Subaru Robin Power Products EH035V User Manual

PARTS
MANUAL

Models

EH035V
ENGINE

PUB-EP
Rev. 09/04

940 Lively Blvd. • Wood Dale, IL 60191 • Phone: [phone] • Fax: [phone]

e-mail: [e-mail] • www.robinamerica.com

© Copyright 2004 Robin America, Inc.

HOW TO USE THIS MANUAL

Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifi cations. Each specifi cation will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other signifi cant difference.

In order the identify the correct service part number, it is important to confi rm the specifi ca-
tion and code numbers for your engine. The specifi cation and code number together are
know as the PRODUCT NUMBER.

All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:

E H 0 3 5

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

EH035V - 3 - 04-04

X X X X

MANUAL LAYOUT

1

2

1

6

4

3

7

9

2

3

5

4

8

1. SECTION NAME Parts are broadly classifi ed according to their functions.
Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).

3. REF. No . The Reference number identifi es the part illustration with the corresponding part number in the
part list.

4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation,

and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No.
2101- The part is used in the products with CODE No. of 2101 and after this number.

- 2100 The part is used in the products with CODE No. of 2100 and before this number.

EH035V - 4 - 04-04

GROUP INDEX

Group Name Page

CRANKCASE GROUP............................................................................... 6

CRANKSHAFT, PISTON GROUP .............................................................. 8

INTAKE and EXHAUST GROUP.............................................................. 10

COOLING and STARTING GROUP......................................................... 12

FUEL, LUBRICANT GROUP.................................................................... 14

ELECTRIC DEVICE GROUP ................................................................... 16

CLUTCH GROUP .................................................................................... 18

ACCESSORY GROUP............................................................................. 20

INDEX OF DESCRIPTION SYMBOLS

SYMBOL DESCRIPTION

AY........................... ASSEMBLY

CP...........................COMPLETE

EX........................... EXPORT (from Japan)

FIG..........................FIGURE

FR........................... FRONT

" ..............................INCH

INCL. ......................INCLUDE

~L............................LITER

L= ...........................LENGTH (in. mm)

L.H. (LH).................LEFT-HAND SIDE

MECH.....................MECHANICAL

NO (NON)............... NONE

OPT......................... OPTIONAL

O.S. ........................OVER SIZE

SYMBOL DESCRIPTION

P= ........................... PITCH (in mm)

P.T.O. (PTO) ........... POWER TAKE OFF

REF......................... REFERENCE

R.H. (RH)................ RIGHT HAND SIDE

RR. .........................REAR

STD. .......................STANDARD

SW.......................... SWITCH

T= ........................... THICKNESS (in mm)

UN ..........................UNIT

U.S..........................UNDER SIZE

~V ........................... VOLTAGE

~W .......................... WATT

W/ ........................... WITH

W/O ........................WITHOUT

EH035V - 5 - 04-04

SECTION 1 CRANKCASE GROUP

FIG. 100

EH035V - 6 - 04-04

SECTION 1 CRANKCASE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 593-10110-00 CYLINDER BLOCK SET 1 100
4 593-15014-00 ROCKER COVER 1 100
5 593-15016-00 GASKET, rocker cover 1 100
6 593-15015-00 CAMGEAR COVER 1 100
7 593-15017-00 GASKET, camgear cover 1 100
8 592-15018-00 CHECK VALVE 2 100
10 592-15010-00 LEAD VALVE 1 100
11 593-15013-00 RETAINER PLATE 1 100
12 593-65005-00 OIL CASE 1 100
13 593-65004-00 GASKET, case 1 100
14 593-65006-00 OIL TUBE 1 100
15 592-65003-00 OIL WEIGHT 1 100
17 593-55002-00-1 BLOWER HOUSING 1 100
18 011-90595-31 SOCKET HEAD BOLT 4 100
19 004-31060-80 SCREW, panhead 1 100
20 003-71060-00 GASKET, fi ber 1 100
21 011-90499-60 SOCKET HEAD BOLT 1 100
22 004-36051-60 SCREW AY 13 100
23 011-90594-70 SOCKET HEAD BOLT 4 100
24 011-90598-60 SOCKET HEAD BOLT 4 100
26 592-65006-00 OIL GAUGE 1 100
27 021-31699-90 GASKET 1 100
28 065-01099-50 SPARK PLUG 1 100

EH035V - 7 - 04-04

SECTION 2 CRANKSHAFT, PISTON GROUP

FIG. 200

EH035V - 8 - 04-04

SECTION 2 CRANKSHAFT, PISTON GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 593-20060-00 CRANKSHAFT 1 200
3 044-01299-50 OIL SEAL, L 1 200
4 044-01299-40 OIL SEAL, S 1 200
5 593-25010-00 CLIP 1 200
7 541-25013-00 NEEDLE ROLLER BEARING 1 200
8 593-25004-00 PISTON 1 200
9 593-20040-00 PISTON RING SET 1 200
11 056-50999-90 CLIP 2 200
12 593-25009-00 PISTON PIN 1 200

EH035V - 9 - 04-04

SECTION 3 CAMSHAFT GROUP

FIG. 300

EH035V - 10 - 04-04

SECTION 3 CAMSHAFT GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 592-15014-00 SPACER 2 300
2 592-35001-01-1 CAMLIFTER 2 300
3 593-30070-00 CAMGEAR AY 1 300
4 592-35005-01 CAMGEAR SHAFT 1 300
5 592-35006-00 CAMLIFTER SHAFT 1 300
6 593-35000-00 PUSH ROD 2 300
9 593-30020-00-1 ROCKER ARM 2 300
11 593-35001-00 ROCKER SHAFT 1 300
12 593-35002-00 VALVE SPRING 2 300
13 593-35003-00 RETAINER SPRING 2 300
14 593-35004-00 EXHAUST VALVE 1 300
15 593-35005-00 INTAKE VALVE 1 300

EH035V - 11 - 04-04

SECTION 4 RECOIL STARTER GROUP

FIG. 400

EH035V - 12 - 04-04

SECTION 4 RECOIL STARTER GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 593-50040-00 RECOIL STARTER AY 1 400
7 592-50010-30 REEL 1 400
8 519-50020-60 SET SCREW 1 400
9 521-50020-30 SPIRAL SPRING 1 400
10 519-50021-10 COLLAR 1 400
11 519-50021-00 SWING ARM 1 400
12 531-50220-40 STARTER ROPE 1 400
13 521-50021-10 STARTER KNOB 1 400
15 519-55000-00 PULLEY 1 400
17 014-00594-80 SCREW AY 4 400
19 593-95012-00 LABEL, model 1 400

EH035V - 13 - 04-04

SECTION 5 MUFFLER & INSULATOR GROUP

FIG. 500

EH035V - 14 - 04-04

SECTION 5 MUFFLER & INSULATOR GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 593-30060-00 MUFFLER 1 500
3 592-35016-01 GASKET, muffl er 1 500
4 011-90595-20 SOCKET HEAD BOLT 2 500
6 592-30080-10 SPARK ARRESTER 1 500
8 592-30050-01 INSULATOR 1 500
9 017-00599-80 NUT 2 500
10 593-35020-00-1 GASKET, insulator 1 500
11 510-35028-00 GASKET, air cleaner 1 500
12 014-90699-60 ADJUST SCREW 1 500
14 002-27060-00 NUT 2 500
15 014-00592-50 SCREW AY 2 500

EH035V - 15 - 04-04

SECTION 6 CARBURETOR GROUP

FIG. 600

EH035V - 16 - 04-04

SECTION 6 CARBURETOR GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 593-60140-00 CARBURETOR 1 600
3 593-60150-20 PUMP BODY AY 1 600
4 523-60461-40 AIR PURGE BODY 1 600
5 523-60460-50 PRIMER PUMP AY 1 600
6 524-60011-50 PRIMER PUMP AY 1 600
7 592-60080-10 METERING DIAPHRAGM AY 1 600
8 523-60460-40 GASKET, metering diaphragm 1 600
9 524-60010-40 DIAPHRAGM PUMP 1 600
10 592-60020-40 GASKET, pump 1 600
11 592-60070-30 JET 1 600
12 524-60010-10 O RING 1 600
13 531-60051-20 SPRING RETAINING RING 1 600
14 523-60180-40 SWIVEL 1 600
16 520-60080-30 THROTTLE COLLAR SCREW 2 600
18 523-60460-10 SCREW, pump cover 4 600
19 592-60020-20 SPRING, pump 1 600
20 542-60050-30 WASHER 1 600
22 501-60040-10 INLET SCREEN 1 600

EH035V - 17 - 04-04

SECTION 7 AIR CLEANER GROUP

FIG. 700

EH035V - 18 - 04-04

SECTION 7 AIR CLEANER GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 593-30010-00-1 CLEANER PLATE AY 1 700
2 593-35007-00-1 AIR CLEANER PLATE 1 700
3 531-65007-01 CHECK VALVE 1 700
4 592-35024-00 CHECK VALVE 1 1 700
5 592-35025-00 PLATE, check valve 1 700
6 593-35016-00 PLATE, separator 1 700
7 592-35035-00 GASKET, separator 1 700
8 592-35022-00-1 CHOKE LEVER 1 700
10 024-01399-70 O RING 1 700
11 024-01599-90 O RING 1 700
12 593-15009-00 BREATHER PIPE 1 700
13 593-35012-00-1 AIR CLEANER ELEMENT 1 700
14 593-35009-00 AIR CLEANER ELEMENT 1 700
15 592-35023-01 PLATE, choke 1 700
16 592-35026-00 PLATE 1 700
17 021-30699-90 GASKET, separator 1 700
18 593-35008-00 AIR CLEANER COVER 1 700
19 593-35021-00 PIPE 1 700
20 056-10800-10 HOSE CLAMP 1 700
21 014-00594-80 SCREW AY 1 700
22 592-35031-00 SCREW 2 700

EH035V - 19 - 04-04

SECTION 8 CYLINDER COVER GROUP

FIG. 800

2

EH035V - 20 - 04-04

SECTION 8 CYLINDER COVER GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 593-55017-00 CYLINDER COVER 1 800
2 014-00593-70 SCREW AY 3 800

EH035V - 21 - 04-04

SECTION 9 FUEL TANK GROUP

FIG. 900

EH035V - 22 - 04-04

SECTION 9 FUEL TANK GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 593-65003-00 FUEL TANK 1 900
2 523-65039-00 FILTER 1 900
3 056-10599-90 HOSE CLAMP 1 900
5 593-60130-00 TUBE 1 900
7 592-60160-00 FUEL TANK CAP 1 900
9 503-65002-00-1 PLATE 1 900
10 503-65003-00-1 PLATE 1 900
11 519-65003-02 DAMPER 1 900

EH035V - 23 - 04-04

SECTION 10 FLYWHEEL & CLUTCH GROUP

FIG. 1000

21

20

22

23

EH035V - 24 - 04-04

SECTION 10 FLYWHEEL & CLUTCH GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

2 593-70020-10 IGNITION COIL 1 1000
3 593-70010-20-1 FLYWHEEL 1 1000
4 525-70180-01-2 WIRE CP 1 1000
6 592-75001-00 PLUG CAP 1 1000
7 065-40099-31 SPRING, PLUG CAP 1 1000
12 013-00699-40 BOLT AY 1 1000
13 014-00499-20 SCREW 2 1000
16 531-80030-10 CLUTCH SHOE 2 1000
17 531-80030-20 CLUTCH SPRING 1 1000
18 593-85000-00 CLUTCH BOLT 2 1000
19 020-00898-00 WASHER 2 1000
20 011-90595-35 SOCKET HEAD BOLT 1 1000
21 593-75002-00 PLATE 1 1000
22 066-00003-61 SWITCH AY 1 1000
23 015-00499-80 TAPPING SCREW 2 1000

EH035V - 25 - 04-04

SECTION 11 CLUTCH CASE GROUP

FIG. 1100

EH035V - 26 - 04-04

SECTION 11 CLUTCH CASE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 634-15002-00 CASE, CLUTCH 1 1 1100
2 634-15003-00 CASE, CLUTCH 2 1 1100
3 634-15013-00 PIPE BRACKET 1 1100
4 634-15005-00 PIPE DAMPER 1 1100
5 634-20040-00 CLUTCH DRUM 1 1100
6 060-01798-10 BALL BEARING 1 1100
7 634-15006-00 SPACER 1 1100
8 003-14350-00 SNAP RING, INNER 1 1100
9 003-15170-00 SNAP RING, OUTER 1 1100
10 003-15320-00 SNAP RING, OUTER 1 1100
11 011-90599-50 SOCKET HEAD BOLT 3 1100
12 011-90597-80 SOCKET HEAD BOLT 1 1100
13 011-90697-50 SOCKET HEAD BOLT 5 1100

EH035V - 27 - 04-04

SECTION 12 ACCESSORIES GROUP

FIG. 1200

EH035V - 28 - 04-04

SECTION 12 ACCESSORIES GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

1 592-90020-00 TOOL 1 1200
2 592-95032-02 OWNERS MANUAL 1 1200

EH035V - 29 - 04-04

PRINTED IN THE USA