Subaru Robin Power Products 9170XLCC User Manual

PARTS MANUAL

Models

DY30 / DY35 DY41 / DY42 ENGINE

PUB-EP5769A Rev. 08/00

940 Lively Blvd.  Wood Dale, IL 60191  Phone: 630-350-8200  Fax: 630-350-8212

e-mail: sales@robinamerica.com • www.robinamerica.com

HOW TO USE THIS MANUAL

Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference.

In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER.

All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

PRODUCT NUMBER LABEL

PRODUCT NUMBER LABEL LOCATIONS

The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:

D Y 4 2 0

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

- 3 - '00-07

X X X X

MANUAL LAYOUT

1. SECTION NAME Parts are broadly classified according to their functions.

Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).

3. REF. No . The Reference number identifies the part illustration with the corresponding part number in the part list.

4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification,

and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number.

- 2100 The part is used in the products with CODE No. of 2100 and before this number.

- 4 - '00-07

GROUP INDEX

Group Name Page

CRANKCASE GROUP ............................................................................... 6

CRANKSHAFT GROUP ............................................................................ 12

INT AKE and EXHAUST GROUP ............................................................... 16

GOVERNOR GROUP ............................................................................... 22

COOLING and STARTING GROUP ......................................................... 24

FUEL, LUBRICANT GROUP ..................................................................... 26

ELECTRIC DEVICE GROUP .................................................................... 34

INDEX OF DESCRIPTION SYMBOLS

SYMBOL DESCRIPTION

AY ..........................ASSEMBLY

CP .......................... COMPLETE

EX .......................... EXPORT (from Japan)

FIG.........................FIGURE

FR. ......................... FRONT

".............................. INCH

INCL....................... INCLUDE

~L ...........................LITER

L= ...........................LENGTH (in. mm)

L.H. (LH) ................ LEFT-HAND SIDE

MECH ....................MECHANICAL

NO (NON) .............. NONE

OPT. .......................OPTIONAL

O.S......................... OVER SIZE

SYMBOL DESCRIPTION

P= .......................... PITCH (in mm)

P.T.O. (PTO) .......... POWER TAKE OFF

REF. .......................REFERENCE

R.H. (RH) ...............RIGHT HAND SIDE

RR. .........................REAR

STD........................STANDARD

SW ......................... SWITCH

T=........................... THICKNESS (in mm)

UN ..........................UNIT

U.S. ........................ UNDER SIZE

~V .......................... VOLTAGE

~W ......................... WATT

W/ .......................... WITH

W/O ........................WITHOUT

- 5 - '00-07

SECTION 1 CRANKCASE GROUP

FIG. 100

188

186

187

DY30/DY35 & DY41/DY42 - 6 - '00-07

SECTION

228-101

229-101

231-10108-1

231-101

/ 50005-26081-80

228-15003-13

001-32083-51

010-50800-44

228-16001-1

TENSION

231-16001-1

TENSION

228-16002-21

TENSION

T T 22

231-16002-1

T T 22

228-15802-03

0.25mm

228-15803-03

0.50mm

228-15002-03

005-19250-60

228-25002-03

SLEEVE,

228-26001-01

228-25004-03

980-05060-10

and WASHER

208

212-15008-13

210

228-1

231-1

220

044-02200-50

230

060-03500-40

267

001-32064-50

290

228-15007-03

231-15033-03

300

001-13088-50

310

001-13086-50

350

228-1

350

231-1

351

044-04000-20

352

001-13082-00

and WASHER

355

228-15004-03

one

only

228-15005-03

0.2

one

only

228-15006-03

one

only

- 7 -

SECTION 1 CRANKCASE GROUP

FIG. 100

188

186

187

DY30/DY35 & DY41/DY42 - 8 - '00-07

SECTION 1 CRANKCASE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

355 231-15004-03 GASKET, T= 0.1 1 Select one piece only, DY41/42 100

231-15005-03 GASKET, T= 0.2 1 Select one piece only, DY41/42 100 231-15006-03 GASKET, T= 0.3 1 Select one piece only, DY41/42 100

356 228-15014-03 O RING 1 DY30 / DY35 100

231-15014-03 O RING 1 DY41 / DY42 100 380 041-05000-1 1 BLIND PLAT E 1 100 410 228-11601-03 OIL PAN 1 DY30 / DY35 100

231-11601-03 OIL PAN 1 DY41 / DY42 100 415 228-15034-03 GASKET, oil pan 1 DY30 / DY35 100 415 231-15034-03 GASKET, oil pan 1 DY41 / DY42 From 3774 100

231-15008-03 GASKET, oil pan 1 DY41 / DY42 To 3773 100 416 980-05060-10 BOLT and WASHER AY 8 100

DY30/DY35 & DY41/DY42 - 9 - '00-07

SECTION 1 CRANKCASE GROUP

FIG. 110

DY30/DY35 & DY41/DY42 - 10 - '00-07

SECTION 1 CRANKCASE GROUP

REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.

20 228-14204-03 VALVE GUIDE 2 110 70 001-37082-01 STUD 4 DY30 / DY35 110

001-37082-01 STUD 4 DY41 / DY42 110 416 980-05060-10 BOLT and WASHER AY 2 110 510 228-12401-12 CYLINDER UN 1 DY30 110

229-12401-12 CYLINDER UN 1 DY35 1 10

231-12401-02 CYLINDER UN 1 DY41 / DY42 110 520 229-15011-03 O RING 1 110 540 228-15012-13 SPACER, T=0.1 1 Select one piece only, DY30 110

228-15013-13 SPACER, T= 0.2 1 Select one piece only, DY30 110 540 229-15012-13 SPACER, T= 0.1 1 Select one piece only, DY35/41/42 110

229-15013-13 SPACER, T= 0.2 1 Select one piece only, DY35/41/42 110 610 228-131 10-31 CYLINDER HEAD CP 1 DY30 110

229-131 10-21 CYLINDER HEAD CP 1 DY35/41/42 1 10 625 024-01300-10 O RING 1 110 635 018-01000-11 FLANGE NUT 4 110 636 803011070 WASHER 4 110 645 001-31062-51 STUD 2 110 660 010-50601-50 STUD 2 110 680 228-17053-03 ROCKER COVER 1 110 690 228-15010-03 GASKET, rocker cover 1 110 710 001-13064-00 BOLT and WASHER AY 3 110 820 228-15303-01 BREA THER PLATE CP 1 110 840 228-15009-23 GASKET, breather 1 110

*960 228-99001-07 GASKET SET 1 DY30 / DY35 *960 231-99001-07 GASKET SET 1 DY41 / DY42

*The gasket sets include the following: Fig. 100 items 290, 355, 356, 415 Fig. 110 items 690, 840 Fig. 300 item 195 Fig. 310 item 340 Fig. 400 item 465 Fig. 600 item 650

DY30/DY35 & DY41/DY42 - 1 1 - '00-07

SECTION 2 CRANKSHAFT GROUP

FIG. 200

With Balancer

DY30/DY35 & DY41/DY42 - 12 - '00-07

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