StudioTech M45-00151 User Manual

User Guide

Issue Preliminary 2, March 2009

This User Guide is applicable for serial numbers

M45-00151 and later

Copyright © 2009 by Studio Technologies, Inc., all rights reserved

www.studio-tech.com

50216-0309, Issue Preliminary 2

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Table of Contents

Introduction ................................................................... 5

Installation ..................................................................... 10

Configuration ................................................................ 16

Operation ...................................................................... 19

Technical Notes ............................................................. 24

Specifications ................................................................ 27

Appendix A—Interfacing with RTS®

Matrix Intercom Systems .............................................. 28

Appendix B—Interfacing with Riedel® Artist™

Matrix Intercom Systems .............................................. 29

Appendix C—Interfacing with Clear-Com®

Matrix Intercom Systems .............................................. 30

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Issue Preliminary 2, March 2009 Model 45 User Guide
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Introduction

The Model 45 is designed to interface
2-wire full-duplex party-line (PL) intercom
circuits with 4-wire audio circuits associ­ated with matrix intercom systems. Appli­cations for the Model 45 include television
sports and live-event broadcasting, theme
park and theater installations, corporate
AV, and industrial testing environments.
The unit provides one full-featured two­channel 2-wire-to-4-wire interface. The
interface features hybrid circuitry that
includes automatic nulling capability. The
analog hybrids, under software control,
provide excellent audio quality and high
return-loss.

The Model 45 can be powered by an ex­ternal source of 24 volts DC. The circuitry
is designed so that full isolation from the
connected party-line circuit is maintained.

The connected party-line intercom circuit
can also provide the Model 45’s operat­ing power. For maximum flexibility the unit
is capable of supplying 30 volt DC power
and AC terminations, thus creating a
2-wire party-line intercom circuit. This
allows direct support for devices such
as intercom belt packs.

Configuration settings allow the Model
45’s performance to be optimized. Audio
level meters provide user confirmation
of system performance during setup and
operation. Standard audio connectors
are used for interfacing audio input, audio
output, party-line intercom, and DC power
signals. The Model 45 is housed in a com­pact “half-rack” form factor that meets
the needs of broadcast “throw-down”
applications. Optional front panels allow
one or two Model 45 units to be mounted
in one space (“1U”) of a standard 19-inch
rack enclosure.

Figure 1. Model 45 Front Panel

Figure 2. Model 45 Back Panel

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2-Wire Party-Line Interface

The Model 45’s two-channel 2-wire party­line interface is optimized for direct connec­tion with a dual-channel party-line intercom
circuit. In addition, single-channel party­line intercom circuits can also be connect­ed. Many broadcast applications use the
dual-channel TW-series from RTS®, which
includes their popular BP325 belt pack. The
Model 45’s 2-wire interface is configured for
a –10 dBu nominal level, exactly matching
the level of the TW-series. Other industry­standard single- and dual-channel party­line intercom systems, including those from
Clear-Com®, are also directly compatible.
While their nominal level is approximately
4 dB lower (–14 dBu) their greater dynamic
range tends to compensate for any opera­tional differences.

The Model 45’s 2-wire party-line interface
is typically connected to a powered (“wet”)
unbalanced intercom circuit. Powered
party-line circuits have a DC voltage pres­ent, typically provided by power supplies
from RTS or Clear-Com. This DC power,
normally 30-32 volts, provides energy for
connected devices such as user stations
or belt packs. A configuration setting is
used to select how the Model 45 will impact
the connected 2-wire circuit. In the default
mode the Model 45’s circuitry maintains
a high-impedance load and draws no
power from the party-line circuit. An alter­nate mode allows the power required by
the Model 45’s circuitry to be supplied by
the connected party-line circuit.

A significant capability of the Model 45’s
2-wire interface is its ability to create a fully
functioning 2-wire party-line intercom cir­cuit, supplying the required DC power and
200 ohm AC terminations. Referred to as
the Model 45’s 2-wire (PL) power source

mode the 30 volt, 300 milliampere maxi­mum output can power devices such as
user stations and belt packs. In many
applications this will eliminate the need
for an external intercom power supply.
Besides reducing total system cost, this
feature can also lower system weight,
reduce required mounting space, and
decrease the mains energy requirement.

With the 2-wire interface’s ability to supply
up to 300 milliamperes of current a typical
broadcast application which uses two or
three BP325 belt packs can easily be sup­ported. The circuitry’s output regulation is
such that little change in the output volt­age will occur over its entire rated output
current. The power source is an “industry­standard” 30 volts DC, helping to ensure
that applications requiring long intercom
cable runs will function correctly. Also, the
design of the power supply circuitry helps
to minimize the noise and “hiss” often
associated with intercom power supplies.
Under software control the DC power
supply’s output is monitored for over-cur­rent and short-circuit conditions. This
allows protection shut-down of the output
DC, as well as providing an alert by way of
a visual indicator.

An auto terminate function ensures that
should a party-line circuit not be connect­ed, the Model 45’s interface circuitry will
remain stable. This unique feature makes
certain that objectionable audio signals,
such as oscillations and “squeals,” will
rarely be sent to the connected 4-wire
device.

Analog Hybrids with Auto
Nulling

A key reason that the Model 45 achieves
excellent audio performance is the design

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of its 2-wire-to-4-wire hybrid circuits. Each
of the two independent circuits provides
low noise and distortion, good frequency
response, and high return-loss (“nulling”),
even when presented with a wide range
of 2-wire party-line conditions. Unlike tele­phone-line (“POTS”) oriented DSP-based
hybrid circuits, the Model 45’s analog
circuitry provides extended frequency
response. With a pass band of 100 Hz
on the low end and 8 kHz on the high
end natural-sounding voice signals can
be sent to, and received from, the 2-wire
party-line circuit.

A hybrid’s ability to isolate the transmit
signal from the receive signal in the 2-wire­to-4-wire interface is critical. The quality of
this isolation, technically known as return­loss or trans-hybrid loss, is measured in
dB. A high value is important, especially
in applications where multiple 2-wire­to-4-wire interfaces are used together.
Remote sports broadcast applications
are especially sensitive to this require­ment. The Model 45’s sophisticated auto
nulling function uses analog circuitry
under microprocessor control to achieve
significant trans-hybrid loss. This return­loss “null” is achieved by making a set of
adjustments to account for the resistive,
inductive, and capacitive conditions that
are present on the connected 2-wire party­line circuit. The party-line’s conditions are
the sum of the impact made by the type
and quantity of cable, the connected user
devices, and the intercom power source.

Whenever a user presses the Model 45’s
auto null pushbutton switch digital circuitry
adjusts the analog hybrids to achieve their
maximum return-loss. The nulling process
takes approximately 12 seconds for each
interface channel. And it’s important to

highlight that while the nulling process is
automatic, it only takes place upon user
request. The parameters obtained during
the nulling process are stored in nonvola­tile memory; power interruptions won’t
require the auto nulling function to be
performed again.

The Model 45 generates a sine-wave
audio tone for use during the auto nulling
process. The signal’s frequency is soft­ware-controlled to maximize the ability
of the hybrid circuits to reach a “deep”
null. In addition, at the beginning of each
auto nulling sequence a short period of
24 kHz tone is sent to the associated
channel of the 2-wire party-line interface.
This serves as a microphone disable (“mic
kill”) signal for user devices such as the
RTS BP325. By automatically disabling
“open” microphones the auto nulling
process can achieve a better result.

4-Wire Interfaces

Associated with the 4-wire portion of
the Model 45’s dual-channel interface
are analog line-level inputs and outputs.
These are intended to interconnect with a
variety of 4-wire devices, including matrix
intercom systems, audio-over-fiber trans­mission systems, and specialized audio
equipment. The input and output circuitry
is transformer-coupled to minimize the
chance of hum, noise, or ground “loop”
issues. The nominal input and output
levels are +4 dBu, helping to ensure
compatibility with professional audio
equipment. Some digital matrix intercom
systems use other nominal levels but with
their configuration flexibility they can be
easily adjusted to match the Model 45. For
example, the Riedel Artist® system has a
nominal level of +6 dBu so an adjustment

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of only 2 dB is required. The RTS ADAM™
series of matrix intercom systems has a
nominal level of +8 dBu. This level also
applies to their RVON-I/O VoIP products.
As such, reducing their nominal input and
output levels by 4 dB will ensure optimal
compatibility.

The Model 45 contains four 5-segment
LED level meters with two displaying the
level of the signals being received on the
4-wire inputs and two displaying the level
being sent out the 4-wire outputs. During
installation and setup the meters are in­valuable in helping to confirm that proper
operation is taking place. The meters are
also useful during normal operation, allow­ing confirmation of audio signal flow into
and out of the Model 45.

Pro Audio Quality

The Model 45’s audio circuitry was
designed in the spirit of professional
audio equipment, rather than that found
in typical party-line intercom gear. High­performance components are used
throughout, providing low distortion, low
noise, and high headroom. Using passive
and active filters, the frequency response
is limited to nominally 100 Hz to 8 kHz.
This range was selected to provide excel­lent performance for human speech, while
maximizing the ability of the hybrids to
create substantial “nulls.” When the Model
45’s internal DC power source is selected
to provide 2-wire party-line intercom pow­er enhanced audio performance can also
be expected. The quality of the DC supply
circuit is very good, with very little noise,
hum, or “hiss” being added to the 2-wire
connection. In addition, the impedance
characteristics of the interface’s DC
powered (“wet”) channel was tailored

to be essentially identical to that of the
unpowered (“dry”) channel. This unique
situation allows the automatic nulling
circuitry to provide excellent, consistent
results for both the powered and unpow­ered channel.

Attention to detail is a hallmark of the
Model 45’s design. For example, during
the brief auto nulling process the interface
channel’s 4-wire input and output signals
are normally muted, preventing unwanted
audio from reaching the connected equip­ment. Associated with the 2-wire party-line
interface is circuitry that, under software
control, applies 200 ohm terminating
impedances to the 2-wire party-line circuit.
This, along with other circuitry that moni­tors DC voltages present on pins 2 and
3 of the 2-wire circuit, ensures that audio
instability associated with unterminated
circuits will rarely occur.

Special Applications

While the Model 45 is designed to directly
integrate into typical applications, it’s
ready to support the “one-in-a-million”
situations too. To accomplish this five DIP
switches, accessible on the front panel,
allow control over some of the unit’s
features. For example, one DIP switch
changes the way the auto null pushbutton
switch operates. Normally pressing the
button begins the process of auto nulling
both channels. The alternate switch mode
allows each auto null sequence to be
activated independently. One “tap” of the
auto null button will begin the auto null
process for channel 1. Two “taps” of the
button will begin the auto null process
for channel 2. Another DIP switch allows
the auto terminate feature to be disabled.
While this feature can help maintain

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audio quality, advanced users might need
to disable it. This would allow full control
over the Model 45’s two hybrid circuits,
enabling them to be used in a completely
independent manner.

Simple Installation

The Model 45 uses standard 3-pin XLR­type connectors, allowing convenient 2-wire
party-line and 4-wire interconnection in
broadcast and general audio environments.
For flexibility, access to the 2-wire party-line
intercom interface can be made using
either a male or female XLR connector.

In many applications the Model 45 will be
powered by an external source of 24 volts
DC. A compact, lightweight 24 volt DC out­put power source is supplied with each unit.
The power supply’s universal mains input
capability (100-230 volts, 50/60 Hz) allows
operation virtually anywhere in the world.
The Model 45 can also be powered by the
connected 2-wire party-line intercom circuit.

The four LED meters (previously mentioned)
make it simple to confirm operation of the
connected 4-wire inputs, 4-wire outputs,
and 2-wire party-line circuit. Additional LED
status indicators are also provided, offering
a clear view of the 2-wire DC power source,
auto null functions, and input operating
power.

The Model 45 is housed in a rugged,
lightweight aluminum enclosure that is
designed to be “road tough.” The half-rack
unit is ready for portable or stand-alone
“thrown-down” applications. Optional “1U”
front panels allow one or two Model 45
units to be mounted in one space of a
standard 19-inch rack enclosure.

Design Philosophy

While the “bits and pieces” that make up
the Model 45 have been described in con­ventional terms, the real strength of the unit
rests in the way it integrates and performs
in the “real world.” Studio Technologies
learned from conversations with indus­try experts that installing and configuring
2-wire-to-4-wire interface equipment has
traditionally been a time-consuming, ag­gravating process, requiring the efforts of an
expert to achieve reasonable results. And
even under those constraints the resulting
audio performance was often mediocre.
This “history lesson” made it clear that any
new design had to start with a unique set
of requirements. This led to an overriding
design goal: create a “new breed of cat,”
fundamentally changing how broadcast
2-wire-to-4-wire interface equipment fits into
actual applications.

An important first step was to eliminate
the requirement that a senior technician,
along with a screwdriver, be present dur­ing every installation. (It was universally
acknowledged that their time can be better
spent elsewhere!) The need to adjust trim
potentiometers, fabricate special cabling
and connector straps, use nulling ear­pieces, etc. had to be eliminated. For ex
ample, in virtually all instances, input and
output levels fall within just a few dB of their
nominal values and, as such, could be sup­ported with one industry-standard nominal
audio level. In addition, it was acknowl­edged that in this application analog audio
circuitry was capable of providing excellent
audio performance, but that the required
manual nulling process was operation­ally taxing. By adding digital control to the
analog circuitry, automatic nulling could be
performed—the best of both worlds!

-

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The next step was to identify resources
that would improve the installation process
and make operation more reliable. This
led to the use of standard 3-pin XLR-type
audio connectors, enabling rapid installa­tion and troubleshooting in any locale. The
inclusion of LED level meters allowed con­tinuous monitoring of the input and output
signals. Additional status LEDs were also
deemed to be valuable. Configuration DIP
switches would allow crucial operating
modes to be selected.

A subtle but critical requirement was the
need for the Model 45 to receive its oper­ating power from either an external 24 volt
DC source or the connected 2-wire party­line intercom circuit. It also turned out that
in many applications only a small number
of user devices, such as belt packs, were
typically connected to a 2-wire party-line
circuit. So by adding a DC power source
to the Model 45’s 2-wire interface the need
for an external intercom power supply
could often be eliminated.

The final step was to create a physical
package that would provide significant
resources in a format that allowed simple
and reliable integration with other equip­ment. This was accomplished by speci­fying a convenient half-rack form factor
which would be excellent for “thrown­down” use. And by creating two “1U”
rack-mount options, it would be possible
to install one or two Model 45 units in one
space of a 19-inch rack.

Installation

In this section you will be preparing the
Model 45 for use. Since the standard unit
is housed in a self-contained enclosure,

getting it ready for use in portable appli­cations requires only making a few inter­connections. These include 4-wire audio
input, 4-wire audio output, and 2-wire
party-line intercom connections that use
3-pin XLR-type connectors. In many ap­plications an external source of 24 volts
DC will be connected using the supplied
power adapter.

For permanent installations one or two
Model 45 units can be mounted in one
of the optional rack panel adapters. The
resulting one-rack-space unit will be
mounted in an equipment rack.

Shipping Carton Contents

The shipping carton contains a Model
45 Interface, a universal input/24 volt DC
output power supply, one set of self-stick
protective bumpers, and a user guide. A
North-American standard mains power
cord will be provided for use with the
power supply. If necessary, the dealer or
distributor will provide an AC mains cord
that is appropriate for your location. If a
rack-mount front panel is going to be used
as part of the installation it will typically be
shipped in a separate carton.

Locating the Model 45

The location of the Model 45 will dictate
the length of the cable runs needed to link
the unit with the other required intercom
devices. This factor really only relates to
the 2-wire party-line intercom circuit.
These circuits carry unbalanced audio
which can be susceptible to interference
and crosstalk issues. And since party-line
intercom circuits typically carry DC power
a voltage drop due to resistive loss can
become an issue. In general, minimizing
the length of the 2-wire party-line intercom

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