Subaru XV Crosstrek 2013 Service Guide

Maintenance and service
Maintenance schedule ....................................... 11-3
Maintenance precautions................................... 11-3
Before checking or servicing in the engine
compartment.................................................... 11-4
When checking or servicing in the engine
compartment while the engine is running.......... 11-4
Engine compartment overview.......................... 11-6
Engine oil............................................................ 11-7
Checking the oil level ......................................... 11-7
Changing the oil and oil filter.............................. 11-8
Recommended grade and viscosity .................... 11-9
Synthetic oil ..................................................... 11-10
Cooling system ................................................ 11-10
Cooling fan, hose and connections ................... 11-10
Engine coolant ................................................. 11-11
Air cleaner element.......................................... 11-12
Replacing the air cleaner element ..................... 11-12
Spark plugs ...................................................... 11-13
Recommended spark plugs .............................. 11-13
Drive belts ........................................................ 11-14
Manual transmission oil .................................. 11-14
Recommended grade and viscosity .................. 11-14
Continuously variable transmission fluid....... 11-14
Front differential gear oil (CVT models) ......... 11-15
Recommended grade and viscosity .................. 11-15
Rear differential gear oil .................................. 11-15
Recommended grade and viscosity .................. 11-15
Brake fluid ........................................................ 11-15
Checking the fluid level .................................... 11-15
Recommended brake fluid ............................... 11-16
Clutch fluid (MT models)................................. 11-16
Checking the fluid level.................................... 11-16
Recommended clutch fluid............................... 11-17
Brake booster .................................................. 11-17
Brake pedal ...................................................... 11-18
Checking the brake pedal free play .................. 11-18
Checking the brake pedal reserve distance....... 11-18
Clutch pedal (MT models)............................... 11-19
Checking the clutch function............................ 11-19
Checking the clutch pedal free play.................. 11-19
Hill start assist system .................................... 11-19
Replacement of brake pad and lining ............ 11-20
Breaking-in of new brake pads and linings ... . ... 11-20
Parking brake stroke ....................................... 11-21
Tires and wheels.............................................. 11-21
Types of tires................................................... 11-21
Tire pressure monitoring system (TPMS)
(if equipped) .................................................. 11-21
Tire inspection................................................. 11-23
Tire pressures and wear .................................. 11-23
Wheel balance ................................................. 11-25
Wear indicators ............................................... 11-25
Tire rotation direction mark .............................. 11-26
Tire rotation..................................................... 11-26
Tire replacement .............................................. 11-27
Wheel replacement .......................................... 11-27
Aluminum wheels ............................................ 11-28
Windshield washer fluid.................................. 11-28
11
Maintenance and service
Replacement of wiper blades.......................... 11-30
Windshield wiper blade assembly ..................... 11-30
Windshield wiper blade rubber (type A and
type B)........................................................... 11-31
Rear window wiper blade assembly .................. 11-32
Rear window wiper blade rubber....................... 11-33
Battery............................................................... 11-34
Fuses ................................................................ 11-35
Main fuse .......................................................... 11-36
Installation of accessories............................... 11-37
Replacing bulbs............................................... 11-37
Headlights (models with HID headlights)........... 11-37
Headlights (models without HID headlights)...... 11-37
Front turn signal light ...................................... 11-39
Parking light .................................................... 11-39
Front fog light (if equipped).............................. 11-39
Rear combination lights ................................... 11-39
License plate light ........................................... 11-41
Map light ......................................................... 11-42
Dome light and cargo area light ....................... 11-43
Trunk light ....................................................... 11-43
High-mounted stop light (4-door) ...................... 11-44
Other bulbs ..................................................... 11-45
Maintenance and service 11-3
Maintenance schedule
The scheduled maintenance items re­quired to be serviced at regular intervals are shown in the Warranty and Main­tenance Booklet.
For details of your maintenance schedule, read the separate Warranty and Main­tenance Booklet.
NOTE
For models with a multi function dis­play, you can set a reminder to be displayed when a scheduled mainte­nance item is almost due. For details, refer to Maintenance settingsF3-51.
Maintenance precautions
When maintenance and service are re­quired, it is recommended that all work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiarize yourself with the information provided in this section on general maintenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle opera­tion. Any problems caused by improper maintenance and service performed by you are not eligible for warranty coverage.
WARNING
. Always select a safe area when
performing maintenance on your vehicle.
. Always be very careful to avoid
injury when working on the vehi­cle. Remember that some of the materials in the vehicle may be hazardous if improperly used or handled, for example, battery acid.
. Your vehicle should only be ser-
viced by persons fully competent to do so. Serious personal injury
may result to persons not experi­enced in servicing vehicles.
. Always use the proper tools and
make certain that they are well maintained.
. Never get under the vehicle sup-
ported only by a jack. Always use safety stands to support the vehicle.
. Never keep the engine running in
a poorly ventilated area, such as a garage or other closed areas.
. Do not smoke or allow open
flames around the fuel or battery. This will cause a fire.
. Because the fuel system is under
pressure, replacement of the fuel filter should be performed only by your SUBARU dealer.
. Wear adequate eye protection to
guard against getting oil or fluids in your eyes. If something does get in your eyes, thoroughly wash them out with clean water.
. Do not tamper with the wiring of
the SRS airbag system or seat­belt pretensioner system, or at­tempt to take its connectors apart, as that may activate the system or it can render it inop-
CONTINUED
11-4 Maintenance and service
erative. NEVER use a circuit tester for this wiring. If your SRS airbag or seatbelt preten­sioner needs service, consult your nearest SUBARU dealer.
& Before checking or servicing
in the engine compartment
WARNING
. Always stop the engine and set
the parking brake firmly to pre­vent the vehicle from moving.
. Always let the engine cool down.
Engine parts become very hot when the engine is running and remain hot for some time after the engine has stopped.
. Do not spill engine oil, engine
coolant, brake fluid or any other fluid on hot engine components. This may cause a fire.
. Always remove the key from the
ignition switch. When the ignition switch is in the ONposition, the cooling fan may operate suddenly even when the engine is stopped.
. Before performing any servicing
on a vehicle equipped with a remote engine start system (a dealer option) temporarily place that system in the service mode to prevent it from unexpectedly starting the engine.
CAUTION
. Do not contact the drive belt
cover while checking the compo­nents in the engine compart­ment. Doing so may cause your hand to slip off the cover and result in an unexpected injury.
. Do not touch the oil filter until the
engine has cooled down comple­tely. Doing so may result in a
burn or other injury. Note that the oil filter becomes very hot when the engine is running and re­mains hot for some time after the engine has stopped.
& When checking or servicing
in the engine compartment while the engine is running
WARNING
A running engine can be dangerous. Keep your fingers, hands, clothing, hair and tools away from the cooling fan, drive belt and any other moving engine parts. Removing rings, watches and ties is advisable.
Maintenance and service 11-5
Engine hood
To open the hood:
1. If the wiper blades are lifted off the windshield, return them to their original position.
2. Pull the hood release knob under the instrument panel.
3. Release the secondary hood release by moving the lever between the front grille and the hood toward the left.
To close the hood:
1. Lift the hood slightly and remove the hood prop from the slot in the hood and return the prop to its retainer.
2. Lower the hood to a height of approxi­mately 5.9 in (15 cm) above its closed position and then let it drop.
3. After closing the hood, be sure the hood is securely locked.
If this does not close the hood, release it from a slightly higher position. Do not push thehoodforciblytocloseit.Itcould deform the metal.
WARNING
Always check that the hood is properly locked before you start driving. If it is not, it might fly open while the vehicle is moving and block your view, which may cause an accident and serious bodily in­jury.
4. Lift up the hood, release the hood prop from its retainer and put the end of the hood prop into the slot in the hood.
11-6 Maintenance and service
Engine compartment overview
1) Brake fluid reservoir/Clutch fluid reservoir (MT) (page 11-15)
2) Fuse box (page 11-35)
3) Battery (page 11-34)
4) Windshield washer tank (page 11-28)
5) Engine oil filler cap (page 11-7)
6) Engine coolant reservoir (page 11-11)
7) Radiator cap (page 11-11)
8) Engine oil level gauge (page 11-7)
9) Air cleaner case (page 11-12)
Maintenance and service 11-7
Engine oil
NOTE
. The engine oil consumption rate is not stabilized, and therefore cannot be determined until the vehicle has tra­veled at least several thousand miles (kilometers). Even after break-in, when the vehicle is used under severe driv­ing conditions such as those men­tionedintheWarrantyandMainte­nance Booklet, engine oil is consumed or deteriorated more quickly than un­der normal driving conditions. If you drive your vehicle under these severe conditions, you should check the oil level at least at every second fuel fill-up time, and change the oil more fre­quently. Please refer to the Warranty and Maintenance Booklet for more de­tails. . If the oil consumption rate seems abnormally high after the break-in period, for example more than 1 quart per 1,200 miles or 1 liter per 2,000 kilometers, contact your SUBARU deal­er.
& Checking the oil level
Check the engine oil level at each fuel stop.
1. Park the vehicle on a level surface and stop the engine. If you check the oil level just after stopping the engine, wait a few minutes for the oil to drain back into the oil pan before checking the level.
1) Oil level gauge
2) Oil filler cap
3) Oil filter
2. Pull out the level gauge, wipe it clean, and insert it again.
3. Be sure the level gauge is correctly inserted until it stops.
1) Full level
2) Low level
3) Approximately 1.1 US qt (1.0 liter, 0.9 Imp qt) from low level to full level
4. Pull out the oil level gauge again.
5. Check the oil levels on both sides of the level gauge. The engine oil level must be judged by the lowest of the two levels. If the oil level is below the low level mark, add oil so that the full level is reached.
CAUTION
. Be careful not to touch the en-
gine oil filter when removing the oil filler cap. Doing so may result in a burn, a pinched finger, or may cause some other injury.
CONTINUED
11-8 Maintenance and service
. Use only engine oil with the
recommended grade and vis­cosity.
. Be careful not to spill engine oil
when adding it. If oil touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire. If engine oil gets on the exhaust pipe, be sure to wipe it off.
. If the level gauge is not pulled out
easily, twist the level gauge right and left, then pull it out. Other­wise, you may be injured acci­dentally straining yourself.
To add engine oil, remove the engine oil filler cap and slowly pour engine oi l through the filler neck. After pouring oil into the engine, you must use the level gauge to confirm that the oil level is correct.
NOTE
To prevent overfilling the engine oil, do not add any additional oil above the upper level when the engine is cold.
& Changing the oil and oil filter
CAUTION
If you change your own oil, be sure to drain all the oil from the filter before disposal. Do not dispose of used engine oil by placing it in the trash, or by pouring it onto the ground, into sewers, or into any body of water. Check with your local government office for the proper disposal options available to you.
Change the oil and oil filter according to the maintenance schedule in the War­ranty and Maintenance Booklet.
The engine oil and oil filter must be changed more frequently than listed in the maintenance schedule when driving on dusty roads, when short trips are frequently made, or when dr iving in extremely cold weather.
1. Warm up the engine by letting the engine idle for approximately 10 minutes to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the engine.
3. Remove the oil filler cap.
4. Drain out the engine oil by removing the drain plug while the engine is still warm. The used oil should be drained into an appropriate container and disposed of properly.
WARNING
Be careful not to burn yourself with hot engine oil.
5. Wipe the seating surface of the drain plug with a clean cloth and tighten it securely with a new sealing washer after the oil has completely drained out.
Maintenance and service 11-9
6. Remove the oil filter with an oil filter wrench.
7. Before installing a new oil filter, apply a thin coat of engine oil to the seal.
8. Clean the rubber seal seating area of the engine and install the oil filter by hand turning. Be careful not to twist or damage the seal.
9. Tighten the oil filter by the amount indicated in the following table after the seal makes contact with the seating sur­face.
Oil filter color Part number
Black
15208AA160
Amount of
rotation
1 rotation
CAUTION
. Never over tighten the oil filter
because that can result in an oil leak.
. Thoroughly wipe off any engine
oil that has spilled over the exhaust pipe and/or under-cover. If spilled oil is not promptly wiped up, the oil could cause a fire.
10. Pour engine oil through the filler neck. For the oil capacity (guideline), refer to Engine oilF12-4.
The oil quantity indicated above is only guideline.
The necessary quantity of oil depends on the quantity of oil that has been drained. The quantity of drained oil differs slightly depending on the temperature of the oil and the time the oil is left flowing out. After refilling the engine with oil, therefore, you must use the level gauge to confirm that the level is correct.
11. Start the engine and make sure that no oil leaks appear around the filters rubber
seal and drain plug.
12. Run the engine until it reaches the normal operating temperature. Then stop the engine and wait a few minutes to allow the oil drain back. Check the oil level again and if necessary, add more engine oil.
CAUTION
Be careful not to spill engine oil when adding it. If oil touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire.
& Recommended grade and
viscosity
CAUTION
Use only engine oil with the recom­mended grade and viscosity.
Refer to Engine oilF12-4.
CONTINUED
11-10 Maintenance and service
NOTE
Engine oil viscosity (thickness) affects fuel economy. Oils of lower viscosity provide better fuel economy. However, in hot weather, oil of higher viscosity is required to properly lubricate the en­gine.
& Synthetic oil
You should use synthetic engine oil that meets the same requirements given for conventional engine oil. When using synthetic oil, you must use oil of the same classification, viscosity and grade shown in this Owners Manual. Refer to Engine oilF12-4. Also, you must follow the oil and filter changing intervals shown in the Warranty and Maintenance booklet.
NOTE
Synthetic oil of the grade and viscosity noted in chapter 12 is the recom­mended engine oil for optimum engine performance. Conventional oil may be used if synthetic oil is unavailable.
Cooling system
WARNING
Never attempt to remove the radia­tor cap until the engine has been shut off and has cooled down completely. Since the coo lant is under pressure, you may suffer serious burns from a spray of boil­ing hot coolant when the cap is removed.
CAUTION
. Vehicles are filled at the factory
with SUBARU Super Coolant that does not require the first change for 11 years/137,500 miles (11 years/220,000 km). This coolant should not be mixed with any other brand or type of coolant during this period. Mixing with a different coolant will reduce the life of the coolant. Should it be necessary to top up the coolant for any reason, use only SUBARU Super Coolant.
If the SUBARU Super Coolant is diluted with another brand or type, the maintenance interval is
shortened to that of the mixing coolant.
. Do not splash the engine coolant
over painted parts. The alcohol contained in the engine coolant may damage the paint surface.
& Cooling fan, hose and con-
nections
Your vehicle employs an electric cooling fan which is thermostatically controlled to operate when the engine coolant reaches a specific temperature.
If the radiator cooling fan does not operate even when the coolant temperature high warning light blinks or illuminates in RED, the cooling fan circuit may be defective. Refer to Coolant temperature low indica­tor light/Coolant temperature high warning lightF3-13.
Check the fuse and replace it if necessary. Refer to FusesF11-35 and Fuse panel located in the engine compartmentF12-
11. If the fuse is not blown, have the cooling
system checked by your SUBARU dealer.
If frequent addition of coolant is neces­sary, there may be a leak in the engine cooling system. It is recommended that
the cooling system and connections be checked for leaks, damage, or looseness.
& Engine coolant
! Checking the coolant level
WARNING
Never attempt to remove the radia­tor cap until the engine has been shut off and has cooled down completely. Since the coolant is under pressure, you may suffer serious burns from a spray of boil­ing hot coolant when the cap is removed.
1) FULLlevel mark
2) LOWlevel mark
Check the coolant level at each fuel stop.
1. Check the coolant level on the outside of the reservoir while the engine is cool.
2. If the level is close to or lower than the
LOWlevel mark, add coolant up to theFULLlevel mark. If the reserve tank is
empty, remove the radiator cap and refill coolant up to just below the filler neck as shown in the following illustration.
Maintenance and service 11-11
1) Fill up to this level
3. After refilling the reserve tank and the radiator, reinstall the cap and check that the rubber gaskets inside the radiator cap are in the proper position.
CONTINUED
11-12 Maintenance and service
CAUTION
. Be careful not to spill engine
coolant when adding it. If coolant touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire. If engine coolant gets on the exhaust pipe, be sure to wipe it off.
. Do not splash the engine coolant
over painted parts. The alcohol contained in the engine coolant may damage the paint surface.
! Changing the coolant
It may be difficult to change the coolant. Have the coolant changed by your SUBARU dealer if necessary.
The coolant should be changed according to the maintenance schedule in the Warranty and Maintenance Booklet.
Air cleaner element
WARNING
Do not operate the engine with the air cleaner element removed. The air cleaner element not only filters intake air but also stops flames if the engine backfires. If the air cleaner element is not installed when the engine backfires, you could be burned.
CAUTION
When replacing the air cleaner ele­ment, use a genuine SUBARU air cleaner element. If it is not used, there is the possibility of causing a negative effect to the engine.
The air cleaner element functions as a filter screen. When the element is perfo­rated or removed, engine wear will be excessive and engine life shortened.
It is not necessary to clean or wash the air cleaner element.
& Replacing the air cleaner
element
Replace the air cleaner element according to the maintenance schedule in the Warranty and Maintenance Booklet. Un­der extremely dusty conditions, replace it more frequently. It is recommended that you always use genuine SUBARU parts.
1) Connector
2) Clip
3) Clamp
4) Air intake boot
5) Clip
1. Unplug the connector that is attached to the top of the air cleaner case.
2. Detach the connector cable from the clip on the right side of the air cleaner case.
Maintenance and service 11-13
3. Loosen the screw on the clamp and pull the air intake boot out of the air cleaner case.
4. Unsnap the two clips holding the air cleaner case cover.
5. Open the air cleaner case and remove the air cleaner element.
6. Clean the inside of the air cleaner case and case cover with a damp cloth and install a new air cleaner element.
7. To install the air cleaner case, insert the three projections on the air cleaner case into the slits on the air cleaner case cover.
8. Install in the reverse order of removal.
Spark plugs
It may be difficult to replace the spark plugs. It is recommended that you have the spark plugs replaced by your SUBARU dealer.
The spark plugs should be replaced according to the maintenance schedule in the Warranty and Maintenance Book­let.
CAUTION
Make sure the cables are replaced in the correct order.
& Recommended spark plugs
For the recommended spark plugs, refer to Electrical systemF12-7.
11-14 Maintenance and service
Drive belts
It is unnecessary to check the deflection of the drive belt periodically because your engine is equipped with an automatic belt tension adjuster. However, replacement of the belt should be done according to the maintenance schedule in the Warranty and Maintenance Booklet. Consult your SUBARU dealer for replacement.
If the drive belt is loose, cracked or worn, contact your SUBARU dealer.
Manual transmission oil
It is not necessary to check the transmis­sion oil level. Check that there are no cracks, damage or leakage. However, the oil inspection should be performed ac­cording to the maintenance schedule in the Warranty and Maintenance Booklet. Consult your SUBARU dealer for details.
& Recommended grade and
viscosity
Each oil manufacturer has its own base oils and additives. Never use different brands together. For details, refer to Manual transm ission, front di fferential and rear differential gear oilF12-6.
Continuously variable trans­mission fluid
It is not necessary to check the transmis­sion fluid level. Check that there are no cracks, damage or leakage. However, the fluid inspection should be performed according to the maintenance schedule in the Warranty and Maintenance Book­let”. Consult your SUBARU dealer for details.
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