Subaru Robin Power Products RGX3510 User Manual

w

-PARTS CATALOG

Generator /

Model

RGX3510

@FUJI HEAVY INDUSTRIES LTD.

ISSUE EMD-GP1082 -

HOW TO USE THIS PARTS CATALOG

1. Reference numbers with an asterisk

Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly.

Example :

If the reference number is marked with an asterisk and the description of the part states that certain items are included.this means that those included items cannot be ordered separately and must be purchased as a complete assembly.

2. Description of interchangeablllty and execution columns Example :

Interchangeability column

Example : Execution column

3 3

3

Items interchangeable between the new and old parts.

Items not interchangeable between the new and old parts.

Items conditionally interchangeable

For use for Serial No. up to 0 10000.

Serial No. between the new and old parts which are subject to the description in the execution column.

L

For use for Serial No. from

010001.

Example : ,

Interchangeable

Part Number t Executlor Expianatlon

Part B

3

020000 -

This indicates that Part A changed to Part B for generators with serial numbers from 20000. and that they are interchangeable.

Part C

020000 -

This indicates that Part A changed to Part B for generators with serial

Part B

3

numbers from 15000. and that they are not interchangeabie.Also.

Part A

015000 -

Part B changed to Part C for generators with serial numbers from 20000 and that they are interchangeable.

Part A

020000 -

This indicates that Part A is a new part for generators with serial numbers with from 20000.

Part B

- 030000

This indicates that Part B is no longer used for generator with serial numbers from 30001.

Part B Part A

This indicates that Part A changed to Part B for

generators

with serial

3 020000 -

numbers from 20000. and that they are conditionally interchangeable.(See NOTE described at the end of the section.)

3. The contents of this parts catalog are subject to revision without notice.

To INSURE PROMPT AND ACCURATE SERVICE. ALSO THE FOLLOWtNG INFORMATION MUST BE GIVEN.

1. State exactly the quantity of each part and its part numbers.

2. Clearly state whether parts are to be shipped by express, freight or parcel post.

3. State the exact mailing address.

GENERATOR PARTS

CONTENTS

Page

FIG. 1 FIG. 2 FIG. 3-1 FIG. 3-2

FIG. 4 FIG. 5 FIG. 6 FIG. 7

GENERATOR PIPE FRAME and FUEL TANK CONTROL BOX (50Hz-220V) CONTROL BOX (60Hz-11OV/22OV)

CRANKCASE GROUP CRANKSHAFT and PISTON GROUP INTAKE and EXHAUST GROUP

GOVERNOR, OPERATE GROUP

. . . ..*............................................................................

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

....................................................................

.......................................................

......................................................

. . . . . . . . . . . . . . . . . ..*..............................

................................................

1 3 7

11

13 15 17 19

c-

.

FIG. 8 FIG. 9 FIG. 10-1 FIG. 10-2 FIG. 11 FIG. 12 FIG. 13 FIG. 14

COOLING and STARTING GROUP FUEL, LUBRICANT GROUP ELECTRIC DEVICE GROUP (RECOIL STARTER TYPE) “““““““““““ 25 ELECTRIC DEVICE GROUP (ELECTRIC STARTER TYPE) “““““““““ 27 OIL SENSOR STARTING MOTOR (FOR ELECTRIC STARTER TYPE) “““‘*“““““““‘ 31 ACCESSORIES GROUP WHEEL, HANDLE and HANGER

.................................................................................

............................................................

..................................................................

...................................................

......................................................

21 23

29

33 35

FIG. 1 GENERATOR

r Interchangeability

Ref.

NO.

Parts Number ’ Description

Execution

1 367 -

54113 - 08

FRONT COVER

1

2 359 - 59935 - 08

BOLT and WASHER ASS’Y

(M8 x 20mm)

4

I 3 380 - 50524 - 08

ROTOR, compl. Includes

item 4

1

4 353- 58208-08

BALL BEARING

1

5 389 - 55801

- 03 THROUGH BOLT

(Ml0 x 250mm)

1

6 389 - 55501

- 01 STATOR, compl.

For 50Hz - 220V

1

6 389 - 55502

- 01 STATOR, compl.

For 60Hz - 110/22OV,

11 OV 1

7 367 - 54508

- 08 STATOR COVER

1

8 i 388 - 55601

- 01 , REAR COVER

! 1

: 9 365 - 54506

- 08 ; BRUSH COVER

1 :

10 ’ 004 - 35041

- 00 BOLT and WASHER

ASS’Y (M4 x 10mm)

2

)

(-

1 11 : 388 - 76601 - 03 : GROMMET

lli

12 391 - 29000

- 13 i BUSHING

1

13 ; 056 - 60001

- 70 1 CLAMP

1

14 389 - 55802

- 03 COVER BOLT (M6

X 130mm)

I 3

15 003 - 20060

- 00 SPRING WASHER

3

I

: 1

I

c

I

I I

I

H

! I

I

1

I

-2-

FIG. 2 PIPE FRAME and FUEL TANK

”

-ia

For Elactrlc @artof typa

3i-4

26-e

RJ=TArl A

.

P

4

7-m

Es I

ii

-Ii

-10

/

c

-3-

-___-.

FIG. 2 PIPE FRAME and FUEL TANK

r Interchangeability

.

Ref.

NO.

Parts Number

Description

Q’ty

Execution

1 389 - 65501

- 01 1 PIPE FRAME.

compl. For Recoil

starter type 1

1 I 389 - 65502

- 01 i PIPE FRAME,

compl. For Electric

starter type 1

2 ! 389 - 65601

- 01 1 SIDE PLATE compl.

! 1 I

3 -

- ’

, 389 87101

03 LABEL (RGX3510)

1

4 1 011 - 00600

- 80 : FLANGE BOLT (M6

x

12mm)

2 I

I

5, 377-37001-11

:

J

RUBBER MOUNT UNIT, engine side

’ 2 .

6 ! 377 - 37000 - 11

1 RUBBER MOUNT

UNIT. generator side

2

7 003 - 10080

- 00 WASHER

j 1

8 i 002 - 38080

- 00 FLANGE NUT

8

9 341 - 00508

- 00 ’ SCREW (M5 X 1Omm)

1

*

10 332 - 00050

- 08 1 SPRING WASHER

1 I

11’ 389-54414-08, EARTH CORD

I

1 1

12 389-54411

-11 1 STOPPER PLATE

For Recoil

starter type [ 1

12 i 389 - 54600

- 11 I STOPPER PLATE

For Electric

starter type\ 1

13; 234-69006-01 FUEL TANK, compl. (Color : CANARY YELLOW)

I 1 I

14 ’ 064 - 80004

- 00 FUEL GAUGE compl.

1

15 1 043 - 04300

- 15 , FUEL TANK CAP, compl.

1

16 ! 014 - 50500

- 40 ’ SCREW, counter

head

2 !

17, 064 - 13600

- 10 ! FUEL FILTER

1

18 227 - 66001

- 03 1 PLUG COVER

i 1

lk19 I 064 - 20023

- 11 I FUEL STRAINER

ASS’Y Includes items

20 thru 26 1 I

I I

20, 064 - 20003

- 30 1 CRING

1 1 ’

21 1 064 - 20002

- 20 , FILTER

I 1

I

22! 064 - 20002 - 30

’ PACKING

1

23: 064-20019-10

i CUP

1

I

24 064 - 20002

- 40 i BANJO BOLT

i 1 1

I

25! 064 -20002- 50

( FIBER PACKING

2

26, 064 - 20024 - 10

! LOCK NUT

1

27 1 053 - 30900 - 20

j

NUT, joint

1

281 085- 11100-50

,

RUBBER PIPE (11.5~x17.5~x230mm)

1

29, 056- 11700- 10

’ HOSE CLAMP

I 2

30 052 - 10700 - 42

I BANJO

1

31 i 056-11100-20

I HOSE CLAMP

2

~

32.

085 - 10600 - 00 1

RUBBER PIPE (6 4 X

12 4 X 190mm)

j i-1

33 1 011 - 00602

- 20 1 FLANGE BOLT

4.

34 ! 391 - 39000

- 13 / RUBBER WASHER

4

I I

35 388 - 93003

- 03 ! CAUTION LABEL

For English

: 1 ’

35 ’ 388 - 93004

- 03 ; CAUTION LABEL

For Chinese

I 1

36 ; 389 - 56074 - 08 1 BATTERY FRAME

For Electric starter type1 2

I

~. .

37 001 - 14082

- 00 BOLT and WASHER

ASS’Y For Electric

starter type 4

38 ( 389 - 54451

- 08 ! BATTERY BASE

For Electric

starter type 1

39 I 001 - 11063 -

50 , BOLT and WASHER

ASS’Y For Electric

starter type1 4 1

40 002 - 17060 -

00 NUT

For Electric

starter type 6

41 i 385 - 54382-

08 j BATTERY RETAINER

For Electric

starter type 1

I

-4-

FIG. 2 PIPE FRAME and FUEL TANK

-20

k

33

r-

ii=35

.4

32

a-3

31.--&i

=-e

/

AJl A

T-

34

P-.

29 i

6

-5-

FIG. 2 PIPE FRAME and FUEL TANK

Ref. 1

r Interchangeability

I

No. 1

Parts Number (

Description

QIY

Execution

I

42 385 - 54416 - 08 BATTERY SUPPORT For

Electric

starter type 2

I

43 003 - 20060

- 00 SPRING WASHER

For Electric

starter type 2

44 353 - 59921

- 08 BATTERY BOLT

For Electric

starter type 2

45 389 -

54452

- 08

BATTERY CORD 0 For Electric

starter

type 1

46 389- 54453

- 08 BATTERY CORD @ For Electric

starter type 1

47

001 - 10061

- 20 BOLT and WASHER

ASS’Y (M6 X 15mm)

2

I

-6-

FIG. 3-1 CONTROL BOX (50Hz-22OV)

/ -y

sffi

22

\

I 24

I

For Elac!tlc

8taitar type

-15

-4

-5

-23

FIG. 3-I CONTROL BOX (50Hz-22OV)

c

r Interdmweabilitv

7

Ref. 1

so. j

Parts Number

Description

Q’ty

Execution

* 1 1 389 - 76501 - 00 ’ ! CONTROL BOX ASS’Y For English 1

I

Includes items 1 thru 21, 29 For Recoil starter type ’

* 1 389 - 76505 - 00 ! CONTROL BOX ASS’Y For Chinese 1 v

1 Includes items 1 thru 21, 29 For Recoil starter type ’

* 1 1 389 - 76502 - 00 (

! Includes items 1 thru 21 and 24 thru 29 ! 1 i 389 - 76401 - 02 CONTROL BOX, compl. For Recoil starter type 1

1 (

CONTROL BOX ASS’Y For Electric starter type 1 !F

389 - 76402 - 02 ! CONTROL BOX, compl. For Electric starter type 1 :

* 2 ) 389 - 76001 - 00

Includes items 2 thru 14

For Recoil starter type

l !

* 2 ’ 389 - 76005 - 00 1

:

CONTROL PANEL A ASS’Y For English E

CONTROL PANEL A ASS’Y For Chinese 1 Includes items 2 thru 14 For Recoil starter type

* 2 389 - 76002 - 00 CONTROL PANEL A ASS’Y For Electric starter type 1

Includes items 2 thru 14 and 28

2 ! 388 - 76101 - 01 CONTROL PANEL A, compl. For English

‘I---

l

For Recoil starter type

2 ) 388 - 76104 - 01 i CONTROL PANEL A, compl. For Chinese

I

For Recoil starter type

‘I E

2 I 389 - 76101 - 01 :

3 392 - 43001 - 03 !

CONTROL PANEL A, compl. For Electric starter type 1 :-

NO FUSE BREAKER (12A) I 1

4 ( 004 - 35030 - 60 ( 5 :

SCREW and WASHER ASS’Y (M3 X 6mm) p 7

391 - 47902 - 01 1 VOLTMETER (AC200V) 1 6 ’ 388 - 49801 - 08 1 NUT (M3) 2 7 31 C - 75101 - 03 ; RECEPTACLE (25OV - 15A) ( 1 8 j 004 - 35041 - 00 , SCREW and WASHER ASS’Y (M4 x 1Omm) 2 9 ! 353 - 49901 - 08 WING NUT (M5) ! 1

10 1 353 - 49902 - 08

11 1 356 - 49907 - 08 SCREW (M5 X 15mm) 1 12 j 332 - 00050 - 08

NUT (M5) 1 I=

SPRING WASHER 2 131 353-49903-08 * WASHER 1 14 / 372 - 59905 - 08 LOCK WASHER 1 15 1 353 - 49904 - 08 SCREW (M4 x 10mm) 6

16 1 389 - 76301 - 01

17 1

380 - 47531 - 08 CONDENSER HOLDER 18 ; 004 - 35041 - 00 ( SCREW and WASHER ASS’Y (M4 X 1Omm) 19 I 389 - 59989 - 08

CONDENSER, compl.0 7 + 20) u F y;i F SCREW and WASHER ASS’Y (M4 x 15mm)

20, 389- 59990 -08 ’ 21 1 I 389 - 87001 - 03 I LABEL (SPEC) For English k------

21 : 389 - 87004 - 03

NUT (M4) I:! 1 b

LABEL (SPEC) For Chinese /-

22, 001 - 10061 - 20 , BOLT and WASHER ASS’Y (M6 X 15mm) I 1 I

23 1 358 - 95001 - 03 ; AC PLUG (25OV - 15A) -

24 ! I 363 - 45803 - 08

DIODE STACK For Electric starter type

25 ! 389 - 59979 - 08

SCREW and WASHER ASS’Y (M3 X 18mm) For Electric starter type

-8-

FIG. 3-1 CONTROL BOX (50Hz922OV)

For

libctrk

otarter

typo

-7

27

I

2p

For Electric

starter type