Subaru RGD3300, RGD3300N User manual

PARTS MANUAL
Models
RGD3300H GENERATOR
PUB-GP6449 Rev. 10/07
940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: sales@robinamerica.com • www.robinamerica.com
RGD3300H - 2 - 10-07
HOW TO USE THIS MANUAL
Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way . The dif ference may only be the paint color or it may have a different type of PTO or some other signifi cant difference.
In order the identify the correct service part number, it is important to confi rm the specifi ca- tion and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:
1 B 3 0
SPEC NO. (11 digits) CODE NO. (4 digits)
PRODUCT NO. (15 digits)
RGD3300H - 3 - 10-07
X X X X
MANUAL LAYOUT
1
2
1
6
4
3
7
9
2
3
5 4
8
1. SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name.
2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).
3. REF. No . The Reference number identifi es the part illustration with the corresponding part number in the part list.
4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION It is designation of the part.
7. QTY. Quantity of each part used for each product.
8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the speci cation,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:
- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number.
- 2100 The part is used in the products with CODE No. of 2100 and before this number.
RGD3300H - 4 - 10-07
GROUP INDEX
Group Name Page
CRANKCASE GROUP ...............................................................................6
CRANKSHAFT GROUP .............................................................................8
INTAKE and EXHAUST GROUP ..............................................................10
GOVERNOR GROUP ..............................................................................18
COOLING and STARTING GROUP ......................................................... 22
FUEL, LUBRICANT GROUP .................................................................... 26
CARBURETOR GROUP .......................................................................... 28
ELECTRIC DEVICE GROUP .................................................................. 32
ACCESSORY GROUP ............................................................................. 38
INDEX OF DESCRIPTION SYMBOLS
SYMBOL DESCRIPTION
AY ...........................ASSEMBLY
CP ...........................COMPLETE
EX ...........................EXPORT (from Japan)
FIG. .........................FIGURE
FR. ..........................FRONT
" ..............................INCH
INCL. ......................INCLUDE
~L ............................LITER
L= ...........................LENGTH (in. mm)
L.H. (LH) .................LEFT-HAND SIDE
MECH .....................MECHANICAL
NO (NON) ...............NONE
OPT.........................OPTIONAL
O.S. ........................OVER SIZE
SYMBOL DESCRIPTION
P= ...........................PITCH (in mm)
P.T.O. (PTO) ...........POWER TAKE OFF
REF. ........................REFERENCE
R.H. (RH) ................RIGHT HAND SIDE
RR. .........................REAR
STD. .......................STANDARD
SW ..........................SWITCH
T= ...........................THICKNESS (in mm)
UN ..........................UNIT
U.S..........................UNDER SIZE
~V ...........................VOLT AGE
~W ..........................WA TT
W/ ...........................WITH
W/O ........................WITHOUT
RGD3300H - 5 - 10-07
SECTION 1 GENERATOR GROUP
FIG. 100
RGD3300H - 6 - 10-07
SECTION 1 GENERATOR GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
1 35E-20201-01 STATOR 1 100 2 35E-22001-01 ROTOR 1 100 3 355-58009-08 THROUGH BOLT 1 100 4 388-54101-13 FRONT COVER 1 100 5 001-14082-50 BOLT AND WASHER 4 100 6 001-14062-50 BOLT AND WASHER 4 100 7 386-59982-03 BOLT 4 100 8 003-10060-00 WASHER 4 100 9 003-20060-00 SPRING WASHER 4 100 10 011-00600-10 FLANGE BOLT 4 100 11 388-55101-03 FRONT PROTECTOR 1 100 12 015-20500-10 TAPPING SCREW 5 100 13 391-29000-13 BUSHING 1 100 14 390-54001-01 REAR COVER 1 100 15 388-54381-03 SUPPORT RING 1 100 16 390-55001-03 END COVER 1 100
RGD3300H - 7 - 10-07
SECTION 2 CONTROL PANEL GROUP
FIG. 200
RGD3300H - 8 - 10-07
SECTION 2 CONTROL PANEL GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
1 35F-45001-01 CONTROL BOX CP 1 200 2 385-47541-08 CONDENSER 1 200 3 30G-47605-08 CONDENSER HOLDER 4 200 4 004-35041-00 SCREW AND WASHER 3 200 5 389-59989-08 SCREW AND WASHER 1 200 6 389-59990-08 NUT 1 200 7 353-45804-08 DIODE STACK 1 200 8 004-36042-00 SCREW AND WASHER 1 200 9 385-47363-08 EARTH CORD 1 200 10 351-49919-08 TAPPING SCREW 8 200 11 389-57515-08 GROMMET 1 200 12 35E-41201-00 CONTROL PANEL AY 1 200 13 35E-41201-01 CONTROL PANEL CP 1 200 14 392-43102-03 CIRCUIT BREAKER 1 200 15 387-45653-08 SCREW AND WASHER 4 200 16 391-47902-01 AC VOLTMETER 1 200 17 002-17030-00 NUT 2 200 18 33K-49951-01 AC RECEPTACLE 1 GFCI 200 19 351-49920-08 SCREW AND WASHER 2 200 20 385-49954-08 FLANGE NUT 2 200 22 33C-49901-01 AC RECEPTACLE 1 NEMA 200 23 33C-49902-01 AC RECEPTACLE 1 NEMA 200 24 356-59937-08 SCREW AND WASHER 4 200 25 355-45613-11 SWITCH AY 1 200 26 388-88001-03 SCREW 1 200 27 003-30050-00 SPRING WASHER 1 200 28 353-49903-08 WASHER 1 200 29 332-00050-08 SPRING WASHER 1 200 30 353-49902-08 NUT 1 200 31 353-29901-08 WING NUT 1 200 32 008-02103-00 FUSE HOLDER 1 200 33 320-59860-08 FUSE 1 200 34 363-45701-08 TERMINAL BOLT 1 RED 200 35 363-45700-08 TERMINAL BOLT 1 BLACK 200 36 393-40651-08 HOUR METER 1 200 37 393-40650-08 SCREW 2 200 38 DH5-03844-01 KEY SWITCH 1 200 39 DH0-51264-02 PROTECTION CAP 1 200
RGD3300H - 9 - 10-07
SECTION 3 FRAME GROUP
FIG. 300
RGD3300H - 10 - 10-07
SECTION 3 FRAME GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
1 35E-30001-01 PIPE FRAME CP 1 300 2 35E-90001-03 LABEL, TRADEMARK 1 300 3 35E-95001-03 LABEL, SPECIFICATION 1 300 4 35E-19001-01 ENGINE BASE CP 1 300 5 35F-29001-01 GENERATOR BASE CP 1 300 6 385-57053-08 MOUNT CP 1 300 7 056-60001-70 CLAMP 2 300 8 385-54399-08 EARTH CORD 1 300 9 376-39100-01 SCREW AND WASHER 1 300 10 002-38080-00 FLANGE NUT 8 300 11 001-66083-00 BOLT 2 300 12 003-20080-00 SPRING WASHER 2 300 13 003-10080-00 WASHER 2 300 14 001-14082-50 BOLT AND WASHER 2 300 15 001-11081-20 BOLT AND WASHER 4 300 16 35F-65001-01 BAFFLE, TANK CP 1 300 17 35C-72014-03 FLANGE BOLT 4 300 18 385-54383-08 BATTERY CORD (+) 1 300 19 385-54384-08 BATTERY CORD (-) 1 300 20 31H-35001-01 MOUNT CP 2 300 21 228-15024-03 STOPPER 2 300 22 073-20030-60 LABEL, WARNING 1 300 23 31F-33001-01 BATTERY STAY CP 1 300 24 002-41060-00 WING NUT 2 300 25 31F-32001-03 BATTERY TERMINAL 2 300 26 356-54316-08 BATTERY BOLT 2 300
RGD3300H - 11 - 10-07
SECTION 4 FUEL TANK GROUP
FIG. 400
RGD3300H - 12 - 10-07
SECTION 4 FUEL TANK GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
1 356-57045-08 MOUNT CP 4 400 2 002-37080-00 FLANGE NUT 4 400 3 011-00600-20 FLANGE BOLT 1 400 4 35F-60001-01 FUEL TANK CP 1 400 5 377-92500-03 LABEL, CAUTION 1 400 6 391-94002-03 LABEL, FUEL ONLY 1 400 7 073-20055-80 LABEL, CO GAS 1 400 8 043-04300-15 FUEL TANK CAP CP 1 400 9 064-80006-00 FUEL GAUGE CP 1 400 10 014-50500-40 SCREW, COUNTER HEAD 2 400 11 064-13600-10 FUEL FILTER 1 400 12 35F-60001-01 RUBBER PIPE 1 400 13 377-92500-03 HOSE CLAMP 4 400 14 391-94002-03 HOSE CLAMP 1 400 15 073-20055-80 FUEL COCK AY 1 400
-1 043-04300-15 CUP 1 400
-2 064-80006-00 RUBBER PACKING 1 400 16 014-50500-40 CLAMP 4 400 17 DH0-53171-00 RUBBER PIPE 1 400 18 DH0-38071-10 RUBBER PIPE 1 400 19 DH0-52656-00 RUBBER PIPE 1 400 20 DH0-36636-10 RUBBER PIPE 1 400 21 DH0-38068-10 RUBBER PIPE 1 400 22 DH0-53105-00 RUBBER PIPE 1 400 23 DH0-51166-00 RUBBER PIPE 1 400 24 DH0-51888-10 RUBBER PIPE 1 400 25 DH0-53337-00 DH0-38068-10 1 400 26 DH0-51166-00 RUBBER PIPE 1 400 27 DH0-51756-01 T CONNECTOR 1 400 28 DH0-15346-01 CONNECTOR 1 400 29 DH0-17568-00 T CONNECTOR 1 400 30 DH5-05854-00 T CONNECTOR 1 400 31 DH5-04596-00 T CONNECTOR 1 400 32 DH5-05709-00 HOSE CLAMP 6 400 33 DH5-03998-01 HOSE CLAMP 1 400 34 DH5-05112-01 HOSE CLAMP 2 400 35 DH4-00261-00 HOSE CLAMP 1 400 36 DH5-04788-00 FUEL FILTER 1 400 37 DH5-05392-00 FUEL FILTER 1 400 38 DH4-00215-00 WIRE 1 400 39 DH5-01707-00 BOLT 2 400 40 DH5-01445-00 SPRING WASHER 2 400 41 DH5-01709-00 WASHER 2 400 42 DH5-01444-00 NUT 2 400 43 DH5-01584-00 PIPE CLIP 1 400 44 DH5-01735-00 PIPE CLIP 1 400
RGD3300H - 13 - 10-07
SECTION 5 CRANKCASE GROUP
FIG. 500
RGD3300H - 14 - 10-07
SECTION 5 CRANKCASE GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
1 DH0-15827-20 CRANKCASE 1B30 1 500 5 DH4-00026-00 BLINDRIVET3,2K44311 2 500 6 DH0-13331-00 COVER SHEET 1 500 7 DH5-05028-01 CYL.PIN 8 M6X24 1 500 8 DH5-04403-00 O-RING 8 X1,5 1 500 10 DH5-00624-00 JOINT A10 X13,5 1 500 11 DH5-00623-00 CLOS.SCREW M10X1 1 500 13 DH0-40980-00 SEALG.STRIP 318 MM 1 500 14 DH5-04232-00 OIL SEAL 40X55X10 1 500 14 DH5-04498-00 OIL SEAL 42X55X10 1 500 15 DH0-41506-00 GRUB SCREW CARB/EPA 1 500 16 DH0-13160-00 DIPSTICK 1 500 17 DH0-41250-00 SEALING RING 1 500 19 DH5-02085-00 SPRING WASHER 8 8 500 20 DH0-41219-00 ALL.SCR. M 8X 35 8 500 21 DH0-40993-02 ENGINE BRACKET 4 500 22 DH0-41057-10 TUBE F. OIL FILTER 1 500 23 DH0-15427-02 OIL SUCTION FILTER 1 500 24 DH5-03731-00 DRAIN PLG.MAGNT.M22 1 500 25 DH5-04698-00 JOINT A22X27 1 500 26 DH0-50369-00 HOSE CLIP 2 500 27 DH0-41630-00 T-PIECE 1 500 29 DH5-04497-00 GROOV.BALLBEAR.6309 1 500 30 DH0-40944-00 PLATE 2 500 32 DH0-15558-00 COVER 1 500 31 DH5-05643-00 4 500 33 DH0-35687-01 DIAPHRAGM 1 500 36 DH5-04759-01 O-RING 20X4 1 500 37 DH0-51482-00 PLATE SPRING 2 500 38 DH5-01707-00 ALL.SCR.M 6 X 16 1 500 DH0-41054-00 COVER SHEET 500 DH5-04233-00 GROOV.BALLBEAR.6308 500
RGD3300H - 15 - 10-07
SECTION 6 CRANKSHAFT GROUP
FIG. 600
RGD3300H - 16 - 10-07
SECTION 6 CRANKSHAFT GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
3 DH5-03008-01 COVER 12 1 600 10 DH4-00656-00 SUPPORTING DISC SS 1 600 11 DH5-00216-00 CIRCLIP 45X1.75 1 600 12 DH0-41142-01 DISC 18.5X37X5 1 600 13 DH5-04436-00 HEX. BOLT 1 600 14 DH0-51416-00 FITTING KEY 1 600 19 DH0-13339-01 600 21 DH0-13299-01 600 23 DH0-13341-11 600 25 DH0-18855-00 600 27 DH0-18559-00 600 29 DH0-18560-00 600
RGD3300H - 17 - 10-07
SECTION 7 CAMSHAFT GROUP
FIG. 700
RGD3300H - 18 - 10-07
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