Stubbe SHB Series, SHB 15–80, SHB 25–125, SHB 32–125, SHB 100–200 Original Operating Manual
PlasticVoluteCasing
Centrifugal Pump
Original Operating Manual Series
SHB
Version BA-2015.12.16 EN
Print-No. 300 486
TR MA DE Rev001
ASV Stübbe GmbH & Co. KG
Hollwieser Strasse 5
32602 Vlotho
Germany
Phone: +49 (0)5733-799-0
Fax: +49 (0)5733-799-5000
Email: contact@asv-stuebbe.de
Internet: www.asv-stuebbe.com
We reserve the right to make technical changes.
Read carefully before use.
Save for f
uture use.
Table of contents
Table of contents
1 About this document ............................... 5
1.1 Target groups ............................. .... 5
1.2 Other applicable documents ......... ....... 5
1.3 Warnings and symbols ..................... .. 6
2 Safety ............................... .................. 7
2.1 Intended use ........... ....................... 7
2.2 General safety instructions .................. 7
2.2.1 Product safety ................... ............. 7
2.2.2 Operator's obligations ...................... .. 8
2.2.3 Obligations of personnel ... .................. 8
2.3 Specific hazards ............... ............... 8
2.3.1 Hazardous pumped liquids ........ .......... 8
2.3.2 P otentially explosive atmospheres . .. .. . .. .. 8
3 Layout and function ...................... .......... 9
3.1 Labels ....... .................................. 9
3.1.1 Type plate ........................... .......... 9
3.1.2 ATEX nameplate ........................... .. 9
3.2 Description ....... ............................. 9
3.3 Design ........... ............................. 10
3.4 Shaft seals .......................... .......... 11
3.4.1 Mechanical seals ............................. 11
3.4.2 Auxiliary systems . . .. .. .. . . . .. . . . . . . . . . . .. . . . . 11
4 Transport, Storage and Disposal .......... ....... 12
4.1 Transport ............ .......................... 12
4.1.1 Unpacking and inspecti on upon
delivery ........................... ............. 12
4.1.2 I nspecting pump and flange-mounted drive
motor ............. ............................. 12
4.1.3 Lifting ................ .......................... 12
4.2 Storage ....... ................................ 13
4.3 Disposal .......................... ............. 13
5 Installation and connection ....................... 14
5.1 Preparing the setup .......................... 14
5.1.1 Check operating conditions ................. 14
5.1.2 Preparing the installation site ........... .... 14
5.1.3 Prepare foundation and surface .......... .. 14
5.2 Installing with foundation .................... 14
5.2.1 P lace pump unit on the foundation . . . .. .. . . 14
5.2.2 Attaching pump unit ........................ .. 15
5.3 Planning the pipes .................... ....... 15
5.3.1 Specifying supports an
connections ...................... ............. 15
5.3.2 Specifying nominal w
5.3.3 S pecifying pipe le
5.3.4 Provi de self-pri
5.3.5 Optimizing chan
direction .................. ..................... 16
5.3.6 Discharging l
5.3.7 Providing
(recomme
ming container ..............
eaks ..... .......................
safety and control devices
nded) .................... ..........
d flange
idths ............... ....
ngths ......................
ges of cross section and
15
16
16
16
17
5.4 Connecting the pipes ........................ 17
5.4.1 Keeping the piping clean .................... 17
5.4.2 Installing auxiliary pipes ................... .. 17
5.4.3 Installing suction pipe ......... ............... 17
5.4.4 Installing the pressure pipe .................. 17
5.4.5 Inspection for stress-free pipe
connections ...................... ............. 17
5.5 Electrical connection ............... .......... 18
5.5.1 Connecting the motor .................... .... 18
5.5.2 C hecking the direction of rota tion . . . . . . . . . .. 18
5.6 Performing the hydrostatic test .......... .... 18
6Operation.......... .................................. 19
6.1 Preparing for commissioning ................ 19
6.1.1 Checking downtimes ....................... .. 19
6.1.2 Filling and bleeding ............. ............. 19
6.1.3 Preparing auxiliary systems (if
present) ............. .......................... 19
6.1.4 Check direction of rotation ................... 19
6.2 Commissioning ..... .......................... 20
6.2.1 Switching on ................................ .. 20
6.2.2 Switching off .................................. 20
6.3 Shutting down the pump ..................... 20
6.4 Restoring the pump to service ....... ....... 21
6.5 Operating the stand-by pump ............... 21
7 Maintenance ............................... .......... 22
7.1 Inspections ......... .......................... 22
7.2 Maintenance ..................... ............. 22
7.2.1 Maintenance in accordance with maintenance
schedule .................................. .... 22
7.2.2 Check sealing medium ...................... 22
7.2.3 Cleaning the pump ........................... 23
7.3 Dismounting ........ .......................... 23
7.3.1 Preparations for dismounting ................ 23
7.3.2 Dismantling SHB 15–80 to 25–125 . .. . . . . . . 24
7.3.3 Dismantling SHB 32–125 to 100–200 .. . .. . 24
7.4 Replacement parts and return .............. 24
7.5 Installing .................... .................. 25
7.6 Aligning pump and motor shaft, SHB 15–80
to 25–125 ................................... .. 26
7.7 Aligning pump and motor shaft, SHB
to 100-200 ............. ....................... 27
8 Troubleshooting ................................ .... 28
9 Appendix ........................................... .. 31
9.1 Replacement parts ............ ............... 31
9.1.1 D rawing for SHM 15–8
9.1.2 D rawing for SHM 32–
9.1.3 Part no. and descr
9.2 Technical specifications ......... ............. 34
9.2.1 Ambient conditions ............ ............... 34
9.2.2 S tandard lengths for motor shaft .. . . . . . . . . . . 34
9.2.3 Parameters for auxiliary systems .. . . .. . . . .. 34
0 to 25–125 .........
125 to 100–00 . .. .. . .
iption ....................
32-125
31
32
33
2 SHB BA-2015.12.16 EN 300 486
9.2.4 Sound pressure level ........................ 34
9.2.5 Flange tightening torques .............. ..... 34
9.2.6 Tightening torques of casing screws . . .. . . . . 34
9.3 Maintenance plan . ........................... 35
9.4 Declaration of conformity in accord ance with
EC machinery directive ...................... 36
Table of contents
300 486 BA-2015.12.16 EN SHB 3
Table of contents
List of figures
Fig. 1 Type plate (example) ...... .................. 9
Fig. 2 ATEX nameplate (example) ............... .. 9
Fig. 3 Design of SHB 15–80 to 25–125 .. .......... 10
Fig. 4 Design of SHB 32–125 to 100–200 .. . . . . . .. 10
Fig. 5 Schematic: Attach lifting gear to the pump
unit ............................. ............... 12
Fig. 6 Installation with foundation .................. 15
Fig. 7 Straight pipe lengths in front and a fter the
pumps (recommended) ...................... 16
List of tables
Tab. 1 Other applicable documents, p urpose and
where found .............................. .... 5
Tab. 2 Warnings and symbols ..................... .. 6
Tab. 3 Quenching - variants and features .......... 11
Tab. 4 Blocking - variants and features ............ 11
Tab. 5 Measures to be taken if the pump is shut
down ........................... ............... 21
Tab. 6 Measures depending on the behavior of the
pumped liquid .............. .................. 21
Tab. 7 Fault/number assignment ...... ............. 28
Tab. 8 Troubleshooting list .......................... 30
Tab. 9 Designation of components according t o part
numbers ...... ................................ 33
Tab. 10 Ambient conditions .............. ............. 34
Tab. 11 Standard lengths for motor shaft ............ 34
Tab. 12 Blocking liquid pressure and outlet
temperature ...... ............................. 34
Tab. 13 Flange tightening torques .... ............... 34
Tab. 14 Tightening torques of casing screws . . .. . . . . 34
Tab. 15 Maintenance plan ..... ....................... 35
4 SHB BA-2015.12.16 EN 300 486
1 About this document
About this document
This manual
• Is part of the equipment
• Applies to the aforementioned pump series
• Describes safe and appropriate operation during all operating phases
1.1 Target groups
Operating company
• Responsibilities:
– Always k eep this manual accessible where the device
is used on the system.
– Ensure that employees read and observe this docu-
ment, particularly the safety instruction s and warnings,
and the documents which also apply.
– Observe any additional country-specific rules and reg-
ulations that relate to the system.
Qualified personnel, fitter
• Mechanics qualification:
– Qualified employees with additional training fo r fitting
the respective pipework.
• Electrical qualification:
– Qualified electrician
• Transport qualification:
– Qualified transport specialist
• Responsibility:
– Read, observe and follow this manual and the other
applicable documents, especially all safety instructions
and warnings.
1.2 Other applicable documents
ATEX additional manual (300 365)
• Additional instructions for use in
explosive atmospheres
http://www.asv-stuebbe.de/pdf_manuals/300365.pdf
Resistance lists
• Resistance of materials used to
chemicals
http://www.asv-stuebbe.de/pdf_resistance/300051.pdf
Data sheet (340 344)
• Technical specifications, operating
conditions, dimensions
http://www.asv-stuebbe.de/pdf_datasheets/340344.pdf
CE declaration of conformity
• Conformity w ith standards
Spare parts list
• Ordering spare parts
Sectional drawing
• Sectional drawing, part numbers,
component designations
Supplier documentation
• Technical documentation for parts
supplied by subcontractors
Tab. 1 Other applicable documents, pur
and where found
(→ 9.4 Declaration of conformity
in accordance
with EC machinery directive,
Page 36).
Documentation
included
Documentation
included
Documentation
included
pose
300 486 BA-2015.12.16 EN SHB 5
About this document
1.3 Warnings and symbols
Symbol
1. , 2. , … Multiple-step instructions
→
Tab. 2 Warnings and symbols
Meaning
• Immediate acute risk
• Death, serious bo dily harm
• Potentially acute risk
• Death, serious bo dily harm
• Potentially hazardous situati on
• Minor injury
• Potentially hazardous situati on
• Material damage
Safety warning sign
Take note of all information
highlighted by the safety warning
sign and follow the instructions to
avoid i njury or death.
Instruction
Precondition
Cross-reference
Information, advice
6 SHB BA-2015.12.16 EN 300 486
2Safety
Safety
The manufacturer does not accept any liability for any damage caused by disregarding any sections of the entire documentation.
2.1 Intended use
• Only use the pump with suitable media (→ resistance lists).
• Do not use pump with solid particles or abrasive fluids.
If pumps are to be used for solid particles, then agree use
in advance with the manufacturer.
• Do not use pump with combustible or explosive fluids.
• Adhere to the operating limits and size-dependent minimum flow rates.
• Avoid dry running:
Initial dama ge, such as destruction of bearings, seals and
plastic parts, will occur within a few seconds.
– Make sure the pump is only operated with, and ne ver
without, pumped liquid.
• Avoid cavitation:
– Open suction-side fitting fully and do not use to regulate
flow.
– Do not open the pressure-side fitting beyond the
agreed operating point.
• Avoid overheating:
– Do not operate the pump whil e the pressure-side fitting
is closed.
–Noteminimumflow (→ Data sheet).
• Avoid damage to the motor:
– Do not open the pressure-side fitting beyond the
agreed operating point.
– Note the maximum permissible number of times the
motor can be swi tched on per hour (→ manufacturer's
specifications).
• Consult the manufacturer about any other use of the pump.
• If pumps are delivered without motors, then final assembly
as a pump assembly must take place in accordance with
the provisions of machinery directive 2006/42/EC.
Prevention of o bvious misu se (examples)
• Observe pump limits of use regarding temperature, pressure, flow and sp eed (→ Data shee t).
• The power consumption of the pump increases as the the
specific gravity of the pumped fluid increases. Adhere to
the permissible specific gravity in order to eliminate the
possibility t hat the pump, coupling and motor are overloaded (→ Data sheet).
A lower specific gravity is permissible. Adapt the auxiliary
systems accordingly.
• When conveying fluids containing solids, observe the limit
values for proportions of solid particles and particle size
(→ Data sheet, technical description).
• When using auxiliary plant systems:
– Ensure compatibility of the operating medium with the
product medium.
– Ensure constant supply of the relevant operating
medium.
• Pumps used with water as the pumped liquid must not be
used for foodstuffs or drinking water. Use with food or
drinking water must be specified in the data sheet.
• Typeofinstallationshouldonlybeselectedinaccordance
with these operating instructions. For example, the following are not allowed:
– Hanging base plate pumps in the pipe
– Overhead installation
– Installation in the immediate vicinity of extreme heat or
cold sources
– Installation too close to the wall
2.2 General safety instructions
Observe of the following regulations before carrying out
any work.
2.2.1 Product safety
The pump has been built according to state-of-the-art technology and the recognized technical safety regulations. Nevertheless, operation of the pump can still put the life and health
of the user or third parties at risk or damage the pump or other
property.
• Only operate the pump if it is in perfect technical condition
and only use it as intended, staying aware of safety and
risks, and in adherence to the instructions in this manual.
• Keep this manual and all other applicable docume nts complete, legible and accessible to personnel at all times.
• Refrain from any procedures and actions that would pose
a risk to personnel or third parties.
• In the event of any safety-relevant faults, shut down the
pump immediately and have the fault corrected by appropriate personnel.
• In addition to the entire documentation for the product,
comply with statutory or other safety and accident-prevention regulations and the applicable standards and guidelines in the country where the pu mp is operated.
300 486 BA-2015.12.16 EN SHB 7
Safety
2.2.2 Operator's obligations Safety-conscious operation
• Only operate the pump if it is in p erfect technical condition
and on ly use it as intended, staying aware of safety and
risks, and in adherence to the instructions in this manual.
• Ensure that the following safety aspects are observed and
monitored:
– Adherence to intended use
– S tatutory or other safety and accident-prevention reg-
ulations
– Safety regulations governing the handling of haz-
ardous substances
– Applicable standards and guidelines in the country
where the pump is operated
– Applicable guidelines of the operator
• Make personal protective equipment available.
Qualified personnel
• Make sure all personnel tasked with work on the pump
have read and understood this manual and all othe r applicable documents, especially the safety, maintenance and
repair information, before they start any work.
• Organize r esponsibilities, areas of compe tence and the
supervision of personnel.
• Ensure that all work is carried out by specialist technicians
only:
– Fitting, repair and maintenance work
– Transportation
– Work on the electrical system
• Make sure that trainee personnel only work on the pump
under supervision of specialist technici ans.
Safety equipment
• Provide the following safety equipment and verify its functionality:
– For hot, cold and moving parts: pump safety guarding
provided by the customer
– F or pumps without capability to run dry: Dry run pro-
tection
– For potential electrostatic charging: provide suitable
grounding
Warranty
• Obtain the manufacturer's approval prior to carrying out
any modifications, repairs or alterations during the warranty
period.
• Only use genuine parts or parts that have been app r oved
by the manufacturer.
2.2.3 Obligations of personnel
• All directions given on the pump must be followed (and kept
legible), e.g. the arrow indicating the sense of rotation and
the markings for fluid connections.
• Pump, coupling guard and components:
– Do not step on them or use as a climbing aid
– Do not use them to support boards, ramps or beams
– Donotusethemasafixing point for winches or sup-
ports
– Do not use them for storing paper or similar materials
– Do not use hot pump or motor components as a heating
point
– Do not de-ice using gas burne r s or similar tools
• Do not remove the safety guarding for hot, cold or moving
parts during operation.
• Use personal protective equipment if necessary.
• Only carry out work on the pump whil e it is not running.
• Before all installation and maintenance work, disconnect th e motor from the mains and secure against being
switched back on again.
• Never reach into the suction or discharge flange.
• Following all work on the pump, refit safety devices in
accordance with the instructions and bring into service.
2.3 Specific hazards
2.3.1 Hazardous pumped liquids
• When handling hazardous fluids, observe the safety regulations for the handling of hazardous substances.
• Use personal protective equipment when carrying out any
work on the pu mp.
• Collect leaking pumped liquid and residues in a safe manner and di s pose of in accordance with environmental regulations.
2.3.2 Potentially explosive atmospheres
Observe ATEX additional manual
• Additional instructions for use in explosive atmospheres
• www.asv-stuebbe.de/pdf_manuals/300365.pdf
8 SHB BA-2015.12.16 EN 300 486
3 Layout and function
Layout and function
3.1 Labels
3.1.1 Type plate
ASV Stübbe GmbH & Co. KG
Tel.: +49 (0) 57 33 / 79 9-0
Typ
Fabr. Nr.
8
Werkst.
L ø
7
Q
GLRD
Fig. 1 Type plate (example)
1Pumptype
2 Serial number
3 Housing / sealing material
4–
5 Differential head
6 Shaft seal information
7Flow
8 Impeller diameter [mm]
m
3
/h
H
m
3.2 Description
• Non self-priming, modular-design, horizontal centrifugal
pump with mechanical seal
• Self-priming if priming tank also installed
1
2
3
4
5
6
3.1.2 ATEX nameplate
ASV Stübbe GmbH & Co. KG
Tel.: +49 (0) 57 33 / 79 9-0
Typ
Fabr. Nr.
Werkst.
L ø
Q
m
3
/h
H
GLRD
Fig. 2 ATEX nameplate (example)
1 Explosion protection label
1
m
300 486 BA-2015.12.16 EN SHB 9
Layout and function
3.3 Design
Fig. 3 Design of SHB 15–80 to 25–125
8
1
78
9
56
23
2
2
3
4
4
7
Fig. 4 Design of SHB 32–125 to 100–200
1 Mechanical seal
2 Discharge flange
3 Volute casing
4 Suction branch
10 SHB BA-2015.12.16 EN 300 486
5Impeller
6Shaft
7 Pump mounting bracket
8 Motor
1016
5
9 Coupling
10 Support foot
Layout and function
3.4 Shaft seals
Only one of the following shaft seals can be used.
3.4.1 Mechanical seals
Mechanical se als have a function-related leak.
• Single acting mechanical seal
• Single acting, non -balanced mechanical seal
• Double acting mechanical seal
• Double actin g, non-bal anced mechanical seal
3.4.2 Auxiliary systems Sealing systems
Only one of the following sealing systems can be used.
Quenching
When quenchin g, the pressure of the pumped mediu m is
greater than the pressure of the sealing medium. The seal
surfaces are lubricated by the pumped medium.
Blocking
When blocking, the pressure of the sealing medium is greater
than the pressure of the pumped medium. The seal surfaces
are lubricated by the sealing medium.
Examples of use:
• Pumped media which crystallizes or contains solids and
therefore damages the seal in the long-term
• Toxic conveyed media
• Environmentally hazardous conveyed medi a
Variant
With open flow • Supplied and drained
In the closed system
Tab. 4 Blocking - variants and features
Features of sealing
medium
continuously
• Impingedwithpressure
• Circulating in a clo sed
circuit
• Impingedwithpressure
Examples of use:
• Pumped media which reacts chemically with the air
• Prevention of offensive odors
• Cooling of seals
• Protection from icing
Variant
With open flow • Supplied and drained
In the closed system
Tab. 3 Quenching - variants and features
Features of sealing
medium
continuously
• Unpressurized
• Circulating in a clo sed
circuit
• Unpressurized
300 486 BA-2015.12.16 EN SHB 11
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