Subaru RG3200i, RG3200iS User manual

PARTS MANUAL

Model

RG3200iS Generator

PUB-GP6024 Rev. 06/04

940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212

e-mail: sales@robinamerica.com • www.robinamerica.com

HOW TO USE THIS MANUAL

Robin engines are identiﬁ ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called speciﬁ cations. Each speciﬁ cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signiﬁ cant difference.

In order the identify the correct service part number, it is important to conﬁ rm the speciﬁ ca- tion and code numbers for your engine. The speciﬁ cation and code number together are know as the PRODUCT NUMBER.

All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:

E X 1 7 0

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

X X X X

MANUAL LAYOUT

1

2

1

6

4

3

7

9

2

3

5

4

8

1. SECTION NAME Parts are broadly classiﬁ ed according to their functions. Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).

3. REF. No . The Reference number identiﬁ es the part illustration with the corresponding part number in the part list.

4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the speciﬁ cation,

and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number.

- 2100 The part is used in the products with CODE No. of 2100 and before this number.

GROUP INDEX

Group Name Page

CRANKCASE ............................................................................................. 6

CRANKSHAFT, PISTON ............................................................................ 8

INTAKE, EXHAUST.................................................................................. 10

GOVERNOR, OPERATION...................................................................... 12

COOLING, STARTING ............................................................................. 14

ELECTRIC DEVICE ................................................................................. 16

ENGINE.................................................................................................... 18

GENERATOR ........................................................................................... 20

BASE, FRAME ......................................................................................... 22

CONTROL................................................................................................ 26

COVER..................................................................................................... 28

FUEL TANK ............................................................................................. 30

ACCESSORY GROUP............................................................................. 32

INDEX OF DESCRIPTION SYMBOLS

SYMBOL DESCRIPTION

AY........................... ASSEMBLY

CP...........................COMPLETE

EX........................... EXPORT (from Japan)

FIG..........................FIGURE

FR........................... FRONT

" ..............................INCH

INCL. ......................INCLUDE

~L............................LITER

L= ...........................LENGTH (in. mm)

L.H. (LH).................LEFT-HAND SIDE

MECH.....................MECHANICAL

NO (NON)............... NONE

OPT......................... OPTIONAL

O.S. ........................OVER SIZE

SYMBOL DESCRIPTION

P= ........................... PITCH (in mm)

P.T.O. (PTO) ........... POWER TAKE OFF

REF......................... REFERENCE

R.H. (RH)................ RIGHT HAND SIDE

RR. .........................REAR

STD. .......................STANDARD

SW.......................... SWITCH

T= ........................... THICKNESS (in mm)

UN ..........................UNIT

U.S..........................UNDER SIZE

~V ........................... VOLTAGE

~W .......................... WATT

W/ ........................... WITH

W/O ........................WITHOUT

SECTION 1 CRANKCASE GROUP

FIG. 100

RG3200iS - 6 - 07-04

SECTION 1 CRANKCASE GROUP

REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG

10 278-10102-41 CRANKCASE 1 100 20 237-14202-03 VALVE GUIDE 2 100 26 277-16010-01 STEM SEAL 1 100

30 044-02502-00 OIL SEAL 1

40 060-02800-21 BALL BEARING 1 100

50 277-15011-03 PIPE KNOCK 2

70 010-50603-51 STUD 2 100

75 044-00600-20 OIL SEAL 1

80 040-11400-30 PLUG 2 100

90 021-11400-20 GASKET 2

210 277-11001-31 MAIN BEARING COVER 1 100

220 044-02502-10 OIL SEAL 1 230 060-02501-40 BALL BEARING 1

270 277-63601-13 OIL GAUGE 2 100 280 021-31600-20 GASKET 2 100

300 001-04083-50 FLANGE BOLT 6

610 278-13005-01 CYLINDER HEAD 1 100

620 277-15001-23 GASKET, cylinder head 1

630 011-00802-40 FLANGE BOLT 4 100

631 011-00803-10 FLANGE BOLT 1

680 277-15501-01 ROCKER COVER 1 100

690 277-16001-13 GASKET, rocker cover 1

700 277-15011-03 PIPE KNOCK 2 100

710 011-00600-20 FLANGE BOLT 4

960 277-99001-27 GASKET SET 1 100

100

100 100

100

RG3200iS - 7 - 07-04

SECTION 2 CRANKSHAFT, PISTON GROUP

FIG. 200

RG3200iS - 8 - 07-04

SECTION 2 CRANKSHAFT, PISTON GROUP

REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG

10 278-20701-31 CRANKSHAFT 1 200 50 018-01400-20 FLANGE NUT 1 200

70 032-30300-10 WOODRUFF KEY 1

310 278-22501-10 CONNECTING ROD 1 200

320 277-23001-03 CONNECTING ROD BOLT 2

350 277-23301-03 PISTON PIN 1 200

360 277-23401-03 PISTON 1 STD

361 277-23403-03 PISTON 1 Oversize 0.25mm 200

362 277-23404-03 PISTON 1 Oversize 0.50mm

370 277-23501-17 PISTON RING SET 1 STD 200 371 277-23502-17 PISTON RING SET 1 Oversize 0.25mm 200

372 277-23503-17 PISTON RING SET 1 Oversize 0.50mm

380 056-51600-10 CLIP 2 200

200

RG3200iS - 9 - 07-04

SECTION 3 INTAKE, EXHAUST GROUP

FIG. 300

RG3200iS - 10 - 07-04

SECTION 3 INTAKE, EXHAUST GROUP

REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG

10 278-61601-11 CAMSHAFT 1 300 25 277-35101-03 PIN, camshaft 1 300

27 024-00600-10 O RING 1

34 277-38601-03 PIN, spring 1 300

35 277-36401-03 RELEASE LEVER 1 37 277-36501-03 CLIP 1

38 279-38701-13 RETURN SPRING 1 300 60 279-33601-03 VALVE SPRING 2 300

70 269-33701-03 SPRING RETAINER 2

80 277-33401-H3 INTAKE VALVE 1 300

90 277-33501-H3 EXHAUST VALVE 1

95 132-10KA0-31 COLLET VALVE 4 300

150 278-35601-11 TIMING CHAIN 1 160 277-36911-03 TENTIONER 1

163 277-37101-03 SPRING, tentioner 1 300 166 277-36902-03 PIN, tentioner 1 300

170 277-36913-13 CHAIN GUIDE 1

200 277-35002-01 PIN, rocker 1 300

202 003-13050-00 CLIP 1

220 277-36201-00 ROCKER ARM, intake 1 300

225 277-36202-00 ROCKER ARM, exhaust 1

230 014-90500-20 ADJUST SCREW 1 300

231 014-90500-20 ADJUST SCREW 1

240 017-00500-30 NUT 1 300

241 017-00500-30 NUT 1

290 011-00600-20 FLANGE BOLT 1 300

300

300 300

300

300 300

300

RG3200iS - 11 - 07-04

SECTION 4 GOVERNOR, OPERATION GROUP

FIG. 400

RG3200iS - 12 - 07-04

SECTION 4 GOVERNOR, OPERATION GROUP

REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG

20 277-48601-03 PIN, blind 1 400

50 003-13050-00 CLIP 1

400

RG3200iS - 13 - 07-04