Stübbe 150, 160 Operating Manual
Solenoid valve
Operating manual Series
model 150
model 160
Version BA-2017.09.08 EN
Print-No. 301 215
TR MA DE Rev001
ASV Stübbe GmbH & Co. KG
Hollwieser Straße 5
32602 Vlotho
Germany
Phone: +49 (0) 5733-799-0
Fax: +49 (0) 5733-799-5000
E-mail: contact@asv-stuebbe.de
Internet: www.asv-stuebbe.com
We reserve the right to make
technical changes.
Read
carefully before use.
Save for future use.
Table of contents
Table of contents
1 About this document ............................... 3
1.1 Target groups ............................... .. 3
1.2 Other applicable documents ......... ....... 3
1.3 Warnings and symbols ....................... 4
2 General safety instructions ....................... 5
2.1 Intended use ..................... ............. 5
2.2 General safety instructions .................. 5
2.2.1 Obligations of the operating company . . . .. . 5
2.2.2 Obligations of personnel ................. .... 5
2.3 Specific hazards ....... ....................... 5
2.3.1 Hazardous media ............... ............. 5
3 Layout and Function .. ............................. 6
3.1 Type plate ................................. .... 6
3.2 Description .................................... 6
3.3 Layout ......................................... 7
3.3.1 Type 150 .................................... .. 7
3.3.2 Type 160 .................................... .. 7
3.4 Direction of flow .............................. 8
4 Transport, Storage and Disposal ............... .. 8
4.1 Unpacking and inspection on delivery . . .. . . 8
4.2 Transportation ................................ 8
4.3 Storage ............................. .......... 8
4.4 Disposal ....................................... 9
5 Installation and connection ....................... 10
5.1 Preparing for installation ..................... 10
5.1.1 Check operating conditions ................. 10
5.2 Planning pipelines .. .......................... 10
5.2.1 Designing pipelines ...................... .... 10
5.3 Installing fitting in pipe ....................... 10
5.3.1 Fixed connection with solvent welding/fusion
spigot ends .................... ............... 10
5.3.2 Connection with internal thread fixed ..... .. 10
5.3.3 Insulate fitting .......................... ....... 11
5.4 Connect fitting to electrical system .. . .. .. .. 11
5.5 Performing the hydrostatic test .............. 11
6Operation . ........................................... 11
6.1 Commissioning ............................... 11
7 Maintenance .......................... ............... 12
7.1 Servicing ...................................... 12
7.2 Maintenance ................ .................. 12
7.2.1 Removing fitting ............ .................. 12
7.2.2 Changing magnetic coil of type 150 . . .. ... . 12
7.2.3 Changing magnetic coil of type 160 . . .. ... . 12
7.3 Replacement parts and return .............. 13
8 Troubleshooting ............................. ....... 14
9 Appendix ......................................... .... 15
9.1 Technical specifications ...................... 15
9.1.1 Working pressure .......................... .. 15
9.1.2 Pressure and temperature limits .. . .. .. . . .. 15
9.1.3 Tightening torques ....................... .... 15
9.2 Connection diagrams ........... ............. 15
9.2.1 Type 150 connection diagrams ............. 15
9.2.2 Type 160 connection diagrams ............. 15
9.3 Plug assignment ........................... .. 15
List of figures
Fig. 1 Type plate (example) ........... ............. 6
Fig. 2 Type 150 layout .................... .......... 7
Fig. 3 Type 160 layout .................... .......... 7
Fig. 4 Fitting with directional arrow (example) .. . .. 8
Fig. 5 Connection diagram (NO) (normally open),
type 150 ..................... .................. 15
Fig. 6 Connection diagram (NC) (normally closed),
type 150 ..................... .................. 15
Fig. 7 Connection diagram (NO) (normally open),
type 160 ..................... .................. 15
Fig. 8 Connection diagram (NC) (normally closed),
type 160 ..................... .................. 15
Fig. 9 connector plug ................................ 15
List of tables
Tab. 1 Other application documents, purpose and
where found ........................ .......... 3
Tab. 2 Warnings and symbols .......... ............. 4
Tab. 3 Troubleshooting .............................. 14
Tab. 4 Tightening torques ........................... 15
2 Type 150, Type 160 BA-2017.09.08 EN 301 215
About this document
1 About this document
This manual
• ispartofthefitting
• applies to all series referred to
• describes safe and proper operation during all operating
phases
1.1 Target groups
Operating company
• Responsibilities:
– Keep this manual available at the place of operation,
also for future use.
– Ensure that employees read and observe this manual
and other applicable documents, especially the safety
instructions and warnings.
– Observe any additional country-specific rules and reg-
ulations that relate to the system.
Qualified personnel, fitter
• Mechanics qualification:
– Qualified employees with additional training for fitting
the respective pipework.
• Electrical qualification:
– Qualified electrician
• Responsibility:
– Read, observe and follow this manual and the other
applicable documents, especially all safety instructions
and warnings.
1.2 Other applicable documents
To download:
Resistance lists
Resistance of materials used to
chemicals
www.asv-stuebbe.de/pdf_resistance/300051.pdf
To download:
Type 150 data sheet
Technical specifications, conditions of
operation
www.asv-stuebbe.de/pdf_datasheets/301203.pdf
To download:
Type 160 data sheet
Technical specifications, conditions of
operation
www.asv-stuebbe.de/pdf_datasheets/301209.pdf
To download:
CE declaration of conformity
Conformity with standards
www.asv-stuebbe.de/pdf_DOC/301227.pdf
Tab. 1 Other application documents, purpose
and where found
301 215 BA-2017.09.08 EN Type 150, Type 160 3
About this docum ent
1.3 Warnings and symbols
Symbol
Meaning
• Immediate acute risk
• Death, serious bodily harm
• Potentially acute risk
• Death, serious bodily harm
• Potentially hazardous situation
• Minor injury
• Potentially hazardous situation
• Material damage
Safety warning sign
Take note of all information
highlighted by the safety warning
sign and follow the instructions to
avoid injury or death.
Instruction
1., 2., ... Multiple-step instructions
Precondition
→
Cross reference
Information, notes
Tab. 2 Warnings and symbols
4 Type 150, Type 160 BA-2017.09.08 EN 301 215
General safety instructions
2 General safety instructions
The manufacturer accepts no liability for damages caused
by disregarding any of the documentation.
2.1 Intended use
•Onlyusethefitting to shut off pipes for appropriate media
(→ Resistance list).
• Adhere to the operating limits (→ Data sh eet)
•Usefitting only for solid-free media.
• Type 160: Difference of at least 0.3 bar required
2.2 General safety instructions
Read and observe the following regulations before carrying
out any work.
2.2.1 Obligations of the operating company
Safety-conscious operation
• Only operate the fittingifitisinperfecttechnical condition
and only use it as intended, staying aware of safety and
risks, and in adherence to the instructions in this manual.
• Ensure that the following safety aspects are observed and
monitored:
– Intended use
– Statutory or other safety and accident-prevention reg-
ulations
– Safety regulations governing the handling of haz-
ardous substances
– Applicable standards and guidelines in the country
where the pump is operated
• Make personal protective equ ipme nt available.
Qualified personnel
• Make sure all personnel tasked with work on the fitting have
read and understood this manual and all other applicable
documents, especially the safety, maintenance and repair
information, before they start any work.
• Organize r esponsibilities, areas of competence and the
supervision of personnel.
• The following work should be carried out by specialist technicians only:
– Installation, repair and maintenance work
– Work on the electrical system
• Make sure that trainee personnel only work on the fitting
under supervision of specialist technicians.
2.2.2 Obligations of personnel
• Observe the instruction s on the fitting and keep them legible, e.g. type plate, identification marking for fluid connections.
• Only carry out work on the fitting if the following requirements are met:
– System is empty
– System has been flushed
– System is depressurized
– System has cooled down
– System is secured against being switched back on
again
• Do not ma ke any modifications to the device.
2.3 Specifichazards
2.3.1 Hazardous media
• When handling hazardous media (e.g. hot, flammable,
explosive, toxic, hazardous to health or the environment),
observe the safety regulations for th e handling of hazardous substances.
• Use personal p rotective equipment when carrying out any
work on the fitting.
• Collect leaking pumped liquid and residues in a safe manner and dispose of in accordance with environmental regulations.
301 215 BA-2017.09.08 EN Type 150, Type 160 5
Loading...