Subaru Robin Power Products RGD5000, RGD3700 User Manual

- -.-PARTS CATALOG

c5

c

Generafors

Model

RGD3700

@ FUJI HEAVY INDUSTRIES LTD.

HOW TO USE THIS PARTS CATALOG

1. Reference numbers with an asterisk

Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly.

Example :

If the reference number is marked with an asterisk and the description of the part states that certain items are included, this means that those included items

cannot be ordered separately and must be purchased as a complete assembly.

2.

Description of interchangeability and execution columns

Example : Interchangeability column

Example : Execution column

Items interchangeable between the

new and old parts.

TX Items not interchangeable between

d the new and old parts.

Items conditionally interchangeable

3 between the new and old parts

which are subject to the description in the execution column.

For use for Serial No. up to

o1oooo. Serial No. For use for Serial No. from

Example :

Interchangeable

Part Number

Part B Part A

Part C Part B

Part A

I

Part A

I

Part B

Part A

t

3

3 3

Execution Explanation

020000 -

020000 015000 -

020000 -

- 030000

020000 -

This indicates that Part A changed to Part 6 for generators with serial numbers from 20000, and that they are

interchangeable.

This indicates that Part A cahnged to Part B for generators

with serial numbers from 15000, and that they are not interchangeable. Also, Part B changed to Part C for generators with serial numbers from 20000 and that they are interchangeable.

This indicates that Part A is a new part for generators with serial numbers with from 20000.

This indicates that Part B is no longer used for generator

with serial numbers from 30001. This indicates that Part A changed to Part B for generators

with serial numbers from 20000, and that they are conditionally interchangeable. (See NOTE described at the end of the section.)

c

3. The contents of this parts catalog are subject to revision without notice.

TO INSURE PROMPT AND ACCURATE SERVICE. ALSO THE FOLLOWING INFORMATION MUST BE GIVEN.

1. State exactly the quantity of each part and its part numbers.

2. Clearly state whether parts are to be shipped by express, freight or parcel post.

3. State the exact mailing address.

CONTENTS

Page

GENERATOR PARTS

FIG. 1 GENERATOR

.......................................................................

1

FIG. 2

PIPE FRAME and FUEL TANK

....................................................

3

FIG. 3- 1 CONTROL BOX (220V, 240V)

......................................................

5

FIG. 3 - 2 CONTROL BOX (110V, 120V)

.....................................................

11

FIG. 3-3 CONTROL BOX (110V/220V)

.....................................................

17

FIG. 3 -4 CONTROL BOX (U.K

50Hz- 110V,220V. BS>

.....................................

.. 21

FIG. 3 - 5 CONTROL BOX (GERMANY. 50Hz- 220V)

.........................................

25

FIG. 3 - 6 CONTROL BOX (50Hz- 220V. WITH SPECIAL

RECEPTACLE)

......................

29

FIG. 3 - 7 CONTROL BOX (SWITZERLAND, 50Hz - 220V)

.....................................

33

FIG. 3 -8 CONTROL BOX (AUSTRALIA. 50Hz- 240V)

........................................

37

FIG. 3 - 9 CONTROL BOX (FRANCE, 50Hz- 220V)

...........................................

41

FIG. 4

RECOIL STARTER

.................................................................

45

ENGINE PARTS

FIG. 5

CRANKCASE

......................................................................

47

FIG. 6

CYLINDER and CYLINDER HEAD

.................................................

51

FIG. 7

CRANKSHAFT and PISTON

.......................................................

55

FIG. 8

CAMSHAFT and GOVERNOR

......................................................

57

FIG. 9

FUEL INJECTION PUMP and NOZZLE

.............................................

61

FIG. 10 FUEL FILTER

.....................................................................

63

FIG. 11

AIR CLEANER, MUFFLER and CYLINDER

BAFFLE

.................................

65

FIG. 12 MUFFLER (SPECIAL TYPE)

.......................................................

67

FIG. 13 STARTING MOTOR

................................................................

69

FIG. 14 ACCESSORIES

.....................................................................

71

OPTIONAL PARTS

FIG. 15 WHEEL, HANDLE and HANGER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

FIG. 1 GENERATOR

-1-

FIG.

1 GENERATOR

Ref. No.

Parts Number

Description

lnterdrarysabili

ty

T t

Executiarl

I

21

385-50528-08

ROTOR, 1.

camp

Incld0s

i&w

2

1

I

2

354-58204-08

BALL BEARING

(8205-2RS)

1

c

I

I I

Ben orderiw parts : Always give the k&l, Specification and Serial Nurber of Generator.

FIG. 2 PIPE FRAME and FUEL TANK

For Ektric starter type

%-69

36 40

36 39

I

31

13 17

FIG. 2 PIPE FRAME and FUEL TANK

385-58063-08 1 PIPE FRAME.compl.

ercrlption

385-58582-08 1 SIDE PLATE.compl. Includes itea 3

I

ll

I

31 385-59176-08 [ LABEL (RGD3700)

1 1 1 41 011-00600-80 1 BOLT and WASHER ASS’Y 1 61 359-59933-08 1 FLANGE BOLT

I 21

I 71 385-54826-08 I ENGINE BASE. compl. I

11

I 81 228-15023-03 I VIBRATION ISOLATOR I 21

91 002-27100-00 f NUT

I 4

101 228-15024-03 I STOPPER

I 2

11 001-11081-20 I BOLT and WASHER ASS’Y

I 4

1 I

I

121 001-86085-00 t BOLT

I 4

I

131 002-37080-00 1 FLANGE NUT

I 9 14 385-54827-08 GENERATOR BASE, camp 1. 1 15 385-57053-08 RUBBER MOUNT 1

I I

161 001-13082-50 I BOLT and WASHER ASS’Y

I

I 2

I I

I

171 003-10080-00 1 WASHER

I

4

I

I I

181 385-54399-08 I EARTH CORD

I 1

19 228-60701-01 FUEL TANK, compl. 1

20 064-13600-10 FUEL FILTER 1

I

211 391-94001-03 I LABEL, brushless

I I

25) 356-59020-08 1 LABEL,fuel only

I

1 1

I

1 1

r-g 5i5-5

9248-08 I LABEL, fuel only

r-2d 3~s 5 - 5

9137-08 1 LABEL,caution

For FRANCE I 1 1

I 11

-26 385-59247~-08 LABEL, caution For FRAFCE 1 27 043-04300-15 FUEL TANK CAP, compl. 1 28 064-80007-00 FUEL GAUGE, compl. 1

-

rgyTl 4-y ~~

0500-40 1 SCREW,counter head

I 21

i.

13DlQ56-57045-08 1 RUBBER VIBRATION ISOLATOR

I

41

1 fill -385-54828-08 I BATTERY BASE For Electric starter type 1 I I

011-00600-20

FLANGE BOLT For Electric starter type 2

356-54316-08

BATTERY BOLT

For Electric starter type 2

002-17060-00 NUT

For Electric starter type 2

003-20060-00

SPRING WASHER

For Electric rtarter type 2

385-54382-08

BATTERY ANGLE

For Electric starter type 1

385-54383-08

BATTERY CORD (+)

For Electric starter type 1

385-54384-08

BATTERY CORD (-1

For Electric starter type 1

065-10000-90

BATTERY (NS40ZL)

For Optional parts 1

385-54416-08

BATTERY SUPPORT

For Electric starter type 2

41 376-39100-01 SCREW and WASHER ASS’ Y 1

42 056-60001-70 CLAMP 1

l&en ordering parts ; Always give the Haiel, Specification and 6eriaI Nurber of Generator.

-4-

FIG. 3- 1 CONTROL BOX (22OV, 24OV)

kor Oil sensor type

For Electric stmer type

.

-.

FIG. 3-l CONTROL BOX (22OV,

24OV)

lntardmunmhi I i t~v

z

Parts Number

lo.

Description IJ’ t

11 385-40606-08 CONTROL BOX ASS’ Y

For 220V 1

Includes items 2 thru 23, 25 thru 27, 33 thru 40 ad 46

11

385-40887-08 CONTROL BOX ASS’ Y 1

For 5ONz-2WV, Electric starter type

Includes iti 2 thru 23,25,27 thru 30, 33 thru 43, 46, 47

11

385-40688-08 CONTROL BOX ASS’ Y 1

For 5Oik22OV, Oi 1 sensor type

lncludea itgls 2 thru 23,25 thru 27.33 thru 40, 44 thru 47

11 385-40689-08 CONTROL BOX ASS’ Y 1

For 22oV, Electric starter type with Oil sensor

I Includes iteas 2 thru 23, 25 ad 28 thru 47

B 1 ’ 385-40607-08 CONTROL BOX ASS’ Y For!%Ez-240V 1

Includea iteas 2 thru 23, 25 thru 27, 33 thru 40 and 45

A--

11 385-40690-08 CONTROL BOX ASS’ Y 1

For 503~24OV, Electric starter type

lncludea itees 2 thru 25, 27 thru 30, 33 thru 43,48 and 47

r

El 385-40691-08 CONTROL BOX ASS’ Y 1

For xltlz-24OV, Oil sensor type

lncludea iteur 2 thru 27, 33 thru 40 and 44 thru 47

. /

1

El

385-40692-08

CONTROL BOX ASS’ Y

For 5Mz-24OV, Electric starter type rith Oil aenaor

lncludeaiti2thru25and28thru47

1 386-43086-08 CONTROL BOX

1 386-43096-08 CONTROL BOX

For Electric starter type, Oil sensor type For Electric starter type with Oil sensor

12

385-41434-08

CONTROL PANEL A ASS’ Y For 220V

lncludea items 3 thru 23 and 25 thru 27

12 385-41724-08 CONTROL PANEL A ASS’ Y

FOF 2WV, Electric starter type

Includes item8 3 thru 23, 25, 27 and 28

$2

385-41434-08

CONTROL PANEL A ASS’ Y

For 2WV, Oil 8en8or type

Includes itees 3 thru 23, 25 thru 27

i i

r

-i

L

1

*2

385-41725-08

CONTROL PANEL A ASS’ Y 1

For 2WV, Electric starter type with Oil sensor

Includes iteas 3 thru 23, 25 and 28 thru 32

s2

385-41435-08

CONTROL PANEL A ASS’ Y

For !iOllz-24OV 1

Includes iters 3 thru 27

Len ordering parta ; Always give the lkdel, Specification ad Serial Nuaber of Generator.

-6-

FIG. 3- 1 CONTROL BOX (22OV, 24OV)

FIG. 3- 1 CONTROL BOX

(22OV, 24OVI

Interc+geability

I 111

Parts Number

Description

CONTROL PANEL A ASS’ Y

h )ti

‘t

Execution

1

For 50&24OV, Electric etarter type

lnclades iteas 3 thru 25 and 27 thru 33

CONTROL PANEL A ASS’ Y

For 5Otlz-249V, Oil a-r type

Includes iteas 3 thru 27

82

I

385-41435-08

c

l 2

385-41727-08

CONTROL PANEL A’ ASS’ Y

I 11

2 385-43893-08

821 385-43494-08

31 385-45651-08 3 389-45656-08 5 004-35030-60 6 320-75112-08

7 378-45736-08 10 004-35041-00 15 320-59855-08 18 320-59860-08

For Wtlz-24OV, Electric starter type with Oil sensor

1 I

lnclude~ iteas 3 thru 25 aad 28 thru 32

I I

CONTROL PANEL A For 229V

1

CONTROL PANEL A

For 24OV Includes i tea 24 1

NO-FUSE BREAKER (14A)

For 229V

1

c

NO-FUSE BREAKER (12A)

I

For 249V

I 1

4

SCREW and WASHER ASS’ Y

2 AC VOLTMETER (3OOV) 1 AC RECEPTACLE (25OV-15A)

SCREW and WASHER ASS’ Y FUSE HOLDER (DC)

I

FUSE (1 OA)

I 1

171 363-45701-08

TERMINAL BOLT (Color:RED)

I 11

181 363-45700-08

TERMINAL BOLT(Color:BLACK) I

11

WING NUT

1 1

E

19 353-49901-08 W 356-49907-08 211 353-49902-08 22 332-00050-08 23 353-49903-08

SCREW 1 1

NUT 1

SPRING WASHER 2

WASHER 1 1

241

353-49035-08

LABEL (AC 24OV)

I

II

E

1

LABEL (DC BATTERY CHARGE ONLY) 1 1 25 363-49091-08 26 389-47552-08 27 355-57509-08 28 066-00002-50

GROMMET

I 11

I

GROMMET I 1

SW1 TCH

I

For Electric starter type I 1

291 385-45517-08 FUSE HOLDER

For Electric starter type I 1 I

WI 385-45518-08 FUSE (15A)

For Electric starter type I 1 I

32

351-45302’-08

I

LAMP, warning

I 11

k

For Electric starter type with Oil seasor CONDENSER (2OccF) CONDENSER BRACKET

SCREW and WASHER ASS’ Y SCREW and WASHER ASS’ Y

DIODE STACK ASS’ Y

SCREW and WASHER ASS’ Y

331 385-47541-08 2

4

35 380-47531-08 36 004-35041-00 37 389-59989-08 38 353-45804-08 39 353-59949-08

_

ordering

parts ; Aluaya

give the Nodel, Specification and Serial Nuaber of Generator.

3

1 1

I

1 1

-8-

FIG. 3- 1 CONTROL BOX (22OVn 24OV)

For Ektrii rtu

- 19

49

-9-

FIG. 3- 1 CONTROL BOX (22OV, 24OV)

Ref. No.

Parts Number

Description

lnterchaageability

0’ ty

Execution

1 I

41 228-71920-01

REGULATOR, compl. For

Electric starter

type 1

42 001-11062-50

BOLT and WASHER ASS’

Y

2

I I

For Efectric starter typa

43 385-47321-08

CONNECTOR

For

Electric starter

type 1

44 228-76001-01

01 L SENSOR,

camp

1. For

Oil

aeaaor type

1

45 001-11063-50

BOLT and WASHER

ASS’

Y

2

For Oil BBnsor type

46 353-49904-08

SCREW

8

47 385-57511-08

GROMMET

1

For Oil aeaaor type or Electric starter type

48 385-59227-08

LABEL

For

5Oik226V

1

48 385-59228-08

LABEL

For

505z-24OV

1

48 385-59229-08

LABEL

For

66kZ26V

1

49 320-75122-08

AC PLUG (25OV-15A)

2

I I

I

Uhea o&riag parta ; Alaaya give the Mel, 6pecificatfoa aad Serial Nnabar of (leaerator.

-l0-

FIG. 3- 2 CONTROL BOX (11 OV,

12OV)

r

For Oil sensor type

J

For Electric startar type

3

FIG. 3- 2 CONTROL BOX (11 OV.

12OV)

mbility

iz lo.

I1

Parts Number 385-40608-08

Dercription

CONTROL BOX ASS’ Y

For 1lOV

Iacluder iteea 2 thru

23, 25 tbru 27,

33 thru 40 and 46

Exeadon

ty 1

1

1 1

1

El

385-40693-08 CONTROL BOX ASS’ Y

For llOV, Electric starter type

Includes itees 2 thru 23.25.27 thru 30. 33 thru 43. 46. 47

CONTROL BOX ASS’ Y

For llOV, Oil senwx type

Includes iteur 2 thru 23.25 thru 27,33 thru 40, 44 thru 47

CONTROL BOX ASS’ Y

For 1109, Electric starter type with Oil sensor

Includes itew 2 thru 23, 25 and 23 thru 47

CONTROL BOX ASS’ Y For 6OEz-1ZOV

Includes im 2 thru 23, 25 thru 27, 33 thru 40 and 46

CONTROL BOX ASS’ Y

For 60&120V, Electric starter type

Includes iteu, 2 thru 23,25,27 thru 30, 33 thru 43, 46, 47

385-40694-08

El

385-40695-08

385-40611-08

385-40696-08

*l 385-40697-08

CONTROL BOX ASS’ Y

For 6OiIz-l%JV, Oil wmsor type

Includee im 2 thru 23,25 thru 27,33 thru 40, 44 tbru 47

*1

365-40898-08

CONTROL BOX ASS’ Y

For 6CHIz-12OV, Electric starter type with Oil sensor

Includes itees 2 thru 23, 25 and 23 thru 47 CONTROL BOX CONTROL BOX

For Electric starter type, Oil sensor type For Electric starter type with Oil sensor

CONTROL PANEL A ASS’ Y

For 1lOV

Includea iti 3 thru 23 and 25 thru 27

CONTROL PANEL A ASS’ Y

For llOV, Electric starter type

Includes items 3 thru 23, 25, 27 and 28

1

386-43086-08 388-43096-08 I

385-41436-08

*i

385-41728-08

385-41436-08

CONTROL PANEL A ASS’ Y

For llOV, Oil sensor type

Includes items 3 thru 23 and 25 thru 27

CONTROL PANEL A ASS’ Y

For llOV, Electric starter type with Oil sensor

Includes iteea 3 thru 23, 25 and 28 thru 32

*i

*:

385-41729-08

CONTROL PANEL A ASS’ Y

For 6OlIz-120V

Includes itees 3 thru 23 and 25 thru 27

385-41439-08

men ordering parts ; Always give the Hodel, Specification and Serial Number of Generator.

- 12-

FIG. 3- 2 CONTROL BOX (11 OV,

12OV)

For Oil sensor type

1

For Electric starter type

30

29

For Electric starter typm

. . .

FIG. 3- 2 CONTROL BOX (11 OV, 12OV)

II

~terchauaeahilitu

Parts Number

Description

+

385-41730-08

CONTROL PANEL A ASS’ Y

For 60&120V, Electric starter type

Includes itewa 3 thru 23. 25. 27 and 26

t:

i

385-41439-08

CONTROL PANEL A ASS’ Y

For 3OJk12OV, Oil aeuaor type

Includes itewa 3 thru 23 aad 25 thru 37

i

385-41731-08

CONTROL PANEL A ASS’ Y

i

For 50&12OV, Electric starter type with Oil aeusor

Inciudea itewa 3 thru 23. 25 aud 23 thru 32 385-43395-08 385-43396-08 385-45661-08 004-35030-60 320-75127-08 378-45737-08 357-45703-08 004-35041-00 379-49933-08

320-59855-08 320759860-08 363-45701-08 363-45700-08

353-49901-08

356-49907-08 353-49902-08 332-00050-08 353-49903-08 353-49037-08 363-49091-08 389-47552-08 355-57509-08 066-00002-50 385-45517-08 385-45518-08 351-45302-08

CONTROL PANEL A

For 1lOV

CONTROL PANEL A

For 12OV Iacludea itea 24

NO-FUSE BREAKER (27A)

SCREW and WASHER ASS’ Y AC VOLTMETER (15OV) AC RECEPTACLE (125V-15Al AC RECEPTACLE (125V-30A, ‘l’VISl’iAX6)

SCREW and WASHER ASS’ Y

FUSE HOLDER (DC)

FUSE (1 OA) TERMINAL BOLT (Color : RED) TERMINAL BOLT(Color:BLACK)

WING NUT

SCREW NUT

SPRING WASHER

WASHER

LABEL (AC 12OVJ

LABEL(DC BATTERY CHARGE ONLY)

GROMMET

SWITCH

For Electric starter

FUSE HOLDER

For Electric starter type

FUSE (15A)

For Electric starter type

LAMP, warning

For Electric starter type with Oil sensor CONDENSER (20&F) CONDENSER BRACKET

SCREW and WASHER ASS’ Y SCREW and WASHER ASS’ Y DIODE STACK ASS’ Y

i i i 'i i

i

i 'i z i i i i

i

i i

-i i i i i i i i i i

385-47541-08 380-47531-08 004-35041-00

389-59989-08 353-45804-08

-2 7

?

i i

II I

+

Execution

I

II

H---l

Whew ordering parts : Always give the Model, Specification and Serial Nuwber of Generator.

- 14-

FIG. 3- 2 CONTROL BOX (11 OV, 120V)

For Oil sensor WPO

For Electric starter type

m

29

1

FIG. 3- 2 CONTROL BOX (1 lOV, 12OV)

Int~whm~h~fit”

give the

Specification Serial Auaber Generator.

-16-

FIG. 3- 3

CONTROL BOX ( 11 OV /

220V)

-.

FIG. 3- 3 CONTROL BOX (11 OV/

22OVl

Ref.

Parts Number

NO.

Description

Q’ t

Bl 385-40609-08

CONTROL BOX ASS’ Y

For llOV/22OV 1

Includes im 2 thrw 27, 33 tbzw 40 and 46

81 385-40699-08 CONTROL BOX ASS’ Y 1

For llOV/22OV, Electric starter type Includes itewa 2 thru 25, 27 thru 39, 33 thru 43,46 and 47

@l 385-40700-08 CONTROL BOX ASS’ Y 1

For llOV/22OV, Oil sensor type

Includwa itewa 2 thru 27, 33 thru 40 and 44 thru 47

rl 385-40701-08 CONTROL BOX ASS’ Y 1

For llOV/22oV, Electric starter type with Oil sensor

lncltxlea iters 2 thru 25 and 28 thru 47 1 386-43086-08 CONTROL BOX 1 1 386-43096-08 CONTROL BOX 1

For Electric starter type, Oil aenaor type For Electric starter type with Oil aenaor

*2 385-41437-08

CONTROL PANEL A ASS’ Y

For llOV/22OV 1

For llOV/22OV, Electric starter type

For llOV/22OV, Oil aenaor type

For llOV/22OV, Electric starter type with Oil sensor

10 004-35041-00 SCREW and WASHER ASS’ Y : 11 379-49933-08 SCREW and WASHER ASS’ Y : 12 004-35041-00 SCREW and WASHER ASS’ Y : 15 320-59855-08 FUSE HOLDER (DC)

1

16 320-59860-08 FUSE (1 OA)

1

17 363-45701-08 TERMINAL BOLT (Co 1 or : RED) 18 363-45700-08 TERMINAL BOLT(Color:BLACK) 19 353-49901-08 WING NUT

/hen ordering parts ; Always give the Hodel, Specification and Serial Nuwher of Generator.

- 18-

FIG. 3 - 3

CONTROL

BOX ( 11 OV /

22OW

For Oil sensor type

For Electric starter typs

FIG.3-3 CONTROL BOX

(llOW22OV)

c

Interchangeability

Ref.

NO.

Parts Number

Description

1’ t)

Executiou

20 356-49907-08

SCREW

1

21 353-49902-08

NUT

22 332-00050-08

SPRING WASHER

353-49903-08

1 WASHER

24

356-45612-08

SWITCH. full power

25

363-49091-08

LABELCDC BATTERY

CHARGE

ONLY)

28 389-47552-08

GROMMET

27 355-57509-08

GROMMET

28 066-00002-50 SWITCH

For Electric

starter type

29 385-45517-08

FUSE HOLDER For Electric starter type

30 385-45518-08 FUSE (15A)

For Electric starter type

32 351-45302-08 LAMP, warning

For Electric starter type with Oil sensor

33

385-47541-08

CONDENSER (20uF) 35 380-47531-08 36 004-3504 l-00 37 389-59989-08 38 353-45804-08 39 353-59949-08 41 228-71920-01 42 001-11062-50

CONDENSER BRACKET

SCREW and WASHER ASS* Y SCREW and WASHER ASS’ Y

DIODE STACK ASS’ Y

SCREW and WASHER ASS’ Y REGULATOR, compl. For Electric starter type BOLT and WASHER ASS’ Y

For Electric starter type

385-47321-08

CONNECTOR For Electric starter type

228-76001-01

01 L SENSOR, camp 1. For Oil sensor type

001-11063-50

BOLT and WASHER ASS’ Y

For Oil sensor type

353-49904-08 SCREW

47 385-57511-08

GROMMET

For Oil sensor type or Electric starter type

365-59233-08 1 LABEL

For 5OHz-1 lOV/22OV

385-59234-08 1 LABEL

For 8OHz-1 lOV/22OV 491 320-75176-08 1 AC PLUG(125V-15A) 501 353-45705-08 1 AC PLUG(250V-30A.TWIST LOCK)

511 320-75176-08 1 AC PLUG(250V-15A)

1

2

1 1 1 1 1 1 1 1 1

8

1

Uhen ordering parts ; Always give the Model, Specification and Serial Nuwber of Generator.

-20-

FIG. 3- 4 CONTROL BOX (U.K., 50Hz- 11

OV/ 22OW

BS)

I

34

For Electric starter type

I

For Oil sensor type

I

0-l ‘. .44

For Electric starter typr

r

For Electric starter type

A-

l

-21-