Subaru Robin Power Products RGX505, 505D User Manual

-PARTS

CATALOG

i

Eq!!obin

I

Generator 1

Model

RGX505,505 D

@FUJI HEAVY INDUSTRIES LTD.

HOW TO USE THIS PARTS CATALOG

1. Reference numbers with an asterisk Reference numbers marked with an asterisk indicate that the particular part is available only as a complete set or assembly.

Example:

If the reference number is marked with an asterisk and the description of the part states that certain items are included, this means that those included items cannot be ordered separately and must be purchased as a complete assembly.

2. Description of interchangeability and execution columns Example: Interchangeability column

-I Items interchangeable between the new

Example: Execution column

-0 10000

010001-

L

-Y

and old parts

1 Items not interchangeable between the new

X

1

and old parts

7

Items conditionally interchangeable

between

V

the new and old parts which are subject to

,!

For use for Serial No. up to 010000. Serial No. For use for Serial No. from 010001.

the

description

in the

execution

column.

Example:

,-interchangeable

Part6 I*

I

Part A 3

Part A i

o2oooo-

This indicates that Part A is a new part for generators with serial numbers

+

Part

B ;

Execution

Explanation

020000-

This indicates that Part A changed to Part B for generators with serial

numbers from 20000, and that they are interchangeable. 020000- / This indicates that Part A changed to Part B for generators with serial 01 BOOO- f numbers from 1 BOOO, and that they are not interchangeable. Also,

1 Part B changed to Part C for generators with serial numbers from 2oooO i and that they are interchangeable.

’ from 2OOW.

-03OOOC

This indicates that Part B is no longer used for generators with serial

i

I

I numbers from 3&l.

I Part B Part A

02oooO -

This indicates that Part A changed to Part B for generators with serial numbers from 20000, and that they are conditionally interchangeable (see NOTE described at the end of the section).

3. The contents of this parts catalog are subject to revise without notice.

TO INSURE PROMPT AND ACCURATE SERVICE, ALSO THE FOLLOWING

INFORMATION MUST BE GIVEN.

I. State exuctly the quantit)

ol‘t’aih

part and its part number.

1

-.

Clctarly state whether parts NS to be shlpprtd by express. freight or parcel post.

3. State the exact mailing

address.

C0NTENTS

GENERATOR PARTS

Fig. 1 GENERATOR

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Fig. 2 CONTROL BOX (RGX 505, 220V.230V-240V)

. . . . . . . . . . . . . . . . . . . . ..............

3

Fig. 3

CONTROL BOX (RGX505, 110V.120V)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Fig. 4

CONTROL BOX (RGX505D, 110V/220V-l20Vi240V) .......................................... 9

Fig. 5

PIPE FRAME and FUEL TANK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

ENGINE PARTS

Fig. 6

CRANKCASE and CYLINDER HEAD ................................................ 13

Fig. 7 CRANKSHAFT, CAMSHAFT and PISTON

....................................... 15

Fig. 6

VALVE and TAPPET

.....................................................................

16

Fig. 9

GOVERNOR and SPEED CONTROL

................................................ 17

Fig. 10

BLOWER HOUSING and MUFFLER

................................................

18

Fig. 11

AIR CLEANER and CARBURETOR

................................................

19

Fig. 12

MAGNETO ....................................................................................

20

Fig. 13

RECOIL STARTER

........................................................................

21

Fig. 14

ACCESSORIES

..............................................................................

22

OPTIONAL PARTS

Fig.OP 1

CONTROL Box (RGX505D) (NEMA) ....................................... 23

Fig.OP 2

OIL SENSOR (up T0 '84) ......................................................... 25

Fig.OP 3

OIL SENSOR (AFTER ‘85 ) ......................................................... 26

Fig.OP 4 ELECTRIC STARTER and CASTER (GENERATOR PARTS: ......... 27

Fig.OP 5

ELECTRIC STARTER (ENGINE PARTS ) ....................................

28

Fig.OP 6

STARTING MOTOR

..................................................................

29

Fig.OP 7

ECONO-THROTTLE

.................................................................. 30

Fig. 1

GENERATOR

GENERATOR PARTS

26

Ref 1 No. /

Description

* 1 I ROTOR, complete

Includes item 2

. ..--.-..-..- ““I .,..,

ll.LSl “““‘~~‘Y.W’.,

I ,

Pnrt Number lCYt+

Description

I

Part Number Q’t i I Executior

! :

I

355 50509 08/ 1

I

!

* 4 STATOR, complete

I

Includes items 27 and 28

1355 51616 Ol! 1 ;

-GEN.

No.

101x8-

2 i BALL BEARING (6205-2RS) 354 58204 08: 1 ; / 3; THROUGH BOLT

* 4 i STATOR, complete

Includes items 27 and 28 ! For 50Hz-220V. 230V. 240V For RGX505

* 4 : STATOR, complete

Includes items 27 and 28

For 60Hz-220V

,

i I

;

For RGX505

* 4 I STATOR, complete

:

Includes items 27 and 28 For 50Hz-llOV/220V,

12OV./24OV

For RGX 505D

* 4 STATOR, complete

Includes items 27 and 28

For 50Hz-220V, 23OV. 240V

, For RGX505

For 50Hz-llOV/220V,

12OV/24OV

* 4 / STATOR, complete

For R GX 505D

Includes items 27 and 28 For SOHz-1lOV

* 4 STATOR, complete

For RGX505

Includes items 27 and 28 For 60Ht-llOV.f220V,

* 4 STATOR, complete

12OV!24OV

Includes items 27 and 28

For RGX 505D

For 50Hz-11OV For RGX505

* 4 STATOR, complete

/ Includes items 27 and 28

* 4 STATOR, complete

/ For 60Hz-llOV/220V, ;

I I

Includes items 27 and 28 /

! 12OV124OV

I

For GOHz-1lOV. 12OV

* 4 ’ ST%O~G”,~plete

! For RGX505D

1 ,

5’ STATOR COVER

‘355 64512 08 1 ’ :

Include; items 27 and 28

6 REAR COVER i354 54011 08: 1 ;

For 60Hz-1lOV. 12OV

1 ;

7, BRUSH HOLDER

1354 55003 08i 1 i

For RGX505

; ;i

1Oi SCREW and WASHER

ASSEMBLY

3595992808, 2 1 i

!

I

11 BRUSH COVER

! I

354 54513 081 1 I ,

I

When ordering perts: Always give the Model. Speclficetlon and Serial Number of Generator.

-2-

Fig. 1 GENERATOR

GENERATOR PARTS

Interohanaeabilitr

Ref I uo. ,

Description

Part Number iG*ty’ 1 j Execution

I

12

13 14 16 17 17 18 19 20

SCREW and WASHER

,353 59943 08: 2 i i

ASSEMBLY :

DIODE STACK ASSEMBLY ‘353 45894 08 1

: WASHER SCREW

BUSHING GROMMET

,354 57503 08’

COVER BOLT

3555830308. 4:

SPRING WASHER

RUBBER VIBRATION

ISOLATOR ’

For 50Hz

20

21 23 24 25 26 27 28 29

RUBBER VIBRATION

i320 75115 08 6

:

For 60Hz

ISOLATOR i

!

CAP

,354 54514 081 1

;

NUT

/359 59932 081 6

: i

WASHER

1003 10080 00: 3

I

FRONT COVER

1354 64116 08: 1

’

BOLT

3595993508: 4

j

CONNECTOR (6P)

,353 54300 08 1

CONNECTOR (4P)

i353 54301 08 1

355 59012 08;

LABEL, generator name

1

For RGX505

/

I

29 LABEL, generator name

For RGX505D

/

T

26

3ef , uo. 1

Description

lnterchsngeebilia

i

Part Number iO’tv , Execution

29’ LABEL, generator name

,

For RGX505

: For CHINA

30 CAP

I

i !

35559079wj 1 !

RGX

505

I

! RGX505

i I

GEN.No.

101770.

!

I

i 1 !

When ordering perts: Always give the Model. Specificatmn and Serial Number of Generator.

-2-

Fig. 2 CONTROL BOX (RGX 505, 220V-230V-240\d~NERAToR PARTS

’

III,~IIllSll~~~“II,~)I

. .._ “.” ..“.. ~“_” . .._.

Ref 1

Description

Pert Number Q’ty;

Ref ’

No.

] Execution No.

Description

Pert Number Q’ty!

Execution

181

1 GEN:No.

* 1

CONTROL BOX ASSEMBLY

355 40183

1 i

1’

101168-

2 BOX COVER

353 45901

08 1

Includes items 2 thru 30

,

and 45 thru 47

/

* 3 CONTROL PANEL A

355 41066

08 1 I I

,

For 50Hz. 60Hz-220V

ASSEMBLY

I

Includes items 5

thru

12

* 1,

CONTROL BOX ASSEMBLY

355 40183

1

: and 45 thru 47

Includes items 2 thru 30

08i

:

and 45 thru 47

I

For 22OV,230V

For 50Hz. 60Hz-220V

j

* 3 CONTROL PANEL A

355 41067

08 1

* 1 CONTROL BOX ASSEMBLY ‘355 40184 18’ 1

GEN. No.

ASSEMBLY

i

101168-

Includes items 5 thru 12

; (

Includes items 2 thru 30

and 45 thru 47

j I

and 45 thru 47 x

For 240V

I

,

For 50Hz-230V

’

* 3 CONTROL PANEL A

i355 41184

08 1

* 1 !

CONTROL BOX ASSEMBLY

i355 40184 08

1 LI

ASSEMBLY

1

Includes items 2 thru 30

and 45 thru 47

/ Includes items 5 thru 12

For 50Hz-230V

I

’

~GEN NO

1 and 45 thru 47

! iI

‘355

m For 50Hz-220V

* 1

CONTROL BOX ASSEMBLY

40185 18

1

ioiiti-

; For CHINA

1

Includes items 2 thru 30

PANEL A

355 43251

1

and 45 thru 47

Y-l

a

31 C;l’J’J;~~

!

081

For 50Hz-240V

ix

Ll

* 1 CONTROL BOX ASSEMBLY ‘355 40185 08 1

’

* 3 CONTROL PANEL A

‘355 43252

08 1 1

~roc~u2d386jvi

tern 4

/ )

Includes items 2 thru 30

and 45 thru 47

I

For 50Hz-240V

* 3’ CONTROL PANEL A

Includes item 4

1355

43253

08j 1

I

* 1

CONTROL BOX ASSEMBLY

355 40386 08

1

i For 240V

I

Includes items 2 thru 30

and 45 thru 47

3 j C;tWI:

PANEL A

‘355 43323

,

D81 1 ;

For 50Hz-220V For CHINA

For CHINA

1 GEN.No.

1

CONTROL BOX

353 43016 18

1 1 101168”

4 LABEL, volt mark (AC230V)

353 49034

08; 1 /

l/

CONTROL BOX

353 43016 W/

1 J” I

41 LABEL, volt mark (AC240V)

353 49035

08 1

When ordering parts; Always give the ModeLSpeciflcetlon and Serial Number of Generator.

-3-

Fig. 2

CONTROL BOX ( RGX 505, 22OV.23OV.240V >

GENERATOR PARTS

?I--

27 ?F;;

lnterchanaeebilitv

lnterchanaeabilitv

,”

?ef I

I

uo.

Description

Part Number ;Q’ty; i Execution

Ref 1

I.

No !

Description

Part Number iQ’t; , Execution

. I

5:

N;oF,LJ;JvB;FIE&KER ,

(25A) 332 40225

08j

1 1 j 22j NUT

23’ WASHER

35349902wj 1 I

5 N;oF,Ll;lvBREAKER (20A)

*24, AVR ASSEMBLY

Includes item 25

6’ AC VOLTMETER (3OOV) For 5OHz, 60Hz-220V 6 AC VOLTMETER (3OOV) *24 AVR ASSEMBLY

’

Includes item 25 For 50Hz, 60Hz-220V

j GEN. No.

9 SCREW and WASHER 004 35030 801

ASSEMBLY

2 ;

j

: ’

*24 AVR ASSEMBLY

354 30044 1 101240-

Includes item 25

18,

! ‘I

For 50Hz-230V

j

10 NUT 002 17040 00 2 i *24 AVR ASSEMBLY i35.4 30044 08: 1 a : ! 11 ; WASHER 003 10040 DO! 2 1 j Includes item 25

For 50Hz-230V

I

12 SCREW and WASHER 004 35041 00 6

ASSEMBLY ; ; *24 : AVR ASSEMBLY 8

1 i !

Includes item 25

13 LABEL, DC out 353 49036 08 For 50Hz-240V 13, LABEL, DC out 353 49087 08 1 I ’ *24 AVR ASSEMBLY

: For CHINA Includes item 25

15 FUSE HOLDER (DC) 320 59855 08. 1 ; For 50Hz-240V 16’ FUSE, 10A (DC)

/

320 59860 081 3 j 25; CONNECTOR (4P) 353 47201 08, 1 !

’

171 TERMINAL BOLT j 363 45700 08 1 ; 261 CONNECTOR (6P) 353 47200 08 1

(Color: BLACK)

1363 45701 08i

27 j STRAINER BRACKET -353 47500 08 1

18 TERMINAL BOLT 1 28 BOLT 001 66051 20 2

: (Color: RED) :

~353499OOW~ l! j

29 SPRING WASHER 003 20050 00’ 2

19 SCREW 20 WING NUT

,353 49901 08 1 ; 30: ’

NUT 002 17050 ow 2 :

31

2: I

AC PLUG 320 75122 08 2 ’

21 ! SPRING WASHER 3320005008:

When ordering parts; Always give the Model, Specification and Serml Number of Generator.

-4-

Fig. 2

CONTROL BOX ( RGX 505, 22OV-23OV.240V )

GENERATOR PARTS

. _ -. -. . -. . - - - -. . . _,

Ref ;

I

Ref

I

Part Number Q’ty/

r 1 Execution No j

No. ;

Description

.

I I

32 i CORD BUSH

1 )

363 56WO 08

c

~331 FUEL STRAINER

064 20023

ASSEMBLY 101

1

; I

Includes items 34 thru 40

*33’ FUEL STRAINER

’ P

:

06420023001

1 :

/

I

ASSEMBLY !

1 !

Includes items 34 thru 40

34 “0” RING 36! FILTER

b64200033c’ !

I I

1 j

.0642000220!

PACKING fI642000230~

1 i

37

1 j

38 CUP ‘9642000210

1

39: BANJO BOLT 064 20002 40

1 j

40 FIBER PACKING 0642900250

2! :

’

41 NUT, joint 0533090020: 1 42 BANJO 052 10700 42

1 ’

HOSE CLAMP 056 11100 20’ 43

2

RUBBER PIPE ‘085 10600 00’

’

44

1

(6dx12tix15Omm)

1

45

1

’

AC RECEPTACLE(250V-20AIi355 46704 061

I

46 SCREW i353 49905 c@!

2 :

47 SPRING WASHER 3260033506;

2 /

46 i AC PLUG 1355 45706 08

1

j j

Description

. . . . v.-..“..ilv”“.,..,

I

,

Pert Number O’t

[ Executior

i

I

i ’

: I

I

1

When ordering parts: Always give the Model, Specifwxtion and Serial Number of Generator.

-5-

Fig. 3

CONTROL BOX ( RGX 505, 1 lOV- 120V >

GENERATOR PARTS

z-41

27

g-34

Interchangeability

lnterchengeabilir

I

Ref !

I I

No. !

Description

Pert Number O’ty; i ’ Execution

Ref

No

Description

Pat-t Number jCl’ty 1

Execution

. I

’ .GEN.No.

* 11 CONTROL BOX

ASSEMBLY

355 40182 18; 1

7 101168- * 3; CONTROL PANEL A

,355 41665 08: 1 8

Includes items

2 thru 30

I x:

ASSEMBLY

and 45 thru 47

l

111

Includes items 5 thru 12

; I ,i

: For 50Hz-110V

;

and 45 thru 47

1

I

* 1 CONTROL BOX

ASSEMBLY

355 40182 05 1

/

For 50Hz-11OV. 60Hz-120V

Includes items 2 thru 30

,

* 3! CONTROL PANEL A

‘355 41066 08; 1

and 45 thru 47

ASSEMBLY

) j

For 5OHz-110V

8

Includes items 5 thru 12

’

GEN.No.

* 1 CONTROL BOX

ASSEMBLY

‘355 40186 18 1

and 45 thru 47

Includes items 2 thru 30

! For GOHz-11OV

and 45 thru 47

; 7 i 101168:x. * 3: CONTROL PANEL A

60Hz-1lOV

J i

Includes item

i355 43249 08; 1

i

,

For

081

:

4

i

I

* 1 CONTROL BOX

ASSEMBLY

355 40186 1

I For 11OV

I

) Includes items

2 thru 30

,

*

3’

CONTROL PANEL A

355 43250 08 1 ’ i

and 45 thru 47

For 60Hz-1lOV

I

I ! I

I I

* 1 CONTROL BOX

ASSEMBLY

‘355 40187 1

’

Includes items

2 thru 30

181

)

1

I%-%-

F;)fde;vitem 4

I i

I

4: LABEL, volt mark(AC 1lOV)

i353 49031 08; 1

and 45 thru 47

:A 4. LABEL, volt mark(AC 12OV)

5’

1353 49037 08 1 : ,

For 6OHz-120V

NO FUSE BREAKER (40A)

‘328 67265 08! 1

;

* 1 CONTROL BOX

ASSEMBLY

‘355 40187 68’ 1

For

50Hz-1lOV. 60Hz-120V

i lndludes items

2 thru 30

:

4 1 I) 5 NO FUSE BREAKER (30A)

I :

‘327 66260 08, 1

and 45 thru 47

For 50Hz 60Hz-110V. -

For 60Hz-120V

I

I 60Hz-120V i

m

‘353 18(

1 ‘Gl%lN&-

I

1 CONTROL BOX

43016 1

Ok!

5i

J”

NO FUSE BREAKER (45A)

!355 45614 08. 1

I[

1 CONTROL BOX

353 43016 1

For 60Hz-110V

2 BOX COVER

,353 45901 081 1

: 6’ AC VOLTMETER (15OV)

I 6 AC VOLTMETER ! 15OV)

‘320 75127 08! 1 ;

350 40610 08 1 3

’

7, AC RECEPTACLE (125V-15A)

i320 59850 06 1

1 81 SCREW

‘353 49904 08 10

When ordering parts; Always give the Model, Specifrcatlon and Serial Number of Generator.

-6-

Fig. 3

CONTROL BOX ( RGX 505, llOV-120V >

GENERATOR PARTS

25

. .._“. “..“.. D “_“..._, . .._“.“..“.. II”“” . . . . .

Ref 1 No. ;

Description

’ Part Number lG’t$ i ] Execution EEf i

Description

’ Part Number IG’ty!

Execution

. I

I ’

9) SCREW and WASHER ,004 35030 80: 2 ’ j

I

ASSEMBLY

,002 17046 ooi

1 !

*24! AVR ASSEMBLY

Includes

item 25

i 18: 354 30035

1

i GEN. No.

, 101240-

10, NUT 2

;

’ For 60Hz-120V

I

11 i WASHER

1003 10040

00’ 2

‘0043504100]6j

*24 i AVR ASSEMBLY 3543003506’ 1

Ii

12. SCREW and WASHER

Includes item 25

! i

I

ASSEMBLY For 60Hz-126V

I

, 0

13’ LABEL, DC out

15 i FUSE HOLDER (DC)

~3534903608( 1 I 251 CONNECTOR (4P) ‘353 47201 08’ 1

32059855081 1

’

26i CONNECTOR (6P) 16 FUSE, 10A (DC) 3205986008; 3 ; 27 ] STRAINER BRACKET ::E:::, : I !

17 / TERMINAL BOLT ‘3634579008 1 j 28i BOLT 001 66051 20; 2 j

(Color : BLACK 1

18 TERMINAL BOLT 363 45701 Wi

I 29, SPRING

WASHER

‘903 20950 W! 2, ,

1

(Color : RED 1

30; NUT ;902 17050 001 2 31 AC PLUG 19 SCREW ,353 49900 08, 1 j 13207517608 21 i !

201 WING NUT 13534990108

I ’

1

32 I CORD BUSH

‘3635600008, 1 ;

*331 FUEL STRAINER

21 SPRING WASHER

3320005009 2 1 ‘064 20023 1Oi 1 ASSEMBLY 1

22 NUT 353 49902 08 1 i Includes items 34 thru 40 23 WASHER *33 FUEL STRAINER

ASSEMBLY

i 064 20023 00 / 1 T)

~24 1 AVR ASSEMBLY Includes items 34 thru 46

Includes item 25

’ For 50Hz. GOHz-1lOV ,064 20003 30: 1

*24 AVR ASSEMBLY

Includes item 25

(084 2000220:

,

For SOHz-1lOV

37 PACKING

‘064 20002 301

1 j ) 1 !

+24 AUR ASSEMBLY 1064 20002 lo! 1 ;

Includes item 25

, For 60Hz-1lOV

:6642060240~ l(

I

I !’

I .

When ordering perts: Always give the Model, Speclflcatlon and Serial Number Of Generator.

-7-