For use for Serial No. from 010001.

the

description

in the

execution

column.

Example:

,-interchangeable

Part6 I*

I

Part A 3

Part A i

o2oooo-

This indicates that Part A is a new part for generators with serial numbers

+

Part

B ;

Execution

Explanation

020000-

This indicates that Part A changed to Part B for generators with serial

numbers from 20000, and that they are interchangeable.
020000- / This indicates that Part A changed to Part B for generators with serial
01 BOOO- f numbers from 1 BOOO, and that they are not interchangeable. Also,

1 Part B changed to Part C for generators with serial numbers from 2oooO
i and that they are interchangeable.

’ from 2OOW.

-03OOOC

This indicates that Part B is no longer used for generators with serial

i

I

I numbers from 3&l.

I
Part B
Part A

02oooO -

This indicates that Part A changed to Part B for generators with serial
numbers from 20000, and that they are conditionally interchangeable
(see NOTE described at the end of the section).

3. The contents of this parts catalog are subject to revise without notice.

TO INSURE PROMPT AND ACCURATE SERVICE, ALSO THE FOLLOWING

INFORMATION MUST BE GIVEN.

I. State exuctly the quantit)

ol‘t’aih

part and its part number.

1

-.

Clctarly state whether parts NS to be shlpprtd by express. freight or parcel post.

3. State the exact mailing

address.

C0NTENTS

GENERATOR PARTS

Fig. 1 GENERATOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Fig. 2 CONTROL BOX (RGX 505, 220V.230V-240V)

. . . . . . . . . . . . . . . . . . . . ..............

3

Fig. 3

CONTROL BOX (RGX505, 110V.120V)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Fig. 4

CONTROL BOX (RGX505D, 110V/220V-l20Vi240V) .......................................... 9

Fig. 5

PIPE FRAME and FUEL TANK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

ENGINE PARTS

Fig. 6

CRANKCASE and CYLINDER HEAD ................................................ 13

Fig. 7 CRANKSHAFT, CAMSHAFT and PISTON

....................................... 15

Fig. 6

VALVE and TAPPET

.....................................................................

16

Fig. 9

GOVERNOR and SPEED CONTROL

................................................ 17

Fig. 10

BLOWER HOUSING and MUFFLER

................................................

18

Fig. 11

AIR CLEANER and CARBURETOR

................................................

19

Fig. 12

MAGNETO ....................................................................................

20

Fig. 13

RECOIL STARTER

........................................................................

21

Fig. 14

ACCESSORIES

..............................................................................

22

OPTIONAL PARTS

Fig.OP 1

CONTROL Box (RGX505D) (NEMA) ....................................... 23

Fig.OP 2

OIL SENSOR (up T0 '84) ......................................................... 25

Fig.OP 3

OIL SENSOR (AFTER ‘85 ) ......................................................... 26

Fig.OP 4 ELECTRIC STARTER and CASTER (GENERATOR PARTS: ......... 27

Fig.OP 5

ELECTRIC STARTER (ENGINE PARTS ) ....................................

28

Fig.OP 6

STARTING MOTOR

..................................................................

29

Fig.OP 7

ECONO-THROTTLE

.................................................................. 30

Fig. 1

GENERATOR

GENERATOR PARTS

26

Ref 1
No. /

Description

* 1 I ROTOR, complete

Includes item 2

. ..--.-..-..- ““I .,..,

ll.LSl “““‘~~‘Y.W’.,

I ,

Pnrt Number lCYt+

Description

I

Part Number Q’t i I Executior

! :

I

355 50509 08/ 1

I

!

* 4 STATOR, complete

I

Includes items 27 and 28

1355 51616 Ol! 1 ;

-GEN.

No.

101x8-

2 i BALL BEARING (6205-2RS) 354 58204 08: 1 ; /
3; THROUGH BOLT

* 4 i STATOR, complete

Includes items 27 and 28 !
For 50Hz-220V. 230V. 240V
For RGX505

* 4 : STATOR, complete

Includes items 27 and 28

For 60Hz-220V

,

i I

;

For RGX505

* 4 I STATOR, complete

:

Includes items 27 and 28
For 50Hz-llOV/220V,

12OV./24OV

For RGX 505D

* 4 STATOR, complete

Includes items 27 and 28

For 50Hz-220V, 23OV. 240V

, For RGX505

For 50Hz-llOV/220V,

12OV/24OV

* 4 / STATOR, complete

For R GX 505D

Includes items 27 and 28
For SOHz-1lOV

* 4 STATOR, complete

For RGX505

Includes items 27 and 28
For 60Ht-llOV.f220V,

* 4 STATOR, complete

12OV!24OV

Includes items 27 and 28

For RGX 505D

For 50Hz-11OV
For RGX505

* 4 STATOR, complete

/ Includes items 27 and 28

* 4 STATOR, complete

/ For 60Hz-llOV/220V, ;

I I

Includes items 27 and 28 /

! 12OV124OV

I

For GOHz-1lOV. 12OV

* 4 ’ ST%O~G”,~plete

! For RGX505D

1 ,

5’ STATOR COVER

‘355 64512 08 1 ’ :

Include; items 27 and 28

6 REAR COVER i354 54011 08: 1 ;

For 60Hz-1lOV. 12OV

1 ;

7, BRUSH HOLDER

1354 55003 08i 1 i

For RGX505

; ;i

1Oi SCREW and WASHER

ASSEMBLY

3595992808, 2 1 i

!

I

11 BRUSH COVER

! I

354 54513 081 1 I ,

I

When ordering perts: Always give the Model. Speclficetlon and Serial Number of Generator.

-2-

Fig. 1 GENERATOR

GENERATOR PARTS

Interohanaeabilitr

Ref I
uo. ,

Description

Part Number iG*ty’ 1 j Execution

I

12

13
14
16
17
17
18
19
20

SCREW and WASHER

,353 59943 08: 2 i i

ASSEMBLY :

DIODE STACK ASSEMBLY ‘353 45894 08 1

:
WASHER
SCREW

BUSHING
GROMMET

,354 57503 08’

COVER BOLT

3555830308. 4:

SPRING WASHER

RUBBER VIBRATION

ISOLATOR ’

For 50Hz

20

21
23
24
25
26
27
28
29

RUBBER VIBRATION

i320 75115 08 6

:

For 60Hz

ISOLATOR i

!

CAP

,354 54514 081 1

;

NUT

/359 59932 081 6

: i

WASHER

1003 10080 00: 3

I

FRONT COVER

1354 64116 08: 1

’

BOLT

3595993508: 4

j

CONNECTOR (6P)

,353 54300 08 1

CONNECTOR (4P)

i353 54301 08 1

355 59012 08;

LABEL, generator name

1

For RGX505

/

I

29 LABEL, generator name

For RGX505D

/

T

26

3ef ,
uo. 1

Description

lnterchsngeebilia

i

Part Number iO’tv , Execution

29’ LABEL, generator name

,

For RGX505

: For CHINA

30 CAP

I

i !

35559079wj 1 !

RGX

505

I

I

I

! RGX505

i I

GEN.No.

101770.

!

I

i
1 !

When ordering perts: Always give the Model. Specificatmn and Serial Number of Generator.

-2-

Fig. 2 CONTROL BOX (RGX 505, 220V-230V-240\d~NERAToR PARTS

’

III,~IIllSll~~~“II,~)I

. .._ “.” ..“.. ~“_” . .._.

Ref 1

Description

Pert Number Q’ty;

Ref ’

No.

] Execution No.

Description

Pert Number Q’ty!

Execution

181

1 GEN:No.

* 1

CONTROL BOX ASSEMBLY

355 40183

1 i

1’

101168-

2 BOX COVER

353 45901

08 1

Includes items 2 thru 30

,

and 45 thru 47

/

* 3 CONTROL PANEL A

355 41066

08 1 I I

,

For 50Hz. 60Hz-220V

ASSEMBLY

I

Includes items 5

thru

12

* 1,

CONTROL BOX ASSEMBLY

355 40183

1

: and 45 thru 47

Includes items 2 thru 30

08i

:

and 45 thru 47

I

For 22OV,230V

For 50Hz. 60Hz-220V

j

* 3 CONTROL PANEL A

355 41067

08 1

* 1 CONTROL BOX ASSEMBLY ‘355 40184 18’ 1

GEN. No.

ASSEMBLY

i

101168-

Includes items 5 thru 12

; (

Includes items 2 thru 30

and 45 thru 47

j I

and 45 thru 47 x

For 240V

I

,

For 50Hz-230V

’

* 3 CONTROL PANEL A

i355 41184

08 1

* 1 !

CONTROL BOX ASSEMBLY

i355 40184 08

1 LI

ASSEMBLY

1

Includes items 2 thru 30

and 45 thru 47

/ Includes items 5 thru 12

For 50Hz-230V

I

’

~GEN NO

1 and 45 thru 47

! iI

‘355

m For 50Hz-220V

* 1

CONTROL BOX ASSEMBLY

40185 18

1

ioiiti-

; For CHINA

1

Includes items 2 thru 30

PANEL A

355 43251

1

1

and 45 thru 47

Y-l

a

31 C;l’J’J;~~

!

081

For 50Hz-240V

ix

Ll

* 1 CONTROL BOX ASSEMBLY ‘355 40185 08 1

’

* 3 CONTROL PANEL A

‘355 43252

08 1 1

~roc~u2d386jvi

tern 4

/ )

Includes items 2 thru 30

and 45 thru 47

I

For 50Hz-240V

* 3’ CONTROL PANEL A

Includes item 4

1355

43253

08j 1

I

* 1

CONTROL BOX ASSEMBLY

355 40386 08

1

i For 240V

I

Includes items 2 thru 30

and 45 thru 47

3 j C;tWI:

PANEL A

‘355 43323

,

D81 1 ;

For 50Hz-220V
For CHINA

For CHINA

1 GEN.No.

1

CONTROL BOX

353 43016 18

1 1 101168”

4 LABEL, volt mark (AC230V)

353 49034

08; 1 /

l/

CONTROL BOX

353 43016 W/

1 J” I

41 LABEL, volt mark (AC240V)

353 49035

08 1

When ordering parts; Always give the ModeLSpeciflcetlon and Serial Number of Generator.

-3-

Fig. 2

CONTROL BOX ( RGX 505, 22OV.23OV.240V >

GENERATOR PARTS

?I--

27 ?F;;

lnterchanaeebilitv

lnterchanaeabilitv

,”

?ef I

I

uo.

Description

Part Number ;Q’ty; i Execution

Ref 1

I.

No !

Description

Part Number iQ’t; , Execution

. I

5:

N;oF,LJ;JvB;FIE&KER ,

(25A) 332 40225

08j

1 1 j 22j NUT

23’ WASHER

35349902wj 1 I

5 N;oF,Ll;lvBREAKER (20A)

*24, AVR ASSEMBLY

Includes item 25

6’ AC VOLTMETER (3OOV) For 5OHz, 60Hz-220V
6 AC VOLTMETER (3OOV) *24 AVR ASSEMBLY

’

Includes item 25
For 50Hz, 60Hz-220V

j GEN. No.

9 SCREW and WASHER 004 35030 801

ASSEMBLY

2 ;

j

: ’

*24 AVR ASSEMBLY

354 30044 1 101240-

Includes item 25

18,

! ‘I

For 50Hz-230V

j

10 NUT 002 17040 00 2 i *24 AVR ASSEMBLY i35.4 30044 08: 1 a : !
11 ; WASHER 003 10040 DO! 2 1 j Includes item 25

For 50Hz-230V

I

12 SCREW and WASHER 004 35041 00 6

ASSEMBLY ; ; *24 : AVR ASSEMBLY 8

1 i !

Includes item 25

13 LABEL, DC out 353 49036 08 For 50Hz-240V
13, LABEL, DC out 353 49087 08 1 I ’ *24 AVR ASSEMBLY

: For CHINA Includes item 25

15 FUSE HOLDER (DC) 320 59855 08. 1 ; For 50Hz-240V
16’ FUSE, 10A (DC)

/

320 59860 081 3 j 25; CONNECTOR (4P) 353 47201 08, 1 !

’

171 TERMINAL BOLT j 363 45700 08 1 ; 261 CONNECTOR (6P) 353 47200 08 1

(Color: BLACK)

1363 45701 08i

27 j STRAINER BRACKET -353 47500 08 1

18 TERMINAL BOLT 1 28 BOLT 001 66051 20 2

: (Color: RED) :

~353499OOW~ l! j

29 SPRING WASHER 003 20050 00’ 2

19 SCREW
20 WING NUT

,353 49901 08 1 ; 30: ’

NUT 002 17050 ow 2 :

31

2: I

AC PLUG 320 75122 08 2 ’

21 ! SPRING WASHER 3320005008:

When ordering parts; Always give the Model, Specification and Serml Number of Generator.

-4-

Fig. 2

CONTROL BOX ( RGX 505, 22OV-23OV.240V )

GENERATOR PARTS

. _ -. -. . -. . - - - -. . . _,

Ref ;

I

Ref

I

Part Number Q’ty/

r 1 Execution No j

No. ;

Description

.

I
I

32 i CORD BUSH

1 )

363 56WO 08

c

~331 FUEL STRAINER

064 20023

ASSEMBLY 101

1

; I

Includes items 34 thru 40

*33’ FUEL STRAINER

’ P

:

06420023001

1 :

/

I

ASSEMBLY !

1 !

Includes items 34 thru 40

34 “0” RING
36! FILTER

b64200033c’
!

I I

1 j

.0642000220!

PACKING fI642000230~

1 i

37

1 j

38 CUP ‘9642000210

1

39: BANJO BOLT 064 20002 40

1 j

40 FIBER PACKING 0642900250

2! :

’

41 NUT, joint 0533090020: 1
42 BANJO 052 10700 42

1 ’

HOSE CLAMP 056 11100 20’ 43

2

RUBBER PIPE ‘085 10600 00’

’

44

1

(6dx12tix15Omm)

1

45

1

’

AC RECEPTACLE(250V-20AIi355 46704 061

I

46 SCREW i353 49905 c@!

2 :

47 SPRING WASHER 3260033506;

2 /

46 i AC PLUG 1355 45706 08

1

1

j j

Description

. . . . v.-..“..ilv”“.,..,

I

,

Pert Number O’t

[ Executior

i

I

i ’

: I

I

1

When ordering parts: Always give the Model, Specifwxtion and Serial Number of Generator.

-5-

Fig. 3

CONTROL BOX ( RGX 505, 1 lOV- 120V >

GENERATOR PARTS

z-41

27

g-34

Interchangeability

lnterchengeabilir

I

Ref !

I I

No. !

Description

Pert Number O’ty; i ’ Execution

Ref

No

Description

Pat-t Number jCl’ty 1

Execution

. I

’ .GEN.No.

* 11 CONTROL BOX

ASSEMBLY

355 40182 18; 1

7 101168- * 3; CONTROL PANEL A

,355 41665 08: 1 8

Includes items

2 thru 30

I x:

ASSEMBLY

and 45 thru 47

l

111

Includes items 5 thru 12

; I ,i

: For 50Hz-110V

;

and 45 thru 47

1

I

I

* 1 CONTROL BOX

ASSEMBLY

355 40182 05 1

/

For 50Hz-11OV. 60Hz-120V

Includes items 2 thru 30

,

* 3! CONTROL PANEL A

‘355 41066 08; 1

and 45 thru 47

ASSEMBLY

) j

For 5OHz-110V

8

Includes items 5 thru 12

’

’

GEN.No.

* 1 CONTROL BOX

ASSEMBLY

‘355 40186 18 1

and 45 thru 47

Includes items 2 thru 30

! For GOHz-11OV

and 45 thru 47

; 7 i 101168­:x. * 3: CONTROL PANEL A

60Hz-1lOV

J i

Includes item

i355 43249 08; 1

i

,

For

081

:

4

i

I

* 1 CONTROL BOX

ASSEMBLY

355 40186 1

I For 11OV

I

) Includes items

2 thru 30

,

*

3’

CONTROL PANEL A

355 43250 08 1 ’ i

and 45 thru 47

For 60Hz-1lOV

I

I ! I

I I

* 1 CONTROL BOX

ASSEMBLY

‘355 40187 1

’

Includes items

2 thru 30

181

)

1

I%-%-

F;)fde;vitem 4

I i

I

4: LABEL, volt mark(AC 1lOV)

i353 49031 08; 1

and 45 thru 47

:A 4. LABEL, volt mark(AC 12OV)

5’

1353 49037 08 1 : ,

For 6OHz-120V

NO FUSE BREAKER (40A)

‘328 67265 08! 1

;

* 1 CONTROL BOX

ASSEMBLY

‘355 40187 68’ 1

For

50Hz-1lOV. 60Hz-120V

i lndludes items

2 thru 30

:

4 1
I) 5 NO FUSE BREAKER (30A)

I :

‘327 66260 08, 1

and 45 thru 47

For 50Hz 60Hz-110V. -

For 60Hz-120V

I

I 60Hz-120V i

m

‘353 18(

1 ‘Gl%lN&-

I

1 CONTROL BOX

43016 1

Ok!

5i

J”

NO FUSE BREAKER (45A)

!355 45614 08. 1

I[

1 CONTROL BOX

353 43016 1

For 60Hz-110V

2 BOX COVER

,353 45901 081 1

: 6’ AC VOLTMETER (15OV)

I 6 AC VOLTMETER ! 15OV)

‘320 75127 08! 1 ;

350 40610 08 1 3

’

7, AC RECEPTACLE (125V-15A)

i320 59850 06 1

1 81 SCREW

‘353 49904 08 10

When ordering parts; Always give the Model, Specifrcatlon and Serial Number of Generator.

-6-

Fig. 3

CONTROL BOX ( RGX 505, llOV-120V >

GENERATOR PARTS

25

. .._“. “..“.. D “_“..._, . .._“.“..“.. II”“” . . . . .

Ref 1
No. ;

Description

’ Part Number lG’t$ i ] Execution EEf i

Description

’ Part Number IG’ty!

Execution

. I

I ’

9) SCREW and WASHER ,004 35030 80: 2 ’ j

I

ASSEMBLY

,002 17046 ooi

1 !

*24! AVR ASSEMBLY

Includes

item 25

i 18: 354 30035

1

i GEN. No.

, 101240-

10, NUT 2

;

’ For 60Hz-120V

I

I

11 i WASHER

1003 10040

00’ 2

‘0043504100]6j

*24 i AVR ASSEMBLY 3543003506’ 1

Ii

12. SCREW and WASHER

Includes item 25

! i

I

ASSEMBLY For 60Hz-126V

I

, 0

13’ LABEL, DC out

15 i FUSE HOLDER (DC)

~3534903608( 1 I 251 CONNECTOR (4P) ‘353 47201 08’ 1

32059855081 1

’

26i CONNECTOR (6P) 16 FUSE, 10A (DC) 3205986008; 3 ; 27 ] STRAINER BRACKET ::E:::, : I !

17 / TERMINAL BOLT ‘3634579008 1 j 28i BOLT 001 66051 20; 2 j

(Color : BLACK 1

18 TERMINAL BOLT 363 45701 Wi

I 29, SPRING

WASHER

‘903 20950 W! 2, ,

1

(Color : RED 1

30; NUT ;902 17050 001 2
31 AC PLUG 19 SCREW ,353 49900 08, 1 j 13207517608 21 i !

201 WING NUT 13534990108

I ’

1

32 I CORD BUSH

‘3635600008, 1 ;

*331 FUEL STRAINER

21 SPRING WASHER

3320005009 2 1 ‘064 20023 1Oi 1 ASSEMBLY 1

22 NUT 353 49902 08 1 i Includes items 34 thru 40
23 WASHER *33 FUEL STRAINER

ASSEMBLY

i 064 20023 00 / 1 T)

~24 1 AVR ASSEMBLY Includes items 34 thru 46

Includes item 25

’ For 50Hz. GOHz-1lOV ,064 20003 30: 1

*24 AVR ASSEMBLY

Includes item 25

(084 2000220:

,

For SOHz-1lOV

37 PACKING

‘064 20002 301

1 j )
1 !

+24 AUR ASSEMBLY 1064 20002 lo! 1 ;

Includes item 25

, For 60Hz-1lOV

:6642060240~ l(

I

I

I

I !’

I .

When ordering perts: Always give the Model, Speclflcatlon and Serial Number Of Generator.

-7-

Fig. 3 CONTROL BOX ( RGX 505, 1 lOV- 120V >

GENERATOR PARTS

Ref

Oescription

No. 1

40 FIBER PACKING
41 1 NUT, joint
42 ’ BANJO

...."."..%...LI"l" . . . . .

( Part Number Wty! 1

Ref

Execution No.

I

,0642000250’2 j j
,053 30900 20; 1 ( j

Description

. .._-._..-.. ~ ---..._ 1

, Part Number kl’t;

Executior

I

! I;

1

052 10700 421 1 i :

I I I

I

43 HOSE CLAMP

,056 11100 20’ 2 ’

1 I:

44 RUBBER. PIPE

1 (66 x126 x15Omm)

1065 10600 00; 1 ! /

!

I

I

45, AC RECEPTACLE

(TWIST LOCK 1

/ 355 45703 08i 1 j ;

I

)
n I!

1 .I

46 SCREW
47 ! SPRING WASHER

;353 49905 08’ 2 1 /

I

1326 00335 088 2 :

! ‘.

48 AC PLUG (TWIST LOCK) ; 353 45705 08; 1 8 ;

I

! I

I

I

I

I

/

I

I i

I

,

I j

I

I

I

I

/ ”

I I!

I

! ,

I

I

I

I

I I

When ordering pm-ts: Always give the Model. Specaficetion and Serial Number Of Generator.

-8-

Fig. 4

CONTROL BOX (RGX505D, llOV/22OV-12OV/24OV >

GENERATOR

PARTS

Interchsncmsbilitv

lnterchanaeebilitv

Ref m
No.

Description

* 1 CONTROL BOX ASSEMBLY

Includes items 2 thru 30,

45 thru 47 and 49 thru 52

For 50Hz, 60Hz-llOVi220V

* 1 CONTROL BOX ASSEMBLY

Includes items 2 thru 30,

45 thru 47 and 49 thru 52

For 50Hz-l?OV/220V

1

* 3 CONTROL PANEL A

j354 41058 08:

1 j

* 1 CONTROL BOX ASSEMBLY

355 40167

08 1

ASSEMBLY

1

:

/ Includes items 2 thru 30,

I ’ Includes items 5 thru 12,

i

45 thru 47 and 49 thru 52

45 thru 47 and 49

For 60Hz-llOV1’220V

!GEN.No.

3;

For 5OHz-120V/240V !

* 1 CONTROL BOX ASSEMBLY 355 40166 18;

1 101770- *

11

CONTROL PANEL A

,355 ’ 43240 08;

1

Includes items 2 thru 30,

,

Includes item 4, 51 and 52

; !

45 thru 47,49 and 50

I

i

For 50Hz l 60Hz-llOV/220V

For 50Hz-120V/240V

3: CONTROL PANEL A

,3534323808

t I

* 1 CONTROL BOX ASSEMBLY

355 40166

1

For 50Hz-120V/24OV j

i

Includes items 2 thru 30,

08)
3 CONTROL PANEL A

45 thru 47,49 and 50

For 60Hz-120V.’ 240V

1 For 50Hz-120V. 240V

:

‘GEN.No.

4 LABEL, volt mark (AC 1lOV)

353 49031

08’

1

I

* 1 CONTROL BOX ASSEMBLY

355 40168

lai

Includes items 2 thru 30, 5 NO FUSE BREAKER (20A)

For 50Hz. 60Hz-llOV.:‘220V,

;328 ’ 67275 081

1 I

45 thru 47,49 and 50

I

For 6OHz-120V,‘240V

1 I 50Hz 60Hz-12OV,‘24OV

l

,

* 1 CONTROL BOX ASSEMBLY

355 40168

08 1

J

5i NO BREAKER

FUSE (25A) 332 40225 06

1 i :

Includes items 2 thru 30,

For 50Hz * 60Hz-llOV~‘220V,

45 thru 47,49 and 50

;

1

60Hz-120V,‘240V

./

For 60Hz-120V/240V

I

6’ AC VOLTMETER (15OV)

GEN.No.

1 1 CONTROL BOX

353 43015

18 1 --- 101770- 6’ AC VOLTMETER ( 15OV)

1 CONTROL BOX

‘353 43015

08: 1 tJ 7 I AC RECEPTACLE (125V-15A)

When ordering parts: Always give the Model, Specificerion and Serial Number

Of

Generator.

-9-

Fig. 4

CONTROL BOX (RGX 505D, llOV/22OV-12OW24OV >

GENERATOR PARTS

Interchangeability

Ref

I 8

No. i

Description

I

Part Number [Q’ty. I! Executior

I

I

GEN. No.

*24 AVR ASSEMBLY

101760”

I Includes item 25

For 50Hz. 60Hz-llOV/220V

~24 AVR ASSEMBLY

Includes item 25
For 50Hz-llOV,‘220V

*24 AVR ASSEMBLY

, Includes item 25

For 60Hz-llOV/220V

$24 AVR ASSEMBLY

Includes item 25

For 50Hz. 60Hz-120V/24OV

~24 1 AVR ASSEMBLY

; Includes item 25
! For 50Hz-120V/240V

*24’ AVR ASSEMBLY

’ Includes item 25

For 60Hz-120V/24OV

25, CONNECTOR (4PI

1353 47201 06’ 1

26, CONNECTOR (6P)

353 47200 08:

1 I
1 !

27 STRAINER BRACKET

‘353 47500 08! 1 i

28 BOLT

‘0016605120 2’ ,

29 SPRING WASHER

IO03 20050 00 - 2

002 17050 00;

I
30 NUT
31 : AC PLUG (125V-15A)
32 1 CORD BUSH

‘320 75176 081

2 /
2

363 56000 081 1

I

Interchangeability

Ref :

I

i Part Number Q’tyj

I

No.

Description

; Execution

1 I

8 SCREW

%3 49904 08; 10 i ;

9’ SCREW and WASHER

(0643503080, 2, ’

ASSEMBLY 8

I I
101 NUT
11:

~0021704OOCi 2
1003 10040 ooi

/

WASHER

2 /

1

12l SCREW and WASHER

~0043504100’6 1

ASSEMBLY :

13 j LABEL, side

‘3534350408; l / I

15. FUSE HOLDER (DC)

‘3205985598’ 11 ’

16: FUSE, 10A (DC)

3 i

’

17’ TERMINAL BOLT

1320 59660 081

363 45700 081 1

(Color : BLACK I

I

18 i TERMINAL BOLT

, (Color: RED)

363 45701 08; 1 i

!
19
20
21
22
23

! SCREW

135349900081 1 i /

WING NUT

3534990106 11 :

SPRING WASHER

1332 00050 OBI 2 I ’

NUT

35349902q 1 j ,

WASHER

,353 49903 08 1 i

L

When ordering parts: Always give the Model, Specificarion and Serial Number of Generator.

- 10 -

Fig. 4 CONTROL BOX (RGX 505D, 11OV/22OV~12OV/24OV)

GENERATOR PARTS

. ..--.-..-.. ~--I . . . . . . . ..s.r..r..l~-“..‘..

9ef /
uo. 8

Description

Part Number !a?+

‘t

Ref

1 Execution No. I

I

Description

Pert Number lG’t4 I Execution

I

b33 j FUEL STRAINER 064 20023 10: 1

;

1 B i

49 ; SWITCH ASSEMBLY (6P 1 353 45612 06 1

ASSEMBLY

I

For 50Hz-120V/24OV

;

133 ’ Includes items 34 thru 40 FUEL STRAINER 50 I AC RECEPTACLE (250V-20AI.355 45704 064 20023 00

51 j LABEL, volt mark ( 11OV)

061 1 :

ASSEMBLY

/

i3534903206; 1 ’

Includes items 34 thru 40 ’

06420003301

52’ LABEL, volt mark 1353 49033 061 1 :

34 ‘0” RING 1 ( 1 lOV/22OV 1

, :

36 ; FILTER 064 20002 20 45706

I

1 i 53 ; AC PLUG ( 250V-20A 1 1355 081 1 !

37 PACKING 064 20002 30:

1 1 !

36 ’ CUP 064 20002 101 1 ; I

39 j BANJO BOLT 064 20002 40; : 1

I

46 : FIBER PACKING jo64 20002 501 2 ; I

I,

1053 30900 20’

;

41 NUT, joint 1 / . I 1

42 BANJO ; 052 10700 42 1
43 HOSE CLAMP 1056 11100 20 2
44 RUBBER PIPE

lO65 10600 00 1 ’ (6dx12dx15Omm) 1 I

45 AC RECEPTACLE p53 45703 06 1

(TWIST LOCK)

!

46 SCREW 353 49905 08,

2

I

!

47 / SPRING WASHER 3260033506!

2, I

46 : AC PLUG (TWIST LOCK) 353 45705 od 1

’ 49 1 SWITCH ASSEMBLY (9P) 355 45613 06 1

: For 50Hz * 6OHz-llOV:220V, !

;
I

60Hz-120V.‘240V

! /

! I

I I

I

When ordering perts; Always give the Model, Speaficetion and Serial Number of Generator.

- 11 -

GENERATOR PARTS

Fig. 5

PIPE FRAME and FUEL TANK

20

21

29

-..

8

5.

s----*2

=+--24

\

9ef I
uo. (

I
I

1 ( PIPE FRAME
1 j PIPE FRAME

* 2; SIDE PLATE A

: Includes items 6 and 36
: For RGX505

* 2; SIDE PLATE A

includes items 6 and 36

For RGX505D
3’ SIDE PLATE B
4 BOX STAY

Description

w

36

Interchangeability

interchengeebility

j Pert Number iQ?yl 1 j Execution ,“z: /

,

Description

Pert Number .Q’ty 1. Execution

‘224 60301 lli

1 i

I i

1073 20020 70

1 j 1

: 073 20020 40

1 1

26 LABEL 2 ’ 073 20020 50

1

355 58514 08

1

I

29’

LABEL 3 ‘0732002060

1,

6 1 LABEL, series name

For MODEL RGX505
6 i LABEL, series name

For MODEL RGX505D
7; ENGINE BASE

8i BOLT
11 !
12 j

WASHER

BOLT
13 SCREW
14, SPRING WASHER
15: EARTH CORD
20; BOLT
21 1 SPRING WASHER
22! NUT
24: WASHER

8

I

354 58510 oq

1 I

‘354 58508 08’

1 :

355 59010 08

1 [ j

355 59011 06

1

354 54604 06

1

1353 59938 08,

8 i

,353 59918 081

’ 8

353 59941 08

2 1 i

341 00508 08i

1 I /

!332 00050 08.

1 ,

320 75126 08

1

- 001 66061 20;

4 ;

1359 59934 081

4

-359 59932 08’

8 1

,003 10080 00

4 ( ,

/

31 / LABEL, caution i 363 49023 08

1 ’

31 LABEL, caution !364 49678 08;

1

For CHINA

32, FUEL GAUGE, complete 9646420096

1 i 1

32: FUEL GAUGE, complete 064 64200 10

1 Li3 !

33! RUBBER PIPE ‘085 11100 00

1

34 ’

( 11.5 d X 17. 5 Q X 155 mm 1

HOSE CLAMP

009

17200

00,

2

[RGX 505

GEN.No.

35 VIBRATION ISOLATOR ,356 57645 08)

4

36 LABEL, Robin Generator 3535904306:

1 ’

RGX 505I

37 LABEL, oil caution 8 073 20030 80

1 ! i

For CHINA

t 101168-

;;l”;;;:

When ordering perts; Always give the Model, Specification end Serial Number of Generator.

- 12 -

Fig.6 CRANKCASE and CYLINDER HEAD

ENGINE PARTS

Description

lnterchanneabilitv

.,,r~rr,,o,,y~~“,.,r~

; Pert Number ;Q’t~ i

Ref i

! Pert Number !G’tyj

I

Execution No. a

Description

I Execution

Ref i
No. !

* 1 ’ CRANKCASE, complete

Includes items 2 thru 4,

6 thru 8,10 and 11
2 VALVE GUIDE, over size
3

STUD

4

STUD

6

STUD

6

i STUD

7

STUD

7

STUD

8 BALL BEARING

(BB-6207C3)

I

1224 10203 01: 1 '

:224 14201 03: 2

010 51002 80: 4
010 51002 701 4
010 50602 OOi 2 i

3

i

001 31063 51 2

:OlO 50802 90 2

0013108301 2

3

060 03500 10: 1

:

10
11
13

14
15 ;

18 I

OIL SEAL (TB-35.48,8)

/044 03500 90 1

20 OIL GAUGE

1224 63601 03. 1

21 : GASKET

021 32000 10 1

22 / PLUG, rubber

042 02200 10 1 :

OIL SEAL (TB-35,48,8)

io44 03500 90 1 i

DOWEL PIN

MAIN BEARING COVER,

005 26081 80 2 (
224 11004 01 1 i

complete

I

GASKET, main bearing cover 224 15201 03 1 i
BALL BEARING

060 03500 10 1 '

(BB-6207C3)

23 1 BOLT and WASHER

001 14083 50i 8

ASSEMBLY

24 BOLT
24 FLANGE BOLT
25: GASKET, aluminium
26' PLUG
27 GASKET
28 GROMMET
29 GASKET, head
30 CYLINDER HEAD
31 FLANGE NUT
32; SPARK PLUG

, (NGK-BP-4HS)
33 TAPPET COVER, complete
33 TAPPET COVER, complete
34 GASKET, tappet cover
35 BREATHER PLATE,

complete
36 GASKET, tappet cover
37 RUBBER PIPE

(12.5dx16QxlOOmm)
38 FLANGE BOLT
3gi GASKET, exhaust

401 NUT
40' NUT

41 GASKET, insulator

I

:;y; kij

003 70060 001 1 i
0401140030~ 1 /
021 11400 20 1 j
224 75501 03 1

,224 15101 03 1

224 13101 03 1

:

002 38100 0oi 12

:

,065 01401 90 1

1224

14301 11 1

224

14301 01 1

224

15301 03' 1

j
1

224

14401 01' 1

I

1224

15401 03 1 ’

085

11200 00 1

011

00600 301 2

:

When ordering perts: Alweys give the Model. Speclflcetlon and Serial Number of Generator.

- 13 -

Fig.6 CRANKCASE and CYLINDER HEAD

ENGINE PARTS

“‘.“‘..~“i(“Y.“.,

I

Ref ;

Description

Parr Number ,CYti

Ref

No.

Description

: Part Number /Q’ty I! Execution

I

I ! !

Execution No. (

I

L ,

I

42 INSULATOR

224 32901 03 1

1 /

!/

43 GASKET, insulator

224 35201 03 1

]

j I

44 WASHER 1003 10060 001 2 !
45 SPRING WASHER

003 20060 00; 2

46 NUT

0022806000’2

1

I

46j NUT

1002 27060 00: 2

I

471 SEAL WASHER

,021 81400 1

481 UNION

491

050 21000 30; 10, 1

ri

I

:

i i

SEAL WASHER

021 81000 10: 1

!

50; PLUG

i0401100010~ 1;

; 1.

I

1 !

51 BAFFLE, carburetor side

! 53802 03! 223 1

1
I

/

I

/ 1

I

i
1 I

,/

I ;

When ordering parts: Always give the Model, Speciflcarmn and Sewal Number of Generator.

- 14-

Fig. 7 CRANKSHAFT, CAMSHAFT and PISTON

ENGINE PARTS

....w.“..“,.II”““. ,,., “‘.“““~.‘~“Y’.‘.,

I

::I 1

Description

’ Pert Number ‘Q’tyl + i Execution izf !

Description

I

i Part Number IQ’ty, 1 j Execution

I

* l! 1224 22501 10’

I

CONNECTING ROD

’

1 2l jI 129659-

20!

PISTON RING SET, 224 23502 17j 1 129659-

ASSEMBLY m

over size 0.25 mm

Includes items 2 thru 4 20 224 23502

* 1 CONNECTING ROD

07 / 1 3 :

224 22501 00

PISTON RING,SET,

1

ASSEMBLY

I

over size 0.25 mm

Includes items 2 thru 4 20 PISTON RING SET,

m

224 23503 17 ’ 1 129659-

over size 0.50 mm

2 CONNECTING ROD BOLT ‘217 23001 03 2

20 PISTON RING SET

224 23503 07; 1

3,

3, LOCK WASHER, rod ,224 23201 03 1 , 8 over size 0.50 mm ,

4’ OIL SCRAPER /224 23102 03 1 129659- j 21 ; PISTON PIN 224 23301 03
4 OIL SCRAPER 224 23101 03 1 3 22 CLIP iO56 52200 11

1 ; 1

2 I ’

*lOi CRANKSHAFT, complete 224 20702 Ol! 1 23. SPRING WASHER 003 20180 00 1 I

; Includes item 11

11 I

I
1 Not for sale!

NUT 002 18180 00; 1

CRANKSHAFT GEAR 1 24; 1005

:

25’ ’ WOODRUFF KEY 32044 01 1

12 SPACER 1224 25103 03 1

13 / SPACER, t=1.05

L

*29 CAMSHAFT, complete 224 31701 01, 1

023 03500 10. 1 Includes items 31 thru 35

13’ SPACER, t=1.2 select one

SPACER, tz1.35 I piece only

023 03500 60 1 37! GOVERNOR SLEEVE 224 41901 03: 1

13 ,023 03500 70 1 1

i

36 WASHER 003 10180 00 1
19 PISTON (STD.) ;224 23401 13 i
19’ PISTON (STD.) 1224 23401 03

1 3 ; 129659­1 :

I
19 PISTON, over size 0.25mm 224 23402 13 1 : 129659­19 PISTON, over size 0.25 mm 224 23402 03 1 3

19 PISTON, over size 0.50mm 224 23403 13:
19, PISTON, over size 0.50 mm ‘224 23403 03!

1 3 129659-

1 1
20; PISTON RING SET (STD.) 224 23501 17
20 PISTON RING SET (STD.) ‘224 23501 07

1 3 129659-

1

I

I I

When ordering parts: Always give the Model, Speclflcstion end Serial Number of Generator.

- 15 -

Fig.8 VALVE and TAPPET

ENGINE PARTS

I

i

i

“‘~~.“~.~“~P”“‘...,

?ef I

YO.

Description

’ Part Number !G’tyi 1 ) Execution

1’

INTAKE VALVE

224 33401

03! 1 I

’

2

EXHAUST VALVE

224 33501

03 1

3

TAPPET

224 33301

03 2

VALVE SPRING

l2O8336O1

13

/ ,

4;

2

51

SPRING RETAINER

; 208 33701

031 2

6:

RETAINER LOCK

‘217 33801

03’ I 2 I I

i

I

Ref /
No. ,

Description

. .._-. -..-.. _ ___..._,

Part Number !Q’ty

j Executior

When ordering pens: Always give the Model. Specification and Serial Number of Generator.

- 16 -

Fig.9 GOVERNOR and SPEED CONTROL

ENGINE PARTS

..‘.‘.““w..llO”“.

.,.,

?ef 1

I

Jo.

Description

: Part Number ‘Cl’tJ 1 Execution iif /

Description

I

’ Part Number Q’t f ’ Execution

* :

I

1 j

GOVERNOR LEVER,

224 42306 01 m

*21

complete

1 1

B~~~~eEST;t;;mglete

i 01’ 224 45007 1

2'

I

NUT

IO18

60600 20

For CHINA

/
I

2

NUT

iO18 60660 10

1 31

1 ’

22 LABEL, control

!073 20020 80 1 !

4 BOLT and WASHER

!Wl 1466250

1

ASSEMBLY

T/

22 LABEL, control

For CHINA

~0732003OW

11

I

BOLT

/W16606250

1 f 8

23 CONTROL SPRING

1224 45102 03 1 j

WASHER

‘003 10060 00’

1

24 KNOB, complete,

224 45201 01 1 i

:

,

5’ GOVERNOR SHAFT

224 42201 03

speed control

I

1

25 FLANGE BOLT

011 00600 10.

6

GOVERNOR YOKE

224 42101 031

2 I

1

26 STOP BUTTON ASSEMBLY

066 20000 30 1

7

SCREW and WASHER

1 !

ASSEMBLY

:004 35040 801

1 :

27, WASHER

W31204000

8

GOVERNOR ROD

224 42701 01’

1 :

28 / WASHER

11 j

I

9

ROD SPRING

‘214 42801 01,

1

30 ’ SPRING WASHER

i

,;; ;A;; ;;; ; j j

10

GOVERNOR SPRING

:

224 42501 01

1 i

31 NUT

)w2

17040 00;

11

SPEED CONTROL, complete

i224 43302 01

1 i

1 i ;

! i,

12

FRICTION WASHER

;021 70800 10

1 /

I

13

BOLT

I 001 65064 00

1

1

I

14:

NUT

:002 27060 00

1 ,

/ i

151

PIVOT BOLT

224 43101 01

1

: I I

20!

:

BOLT

j 10,

011 60400

1

I

*21 BRACKET, complete

Includes item 22

224 45003

011

1 / i

I

I
: !

i
I
I

When ordering parts; Always give the Modal, Specification and Serial Number of Generator.

- 17 -

Fig. 10 BLOWER HOUSING and MUFFLER

ENGINE PARTS

lntarohrnaarhilitv

lnterchanaeabilitv

l-

Ref
NO.

Description

* 1 BLz)mWp:;teHOUSING.

i Includes item 2

* l/ BLOWER HOUSING,

complete ,
Includes item 2

. .._-. -..-.. ~ ___..._,

Ref

Part Number iQ’tyi Execution No. !

Description

Part Number O’ty i Execution

‘224 51209 01’ 9/ : 1 i MUFFLER COVER, completei224 34221 011 1 b 131540-

! ;

9’ MUFFLER COVER, complete/224 34201 011 1 $’

‘223 51240 01 1 1 10 FLANGE BOLT 4 ’ jOl1 00600 10:

11 BOLT and WASHER ‘001 11061 60, 2 :.

ASSEMBLY 1

2 i

For U.S.A.and CANADA ’

073 20019 401 1

i

11 BOLT and WASHER -001 10081 60 2

LABEL, trade mark

1

; I

2’ LABEL, trade mark i223 91718 13;

For U.S.A.and CANADA

1 I

1 1

: WASHER

ASSEMBLY 8 !

003 10080 OO! 1 I

3 I

*16

HEAD COVER, complete ;2245260401; 1

PLATE, cqmplete 224 58002 011 1

I I Includes Item 17

I; 4 CYLINDER BAFFLE,

224 52704 01 1 *16 PLATE, complete

I ‘!

/ I 58004 1 complete Includes item 17 ,224 I 011

Includes item 5 For CHINA

’ * 4 CY;;NCI;eR BAFFLE, 224 52725 01 1 17 LABEL, choke 073 20020 90 1 I !

! Includes item 5

I I 17 LABEL, choke

For CHINA (073 20030 10 1 : ’

For CHINA

5’ LABEL, engine name j224 91806 03’ 1 ’ 18 , CLAMP 0566000220: 11 !
5! LABEL, engine name 224 91821 03 1 1 19

For CHINA 20 j

GROMMET 024103003012 1 ’ i

CLAMP 226 75101 03’ 1 1

6 FLANGE BOLT 011 00600 10; 7
71

21 LABEL, solid state ignition ‘073 20021 101 1

MUFFLER, complete ,224 30121 011 1 + j 131540- I

7 MUFFLER, complete 1224 30101 01’

,224 35021 11 !

1 2

*NOTE *

8 MUFFLER BRACKET
8! MUFFLER BRACKET

1 T 1 131540-

!224 35001 01, 1 ,Y :

The new parts from item 7 to 9 are interchangeable

only in the case that these parts are replaced

; simultaneously with the old parts item 7 to 9

in the form of one set.

When ordering parts; Always give the Model, Specification and Serial Number of Generator.

- 18 -

Fig. 11 AIR CLEANER and CARBURETOR

ENGINE PARTS

Interchan~eabilitv Interchenaeahilit\

..-- _..-.

_--- . .._.

.._ - ._.. _..~.__ ____,

Ref
No.

Description

I

i Part Number :Q’tyi

I I

Ref

i j Execution No

Description

I Part Number jCt

I

I I / i Execution

i

* 1 AIR CLEANER ASSEMBLY

j224 32601 00 1 ’ 16 SHAFT ASSEMBLY, throttle

Includes items 2 thru 4

224 62533 08’ 1 i

For U.S.A. and CANADA

* 1 AIR CLEANER ASSEMBLY

224 32607 00 1

17’ THROTTLE VALVE

Includes items 2 thru 4

( 135) ‘224 62535 08 1 ;

For CHINA 18 1 SCREW ASSEMBLY 130 62250 98 4 1

2’ ELEMENT SET

207 32601 07:

4 LABEL :107 32733 081 1 /

1 I 19’ SHAFT ASSEMBLY, choke :224 62521 98: 1 ,

i

20 CHOKE VALVE 224 62525 Ofi 1 ;

4 LABEL 073 29029 70 1 i 22 PILOT SCREW

For CHINA

23 SPRING

‘;; ;;; ;’ ; j /

5 FLANGE BOLT ‘011 00666 20 2 :

;

24 SCREW

* 8 CARBURETOR ASSEMBLY

Includes items 9

thru 27

224 62306 10,

’

* 8 CARBURETOR ASSEMBLY 224 62306 00,

1

3

25 PILOT JET (#57.5)

11666235808 1 ;

224 62420 08: 1

26 MAIN JET (#112.5) ‘109 62404 08: 1 i

1 Includes items 9 thru 27 27 : ‘NEEDLE ASSEMBLY ’ 224 62302 08 1

* 8j CARBURETOR ASSEMBLY

1224 62311 00 1

, Includes items 9 thru 27

i m

For U.S.A. and CANADA

9 MAIN NOZZLE ‘2246255598 1’ j - /

10 PACKING 206 62540 08 1
11 FLOAT ASSEMBLY ,224 62505 08 1

/ !

12: PIN (214 62515 08 1

I

13 FLOAT CHAMBER BODY 224 62550 081 1

I

14. PACKING ,207 62345 08! 1

151 BOLT

j ji

150 62356 08 1

16’ SHAFT ASSEMBLY, throttle

‘224 62532 98

1 ’

1 ,’

I i

When ordering pert*: Always give the Model, Specification end Serial Number of Generator.

- 19 -

ENGINE PARTS

Fig. 12 MAGNETO

/?

....-.-..-..O--” ..,.,

III,~1CIIII,,~IIY1III

Ref !
No. 1

Description

! Part Number iQ’ty

I

Ref

Execution No.

Description

I

’ Part Number IG’t~

Executio

I

I

I

!

* 11 MAGNETO ASSEMBLY

224 70124 00 1 i i

I I

Includes items 2, 3and 5

’ :

1 i FLYWHEEL

2j EXCITER COIL

,224 70123 081 1

I !

3; PULSER COIL

I

4: SCREW and WASHER

I

5’ EXCITING COIL

6. IGNITION UNIT, complete

I

6: IGNITION UNIT, complete

:

I

7, GROMMET

I

I

I
8 CLAMP, complete
9 WIRE CLAMP, complete

10 FLANGE BOLT
11 i SCREW and WASHER

I

ASSEMBLY

j :

12 WASHER

15’ SCREW and WASHER

1

; SCREW

WASHER

i SPRING WASHER

16 / ! WIRE 11, complete

I

17 SPARK PLUG CAP

i0655ooo050 1 i

18 CAP, rubber

: 042 29000 80 1 1

!

I

I

,

I

I

When ordering parts: Always give the ModeLSpecification and Serial Number of Generator.

- 20 -

Fig. 13 RECOIL STARTER

ENGINE PARTS

Ref

:

No. 1

Description

Description

Irrrorrrarmgoavwr

,

Pan Number Q’ty ’ Executic.

* 1 i RECOIL STARTER

224 50102 Od

;

,

1

ASSEMBLY I

’ ,I

I

Includes items 2 thru

I

14

,

2 SPIRAL SPRING

‘113 50116 08

1 :

4 STARTER ROPE

.207 50110 08

1

I

5 STARTER KNOB

206 50101 08

1 ;

6 a RATCHET

‘224 50125 08:

2 / !

7 FRICTION SPRING

224 50130 08

1

8 RETURN SPRING

‘224 50135 08.

1

i Oi

j

I

9 FRICTION PLATE

I

224 50140

1 I

101 THRUST WASHER B

I

I I.

,224 50155 08

1

11 THRUST WASHER

224 50150 08

1 j

I

:

12 NUT

,149

50152 08

1

1 i

:

I

13 SPRfNG WASHER

129 50155 08

1

14 STARTING PULLEY

224 50145 08.

1

I

15 FLANGE BOLT

1011 00600 10: 4

I

16 BOLT

1001 65081 20 3

I

: ;

I

i :

j,

I

1 1

I

I

I

I

,

I

I

When ordering pees: Always give the Model, Spec!flcetlon and Serial Number of Generator.

-21 -

ENGINE PARTS

Fig. 14 ACCESSORIES

5 1

Description

ACCESSORY TOOLS KIT

Includes items 2 and 3

I Pert Number iQntyi

1 j Execution

I

214 90301 oO/ 1 1 :

3

I

,

I

Description

Part Number ICl’ty

I

ngeabilitj
Ixecution

I

1
I

I
I

I

I

When ordering pet%; Always give the ModeLSpeciflcatlon and Serial Number of Generator.

Fig.OP 1 CONTROL BOX ( RGX 505D ) ( NEMA)

OPTIONAL PARTS

12

-+’ 46

. _ -. -. -. . 1 - - -. . . ,

. .._-. “..“..~--” . . . . .

Ref
No. /

Description

Part Number ‘Q’ty

’ 1 1 Execution :zf i

Description

I

1 Part Number (Q’t ! Execution

I

I I

GENJJo.

I

+ 1 CONTROL BOX ASSEMBLY ‘355 40312 281

Includes items 2 thru 30,

45 thru 47.49 and 50 i

’

1 ;j ’ 101770- 11 ’ WASHER ~0031004000’2,

1

12 SCREW and WASHER 004 35041 00 6 j

I GEN.No.

CONTROL BOX ASSEMBLY ‘355 181

ASSEMBLY

* 1 40312 Includes items 2 thru 30,

i

1 4 8 101520-

,I

13 LABEL, side 353 43504 1 OS’ 1

45 thru 47.49 and 50 15 FUSE HOLDER (DC) i 320 59855 08 1

* 1 CONTROL BOX ASSEMBLY 355 40312 06 1 16 FUSE, 1OA (DC) ‘3205986006 3:

Includes items 2 thru 30, : : 45 thru 47,49 and 50 17 TERMINAL BOLT 363 45700 08 1 ; I

, GEN.No.

1’ CONTROL BOX

(Color: BLACK)

!353 43047 18 1 101770-

i ;

+, !363 45701 08! 1 ' 18 TERMINAL BOLT 1 CONTROL BOX 355 43041 08. 1 ‘13’ (Color: RED 1

I

i

1 CONTROL PANEL B ‘355

BOX COVER i 353

43513 08. 1 J 19’ BOLT j3534990008 1, i

2 45901 081 1 ; ! 20 WING NUT 353 49901 08 1

* 3: CONTROL PANEL A i355 41135 081 1 ’ i 21’ SPRING WASHER 332 00050 08 2 ASSEMBLY i

Includes items 5 thru 12, 22 NUT !3534990208’ 1 I

j 45 thru 47 and 49 23 WASHER 353 49903 08 1

3; CONTROL PANEL A

GEN.No.

:355 43241 181 1 *24 AVR ASSEMBLY ‘354 30035 18, 1 i , 101760-

5’ NO FUSE BREAKER (20A) :328 67275 08. 1 Includes item 25

5 NO FUSE BREAKER (25A) 332 40225 08: 1 *24/ AVR ASSEMBLY

’ 2

354 30032 08’ 1 j :

6, AC VOLTMETER ( 150V) '350 ’ Includes item 25

AC VOLTMETER (15OV) 1320

40610 08 1 :

25 CONNECTOR (4P) !353 47201 08 1
6 ’
7 AC RECEPTACLE (125V-15A3356

75127 08’
45712 08/

1 3

/ 1 I

26 CONNECTOR (6P) '353 47200 08 1

’

27 ’
8 SCREW '353

STRAINER BRACKET ;353 47500 08’ 1

49904 08 10

9; SCREW and WASHER

28 BOLT

,004 35030 80

: 001 66051 20 2

2

'

’ ’ ASSEMBLY 29: SPRING WASHER 003 20050 00 2 j

10: NUT ;002 17040 00 2 3Oi NUT '002 17050 00' 2

When ordering parts: Always give the Model, Specification and Serial Number of Generator.

- 23 -

Fig.OP 1 CONTROL BOX (RGX 505D > (NEMA >

OPTIONAL PARTS

lnterchanaeabilitv

lntemhanaeabilia

Fief
No.

Description

1 Part Number iQ’t4 1 ! Execution :zT i

Description

] Part Number IG’tJ 1) Exacutiol

50! AC RECEPTACLE(25OV-15A)

ASSEMBLY

50; AC RECEPTACLE (2OA)

i Includes items 34 thru 40

I

I

I

37 PACKING

I

38, CUP
39! BANJO BOLT

I

j

I I

40: FIBER PACKING
41 ’ NUT, joint

I

I [j
I

42 i BANJO

I

1

43 ; HOSE CLAMP

I

’ i’

44! RUBBER PIPE

(69 xl29 x150mm)

45 j AC RECEPTACLE

I (TWIST LOCK)
46: SCREW
47 j SPRING WASHER

j326 00335 06: 4

i

1

:

49 i SWITCH ASSEMBLY ( 6P 1

355 45613 W/ 1 ;

I

i 1;

I

I

I

I

I i

When ordering parts: Always give the Modal,Speclficetlon and Serial Number of Generator.

- 24 -

Fig.OP2

OfL SENSOR (UP TO ‘84 )

OPTIONAL PARTS

r-0

:

1

10

Intorch~ngubllity

Intorcfi~~bility

Rof
No.

oeeorlption

Pwt Numbw O’ty Exocutiom 2

Oescfiption

Port Numbor Qty Exocutlon

1 Okm;;e\EL SENSOR,

2247620101’1

19 OIL FILLER, complete

209 65291 01 1

2 / JOINT, oil sensor

224 7696103 1 1 29 GASKET, aluminium

9937022900 1

2 JOINT, oil sensor

3 SPACER, oil sensor

224 76961 03 1

3/ SPACER, oil sensor

4’ BRACKET, oil sensor

213 76961 03 1 5

213 76981 03 1

224 77194 01 1 8

i

5 GROMMET, fuel pump

9642108029 1

6, SPACER

023 99691 89, I 2j 2

6 SPACER

0230669169 2

7 WASHER
8 BOLT

‘661 65963 w/ ‘i” 2

1020oo8w50 2

1 I

9 SPRING WASHER

I 9932696999~2 ,

10 NUT

’

11 :

1002 17060 Do; 2 1

WIRE 13, corn lete

I 224 73113 01 1 !

I j !

12; WIRE (Color: 14 complete RE 8 I

,

1224 011

I m

: (Color: RED-WHITE)

73114 1

/ :

I

*

I

I

13 ’ GASKET

lo21 32999 10 2 I

14 CLAMP

0566000250i1 ;

I

I

I )

15 ; CLAMP

I

056 6wol 7oi 1 i !

16 : CLAMP, complete

I

17 FLANGE BOLT

j296 75591 011 1 I 1

011 ax96 20: 1

i ; ;I

18 I OIL GAUGE, complete

I

2246361101’1 i ;

]

When ordering pwts: Always give the ModoLSpacificotion and Sari& Number of Gonor~tor.

- 25 -

OPTIONAL PARTS

Fig.OP3 OIL SENSOR (AFTER ‘85 >

11

Ref I
No. 1

Description

Int

I

1 Part Number (Q’t!

* 1 i OIL LEVEL SENSOR,

complete

I Includes item 3

2'

1224

76202

011 1

JOINT, oil sensor

;224 76662

01 1

4i BRACKET, oil sensor

1224 77104

01 1

5: GROMMET

‘964 21080 20: 2

6

SPACER

;023 00601 80/ 2

7

WASHER

'020 00806 501 2

8

BOLT

001 65063 00, 2

9

SPRING WASHER

003 20060 Wi 2

10

NUT

IO02 17060 00’ 2

11

WIRE 13, complete

224 73113 01; 1

12

GASKET

021 32000 10: 1

Execution

13 CLAMP 1056 60001 701 3

14 CLAMP

’ 056 60002 50: 1 ’

15: FLANGE BOLT

: 011 006w 1

16. OIL GUIDE PLATE

: 224 76302

20 I

03 1 ’ a

18 BOLT and WASHER 001 13081

ASSEMBLY

60/ 2 i

I
I

II

I-

Ref
No. :

Description

When ordering parts: Always give the Model, Specification and Serial Number of Generator.

- 26 -

Fig.OP4 ELECTRIC STARTER and CASTER (GENERATOR PARTS)

OPTIONAL PARTS

.28

.IILWI “mss.m~w.a”.,lr,

. ..L.a.“...a..~‘s.Y .I,.

Ref /

I !’

No.

Description

’ Pert Number IO’tyi

1 ! Execution $’ i

Description

! Part Number

Q’t

4 1’

Execution

I ,

I ’

I

’ CASTER SPEC.

k35432508, 2’

22,

BATTERY CORD l-1

:353 54323 081

1 I

’

1. CASTER BASE

23’ WIRE 12, complete

‘224 73111 01)

1 1

2! CASTER

i 353 54326 08 4 ;

24!

SWITCH

066 WWl

11:

1 1 ’ 1

i

3 SPACER

353 57939 08i 4

25.

; 001 66084 00: 4

WIRE, complete

1353 47224 08)

1 ! ;

4’ ’ BOLT

; CLAMP

3445430508’

1 I :

’

26:

5 BOLT

,001 66961 501 16

27 ! LABEL, starter switch

io73 20010 901

1 !

6’ WASHER

1003 10069 00’ 16;

’

)

28

I

GROMM.ET

,356 47501 088

1 I

7 SPRING WASHER

20060 001 16

,003 002 17060 00 16,

For without econo-throttle

’

i i !

8’ NUT

I ’

,

I

9, SPACER

j 353 57031 WI 2

I

10 NUT

~0021798000’41 l

For the generator equipped with electric starter

, and caster use rubber vibration isolator for caster.

11, SPRING WASHER

jOO32WBOW’4~

8

13 ’

RUBBER VIBRATION

353 57033 08, 2 I i

I

, ,

ISOLATOR

I

14’ RUBBER VIBRATION

I

I II

ISOLALOR

.352 57042 08 4 i

]

I

I

’ ELECTRIC STARTER SPEC.!

! ;,

15’ BATTERY BASE 353 54809 081 1 ’ I
16’ BOLT

’ 353 59942 08 2

il I

,

17 BATTERY STAY

,353 54324 081 1

j

I

18’ BATTERY BOLT

353 59921 68 2

I I

iI

,

I

19, SPACER

13535432208’ 2

,

I

i

j ;I

20, SPRING WASHER 003 20066 00 2

I

!002 17060

00’ 2 :

I

I

I

21 ’ NUT

i i /

When ordering parts: Always give the Model, Specification and Serial Number of Generator.

- 27

-

OPTIONAL

Fig.OP 5

ELECTRIC STARTER (ENGINE PARTS)

PARTS

18 18

8

9 9

I

i

lnterchanaeahilitv

. ..--. -..-..m”““... .,

Ref ;
NO. j

Description

i Pert Number IQ’ty

i

1 j Execution

1::

I 1

Description

] Part Number IQ? 11 Execution

I I 1 , :

1 ; CRANKCASE, complete

I , I

: 224 10210 01: 20’ SCREW WASHER

and

I( Please Includes 6 thru refer 8.10 items and to 2 Fig. thru 11 5 4, : 1 / i 1

1 i 1 2j i

’

i21479003011

I) :: 21 ! EXCITOR COIL ASSEMBLY

~lO435662OOj

’ ’ 224 70138 0.91 1 I I ;

2

CLAMP, complete

I

224 75110 01 I

1 i 1

I

!

3’ CONTROL BOX,

complete

1 :

1224 75401 01;

;

I

I

: I

41 BRACKET 1 1 ! 1 I

! I

(224 75402 011 1 ’ ! j

I:

5 BRACKET 2 I

28 I I

I

/

I I

61 FLANGE BOLT :0110060010!

,

7 BOLT

19016595120i 2; j

I

[:

I

8 ’ MAGNETIC SWITCH

1214 77001

lo’ I jI

’ 214 78501 03;

1 1 i

1 !

I

1 : 1

’

1

i iI

9, WIRE CASING

f224 73108 11;

I

10 - WIRE 9, complete

1 31

!

I

i I ;

10’ WIRE 9,

complete

73108

I i

11 ; WIRE 1. complete

,224 011
I214 73101 11: 1 ; i

I

I ) II

12’ NUT /002 17050 oo!

I

8 I/

I

13 I SPRING WASHER ;0032095000~

2 / I
2: I 1 :

14 GROMMET i024 12909 10: 1 1

1

I

1;

I

, I:

15’ DIODE RECTIFIER, :217 71401 01’ 1 : I

complete

I

I

16 ’ SPRING WASHER

~0032006000~ 1 I

j i!

17: SCREW, panheed joo4 31661 20; 1 j

I

I

i

18 LABEL, blind ;073 20921 50; 1 i

1

I

/I

I

19’ RING GEAR 1224 71002 031 1 1 ; ij

;

I

I I I

I

I ’

I I :’

When ordering parts: Always give the Model, Specificanon end Serial Number of Generator.

- 28 -

Fig.OP 6

STARTING MOTOR

OPTIONAL PARTS

16

11 ~

13

12

II

lnterchsnaeebilitv Interchanaeabilitv

Ref

I

No.

Description

1 Pert Number Q’t( i 1 Execution ii: :

Description

Pert Number Q’t Execution

I I

! i

* : STARTING MOTOR WASHER KIT 1214 70555 08’ 1 I

ASSEMBLY

;214 70502 10 181

Includes items 2 thru 22 ’ 23: WASHER 003 10080 001 2 1 I

* 1 : STARTING MOTOR i214 70502 06 1 I

1 P. :

24

SPRING WASHER 0032008000~ 2:

,

! ASSEMBLY 25 BOLT, starter

: Includes items 2 thru 22 :

214 70535 08!

214 79001 01; 2 / i

6’ BRUSH (+I

6, BRUSH (+I ‘1137053508

2 3

2, i I

/ II
!

7 BRUSH HOLDER 214 70530 08. 1

;

1 I

ASSEMBLY

! I

I

Includes items 8 and 9 i

I

i j.

7 BRUSH HOLDER 113 70530 06

jm

1 /

I

ASSEMBLY

,

I

! Includes Items 8 and 9

,

,

iI

i

: :

8’ BRUSH (-1 214 70540 OBj 2 !

8 BRUSH (-) 1137054096 2 3 :

1

4 :

I

9 BRUSH SPRING I 113 70545 08 I

I j

I

,

10, REAR COVER ASSEMBLY 1113 70505 08 1

I

I ;

11 PINION ASSEMBLY 1214 70559 06 1 !

I

12 j PINION STOPPER 214 70551 08 1 / 1 m

13 1 RETURN SPRING 214 70554 08i 1

I

j

14 GRIP 214 70552 98 1 I
15 BOLT 210 70527 08 2 8

1

i

16-l FRONT COVER ASSEMBLY

214 70501 08 1 , ;

1

16 FRONT METAL !214 70560 06 1 ’ 1 j :

I I

17 ! SCREW 004 31041 20 2 j

,

I

!

I :’

When ordering perts: Always give the Model, Specificetton and Serial Number of Generator.

-

29

-

OPTIONAL PARTS

Fig.OP 7

ECONO-THROTTLE

25

26

.,,._. “..“..v..-” . . . . .

. .._-. -..-.. ~ ___..._,

‘f

I

Ref :

Description

Part Number ,CYtyj

Ref ,

No. !

Execution No.

Description

Part Number ;Q’ty t Executior

I

I

1224 62311 00, 1 ’ j

I

I

1 CARBURETOR ASSEMBLY

17’ CORD BUSH 2 ’

2 SHAFT ASSEMBLY, throttle

224 62533 081 1 ’

:363 56000 08!

18 STRAINER BRACKET

353 47510 08/ 1

3 PACKING

207 32721 081 1 1 1 19 SWITCH ASSEMBLY
224 77103 031

,344 45615 08 1 !

4 ’ BRACKET, solenoid

1 20 GROMMET

!224 76506 Ol!

‘024 12006 10 1

5: SOLENOID, complete (48V)

1

! For without electric starter

6, SPRING, solenoid

224 77210 11 1 21 LABEL, econo throttle

353 49059 08, 1

7 ! ROD, adjust

224 77209 01, 1 / I 22 LABEL, on off

-

353 49060 08’ 1 ,

8 SPRING 1

‘224 77211 01 1 23 CONNECTOR, complete

1

,005 19031 02!

! ’ For 1lOV. 120V

13534720608

9: SPRING PIN

1 llOV:22OV, 12OV:24OV

I I

10 NUT

!002 17046 00, 1 23’ CONNECTOR, complete

‘353 47225 08: 1

11 1 BOLT and WASHER

ASSEMBLY

,001 10061 60 2 i

!

For 22OV. 23OV. 240V

24 WIRE, complete

(353 47207 08 1 !

12 SPRING 2

224 77212 01 1 25’ SCREW

353 49904 08 6 1

13 I CONTROL BOX

1355 43016 18. 1 ! 26 SCREW and WASHER

2

13 1

For RGX505

ASSEMBLY

ioo4 35041 00,
,

’ !

CONTROL BOX

355 43015 18 1 ! 1 27’ FUSE (0.3A)

:353 45511 08’ 1 1

For RGX 505D

; j

I

I

13 CONTROL BOX ,355 43941 081 1

I

For R GX 505D
For U.S.A. and CANADA ’

)

15 1 PANEL B 355 43513 181

I 1

1 a !

16’ ECONO THROTTLE UNIT 1353 30601 08: 1 I !

For llOV, 12OV,

:

1 lOV/22OV. 12OV-‘24OV

16 ECONO THROTTLE UNIT

1 ;‘I

I

!

I ,,

3533060206, 1 I ’

For 22OV. 230V. 240V

: I II

I

I

I

I

I

When ordering parts: Always gwe the Model, Speclftcatlon and Serial Number of Generator.

- 30 -

aFUJI HEAVY INDUSTRIES LTD.

-

INDUSTRIAL PRODUCTS DIV.

2ND Subaru Bldg.

l-l, Choume, Miyahara-cho,

Omiya-shi, Saitama 330-0038, Japan

PHONE ; (Omiya 48) 653-5811

FACSIMILE ; (Omiya 48) 653-5691

PRINTED IN JAPAN

1985-08