Studio Technologies 210 User Manual

User Guide
Issue 5, September 2012
This User Guide is applicable for serial numbers:
M210-01151 to M210-01250
Copyright © 2012 by Studio Technologies, Inc., all rights reserved
www.studio-tech.com
50311-0912, Issue 5
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Table of Contents

Introduction ................................................................... 5
System Features ........................................................... 5
Installation and Setup ................................................... 9
Configuration ................................................................ 14
Operation ...................................................................... 22
Technical Notes ............................................................. 25
Specifications ................................................................ 35
Appendix A .................................................................... 36
Block Diagram
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Introduction

What This User Guide Covers
This User Guide is designed to assist you when installing, configuring, and using Model 210 Announcer’s Consoles with serial numbers 01151 to 01250. Additional background technical information is also provided. A product block diagram is included at the end of this guide.
System Overview
The Model 210 Announcer’s Console is designed to serve as the audio control center for announcers, commentators, and production talent. The tabletop unit is suited for numerous applications including on-air television sports broadcasting. The Model 210 integrates all on-air, talkback, and cue audio signal routing into one com­pact system. Ease of use, configuration flexibility, and sonic excellence are some of the unit’s highlights.
Figure 1. Model 210 front panel
The Model 210 is compatible with most broadcast and audio system environments. Standard connectors are used to interface microphone, headphone, talkback, and IFB signals. Whether it’s microphone switch­ing, talkback output, or headphone cue feed, superior audio quality is maintained. A microprocessor provides the Model 210’s logic power, allowing exacting control of the unit’s operation. A range of configura­tion choices allow the desired operating parameters to be easily selected. While flexible, the user is presented with an easy­to-use set of controls and indicators.
A truly next-generation product, extensive research into the needs and desires of field production personnel was integral to the Model 210’s creation. While primarily tar­geted for on-air television applications, spe­cialized features are included to allow the
Figure 2. Model 210 back panel
Model 210 to be used in a variety of other audio applications. These include on-air radio broadcasting, stadium announce­ment, and voice-over/narration booths.

System Features

Microphone Input
A high-performance microphone pre­amplifier circuit provides low-noise/low­distortion amplification over a 20 to 60 dB gain range. The gain is adjustable in 10 dB steps. The input is compatible with
balanced dynamic or condenser micro­phones. The microphone power source is 48 volts nominal and meets the world­wide P48 phantom power standard. The preamplifier’s gain can also be set for 0 dB, allowing a line-level audio signal to be con­nected. This could prove useful in special applications such as when an external pre­amp or mic processor is being used.
An LED indicator serves as an aid for opti­mizing the setting of the preamplifier’s gain. The output of the microphone preamplifier is used by the main output as well as being routed to the compressor circuit that sup­ports the talkback function.
Main and Talkback Outputs
The Model 210 provides one main and one talkback output. The main output is de­signed to serve as the on-air, stadium announcement, or other primary audio feed. With a nominal level of –2 dBu, it is designed as a fully professional interface with high output capability, low distortion, and low noise. It features a high-quality transformer expressly designed for driving long broad- cast cable runs. The talkback output is intended to provide production trucks, control rooms, or support personnel with a talent-originated cue signal. The talk­back output is transformer-coupled with a +4 dBu nominal signal level. It contains re­sistors in series with its output connections, allowing the talkback output from multiple units to be directly summed (combined).
For non-on-air applications, a special Mod­el 210 feature can be enabled, placing the unit in a “production” mode. This allows the main output to be used as a second talk­back output. In this configuration the unit can be even more powerful when used in a live event application, such as serving as a master console for a production director.
Dynamic Range Control
A studio-quality compressor circuit is provided to control the dynamic range of the signal coming from the microphone preamplifier. Far from a simple “clipper,” the circuit utilizes a sophisticated laser­trimmed voltage-controlled-amplifier (VCA) integrated circuit for quiet, low-distortion level control. The signal from the compres­sor is always used by the talkback output. In addition, the audio source for the main output can be selected to be either the output of the microphone preamplifier or the output of the compressor. While possi­bly not appropriate for major on-air situa­tions, having dynamic range control of the main output can offer increased effective­ness for many applications. These could include stadium announcement positions, sports events using nonprofessional on-air talent, and situations where cable cross­talk is of concern.
User Controls and Status Indicators
Two pushbutton switches, three LED indi­cators, and two rotary controls provide the user with a clear, easy-to-use interface. One pushbutton switch controls the status of the main output. This is the audio out­put intended for on-air, announcement, or other primary uses. Two LEDs display the on/off status of the main output. A second pushbutton switch controls the status of the talkback output. This is the audio output used to communicate with produc­ers, directors, spotters, or other behind­the-scenes production personnel. A status LED is associated with the talkback but­ton. Two rotary controls allow the user to adjust the level of the headphone output.
Flexibility
A large part of the Model 210’s unique power is the ability to configure the operation of the main output and talkback functions. To meet the needs of the many specific broadcast and pro­duction applications, a variety of button operating modes is available. The main output button can be selected to operate from among four modes. In the “push-to­mute” mode the button performs a mo­mentary mute of the main output. In this way a “cough” button function is created, something typically required for television sports broadcasting. In the “push-to-talk” mode the button provides a momentary active function for the main output. This mode would be appropriate for applica­tions such as stadium announcement. An alternate action “latching” configuration allows the button to enable or disable the main output as desired. This is useful in radio broadcasting, announce-booth, or voice-over applications. The fourth mode provides a hybrid function, supporting both push-to-talk and tap-to-enable/ tap-to-disable operation. This operation is similar to that found in many broadcast intercom system user stations.
The button associated with the talkback function can be configured to operate from either of two modes. One of the modes supports a “push-to-talk” function. This is typically used for on-air broadcast applications. The other mode provides a hybrid function, the operation of which is discussed in the previous paragraph. The hybrid mode is especially useful when the Model 210 is used in a production-support application.
IFB Input
A broadcast-standard “wet” (DC with audio) IFB circuit can be directly con­nected to the Model 210’s IFB input. Originated by sources such as the RTS™ 4000-series IFB system or IFB interface devices from Studio Technologies, the connected IFB circuit can provide the DC power to operate the Model 210 as well as two channels of cue audio.
Cue Sources
The Model 210 allows the two audio sources associated with the IFB input to be selected for routing to the headphone output. Originating in production trailers, control rooms, or remote locations, these unbalanced sources normally provide DC power and program-with-interrupt audio on one channel and program-only audio on the other. Each source can be indi­vidually assigned to the left channel, right channel, or both left and right. This allows a wide variety of stereo and mono head­phone mixes to be created.
Some applications may benefit by being able to connect standard line-level audio signals to the Model 210. To meet this need one or two optional line input cards can be installed in the Model 210’s back panel. Each card provides a 3-pin female XLR connector and transformer-isolated +4 dBu nominal input circuit. Each source can be individually assigned to the left channel, right channel, or both left and right.
Headphone Output
Two rotary controls are provided for user adjustment of the headphone output levels. For application flexibility the actual function of the two “pots” is configurable. For traditional on-air sports applications
they can be selected to the dual-channel (“level/level”) mode which provides independent control of the left- and right­channel volume. For use with dual­channel cue signals, or to support user preference, the stereo (“level/balance”) mode can be selected. In this mode one control adjusts the overall level of both the left and right channels, while the other allows adjustment of the left/right level balance. To help minimize the chance of broadcast cues being missed, both level control modes can be configured so that a minimum headphone output level is maintained. Alternately, the headphone output can be set to fully mute when the controls are at their minimum position.
Provision has been made to support ap­plications where a monaural cue feed is desired. A configuration switch allows the summing (combining) of the selected left and right headphone sources. In addition to creating a dual-channel mono output it also allows the level controls to be config­ured as a simple 2-channel mixer.
The headphone output was designed to meet the needs of contemporary head­phones and headsets. Specifically, the output circuits act as voltage, rather than power, drivers. In this configuration they can provide high output levels with very low distortion and noise, along with mini­mal current consumption. The output cir­cuits are configured to safely drive stereo or mono loads. This ensures that all types of headphones, headsets, and earpieces can be directly connected.
Audio Quality and Protection
The Model 210’s circuitry is carefully tailored to provide excellent audio perfor­mance. Professional-quality components are featured throughout. For reliability
all audio routing is performed using solid­state devices. In all critical audio paths, “clickless” electronic switches provide noise-free control. All audio inputs and outputs make extensive use of protection components. This limits the chance of damage from ESD and other undesirable, yet real-world, hazards.
Power Sources
The Model 210 can derive its operating power from either the IFB input or an external nominal 24 volt DC source. For redundancy, both power sources can be connected simultaneously. An internal switch-mode power supply ensures that all Model 210 features are available when the unit is powered by either source.
The Model 210 is compatible with IFB circuits provided by most standard broad­cast systems. However, maximum perfor­mance can often be obtained by using the IFB interface devices available from Studio Technologies. Single-channel and four­channel units are available, each providing high-quality audio along with an excel­lent source of DC power. They’re directly compatible with most matrix intercom sys­tems, as well as standard line-level audio signals. Refer to the Studio Technologies website for details.
Relay Contact
The Model 210’s circuitry includes a general-purpose relay contact allowing specialized configurations to be created. Under software control, the form-A (nor­mally open) solid-state relay contact can be configured to follow the state of either the main or talkback output functions. Taking advantage of the locations pro­vided for additional XLR connectors, a technician may easily implement a variety
of functions such as mic active indication, audio muting during talkback, or audio insertion control.
Configuration
Model 210 configurations are made using a number of DIP-type switches. One 8-position switch array is used to set the gain of the microphone preamplifier, the on/off status of phantom power, and the headphone stereo/mono mode. Another 8-position switch array configures which of the IFB and auxiliary audio sources are routed to the headphone output. A third 8-position switch array communicates the desired operating modes to the micropro­cessor. All switches are accessible via the bottom of the Model 210’s enclosure; the unit does not have to be disassembled. Changes made to any of the configuration parameters become active immediately. To prevent unwanted access to the config­uration switches a security panel, included with each unit, is attached to the bottom of the enclosure.
Connectors
The Model 210 uses standard connec­tors throughout. The microphone and IFB inputs use 3-pin female XLR connectors. The main and talkback outputs use 3-pin male XLRs. A ¼-inch 3-conductor jack is used for the headphone output. The external source of 24 volt DC power is connected by way of a 2.1 x 5.5 mm “locking” coaxial power jack.
In the world of broadcast and production audio it’s fair to say that applications vary widely. To this end, one or two additional XLR connectors can easily be mounted into the Model 210’s back panel. Multiple 3-position “headers” located on the Model 210’s circuit board provide technician
access to all input and output connec­tions. Using a factory-available interface cable kit allows a Model 210 to be opti­mized to meet the exact needs of specific applications. For example, some applica­tions may prefer to use a multi-pin XLR connector to interface with a headset. This can easily be accomplished by add­ing the appropriate 5-, 6-, or 7-pin XLR connector and making a few simple con­nections. Other applications may benefit from having “mult” or “loop-through” con­nections, something easily incorporated into a Model 210. One or two optional line input cards, as previously discussed, can also be mounted in the spare XLR connec­tor positions.
200-Series Announcer Console Products
The Model 210 is just one in a series of announcer console products available from Studio Technologies. For applications that require an alternate set of features the other products in the 200-series should be reviewed. Complete information is avail­able on the Studio Technologies website.

Installation and Setup

In this section interconnections will be made using the input and output con­nectors located on the Model 210’s back panel. Microphone input, IFB input, main output, and talkback output signals are interfaced by way of 3-pin XLR connec­tors. A ¼-inch 3-conductor phone jack is provided for the headphone output. A 2.1 x 5.5 mm coaxial jack allows connection of an external 24 volt DC power source.
System Components
Included in the shipping carton are the following: Model 210 Announcer’s Con­sole, user guide, button label sheet, and 24 volt DC power supply.
Microphone Input
The Model 210 is compatible with bal­anced dynamic and condenser micro­phones. Depending on the application, the microphone may be part of a headset, or be an independent handheld or stand­mounted model. The Model 210’s 48 volt nominal power source will support essen­tially all phantom-powered microphones. The quality of the Model 210’s microphone preamplifier and associated circuitry is such that special applications may benefit from using “high-end” microphones. If selected appropriately, models from man­ufacturers such as AKG, Beyer, Neumann, Sennheiser, and Shure will perform very well in Model 210 applications.
The microphone input is also compatible with line-level audio sources. This allows the output of an external microphone pre­amplifier, microphone processor, or audio console to be directly connected. When the configuration DIP switches are set for 0 dB (no gain) the nominal level of the source audio signal should be approxi­mately –2 dBu.
Microphone interconnection is made by way of a 3-pin female XLR connec­tor which is located on the Model 210’s back panel. The mating connector (male) should be wired so that pin 2 is signal high (+ or hot), pin 3 is signal low (– or cold), and pin 1 is shield. It’s possible that an unbalanced microphone will also work correctly. In this case, the mating connec­tor (male) should be wired so that pin 2
is signal high (+ or hot), and signal com­mon/shield is connected to both pins 1 and 3.
The Model 210 is not compatible with unbalanced “electret”-type microphones that require a source of low-voltage DC for operation. These microphones, some­times found in low-cost headsets, are not generally suitable for on-air or other demanding applications.
As of the writing date of this user guide, the Sennheiser HMD 26 headset is very popular for on-air sports broadcasting use. A fine product, it works very well with the Model 210. Note that adding the suf­fix “-XQ” to the headset’s full part number (HMD 26-600-XQ) specifies a 3-pin male XLR connector for the dynamic micro­phone and a ¼-inch 3-conductor plug for the stereo headphones. This configura­tion is very useful, allowing the headset to work directly “out of the box” with the Model 210.
If the writer may digress for a moment to recount a story… an audio dealer once shared a secret with me concerning headsets. He loved selling the “lower-end” (less expensive) models of name-brand headsets, which he did by the veritable “boatload.” Why? Because these usually broke soon after going into service! He knew that on a regular basis he’d receive orders for more of them. Had these users, from the beginning, purchased only premium-quality headsets, their total cost of ownership would have been much less. Enough said…
Headphone Output
The Model 210’s headphone output is compatible with stereo or mono headphones, headsets, or earpieces.
Connecting devices with a nominal imped­ance of 100 ohms or greater is preferred. This shouldn’t prove to be an issue as es­sentially all contemporary devices already meet this condition.
Devices are connected to the headphone output by way of a ¼-inch 3-conductor phone jack located on the Model 210’s back panel. As is standard for stereo headphones, the left channel is connected to the “tip” lead of the ¼-inch headphone jack. The right channel is connected to the “ring” lead of the jack. Common for both channels is connected to the “sleeve” lead.
Devices with ¼-inch 2-conductor “mono” plugs can also be used with the Model 210’s headphone output. In this arrange­ment only the tip lead (left channel) will be active. The 2-conductor plug will physi­cally connect (“short”) the ring lead (right channel) to the sleeve lead (com­mon). Technically this won’t damage the circuitry associated with the right­channel headphone output. (51 ohm protection resistors are electrically in series with the headphone output circuits.) However energy will be wasted if an audio signal coming out of the right chan­nel goes into a “dead short.” There is a simple solution to this issue. No audio source should be assigned to the right­channel headphone output. Refer to the Configuration section of this user guide for details.
Main Output
The main output is intended to be the “on-air” signal that connects to the input of an audio console. The output is trans­former balanced with a nominal signal lev­el of –2 dBu. The actual level will depend on the gain setting of the microphone
preamplifier, sensitivity of the microphone, and how loudly the talent speaks into the microphone. The transformer used in the main output is intended for professional broadcast applications. It has a low source impedance and can drive lengthy cable runs with no difficulty. It is capable of driv­ing 600 ohm loads but performs best with loads of 2 k ohms or greater. (This should not prove to be an issue as virtually all con­temporary audio equipment has a relatively high input impedance.) As the secondary winding of the output transformer con­nects directly to the main output connector, care should be taken so that DC voltage is never present on the interconnecting cable.
The main output is interfaced by means of a 3-pin male XLR connector located on the Model 210’s back panel. The intercon­necting cable’s mating connector (female) should be wired so that signal high (+ or hot) is on pin 2 and signal low (– or cold) is on pin 3. The cable’s shield can be con­nected to pin 1, but it will have no function. To limit the chance of grounding interaction between the Model 210 and connected equipment, pin 1 on the main output’s connector is isolated from any point in the Model 210. The fact that pin 1 “floats” will minimize the chance of hums, noises, or buzzes being present on the equipment connected to the main output.
Talkback Output
The talkback output is intended for connec­tion to control rooms, production trailers, or other locations where talent- originated voice cues are required. The talkback out­put is transformer balanced with a nominal level of +4 dBu. To enhance talkback audio quality, the compressor circuit controls the dynamic range of the signal coming from the microphone preamplifier.
For protection against accidental connec­tion to cables that have DC power present, the talkback output is capacitor coupled. In series with the talkback output leads are 300 ohm resistors, making the effec­tive output impedance approximately 600 ohms. These resistors create a passive summing network, allowing talkback out­puts on multiple Model 210 units to be connected together.
The talkback output is connected by way of a 3-pin male XLR connector which is located on the Model 210’s back panel. A mating connector (female) should be prepared so that signal high (+ or hot) is expected on pin 2. Signal low (– or cold) should be expected on pin 3. The cable’s shield can be connected to pin 1. But, like the main output, in order to minimize the chance that ground-interaction problems will arise, pin 1 of the talkback output connector is isolated from the Model 210’s chassis and circuitry. By making pin 1 “float,” the often-feared “ground loop” problem shouldn’t arise.
The talkback output is intended to drive lengthy cable runs that are frequently part of a remote broadcast application. While the output circuitry is not intended to be “on-air” quality, overall audio performance should be very good. Devices connected to the talkback output can range from amplified loudspeakers to analog inputs on intercom systems, and input channels associated with audio consoles. Connect­ing the talkback output to devices that al­low easy control of the signal level can be helpful. For example, connecting to a spare input channel on an audio console pro­vides the flexibility to add gain or attenuate as required. A talkback-associated output connection on the audio console can then connect to the final destination(s).
As previously mentioned, the talkback outputs on multiple Model 210 units can be directly connected together. Using a simple “Y” or “W” cable, this passive summing (adding together) of talkback signals allows one audio cable to serve as a master talkback path. A side effect from using this passive summing technique is that signal attenuation will occur. The audio quality won’t suffer, but an audio “pad” is created. If two talkback outputs are connected together, a signal attenua­tion of 6 dB can be expected. Connecting three talkback outputs together will result in 9.5 dB of attenuation. And four talkback outputs “multed” together will lead to 12 dB of attenuation. In most cases this attenuation won’t pose a problem. Typi­cally a device that receives the talkback signal, such as an amplified loudspeaker, will have an adjustable input sensitivity.
IFB Input
The Model 210’s IFB input is designed to directly connect with “wet” (DC-biased) IFB circuits. These circuits provide DC power and one or two channels of audio over a standard 3-conductor microphone­style cable. Typically, the IFB circuit’s interface connector is a 3-pin male XLR wired so that common is on pin 1, DC with channel 1 audio is on pin 2, and channel 2 audio is on pin 3. Some IFB circuits may only have one audio channel. In this case, audio will generally be on pin 3 with pin 2 providing only DC power.
The power supplied by an IFB circuit, normally in the range of 28 to 32 volts DC, is usually sufficient to operate the Model 210’s circuitry. The acceptable input range is 24 to 32 volts, with a required current of 105 milliamperes. Note that the speci­fied input voltage is given when measured
directly at the Model 210’s IFB input con­nector, not at the source of the IFB circuit. The one or two audio signals provided by the IFB circuit can serve as the audio sources for the headphone outputs.
In North American field and in-studio broadcast applications it is common to find RTS 4000-series IFB equipment being used to provide the IFB circuits. The Model 210 can be directly connected to, and function correctly with, one of these circuits. For reliable operation, especially when using lengthy cable runs, it’s strong-ly recommended that no other device be connected to a 4000-series IFB circuit that is specified for connection to a Model 210. This requirement is due to the current-limited DC source that is supplied by the 4010 IFB Controller.
With 4000-series IFB circuits channel 1 (XLR pin 2) provides program audio that is “interrupted” with cue signals. This channel is sometimes referred to as “pro­gram-with-interrupt.” It’s important to note that the program audio source fully mutes whenever directors or producers are com­municating with on-air talent. Channel 2 (XLR pin 3) of the IFB circuit provides a “program-only” audio feed. It is never interrupted with cue signals.
While the Model 210’s IFB input was designed for connection to a “wet” IFB circuit, it’s also possible to connect line­level audio sources. Please refer to the Technical Notes section of this user guide for details.
unit. The center pin of the jack is the posi­tive (+) connection. While the requirement for the external source is nominally 24 volts, correct operation will take place over a 20 to 30 volt range. The Model 210 requires 70 milliamperes at 24 volts DC for correct operation. Included with each Model 210 is a 24 volt DC external power supply. The power supply’s DC output cable has been terminated with a Switch­craft® S760K coaxial power plug. This “locking” type of plug correctly mates with the Model 210’s 24 volt DC input jack. The locking feature is important, allowing the external power source to be securely attached to the Model 210.
As previously discussed in this user guide, an IFB circuit connected to the IFB in­put can serve as the Model 210’s power source. Alternately, an external 24 volt DC source can be connected. For redun­dancy, both the IFB circuit and the exter­nal source can be connected at the same time. If one or the other becomes inopera­tive, the remaining source will provide all Model 210 power.
Note that if both an IFB circuit and an external 24 volt DC source are connected, power will be drawn only from the exter­nal source. This minimizes the chance that lengthy cable runs or other IFB circuit issues will impact Model 210 operation. Whichever device is providing power, audio signals from the IFB circuit can still serve as the audio sources for the head­phone output.
External Power Input
An external source of 24 volt DC power can be connected to the Model 210 by way of a 2.1 x 5.5 mm coaxial power jack which is located on the back panel of the
Pushbutton Labeling
The two pushbutton switches used in the Model 210 were selected for several reasons. Foremost was the fact that they are highly reliable, using gold-plated contacts for long life in less-than-ideal
environments. A second reason was that applying customized labels to the button caps would be very simple. The labels, text printed on clear material, are placed under the clear caps on the top of the buttons.
From the factory the left button is labeled COUGH and the right button is labeled TALKBACK. This was selected to be appropriate for many on-air applications in English-speaking locations. But it’s ex­pected that these may need to be changed to meet the needs of specific applications.
As a “head start” for some applications, a clear sheet with a number of commonly used button designations printed on it is included in the shipping carton. These were created at the factory using a stan­dard personal computer graphics program and laser printed onto 3M CG3300 or equivalent transparency film. The desired button labels can be cut out with a pair of scissors, following the printed guide lines that indicate the required size.
The clear lens on top of each button cap can be removed with a fingernail or small screwdriver. Be certain not to scratch the button if a screwdriver or other small tool is used. The clear label can be removed and replaced. The button cap is then snapped back into the top of the button housing using finger-pressure only. No tool is required to replace the button cap.
Configuration
For the Model 210 to support the needs of specific applications a number of op­erating parameters must be configured. These include microphone preamplifier gain, phantom power on/off, headphone source selection, headphone stereo/ mono mode, and operating modes. Three 8-position DIP-type switch assemblies are used to establish the desired configura­tion. These switch assemblies are referred to as SW1, SW2, and SW3, with individual switches designated as SW1-1, SW1-2, etc. The switch assemblies are accessed through openings in the bottom of the Model 210’s enclosure. The enclosure does not have to be disassembled to gain access to the switches.
To prevent unauthorized personnel from changing the configuration settings, a se­curity plate is attached to the bottom of the Model 210’s enclosure. For convenience, the security plate provides a summary of the configurable parameters and related information. Refer to Appendix A for a rep­resentative view. The security plate is held in place by means of four rubber bumpers (“feet”) that have built-in screws. Using your fingers, remove the four bumpers so that the plate can be removed. Refer to Figure 3 for a detailed view of the configu­ration switch assemblies.
If you need to make your own labels the process is quite simple. Use a personal computer to create the desired text. The finished label size should be 0.625-inches (15.8 mm) square. The completed artwork can then be printed on transparency film sheets using a laser or inkjet printer. These sheets are readily available from most office supply stores. A pair of scissors or an X-ACTO® knife will complete the task.
Microphone Preamplifier Gain and Phantom Power
Five switches are used to set the gain of the microphone preamplifier. One switch is used to select the on/off status of the phantom power supply.
Figure 3. Bottom view of Model 210 showing configuration switches and compressor active LED
Microphone Preamplifier Gain
Switches SW1-1 through SW1-5 are used to select the gain of the microphone pre­amplifier. The choices are 20, 30, 40, 50, 60 dB; 0 dB (no gain) is also available. Only one switch should be enabled at a time. There’s no problem changing the gain setting while the unit is operating. Audio clicks or pops might occur during gain transitions, but this shouldn’t be a major issue as long as associated monitor loudspeakers are temporarily attenuated or muted.
Selecting the correct amount of gain for an application might take a little experimen­tation. The goal is to bring the mic’s signal
Figure 4. Microphone preamplifier gain switch settings
up to line level, nominally –2 dBu for the Model 210’s main output. Operating at this signal level will help to ensure the delivery of “clean” audio to the connected device. It’s also acceptable to connect a live-level audio source to the microphone input. In this case selecting 0 dB (no gain) would be appropriate.
The output of the Model 210’s microphone preamplifier is used by the main output and, by way of the compressor circuit, the talkback outputs. So creating a nice “hot” signal will help maintain audio quality, spe­cifically a high signal-to-noise ratio, when driving the often-lengthy cable runs.
Unfortunately, there’s no “perfect” gain setting that this guide can recommend. The two issues that impact the setting are output sensitivity of the connected micro­phone and the acoustical output level of the microphone’s user. With some headset microphones, such as the Sennheiser HMD 26, selecting an initial setting of 40 dB is appropriate. Users who speak loudly might need to have the gain reduced to 30 dB. Quiet users might need 50 dB of gain.
An LED indicator is provided as an aid in correctly setting the gain of the micro­phone preamplifier. Red in color, this LED is located adjacent to switch assembly 1. It is visible by observing the bottom of the Model 210’s enclosure when the security plate has been removed. Technically, this red LED lights whenever the compressor circuitry is controlling the dynamic range of the signal coming from the microphone preamplifier. The threshold is set to be 2 dB above the Model 210’s nominal in­ternal operating level. So a good “rule of thumb” is to adjust the gain of the micro­phone preamplifier such that the compres­sor active LED lights (“flashes”) when the connected microphone is sending signal peaks. During normal operation the LED should not remain fully lit when audio is present on the mic input.
Note that if no gain switch is set to its active (on) position the preamplifier will operate at unity (0 dB) gain. This is provided for compatibility when line-level signals need to be connected to the microphone input. But with a microphone connected as the input source one should never use the 0 dB setting. The issue is that with no gain added to the microphone input signal, the relative noise floor on the main and talkback outputs will be much too high. These outputs are designed for handling line-level signals, expecting to receive the output of the mic preamplifier.
Relay Contact Mode
Switch SW1-7 configures the operating mode of the relay contact function.
It’s important to remember that the com­pressor active LED is used to assist in set­ting the gain to the optimal value. It doesn’t necessarily indicate that the main output’s signal is being compressed. Unless specifi­cally configured to perform otherwise, the output of the compressor is only used for the talkback output.
It’s expected that the 20 and 60 dB gain settings will not often be used. But there are always exceptions and that’s why they were included. It’s possible that with a very “hot” microphone, such as a phantom­powered condenser-type, 20 dB of gain could be correct. It’s also possible that a microphone with a very low-level output, such as a ribbon-type, would need 60 dB of gain. But in general, the 30, 40, and 50 dB gain settings will serve most applications.
Figure 5. Relay contact mode switch settings
Two modes are available:
• Follows main output status: In this mode the relay contact will follow the status of the main output. Specifically, the relay contact will close (short) whenever the main output is active.
• Follows talkback output status: In this mode the relay contact will follow the status of the talkback output. Specifi­cally, the relay contact will close (short) whenever the talkback output is active.
Phantom Power On/Off
The Model 210 can provide 48 volt nomi­nal phantom power to the microphone input. Switch SW1-8 controls whether or not phantom power is active. By phantom power’s very nature it could be left applied to the microphone input at all times. But generally people prefer to turn it off unless required for a specific microphone.
Figure 6. Phantom power switch settings
Headphone Source Selection
Switch assembly SW2 is used to configure the source or sources that are routed to the stereo headphone output. The head­phone sources are IFB channel 1, IFB channel 2, auxiliary input 1, and auxiliary input 2. The IFB channels are provided by way of the IFB input connector located on the Model 210’s back panel. The auxiliary inputs are available only if the optional line input cards have been installed or a special Model 210 configuration has been implemented.
Each of the available input sources can be assigned to the headphone output’s left channel, right channel, or both the left and right channels. The Model 210’s circuitry allows any combination of input assignments to be made. For example, consider the situation where a single­channel IFB system, with both program and interrupt audio on pin 3, is connected to the Model 210. In this case it may be desirable to assign this IFB signal to both
Figure 7. Left and right channel headphone source selection settings
the left and right headphone channels. This would entail setting switches SW2-2 and SW2-6 to their on positions. All other switches would remain in their off positions.
A more complex application might have a 2-channel IFB circuit connected to the Model 210, with an optional line input card installed and line-level audio from a golf event “spotter” connected to that. In a case such as this, it would be typi­cal for IFB channel 1 to be assigned to the head-phone’s left channel, IFB chan­nel 2 assigned to the right channel, and auxiliary input 1 also assigned to the right channel. This would allow both IFB chan­nel 2 and “spotter” audio to be heard in the head-phone’s right-channel output. To achieve this would require that switches SW2-1, SW2-6, and SW2-7 be placed in
their on positions. Note that using another Model 210 at the “spotter” location could also prove effective. It would provide all the necessary microphone preamplifier, talkback routing, and headphone monitor­ing resources.
Note that in some cases a user may wish to wear a headset or a pair of head­phones in a left/right orientation opposite of what’s usual. In this situation the trans­ducer designated for the left ear would actually supply audio to the user’s right ear, and vice versa. A specific application when this occurs is where on-air talent needs to have a headset’s boom micro­phone come across the right side of their face, rather than the more-typical left side. In this case it’s important to select the left- and right-channel headphone source assignment accordingly. With the Model 210’s flexible source selection there’s no reason why users, such as on-air talent, shouldn’t have their cue sources assigned correctly.
There may be cases where a monaural “single-muff” headset or headphone will be connected to the Model 210’s head­phone output. In this case the desired source(s) should be routed only to the left channel. No sources should be assigned to the right channel. This will eliminate the short-circuit current that could occur when a 2-conductor (monaural) plug is mated with the Model 210’s 3-conductor (stereo) headphone output jack.
Headphone Output Mode
Switch SW1-6 allows a monaural head­phone output to be created. This is accomplished by summing (adding) the selected left- and right-channel cue sig­nals. The combined signals are sent to both the left- and right-channel headphone
Figure 8. Headphone output mode settings
output driver circuits. The outputs of these circuits connect, by way of 51 ohm series protection resistors, to the headphone output jack.
The headphone output monaural mode feature was specifically included so that a special 2-channel headphone mix mode can be created. By enabling the mono mode, the two front-panel user level con­trols (“pots”) can be used to create the desired “mix” of signals being sent to the headphone output. Many applications, especially in production settings, can benefit from this capability. The desired cue sources must be carefully assigned to take advantage of the monaural mode. The first cue source should be assigned, using the DIP-type switches, to the left channel. Its output level will be adjusted by the left control. The second cue source should be assigned to the right channel. Its output level will be adjusted by the right control.
There is one limitation related to the head­phone mono output mode. It’s the fact that the output will be 2-channel mon­aural. Whatever signal is present on the headphone output’s left channel will also be present on the right channel. A stereo headphone mix can’t be created. But in most cases this limitation won’t over­shadow the benefit of being able to create the mix. For signal-flow clarification please review the block diagram located at the end of this user guide.
Operating Modes
The eight switches associated with switch assembly SW3 are used to configure the Model 210’s operating modes. Technically, these switches “talk” to the micro-control­ler integrated circuit and associated soft­ware that give the Model 210 its “smarts.” The software has been carefully designed to provide a number of different ways in which the unit can function. It’s critical to carefully review the available options and choose the ones that best meet the needs of a specific application. Note that switch­es can be changed even while the Model 210 is powered up and operating. The unit’s operating characteristics will change in “real-time” in response to configuration changes.
Main Output Button Mode
Switches SW3-1 and SW3-2 configure how the main output button functions.
• Push to talk: In this mode the main out put is normally muted. The main output will become active whenever the button is pressed and held.
• Alternate action: In this mode the main output will change between its active and muted state whenever the button is pressed. Upon power up the main output will be in its muted state.
• Hybrid: This mode is a combination of push to talk and alternate action. It’s similar to the way talk buttons function on user stations associated with broad­cast and production intercom systems. If the button is pressed and held, the main output will become active until the button is released. If the button is momentarily “tapped” the main output will change state. Upon power up the main output will be in its muted state.
Talkback Output Button Mode
Switch SW3-3 configures the way the talk back output button functions.
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Figure 10. Talkback output button mode settings
Figure 9. Main output button mode settings
Two modes are available:
There are four available modes:
• Push to mute: In this mode the main output is normally active. The main out­put will mute whenever the button
• Push to talk: In this mode the talkback output is normally muted. The talkback output will become active whenever the button is pressed and held.
is pressed and held. This is the “cough” mode typically used for on-air sports broadcasting applications.
• Hybrid: This mode is a combination of push to talk and alternate action. If the button is pressed and held, the talk­back output will become active until the button is released. If the button is momentarily “tapped” the talkback out­put will change state. Upon power up the talkback output will be in its muted state.
Headphone Output Operating Modes
The user is provided with two rotary level controls (“pots”) that are associated with the stereo headphone output. Switches SW3-4, SW3-5, and SW3-6 are used to configuration the way the controls func­tion. With just these three switches a wide range of operating modes can be con­figured. Carefully reviewing the capabili­ties of the available functions may prove worthwhile.
Dual-Channel or Stereo Mode
Switch SW3-4 is used to select whether the controls provide a dual-channel (“lev­el/level”) or stereo (“level/balance”) mode of operation. In the level/level mode the two controls operate independently, each controlling the level of one of the head­phone output channels. This mode is generally used for on-air broadcast ap­plications where independent cue signals are provided to the left- and right-head­phone channels. In the level/balance mode the left rotary control sets the overall output level for both headphone channels.
The right rotary control is used to adjust the balance (the relative levels) of the left and right channels. This mode is generally best suited for applications where a stereo cue source is being provided.
Reverse Left/Right Mode
Switch SW3-5 is used to select whether the rotary controls are in the normal or reverse left/right mode of operation. When selected to the normal mode, and level/level mode is also selected, the left control adjusts the level of headphone output’s left channel. (This is the signal that appears on the tip lead of the ¼-inch 3-conductor jack.) The right control adjusts the level of the right channel. When selected to the normal mode, and the level/balance mode is also selected, turning the balance control in the counterclockwise direction increases the perceived level of the left channel, and vice versa.
As you may have already guessed, when selecting the reverse left/right mode of op­eration everything is reversed! To be more specific, when selected for reverse mode, and the level/level mode is also selected, the left control adjusts the headphone out­put’s right channel (output jack’s ring lead) while the right control adjusts the left chan­nel. When selected to the reverse mode, and the level/balance is also selected, turn­ing the balance control in the counterclock­wise direction increases the perceived level of the right channel, and vice versa.
Figure 11. Headphone control mode settings
Figure 12. Headphone control operation settings
The reverse mode is provided specifically for cases where a headset’s left and right ear pieces are placed on a user’s head in a reverse orientation. This ensures that the user is provided with a consistent and easy-to-use set of headphone level controls.
Minimum Level Mode
Switch SW3-6 is used to configure the headphone output’s minimum level. In the –40 dB mode the minimum head­phone output level is 40 dB below maximum. The headphone output chan­nels will never fully mute. This ensures that any audio signal present on the selected Model 210 inputs will always be present on the headphone output. In most on-air broadcast applications this is the appropri­ate setting.
When the full mute mode is selected, and the level/level mode is also selected, moving either control to its fully counter­clockwise position will cause its associ­ated channel to fully mute.
When the full mute mode is selected, and the level/balance mode is also se­lected, turning the level control to its fully counterclockwise position will cause both headphone channels to mute. Turning the balance control to either its fully clock­wise or fully counterclockwise position will cause the appropriate channel to mute.
Selecting the full mute mode may be appropriate for applications where mini­mizing the chance of audio “leakage” is important. This could occur when the connected headset or headphones are at times placed on a desk or tabletop.
Main Output Source
Switch SW3-7 is used to select which audio source is routed to the main output. The choices are the output of the micro­phone preamplifier or the output of the compressor circuit. For most on-air applications the output of the microphone preamplifier is the desired source. This will provide the most natural audio quality with the potential for a large amount of dynamic range.
In some applications it may be desirable for the output of the compressor circuit to be routed to the main output. Appropriate applications could include on-air broad­cast situations where nonprofessional talent is present. Controlling the dynamic range of the audio signals on the main output can limit the chance of cable cross­talk and equipment overload. Another typi­cal application where using the output of the compressor would be when the Model 210’s system mode is selected for produc­tion. In this case the main output would be used as an additional talkback output and dynamic range control could be beneficial.
Figure 14. Main output source settings
Figure 13. Headphone output minimum level settings
System Mode
Switch SW3-8 is used to configure the overall operating mode of the Model 210. Specifically, it determines how the main output operates vis-à-vis the talkback out­put. Understanding how the two modes impact overall system operation will en­sure that correct operation and maximum usability will occur. When selected to the on-air mode, the main output will mute whenever the talkback output is active. The LED indicators associated with the main output will light accordingly. The on­air mode should be selected for all on-air broadcast applications. It’s imperative that the main output be muted whenever on-air talent uses the talkback output to commu­nicate with production personnel.
When the system mode is set for produc­tion, the main output is never muted in response to the talkback output being active. This mode allows the main output to be used, for example, as an additional talkback output. In this way the main and talkback outputs can be used indepen­dently, with neither impacting the other. This also allows both buttons to be used simultaneously. When selected for the cor­rect application, the production mode can prove to be very useful. But it’s not appro­priate for on-air use!
Conclusion
Once the switches have been set to the desired configuration, the security plate should be reattached. The four rubber bumpers should be hand-tightened only. No tools should be used.

Operation

At this point the desired input, output, and power connections should have been made. The button labels may have been revised. Finally, the configuration switches should have been set. Normal operation of the Model 210 can now begin. The unit will begin functioning as soon as a power source is connected. As previ­ously discussed, the power source can be provided by an IFB circuit, an external 24 volt DC power source, or both. It’s impor­tant to highlight the fact that the Model 210 is an active device. Audio signals will not be present on the outputs if correct power has not been supplied. Specifically, the microphone does not passively “cut through” to the main output connector!
Upon Model 210 power up, the three status LEDs will light in succession as a firmware “boot up” indication. The unit will then begin normal operation. Depending on the selected configuration, one LED associated with the status of the main out­put may be lit. The user is now presented with two buttons, three LEDs, and two rotary controls. These are simple to oper­ate and understand, as will be described in the following paragraphs.
Figure 15. System mode settings
Pushbutton Switches and Status LEDs
Two pushbutton switches are used to control the main and talkback outputs.
The way each operates depends on the selected configuration. Three LED indica­tors are located adjacent to the buttons. They reflect the status of the main and talkback output functions.
Main Output Button and LED Indicators
The button on the left, factory labeled as COUGH, functions according to the selected configuration. Two LED indica­tors, located directly above the button, are associated with the status of the main out­put. The green LED, located on the right, is lit whenever the main output is active. This could be considered as an “on-air” or mic active indicator. At the least it should serve as a “careful what you say” warn­ing! If the Model 210’s system mode is configured to on-air, the red LED, located on the left, will be lit when the main output is muted. This indicates that it’s safe to speak as one sees fit.
If the Model 210’s system mode is config­ured to production, the red LED will never light. This is to reflect the fact that the main output button has now taken on a function similar to that of the talkback output but­ton. To clarify, when the Model 210 is set to the production mode, the red LED will never light; the green LED will light when­ever the main output is active.
Main Output Button Modes
• Push to mute: If this mode is selected the main output is normally active. The main output will mute whenever the but­ton is pressed and held.
• Push to talk: If this mode is selected the main output is normally muted. The main output will become active when­ever the button is pressed and held.
• Alternate action: If this mode is selected the main output will alternate between its active and muted states whenever the button is pressed. Upon power up the main output will be in its muted state.
• Hybrid: This mode is a combination of push to talk and alternate action. It’s similar to the way talk buttons function on user stations associated with broad­cast or production intercom systems. If the button is pressed and held, the main output will become active until the button is released. If the button is momentarily “tapped” the main out­put will change state. Upon Model 210 power up the main output will be in its muted state.
Main Output vis-à-vis Talkback Activity
This short section applies only in the case where the Model 210’s system mode is configured for on-air and the main output button mode is set to alternate action or hybrid.
Talkback activity will always cause the main output to be placed in its off state. If the main output was in the “latched” on state when talkback began, once talk­back activity ends that state will resume; the main output will again be in its on (“latched”) state.
Talkback Output Button and LED Indicator
The button on the right, factory labeled TALKBACK, controls the talkback output. The manner in which the talkback button functions depends on the way it was con­figured. One LED indicator, green in color, is located directly above the talkback but­ton. It lights whenever the talkback output is active. If the Model 210’s system mode
is selected to on-air, whenever the talkback function is active the main output will be placed in the muted state. If the Model 210 is selected to the production mode, the status of the talkback output will not impact the main output.
control on the right is used to adjust the level of the right channel. If configured to the reverse left/right mode, the control on the left side adjusts the headphone output’s right channel. The control on the right adjusts the left channel.
Talkback Output Button Modes
• Push to talk: If this mode is selected the talkback output is normally muted. The talkback output will become active when­ever the button is pressed and held.
• Hybrid: This mode is a combination of push to talk and alternate action. If the button is pressed and held, the talkback output will become active until the button is released. If the button is momentarily “tapped” the talkback output will change state. Upon Model 210 power up the talk­back output is will be in its muted state.
Headphone Output Level Controls
Two rotary controls (“pots”) are located on the Model 210’s front panel and are associated with the headphone output. The way the controls function depends on the selected configuration. One configu­ration parameter sets the controls to oper­ate in a level/level or a level/balance mode. Another parameter allows the left/right as­signment of the controls to be reversed. A third parameter selects whether the head­phone output channels will maintain a mini­mum output level or can be fully muted.
Level/Level Mode
When set to the level/level mode, the two controls operate independently. Each control sets the output level of one channel of the stereo headphone output. If config­ured to the normal mode, the control on the left side is used to adjust the level of the headphone output’s left channel. The
When in the level/level mode, and the minimum output level is set for –40 dB, turning each control to its fully counter­clockwise position will place its respective output level 40 dB below its maximum. This setting ensures that talent will never be fully “isolated” from potentially impor­tant cue signals. If present on the Model 210’s input and assigned to the head­phone channels, some audio signal will always be present on the headphone output. If set to the full mute mode, turning each control to its fully counterclockwise position will cause its respective output to fully mute.
Each level control has a mechanical step (detent) that is located at the halfway (50%) position of its rotation range. This is intended to serve as an aid to Model 210 users. In an ideal installation, setting the controls to their detent position will result in a comfortable headphone output level. The user, in response to a changing operating environment, can then move the level controls to get more or less level as desired. The detent position will always remain as a useful reference point. To achieve this condition the audio level on the connected IFB circuit, or auxiliary input, will have to be calibrated as re­quired. This is somewhat counter to the usual mentality of just providing the user with whatever level comes up by default. Spending a few extra minutes “trimming” the audio levels can result in much happier, and more productive, talent.
Level/Balance Mode
When set to the level/balance mode, the two controls operate together to adjust the desired headphone output level. The control on the left adjusts the overall level of both the left and right channels. The balance control, located on the right, adjusts the relative left/right level bal­ance. In this mode the controls operate in a manner reminiscent of a consumer audio amplifier or receiver. If set to the normal mode, rotating the balance control in the counterclockwise direction reduces the level of the right channel providing the user with more perceived level in the left channel. If set to the reverse mode, rotating the balance control in the coun­terclockwise direction reduces the level of the left channel providing the user with more perceived level in the right channel.
center, detent position, making the level of the left and right channels equal. In an ideal installation, the level control can also be set to its detent position and provide a comfortable headphone output level. This will allow the user, in response to their preference or a changing environment, to adjust the level and balance controls as desired. The detent positions will always remain as a useful reference point. To achieve this condition the audio level on the connected IFB circuit, or auxiliary input, must be adjusted as required. Spending a few extra minutes “trimming” the connected audio levels, rather than just providing whatever happens to come up, should prove worthwhile. The result will be talent that is more relaxed, and an overall production that works more smoothly.
When in the level/balance mode and the minimum output level is set to –40 dB, turning the level control to its fully coun­terclockwise position will place both head­phone output channels to 40 dB below maximum. This ensures that talent will never be fully “isolated” from potentially important cue signals. In addition, rotat­ing the balance control to either its fully clockwise or fully counterclockwise posi­tion will cause the applicable channel to be 40 dB below its maximum. If set to the full mute mode, turning the level control to its fully counterclockwise position will cause both the left and right channels to fully mute. In addition, rotating the balance control to either its fully clockwise or fully counterclockwise position will cause the applicable channel to fully mute.
Each control has a mechanical step (detent) that is located at the halfway (50%) position of its rotation range. The balance control will typically be set to its

Technical Notes

Grounding and Shielding
As previously discussed in this user guide, the pin 1 connections on both the main and talkback outputs’ 3-pin male XLR con­nectors are “floating,” i.e., not connected to anything within the Model 210’s enclo­sure. Some audio experts might take offense to this, complaining that this should have been left to the user or in­staller to be connected or disconnect as desired. However, repeated field testing found that floating pin 1 on the outputs was the key to maintaining quiet audio. From Fenway Park, to the Orange Bowl, and then northwest to Husker Stadium, lifting pin 1 did the trick.
A simple solution is available if an applica­tion does require that a ground be avail­able on the main and talkback outputs’
interconnecting cables. All Model 210 XLR connectors have a ground connection that is made to the interfacing connector’s metal “shell.” And most XLR connectors have a pin or connection point available to access its metal shell. By connecting the cable shield to the mating connector’s shell terminal, the common connection typically found on audio interconnections is created.
IFB Channel Crosstalk
By the very nature of its design, a stan­dard “wet” IFB circuit is prone to exhibit cross-talk between its two audio channels. This occurs because the audio paths are unbalanced (“single-ended”) and typically transported on a single shielded twisted­pair audio cable. The primary cause of the crosstalk is the capacitance between the wires in the cable pair. The greater the capacitance, due to cable type and length, the more crosstalk there will be. It’s not surprising to find in sports broadcasting venues that audio from one channel in an IFB circuit can be heard “bleeding” into the other channel. Does this generally create a problem? No, as each channel in an IFB circuit generally carries related audio content. For example, on-air talent hearing in their left ear a small amount of program audio from channel 2 while an interrupt from channel 1 is active, typically wouldn’t perceive this as an issue.
There are several ways of reducing IFB channel crosstalk. Probably the easiest way is to use cable pairs that are not twist­ed. Twisted pairs are great for differential (balanced) signals, but not so great for unbalanced transmission. This is gener­ally because the more twists in a pair the greater the effective cable capacitance. In a stadium or arena setting, choosing
standard “telco” pairs may actually work better than “high-performance” audio or data cable!
Another option is to use two cable pairs for each IFB circuit. If the pairs are not shielded the wiring is simple. Common would be connected to one side of each pair, and then signal from each channel would connect to the other side of the pairs. If the pairs also contain shields the wiring could be done somewhat differ­ently. One option is to connect common to both cable shields, IFB channel 1 (DC with audio) to one full pair, and IFB chan­nel 2 to the second full pair. A better option might be to have common connect to both shields and one side of the pair that serves IFB channel 2.
Other options are available if an applica­tion demands low crosstalk. If resources in the broadcast or production facility allow one method would be to run the IFB circuits “dry” (no DC) and differential (balanced). This would gain the benefits of differential transmission, including mini­mizing the crosstalk. If optional line input cards have been installed in the Model 210, the balanced line-level signals can be directly connected. However, if it’s desired to connect cue sources to the Model 210 using an IFB-type circuit, the line-level audio signals will need to be “wetted up” into standard IFB circuits. This is easily accomplished using one of several high­performance IFB interface units from Studio Technologies. For further informa­tion please refer to the Studio Technolo­gies website.
IFB Audio Levels
The Model 210 is designed to operate best with IFB audio levels that are nomi­nally –10 dBu. This is the nominal level
of most IFB systems, such as the RTS 4000-series. But actually having the cor­rect level present on an IFB circuit is often a “hit-or-miss” proposition. During field testing of prototype announcer’s consoles, Studio Technologies’ personnel found that a wide range of nominal audio levels were present on “real-world” IFB circuits. Many were fine, being reasonably close to the desired –10 dBu. But some were much too low, while others were much too “hot.” We observed one unfortunate baseball “color” commentator being sent interrupt audio signals so “hot” relative to program audio as to almost make his ears bleed! This situation should not have been allowed to happen.
In defense of field technical personnel, measuring the audio level of an IFB circuit hasn’t traditionally been an easy proposi­tion. But that situation has now changed. After experiencing this condition in the “field,” Studio Technologies’ engineers were motivated to design the Model 72 Level Meter/Interface. This compact device plugs directly into IFB and intercom circuits and provides two useful functions: level meters and “dry” audio outputs. Two 5-segment LED meters allow direct obser­vation of the audio signal levels present on IFB or intercom circuits. The display range is optimized for the signal levels found on these circuits, rather than traditional “VU” scaling.
The Model 72 also provides two trans­former-coupled “dry” audio outputs, one for each IFB or intercom channel. These outputs are useful for a variety of produc­tion and testing applications. For example, the outputs can serve as the interface between a traditional “wet” IFB system and a wireless in-ear monitor system. The
outputs can also be connected to a moni­tor panel, allowing visual and aural moni­toring of the IFB audio signals.
In conclusion, we’re sorry for this shame­less promotion of the Model 72 Level Meter/Interface! But necessity was defi­nitely the “mother” when it came to the unit’s invention. Working in the field without such a device, we felt “blind” when connecting to IFB circuits. That no longer has to be the case and we think that you’ll find owning one a very worthwhile invest­ment. For further information please refer to the Studio Technologies website.
Phantom Power
The Model 210 provides a 48 volt nominal source of phantom power to support con­denser-type microphones. It’s designed to meet the P48 requirements as specified in the IEC 61938 standard. The circuitry is very simple: two 6.81 k ohm resistors pro­vide a path from a 48 volt source to pins 2 and 3 of the microphone input connector. The resistors and the power source work together to provide 48 ±4 volts, up to a maximum current of 10 milliamperes.
Symptoms of Insufficient Power
A core part of the Model 210’s internal circuitry is a switch-mode power supply that produces +48 volts, +12 volts, +5 volts, and –12 volts. This power supply circuit works very well as long as it is “fed” with sufficient input voltage and current. “Sufficient” is defined as a minimum of 24 volts on the IFB input and 20 volts on the external 24 volt DC input. The neces­sary current, 105 milliamperes for the IFB input and 70 milliamperes for the external input, must be supplied over their respec­tive voltage ranges.
It’s worth discussing what will happen if either power source falls below its specified minimum. Typically, if the Model 210 is be­ing powered by an external 24 volt nominal power source, normal operation will con­tinue until the input falls to the 18-20 volt range. As the input voltage drops below this range the Model 210’s internal power supply will have reduced stability, operating in this manner until its low-voltage shut­down circuit halts operation. Note that as the input voltage moves down from 24 volts the input current will rise proportionately to make up for the loss of power.
If an IFB circuit is powering the Model 210, maintaining the required voltage and cur­rent is more critical. Should the voltage or current fall below the specified minimum, the Model 210’s power supply circuit will again become unstable. This will become an issue as noise will be induced into the IFB circuit’s audio signals. The reason is simple: an IFB circuit “multiplexes” 3-conductors so that they carry both power and audio signals. If sufficient amounts of voltage and current are supplied to the Model 210’s IFB input, the Model 210’s power supply will draw a steady amount of energy. This will not disturb the analog sig­nals on pin 1 (common for DC and audio) and pin 2 (DC and channel 1 audio). But if the Model 210’s power supply is not sup­plied with sufficient energy (volts x amps) it will try to draw what it needs from the IFB circuit, becoming unstable in the process. The IFB circuit’s audio signals will be cor­rupted by the power supply’s attempt to draw enough power. Instead of nice clean audio there will be squeaks, squeals, and some awfully funky noises added. Again, in a low-voltage or low-current situation, no damage will be done to the Model 210’s
circuitry but correct operation will not be possible.
In most cases maintaining the IFB circuit’s required voltage and current shouldn’t be a problem. But issues may arise due to malfunctioning IFB circuit sources or poor interconnect cabling. Typically, ex­cessive cable length won’t be the cause of problem. Generally, problems will be caused by broken or damaged connec­tor pins, dirty patch points, or damaged (partially open) cable conductors. Measur­ing the IFB circuit’s voltage and current draw directly at the Model 210’s IFB input connector will quickly identify if there’s a power issue.
And now for another shameless “plug” for other Studio Technologies products: Frankly, most devices that supply IFB circuits for broadcast applications use outdated technology that provides mediocre performance. That’s why Studio Technologies’ developed high­performance IFB interface units. These products do an excellent job of providing power and audio to connected devices such as the Model 210. However, un­like other products, the power supplied by these units’ IFB circuits maintain their output voltage all the way to their full rated current. The result is being able to power more devices over longer cable runs. In addition, the audio quality of these units is superior. For further information please refer to the Studio Technologies website.
LED Colors
As previously described, two LED indica­tors are associated with the main output and are located directly above the main output pushbutton switch. The red LED, located on the left, is lit whenever the main output is muted. The green LED,
located on the right, is lit whenever the main output is active. The thought pro­cess behind the color choices was that red would relate to the main output being muted (“stop”) while green would relate to the main output being active (“go”). It’s possible that these color choices may not meet the needs of all users and applica­tions. For example, it’s reported that one European broadcaster typically uses these two colors in the opposite fashion. Their choice is to have the red LED lit whenever the main output is active, warning the tal­ent that they are “on-air.” The green LED is lit whenever the main output is muted, indicating to the talent that it’s “safe” to say whatever they wish, about whomever they wish to say it about!
For consistency, the LED associated with the talkback button was selected to be green. This lights whenever talkback is active. It’s possible that some applications may benefit from revising this LED color too. While red is certainly one possible choice, other colors are also a possibility including amber, orange, or blue—these days there are lots of choices available.
A qualified technician can easily revise the LED colors to meet an application’s exact needs. The process would begin by disassembling the Model 210’s enclo­sure and detaching the pushbutton/LED printed circuit board assembly. The LEDs would then be unsoldered, removed, and reinstalled (or replaced) in the desired locations. To control the LED current and set the brightness, a 825 ohm 1206-size surface-mount resistor is electrically in series with each LED.
For additional information about chang­ing the LED colors, please contact Studio Technologies’ technical support.
Travel Case
For portable applications it may be desir­able to store and transport each Model 210 in a protective case. After much travel with prototype announcer console units, Studio Technologies’ personnel learned to appreciate the Pelican Model 1450 case. Purchased with the foam interior option, it does an excellent job of holding one Model 210, its associated 24 volt DC power supply, and documentation. Some applications may benefit from selecting a larger case that would also hold a related headset, cables, etc. A larger case could also be selected that would hold multiple Model 210 units. Pelican sells their prod­ucts through a dealer network, many of which can be located via a web search.
Connecting Line-Level Inputs
The Model 210 is designed to directly connect with “wet” broadcast IFB circuits. However, there may be applications where it would be helpful to also be able to con­nect standard line-level audio sources. If it’s anticipated that line-level audio sources will frequently need to be con­nected to the Model 210, one or two line input cards can be installed. These cards, available from Studio Technologies and purchased separately (part number
31084), are mounted into the spare con­nector locations that are provided on the Model 210’s back panel. Each line input card contains passive circuitry, including a 3-pin female XLR connector and a 10 k ohm to 10 k ohm isolation trans­former. Once installed, balanced or un­balanced line-level audio sources can be directly connected. Note that in cases where only line-level signals are connect­ed (no “wet IFB”) an external source of 24 volt DC power is required. This shouldn’t
pose a problem as a 24 volt DC power supply is included with each Model 210.
Each line input card kit contains a printed circuit board assembly, an interconnecting cable, and hardware. To install the kit is very simple. The XLR connector is mount­ed into one of the spare connector loca­tions on the Model 210’s back panel. This secures the connector and associated printed circuit board to the enclosure. The interconnecting cable is then used to link the card and the Model 210’s main printed circuit board assembly. One end of the cable is plugged into the line input card’s 3-position “header” that is labeled OUT. The other end of the cable is plugged into the desired 3-position header located on the main printed circuit board. The header associated with auxiliary input 1 is labeled P11. The header associated with auxiliary input 2 is labeled P10.
Note that the unused header remaining on the line input card has its pins “multed” with the leads on the 3-pin female XLR connector. It is provided for other applica­tions that may need it. Additional instal­lation details are provided in the next section of the user guide. Included is a recommended connector labeling method that is appropriate when line input cards are installed.
For balanced audio sources the mating connector (3-pin male XLR) should be wired so that signal high (+ or hot) is connected to pin 2, signal low (– or cold) is connected to pin 3, and shield is con­nected to pin 1. Unbalanced sources should be wired so that signal high is on pin 2, and signal low/shield is connected to both pins 1 and 3. If this results in hum on the input, try connecting signal high to pin 2, signal low/shield to pin 3, and pin 1 left unterminated (“floating”).
Several things are worth mentioning when it comes time to actually using a line input card. The input is transformer coupled with a nominal input impedance of 10 k ohms. Capacitors in series with the trans­former’s primary provide protection again accidental connection of a cable that has DC voltage present on it. The nominal input level is +4 dBu but should work cor­rectly with signal levels down to nominal –10 dBu. So that the rotary level controls provide a more comfortable range of operation during actual use, reducing the level of a “hot” input signal by 3 to 6 dB is preferred, versus having a full +4 dBu nominal level.
Note that if one or two line input cards are installed in a Model 210, both “dry” line­level audio signals and a “wet” IFB circuit can be connected at the same time. The audio sources will be routed to the head­phone outputs by way of the headphone source configuration switches. Each of the four possible audio sources can be routed to the left-headphone output, the right-headphone output, or both head­phone-output channels. Details on how to use these switches are provided in the Configuration section of this user guide.
In “emergency” situations it’s possible to connect line-level audio signals directly to the Model 210’s IFB input connector. This can be successfully done as long as several limitations are taken into account. The first limitation is that the 10 k ohm input circuit presents an unbalanced load to the source. In most cases this shouldn’t pose a problem. If a balanced intercon­nection scheme must be maintained, an in-line isolation transformer can be used. A second limitation is that the audio level presented must not exceed 0 dBu or sig­nal “clipping” may occur. Prepare a 3-pin
male XLR connector so that the line-level audio source designated as IFB channel 1 is connected with signal high on pin 2 and low/shield on pin 1. The audio source designated as IFB channel 2 should be connected with signal high on pin 3 and low/shield on pin 1. With this connec­tion scheme the nominal input level is –10 dBu, the same as with an IFB circuit. This may require that an external attenua­tor (“pad”) be used to reduce the level of the connected signal. As expected, pow­ering the Model 210 requires an external source of 24 volts DC to be connected.
Additional Connectors
Two spare connector locations are provid­ed on the Model 210’s back panel. From the factory they contain blank plates that can be readily removed and replaced with a variety of XLR connectors. These spare connector locations are specifically includ­ed so that a Model 210 can be customized to meet the many specific needs that arise in broadcast and related audio applica­tions. Expected uses for these locations include adding a 5-, 6-, or 7-pin XLR connector to allow direct connection of a broadcast headset. Other uses include creating a “loop through” or “mult” func­tions for the talkback output or IFB input connections. In addition, Studio Technolo­gies offers an optional line input card that mounts directly in a spare connector loca­tion. This was previously described in this user guide.
The spare connector locations are com­patible with the Neutrik DL-series of connectors. For flexibility, versions are available that provide from three to seven contacts. For example, a compatible 3-pin female connector would be Neutrik part number NC3FD-L-1. To support headsets
the NC6FDS-L-1 is often used. This is a 6-pin female connector with the unique Switch-craft 6-pin arrangement. The hard­ware that secures the blank plates to the Model 210’s back panel is also intended to secure the replacement connectors.
If connectors are added to the Model 210’s spare connector locations adding labels to those connectors can be helpful. For a great look it is recommended that Brother® P-Touch ¼-inch (6 mm) labels be created. Tape material that prints white text on a black background works out well for the Model 210. The Brother label cassette number TX-3151, white on black, is appro­priate for use with many of their printers.
In addition to the spare connector loca­tions on the back panel, provision has been made to allow easy interconnection with the Model 210’s printed-circuit-board­mounted input and output connectors. This was accomplished by including numerous 3-position male “header” connectors on the Model 210’s circuit board. These head­ers, on 0.1-inch centers, are wired in paral­lel with the Model 210’s connectors. This “no solder” solution makes customizing a Model 210 a simple process. The head­ers, located on the Model 210’s printed circuit board, are Molex® part number 22-23-2031. They mate with Molex housing number 22-01-3037. To make the intercon­nection, separate crimp terminals are at­tached to loose wires and then “snapped” into the housing. Molex part number 08-50-0114 specifies crimp terminals that are appropriate for wires of 22 to 30 gauge. These parts are available worldwide from sources such as Digi-Key (www.digikey. com).
To make the process of connecting to the Model 210’s headers a simple task
an interface cable kit, part number 31087, is available from Studio Technologies. Each kit includes five cable assemblies and a length of heat-shrinkable tubing. Each cable assembly consists of a mating connector with three color-coded wires attached. These wires, nominally 12 inch­es in length, allow convenient soldering to a connector slated to be installed in a spare location on the Model 210’s back panel. For reference, the wire color for pin 1 is gray, pin 2 is yellow, and pin 3 is blue.
The heat-shrinkable tubing is provided so that the connector solder cups can be in­sulated from each other. It will also provide some strain relief to the solder joints. Be certain to slip the desired length of tubing over the wire prior to soldering a connec­tion! (If the writer had a dollar for every time he forgot to put tubing on a wire (or slip on a connector shell) before making a solder connection….)
connectors. The following list provides the printed circuit board reference numbers and text and their associated functions:
P3 (PHONES): Headphone output: pin 1 common; pin 2 tip (left); pin 3 ring (right).
P4 (MIC IN): Microphone input: pin 1 shield; pin 2 high; pin 3 low. Follows back­panel 3-pin female XLR pin assignment.
P5 (MAIN OUT): Main output: pin 1 shield; pin 2 high; pin 3 low. Careful! Back­panel 3-pin male XLR has pin 1 floating, pin 2 high, pin 3 low.
P6 (TB OUT): Talkback output: pin 1 shield; pin 2 high; pin 3 low. Careful! Back­panel 3-pin male XLR has pin 1 floating, pin 2 high, pin 3 low.
P7 (IFB IN): IFB input: pin 1 common; pin 2 DC with channel 1 audio; pin 3 channel 2 audio. Follows back-panel 3-pin female XLR pin assignment.
The Model 210’s enclosure must be disas­sembled prior to installing connectors in the spare locations. Four hex-head ma­chine screws, two on the bottom front of the enclosure and two on the back panel, must be removed. A 5/64-inch hex driver is required. The cover can then be care­fully separated from the chassis, remain­ing attached by means of a flexible cable assembly. This “flex-cable” assembly links the main printed circuit board assembly with the board assembly that contains the pushbuttons and LED indicators. Ensure that the flex cable is not damaged while the Model 210 is being customized. For easier access, the pushbutton/LED board assembly can also be easily removed.
The 3-position headers on the Model 210’s main circuit board assembly are lo­cated close to their related input or output
P9 (DC IN 2): External 24 volt DC input: pin 1 common; pin 2 +24 Vdc; pin 3 not used. Back-panel 2.1 x 5.5 mm jack has +24 Vdc on center pin. Header P8 is used by the back-panel 24 Vdc jack assembly and is electrically in parallel with P9.
Additional functions can be accessed using these 3-position headers:
P10 (AUX IN 2):
Auxiliary input 2: pin 1 common; pin 2 unbalanced audio @ –10 dBu nominal; pin 3 not used.
P11 (AUX IN 1):
Auxiliary input 1: pin 1 common; pin 2 unbalanced audio @ –10 dBu nominal; pin 3 not used.
P12 (LIGHTING): Pushbutton backlight­ing: pin 1 not used; pin 2 button lamps; pin 3 current limited 24 volts from external 24 Vdc input.
P14 (SW INS): Remote switch input: pin 1 common; pin 2 main output control; pin 3 talkback output control.
P13 (DC OUT 1): Auxiliary DC output 1: pin 1 common; pin 2 +12 Vdc; pin 3 –12 Vdc.
P20 (DC OUT 2): Auxiliary DC output 2: pin 1 common; pin 2 +12 Vdc; pin 3 –12 Vdc.
P17 (RELAY CONTA
(normally open, not-shorted) solid-state relay contact: pin 1 common; pins 2 & 3 relay contact (isolated from common).
CT): Form-A
Pushbutton Backlighting
For special applications, provision has been made to allow illumination (“back­lighting”) of the two pushbutton switches. This may prove useful for applications where adequate room lighting is not avail­able. It can also serve in custom Model 210 configurations. Note that this is an advanced feature, intended only to be implemented by a qualified technician.
From the outset several limitations must be discussed. The first is that button backlighting is not intended to serve tally applications. (A common connection to power both lamps is provided; indepen­dent access to the lamp connections on each button is not provided.) It is strictly intended to provide a moderate amount of illumination to the button’s clear lens and associated labeling. The second restriction is that power for the backlight­ing function cannot be provided by the IFB input—there is simply not enough cur­rent available from a typical IFB circuit to power the Model 210 and light the lamps. However, power from the external 24 volt DC source can be used. This requires that this power source be connected whenever backlighting is desired.
From the factory, lamps (“bulbs”) are not installed in the pushbutton housings. They are pluggable T-1 bi-pin type and are simple to install. The mating socket is accessed by removing the button’s lens caps, graphic label, and back frosted lens. Compatible incandescent lamps with a nominal rating of 18 volts, 28 mA are available from Studio Technologies (part number 12030). Bulbs with other nominal voltages should also be available from electronics parts vendors. While compatible LED-based lamps are probably also avail­able, incandescent lamps, when powered below their rated current and voltage, can provide extremely long and reliable operation.
A 3-position header connector, labeled P12, is located on the Model 210’s main printed circuit board. It provides access to, and a means to power, the two lamps. Contact the factory for details on implementation.
Remote Control Connections
Provision has been made on the Model 210’s printed circuit board assembly to al­low external switches or contact closures to control the main output and talkback output functions. A 3-position header, labeled P14, provides access to the circuitry associ­ated with the functions. Pin 1 of the header is connected to the common point of the Model 210’s circuitry. Pin 2 of the header is connected to the circuitry associated with main output pushbutton. Pin 3 of the head­er is connected to the circuitry associated with the talkback output pushbutton. The input circuitry is “active low,” with a 10 k ohm resistor connected to +5 volts acting as a pull up. A combination of resis­tors and capacitors provide ESD protection. A qualified technician can use these inputs for special applications. Contact the factory for additional details.
Compressor Circuit
In this section some general information about the Model 210’s compressor circuit will be provided. As previously discussed, the output of the microphone preamplifier circuit is connected to a studio-quality compressor circuit. The out­put of the compressor is used by the talk­back output and, if configured, the main output. (In most cases the main output will utilize the signal coming directly out of the microphone preamplifier.) The gain element in the compressor circuit is a laser-trimmed voltage-controlled­amplifier integrated circuit. It provides accurate, low-noise, low-distortion per­formance. The threshold of the compres­sor circuit is 2 dB above the Model 210’s nominal internal operating level of –2 dBu. A 5:1 compression ratio is implemented and, like the threshold level, is not field adjustable. The threshold and ratio set­tings were selected so that excellent talkback audio would be provided. By controlling the dynamic range, intelligibility can be improved and overloading of con­nected devices can be avoided. An LED indicator lights whenever the compres­sor’s threshold has been reached and the circuit is actively controlling the dynamic range. This LED is provided as an aid when setting the gain of the microphone preamplifier.
Specifications
General Audio: Frequency Response:
mic in/main out Distortion (THD+N): 0.008%, measured at 1 kHz,
mic in/main out S/N Ratio: 80 dB, referenced to –46 dBu mic in/
–2 dBu main out
Connectors: Mic In, IFB In: 3-pin female XLR Main Out, Talkback Out: Headphone Out: ¼-inch 3-conductor phone jack 24 Vdc Power In:
locking bushing, compatible with Switchcraft S760K plug
Spare Connector Locations: 2 Allows one or two Neutrik NC*D-L-1 connectors to
be installed (*=3F, 3M, 5F, 5M, 6F, 6FS, etc.)
Microphone Input/Preamplifier: Type:
electronically balanced
Input Impedance: 2 k ohms, nominal Gain Range: 20 to 60 dB, nominal, adjustable in
10 dB steps; 0 dB (no gain) also available
Compatibility: dynamic or phantom-powered mics Phantom Power:
IEC 61938 P48 standard
IFB Input: Type:
2-channel, unbalanced (pin 1 common; pin 2 DC with channel 1 audio; pin 3 channel 2 audio). Also compatible with “dry” audio signals with signal levels of less than 0 dBu.
Impedance: 10 k ohms, nominal Nominal Level: –10 dBu
Optional Line Inputs: 2 Implementation: one or two line input cards (Studio
Technologies part number 31084) can be installed into back panel
Type:
balanced, transformer-coupled Impedance: 10 k ohms, nominal Nominal Level: +4 dBu
20 Hz-20 kHz, ±0.1 dB,
3-pin male XLR
coaxial power jack, 2.1 x 5.5 mm,
48 volts DC, nominal, meets
Compressor: Threshold: 2 dB above nominal level Attack/Release Time: Slope: 5:1, nominal Status LED: compressor active
Main Output: Type: balanced, transformer-coupled Nominal Level: –2 dBu Maximum Level: +20 dBu into 2 k ohms Impedance: 100 ohms, nominal
Talkback Output: Type: transformer-coupled with series capacitors
and isolation resistors
Impedance: 600 ohms, nominal Nominal Level: +4 dBu Maximum Level: +11 dBu (compressor restricts
maximum)
Headphone Output: 1, stereo Compatibility: intended for connection to mono
or stereo headphones or headsets with nominal impedance of 100 ohms or greater
Type:
voltage driver
Maximum Output Voltage:
Relay Contact: Function
talkback output Type: form-A (normally open, not-shorted) solid-
state relay contact
Rating: 100 mA, 60 volts AC/DC, maximum Contact Resistance: 16 ohms, maximum Access: requires user-implemented connection
method
Power Sources: IFB: 24-32 volts DC, 105 mA External: 24 volts DC nominal, 70 mA @ 24 volts
DC; acceptable range 20-30 volts DC. Units ship with 24 volt DC output power supply.
Dimensions (Overall):
5.6 inches wide (14.2 cm)
3.3 inches high (8.4 cm)
8.5 inches deep (22.4 cm)
: configurable, follows status of main or
2 mSec/100 mSec, nominal
13 Vpp, 150 ohm load
Weight: 3.4 pounds (1.6 kg)
Specifications and information contained in this User Guide subject to change without notice.

Appendix A

Attached to the bottom of the unit is a security plate with text that provides a summary of the configurable parameters and related information.
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