Subaru R1100 User manual

PARTS MANUAL

Model

R1100 Generator

PUB-GP6049 Rev. 05/04

940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212

e-mail: sales@robinamerica.com • www.robinamerica.com

HOW TO USE THIS MANUAL

Robin engines are identiﬁ ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called speciﬁ cations. Each speciﬁ cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signiﬁ cant difference.

In order the identify the correct service part number, it is important to conﬁ rm the speciﬁ ca- tion and code numbers for your engine. The speciﬁ cation and code number together are know as the PRODUCT NUMBER.

All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:

E H 0 9 2

SPEC NO. (11 digits) CODE NO. (4 digits)

PRODUCT NO. (15 digits)

X X X X

MANUAL LAYOUT

1

2

1

6

4

3

7

9

2

3

5

4

8

1. SECTION NAME Parts are broadly classiﬁ ed according to their functions. Refer to the Group Index (table of contents) for respective section name.

2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).

3. REF. No . The Reference number identiﬁ es the part illustration with the corresponding part number in the part list.

4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION It is designation of the part.

7. QTY. Quantity of each part used for each product.

8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the speciﬁ cation,

and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:

- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number.

- 2100 The part is used in the products with CODE No. of 2100 and before this number.

GROUP INDEX

Group Name Page

GENERATOR ............................................................................................. 6

FRAME....................................................................................................... 8

CONTROLS.............................................................................................. 10

COVER..................................................................................................... 12

CRANKCASE GROUP............................................................................. 14

CRANKSHAFT GROUP........................................................................... 16

INTAKE and EXHAUST GROUP.............................................................. 18

GOVERNOR GROUP .............................................................................. 20

COOLING and STARTING GROUP......................................................... 22

FUEL, LUBRICANT GROUP.................................................................... 26

CARBURETOR GROUP .......................................................................... 28

ELECTRIC DEVICE GROUP .................................................................. 30

ACCESSORY GROUP............................................................................. 32

INDEX OF DESCRIPTION SYMBOLS

SYMBOL DESCRIPTION

AY........................... ASSEMBLY

CP...........................COMPLETE

EX........................... EXPORT (from Japan)

FIG..........................FIGURE

FR........................... FRONT

" ..............................INCH

INCL. ......................INCLUDE

~L............................LITER

L= ...........................LENGTH (in. mm)

L.H. (LH).................LEFT-HAND SIDE

MECH.....................MECHANICAL

NO (NON)............... NONE

OPT......................... OPTIONAL

O.S. ........................OVER SIZE

SYMBOL DESCRIPTION

P= ........................... PITCH (in mm)

P.T.O. (PTO) ........... POWER TAKE OFF

REF......................... REFERENCE

R.H. (RH)................ RIGHT HAND SIDE

RR. .........................REAR

STD. .......................STANDARD

SW.......................... SWITCH

T= ........................... THICKNESS (in mm)

UN ..........................UNIT

U.S..........................UNDER SIZE

~V ........................... VOLTAGE

~W .......................... WATT

W/ ........................... WITH

W/O ........................WITHOUT

SECTION 1 GENERATOR GROUP

FIG. 100

R1100 - 6 - 05-04

SECTION 1 GENERATOR GROUP

REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG

210 33K-22351-08 STATOR 1 100

220 33K-20902-08 ROTOR 1

222 32B-21001-08 BALL BEARING 1 100

224 33K-20906-08 BOLT 1

252 33K-20907-03 RING 1 100

254 33K-20905-08 FLANGE BOLT 2

260 33K-20903-08 REAR COVER 1 100

264 33K-20904-08 FLANGE BOLT 3

282 32B-23101-01 BRUSH CP 1 100 285 32D-21055-08 SCREW 3 100

303 32B-23001-00 AVR 1 360 32B-23121-01 DIODE CP 1

362 32D-21056-08 SCREW 4 100

795 32D-21060-08 CLAMP 3

680 32B-21053-08 SCREW 1 100

100

100 100

100

R1100 - 7 - 05-04

SECTION 2 FRAME GROUP

FIG. 200

R1100 - 8 - 05-04

SECTION 2 FRAME GROUP

REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG

10 33K-37101-03 FRONT FRAME, R 1 200 11 33K-37201-03 FRONT FRAME, L 1 200

12 33K-37301-03 REAR FRAME, R 1

13 33K-37401-03 REAR FRAME, L 1 200

80 33K-58413-03 SPONGE , R frame 1 81 33K-58414-03 SPONGE, R frame 2 2

110 33K-30601-23 BASE 1 200 130 33K-58310-03 SPONGE BASE 1 200

131 33K-58311-03 SPONGE BASE 2 1

132 33K-58320-03 SPONGE BASE 3 2 200

234 001-14082-00 BOLT and WASHER AY 4

320 33K-30101-01 MOUNT BASE CP 2 200

330 002-38060-00 FLANGE NUT 4 480 011-00600-20 FLANGE BOLT 4

485 33K-38001-03 NUT 5 200 490 33K-38005-03 GROMMET, R frame 2 200

503 33K-37601-03 BACK PANEL 1

780 33K-36101-01 MOUNT CP 4 200

782 011-00601-80 FLANGE BOLT 4

200

200 200

200

200 200

200

R1100 - 9 - 05-04

SECTION 3 CONTROL GROUP

FIG. 300

R1100 - 10 - 05-04

SECTION 3 CONTROL GROUP

REF PART NO DESCRIPTION QTY REMARKS FROM - TO FIG

480 014-00501-00 SCREW 4 300 500 33K-40031-50 CONTROL PANEL AY 1 300 505 33K-40101-03 FRONT PANEL 1 300

510 33K-41905-03 FILM 1

528 33K-41810-03 CLEAR PANEL 1 300

530 391-47000-03 AC RECEPTACLE 1

535 351-49920-08 SCREW and WASHER AY 2 300

537 002-17040-00 NUT 2

545 33K-40700-03 CONSENT BRACKET 1 300

547 013-10400-60 SCREW and WASHER AY 4

580 KD3-11011-11 OIL and RUN INDICATOR 1 300

583 015-00300-20 TAPPING SCREW 2 615 33K-41811-03 MICRO SWITCH 1

630 33K-42010-03 CONTROL DIAL 1 300 632 33K-42071-03 BALL, dial 1 300

634 33K-42074-03 SPRING, dial 1

636 33K-42020-03 CHOKE REEL 1 300

638 33K-42030-13 PLATE 1

640 33K-42040-03 WIRE PLATE 1 300

642 015-00400-70 TAPPING SCREW 2

643 33K-41814-08 TAPPING SCREW 2 300

645 33K-42050-11 ROLLING WIRE CP 1

647 33K-42080-03 CHOKE BRACKET 1 300

648 011-00600-10 FLANGE BOLT 1

660 33K-41833-03 CIRCUIT BREAKER 1 300

661 33K-41831-03 CIRCUIT BREAKER 1

665 013-10300-10 SCREW and WASHER AY 4 300

669 33K-41817-03 BREAKER CAP 2

670 33K-42090-01 TERMINAL BOLT 1 300 671 363-45701-08 TERMINAL BOLT, Red 20A 1 300

672 363-45700-08 TERMINAL BOLT, Blk 20A 1

692 33K-41825-01 PANEL HARNESS 1 300

693 33K-41815-01 ENGINE HARNESS 1

710 33K-42060-21 CHOKE WIRE 1 300

767 056-30000-20 WIRE BAND 1

780 33K-58411-03 SEAL SPONGE 1 300

902 33K-93020-03 LABEL, front AVR 1

915 33K-40220-03 FILM AVR 1 300

300

300 300

300

R1100 - 11 - 05-04