Please leave this instruction booklet with the owner as it contains important
guarantee, maintenance and safety information
Read this manual carefully before commencing installation.
This manual covers the following products:
QT 50 S
Pt. No. 49007
QT 50 T
Pt. No. 49004
QT 80 S
Pt. No. 49008
QT 80 T
Pt. No. 49005
QT 120 S
Pt. No. 49009
QT 120 T
Pt. No. 49006
FOR POSITIVE HEAD APPLICATIONS ONLY
*2 year as standard extended to 3 years with a Techflange fitted
PRODUCT DESCRIPTION
Electric motor driven single or twin ended centrifugal pump, complete with an automatic
control system, consisting of flow switches and electronic controls.
APPLICATION
Techflow pumps are suitable for positive head installation conditions. The pumps are
designed for pressure boosting applications in vented stored hot or cold, clean fresh water
systems, where under gravity, some flow (1.0 l/min minimum) is available. Inlet pressures
to the pump and ambient temperatures must not exceed the values given in the technical
specifications.
This pump set must not be used for any other application without the
written consent of Techflow Products and in particular, MUST NOT be
connected directly to the mains water supply.
This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible
for their safety.
Children should be supervised to ensure that they do not play with the
appliance.
Please read installation details carefully as they are intended to ensure this product
provides long, trouble free service. Failure to install the unit in accordance with the
installation instructions will lead to invalidation of the warranty.
STORAGE
If this product is not to be installed immediately on receipt, ensure that it is stored in a dry,
frost and vibration free location in its original packaging.
22 mm isolation valve
(non restrictive) (not
supplied).
To allow easy service
of pump
22 mm outlet pipework
22 mm inlet pipework
B
B
C
A
Fig. 1
Item
A
B
DescriptionQty
Pump1Outlet hose only2
Inlet hose with isolating valve2
Item
C
Your product may vary slightly from the picture above.
(Twin pump shown)
DescriptionQty
- 3 -
Cont ...
1 READ BEFORE COMMENCING PUMP INSTALLATION
A. Water storage capacity.
1.11 The hot and cold water storage capacity must be sufficient to meet the flow rates
required by the pumped equipment and any other water using fittings and appliances, which may be operated simultaneously.
1.12 Ensure the pump is primed as described in the priming section before starting,
damage to the shaft seal will result otherwise. See Section 5 - Commissioning.
B. Water temperature
The water entering the pump must be controlled as follows:
o
o
C.
C.
you must consult our
1.13 The maximum allowable water temperature is 65
1.14 The minimum allowable water temperature is 4
1.15 DO NOT fit a pump if the hot water is heated via a method where the water temperature cannot be controlled, such as solar or solid fuel
helpline.
C. Minimum Flow
1.16 For this pump to operate correctly there must be a minimum gravity flow of at least 1 l/min through all outlets to be pumped.
D. Pipework - General
1.17 Secure pipework: Ensure pipework to and from pump is independently supported & clipped to prevent forces being transferred to inlet and outlet branches of pump.
1.18 Flux: Solder joints must be completed and flux residues removed prior to pump
installation (flux damage will void any warranty).
1.19 Pipework design: Care should be taken in the design of pipework runs to minimize the risk of air locks e.g. use drawn bends rather than 90
o
bends.
1.20 DO NOT introduce solder flux to flexible hoses, pumps or pump parts manufactured from plastic.
1.21 DO NOT allow contact with oil or cellulose based paints, paint thinners or strippers, acid based descalents or aggressive cleaning agents.
1.22 DO NOT install a non-return valve, or devices which contain non-return valves, in the suction (inlet) pipework to the pump. The pump must be free
to vent to the supply tank at all times.
o
1.23 DO NOT bend the flexible hoses beyond 30
. They must be installed as
straight as possible..
1.24 DO NOT connect this pump to the mains supply or fit in an unvented
system.
E. Plumbing & Electrical Installation Regulations
1.25 The plumbing installation must comply with “The Water Supply (Water Fittings)
Regulations 1999” and “BS 6700” building regulations.
1.26 The plumbing installation must be installed by a qualified person.
1.27 The electrical installation must be carried out in accordance with the current national electrical regulations.
1.28 The electrical installation must be installed by a qualified person.
- 4 -
Cont ...
2 LOCATION - GENERAL
2.11 Access: For emergencies and maintenance the pump must be
easily accessible.
2.12 Protection: The pump must be located in a dry position, frost free and
protected from freezing, particularly when installed in a loft (not
recommended).
2.13 Ventilation: Ensure an adequate air flow to cool the pump. Separate
the pump from other appliances that generate heat. An 80 mm (3 “) air
gap must be maintained around the pump.
2.14 Safety: The motor casing can become very hot under normal operating conditions. Care must be taken to ensure it cannot be touched during operation.
2.15 Water retention: If possible site the pump in a location where in the unlikely event of a water leak, any spillage is contained or routed to avoid electrics or areas sensitive to water damage.
2.16 Static inlet pressure: Before deciding where to locate the unit check to ensure
the static inlet head between pump and cold water level (Figs. 2 & 3) is at least
0.5 metre and does not exceed the max inlet head of 8 metres.
2.17 Pump position: The pump must be positioned on its anti-vibration mounting feet and as close to the water source as possible. Ensure the pump is mounted
in a position that allows easy access to the box if required.
2.18 Ambient temperature: The pump must be sited in a location where the maximum ambient temperature does not exceed 40
2.19 Pipework: For optimum performance pipework MUST be 22 mm.
Pipework should only reduce to 15 mm when entering terminal fitting.
2.20 Static outlet pressure: The static outlet head (Figs. 2 & 3) must also be within
the maximum requirement of 8 metres.
2.21 Noise: The anti-vibration mounting feet and flexible hoses which are supplied as standard, and a precaution to reduce noise transmission, however care must
be taken when mounting the pump that any noise is not amplified through loose
panels or pipework. Do not screw down the pump.
2.22 Flexible hoses: Use only Techflow supplied hoses.
2.23 Isolating valves: Separate isolating valves (non restrictive) must be fitted to allow easy pump service.
2.24 Pump location: The pump location must be at floor level next to the hot water cylinder or a level that is below the secondary tapping that feeds the pump. This
will ensure the pump has access to an air free water supply which is important for
trouble free operation, and never more than 4 metres from the hot water cylinder.
o
C.
- 5 -
Cont ...
2 LOCATION - SINGLE PUMP
Static Inlet Pressure
Min. 0.5 m
Max. 8 m
Outlet head must be
below bottom of cold
water tank and able
to pass a minimum of
1 l/min of gravity flow
Positive Duty Single Pump System
Static Outlet Pressure
Max. 8 m
Fig. 2
2.25 The cold water supply: The supply must be air free and have a dedicated connection to the tank which should be via a tank connector, positioned at a slightly lower level (25 mm minimum) than the feed pipe to the hot water cylinder.
Do not connect to the mains.
2.26 Location: The pump must, for optimum performance, be sited as close as possible to and never more than 4 metres from the HOT WATER cylinder. The
pump should always be sited BELOW the HOT WATER take-off from the cylinder.
- 6 -
Cont ...
2 LOCATION - TWIN PUMP
Static Inlet Pressure
Min. 0.5 m
Max. 8 m
Outlet head must be
below bottom of cold
water tank and able
to pass a minimum of
1 l/min of gravity flow
Static Outlet Pressure
Positive Duty Twin Pump System
Max. 8 m
Fig. 3
2.27 Hot water cylinder or storage tank: When a hot water cylinder or storage tank
is used, ensure the pipework size from the cold water storage to the hot water storage is of adequate size and a minimum of 22 mm.
2.28 Hot water supply: The pump must be supplied with a dedicated air free feed direct from the hot water cylinder or storage tank. We recommend the use of the
Techflow top flange Part No 27901 (QT50 & QT80 only) or side flange 27900 (all
models) (Fig. 4). See Section 9 for Terms of Guarantee.
QT 50 & QT80 ONLYALL MODELS
Fig. 4
G 1 Top flange (Part
No. 27901) with 22
mm pipework to
pump.
Factory installed G ¾
secondary tapping with
22 mm pipework to pump.
or
Side mounted Techflange
(Part No. 27900) with
22 mm pipework to pump.
- 7 -
3 PUMP CONNECTIONS
Do not use stainless steel, chrome or nickel plated pipe with the
flexible hose push-in plumbing connections.
Do not introduce solder flux into the joint or surrounding area as
connectors will be attacked and may fail and void warranty.
All solder joints should be completed and flux residues removed before final connection to push-in connections, on the flexible hose.
Do not allow contact with oil or cellulose based paints, paint
thinners or strippers, acid based descalents or aggressive cleaning
agents.
Never operate pump with inlet and/or outlet isolating valves in the
closed position. Damage will occur!
3.11 Hose to pump: Inlet - use hoses supplied with isolating valves built-in for the inlets, push home onto the pump connections ensuring the strainers are in place
to a depth of 33 mm.
Outlet - use hoses supplied with no isolating valves and follow same process.
3.12 Hose to pipework:
1. These plastic push-in connectors, must only be connected with the following:
a) 22 mm diameter copper pipe to BS EN 1057 - R250 (half hard) - Table 3.
b) 22 mm plastic pipe to BS 7291 part 1 and part 2 (Table 1), or part 3 (Table 1) plus internal support sleeve*.
* The internal bore of the plastic pipe must be supported against collapse
with the pipe manufacturers recommended support sleeve (pipe insert).
c) Appropriate plumbing fittings that are compatible and will provide a water
tight connection.
Ensure the pipe is free from all score marks and deformities in the area of the
insertion depth (Fig. 5) and cut the pipe square removing all burrs and sharp
edges to prevent damage to the sealing ‘O’-ring.
2. Prior to inserting pipe into fitting mark the insertion depth on the wall of the pipe with a soft pencil at a distance of 33 mm from the end to be inserted.
Pencil
mark
33 mm
Insert depth
22 mm Pipe
Fig. 5
Cont ...
- 8 -
3. Check in the mouth of the fitting that ‘O’-ring, nylon washer and collet are in
position.
Collet
Body
Washer
‘O’-Ring
Pipe Stop
Hose
Fig. 6
Isolating Valve
4. Push pipe firmly into fitting, until pencil mark is level with the top of the collet
and the pipe stop resistance is felt. Pull on pipe to check it is secure and
correctly fitted.
5. To break the joint, push pipe firmly into fitting, hold collet down and gently remove pipe. If the system has been filled with water care should be taken
to isolate pump and towels used to absorb spilled water.
3.13 Typical Low Level Installation: In certain installations it may be necessary to install a 90° bend on the inlet or outlet connections of the pump before the flexible hose to accommodate a low level installation. For this purpose use a 22 mm stem elbow (not supplied).
22 mm stem elbows
Outlet
Inlet
Fig. 7
If you have any concern either about using push-in fittings or should the joint leak
on final test isolate the water supplies and contact Techflow Technical Helpline on
01444 258017.
Cont ...
- 9 -
4 ELECTRICAL INSTALLATION / EARTHING
4.11 Regulations: The electrical installation must be carried out in accordance with the current national electrical regulations and installed
by a qualified person.
4.12 Safety: In the interests of electrical safety a 30 mA residual current
device (R.C.D. not supplied) should be installed in the supply circuit.
This may be part of a consumer unit or a separate unit.
4.13 Before starting work on the electrical supply ensure power supply is
isolated.
4.14 DO NOT allow the supply cord to contact hot surfaces, including the motor shell, pump body or pipework. The cord should be safely routed
and secured by cable clips.
4.15 Adjacent pipes: Adjacent suction and delivery pipes should be fitted with earthing clamps to BS 951 in accordance with current regulations (Fig. 8).
Diagram of
earth continuity
connections
Fig. 8
4.16 Earthing: This appliance must be earthed via the supply cord, which must be correctly connected to the earth point located in the terminal box.
4.17 Pipework: Copper or metallic pipework must have supplementary earth bonding
where the continuity has been broken by flexible hoses or plastic components.
4.18 Additional earthing: Certain installations may require additional earthing arrangements such as equipotential bonding. Reference should be made to the
relevant regulations concerning this subject to ensure compliance.
4.19 Connections: The pump must be permanently connected to the fixed wiring of
the mains supply using the factory fitted supply cord, via a double pole switched
fused spur off the ring main and NOT connected to the boiler or the immersion
heater circuits.
4.20 Wiring of connection unit:
WARNING: This appliance must be earthed.
The wires in the mains lead are coloured in accordance with the following code:
Green and Yellow: Earth Blue: Neutral Brown: Live
As the colours of the wires in the mains lead of this appliance may not correspond
with the coloured markings identifying the terminals in your connection unit proceed as follows:
The wire which is coloured green and yellow must be connected to the terminal
or coloured green or green and yellow.
in the connection unit which is marked with the letter E or by the earth symbol:
Cont ...
- 10 -
The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black.
The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red.
4.21 Fuses: The following fuse size should be used with the appropriate pump:
ModelFuse Size (AMPS)
All models5
- 11 -
Cont ...
5 COMMISSIONING
5.11 System FlushingThis pump incorporates push-in connectors and plastic components that must not come into contact with solder flux, acid-based descalents or aggressive cleaning agents. The pipework system should be flushed out prior to the pump being connected to ensure any contaminants/chemical residues and foreign bodies are removed from elsewhere in the system.
5.12 Water Supply: Always ensure that water storage capacity is adequate to meet
the demand. Ensure the pump chamber is full of water before starting the pump.
Failure to do this could result in seal damage. To ensure dry running does not occur the pump must be primed as described in priming section below. Do not run pump dry.
5.13 Priming/starting:a) Turn on isolating valves and allow 2/3 minutes for the water to reach the
pump.
b) Open the shower valve or terminal fitting and allow water to flow through the system on gravity for 2/3 minutes. With the shower valve still open and shower head in its lowest position, switch on the power supply to the pump for 5/10 seconds and then switch off again. Allow a further 30 seconds
of gravity flow before switching the pump on to run for 10 seconds. Repeat
this cycling until all air is purged from the system.
c) Any tap or control valve within the system when opened and closed will now
turn the pump on/off. If this is confirmed to be the case, the system is now
operating correctly.
d) Carefully check pump and pipework for leaks whilst pump running and stationary before leaving the installation unattended.
5.14 For Further Technical Support: Phone the Techflow Technical Helpline on 01444 258017. Our staff are trained to help and advise you over the phone.
Cont ...
- 12 -
6 MAINTENANCE
6.11 Turn off water supplies to the pump and release pressure by opening water outlets before attempting maintenance.
6.12 Inlet strainer: The inlet strainers may require periodical cleaning. The frequency of this operation is dependent upon installation conditions.
The strainer is located in the inlet assembly of the pump casing (Fig. 9) and is removed as follows: a) Isolate pump electrically.
b) Release all system pressure.
c) Isolate hot and cold water supplies via the integral pump isolating valve located in the flexible hoses and release hoses by holding the collets connected to the pump on the inlet side (see Section 3 - Pump Connections).
d) The strainer is now visible and can gently be prised out of the inlet connection.
Clean thoroughly.
e) Refit strainer.
f) Re-connect flexible hoses (see Section 3 - Pump Connections).
g) After maintenance is completed refer to Section 5 - Commissioning section for
instructions on re-starting pump.
Strainer
Pump inlet
Fig. 9
6.13 No other routine maintenance is required.
6.14 Water scale: As water is heated scale deposits are released in areas of hard water, scale can cause the mechanical seal to stick if left without use for long periods. The pump must be run for at least 5 minutes every four weeks to “exercise” all working parts. Run on cool water. See Section 7 - Technical Specification for note on water temperature. This particularly applies to guest bathrooms used infrequently.
6.15 Cleaners, Disinfectants and Descalents:
Acid based descalents and aggressive cleaning agents must not
come into contact with the pump. The pump must be removed from
the system prior to the use of these products. The system should be
flushed to remove all chemicals before the pump is re-connected.
If in any doubt as to the suitability of the chemical solutions, please
contact our helpline.
- 13 -
7 TECHNICAL SPECIFICATION (Single Models)
ModelQT50 SingleQT80 SingleQT120 Single
Power supply
Volts/phase freqency
EnclosureIPX4IPX4IPX4
Type of motorInductionInductionInduction
Power consumption220 Watts300 Watts450 Watts
Electrical
Full load current1.0 Amps1.3 Amps1.9 Amps
Rating
Max. No Starts per hour606060
Max inlet head8 metres8 metres8 metres
Max head (closed valve)11 metres22 metres31 metres
Max working pressure*270 kPa (2.7 bar)370 kPa (3.7 bar)480 kPa (4.8 bar)
Max ambient air temperature40
Mechanical
Max water temperature65
Min water temperature4
230/1/50230/1/50230/1/50
Intermittent, 30 mins on,
30 mins off
o
C40 oC40 oC
o
C65 oC65 oC
o
C4
Intermittent, 30 mins on,
30 mins off
o
C4
Intermittent, 30 mins on,
30 mins off
o
C
Length277 mm300 mm334 mm
Width135 mm135 mm135 mm
Height (excluding flexible hoses)220 mm220 mm220 mm
Pump
Dimensions
Gross Weight5.3 Kg5.7 Kg6.6 Kg
Techflow reserve the right to amend the specification in line with its policy of
continuous development of its products.
Note: For information on other voltages/frequencies which are not shown, consult any
supplementary instruction sheet supplied, or the rating label attached to the pump.
*Note: Max working pressure is the maximum pressure that can be applied to the pump internal casing under any installation conditions.
7.11 Noise: The equivalent continuous A-weighted sound pressure level at a distance
of 1 metre from the pump does not exceed 70 dB(A).
- 14 -
Cont ...
7 TECHNICAL SPECIFICATION (Twin Models)
Model
Power supply
Volts/phase freqency
EnclosureIPX4IPX4IPX4
Type of motorInductionInductionInduction
Power consumption340 Watts540 Watts820 Watts
Electrical
Full load current1.5 Amps2.4 Amps3.6 Amps
Rating
Max. No Starts per hour606060
Max inlet head8 metres8 metres8 metres
Max head (closed valve)11 metres22 metres31 metres
Max working pressure*270 kPa (2.7 bar)370 kPa (3.7 bar)480 kPa (4.8 bar)
Max ambient air temperature40
Mechanical
Max water temperature**65
230/1/50230/1/50230/1/50
Intermittent, 30 mins on,
30 mins off
QT50
Twin
Intermittent, 30 mins on,
30 mins off
o
C40 oC40 oC
o
C65 oC65 oC
QT80
Twin
Intermittent, 30 mins on,
30 mins off
QT120
Twin
Min water temperature4
Length277 mm334 mm425 mm
Width135 mm135 mm135 mm
Height (excluding flexible hoses)220 mm220 mm220 mm
Pump
Dimensions
Gross Weight5.8 Kg7.0 Kg9.7 Kg
o
C4
o
C4
o
C
- 15 -
Cont ...
8 TROUBLE SHOOTING GUIDE
SymptomsProbable CauseRecommended Action
Pump will not start.Insufficient gravity flow.Check flow rate minimum of 1 l/min required on full hot and
cold.
Electrical.Check power supply.
Check fuse (see fuse section).
Check circuit breaker is set.
Check wiring connections.
Pump jammed.If motor ‘Buzzes’ switch off power and contact Techflow
Products.
Integral motor thermotrip
activated.
Reduced/intermittent flow.Incorrect or no anti-aeration
flange fitted.
Incorrect pipe sizes.Check that 28 mm pipework is used on inlets and outlets.
Blocked inlet filters.Clean inlet filters (see maintenance section).
Air in system.Run system on full hot with pump switched off (ie. gravity
Hot water temperature set to
high.
Blocked shower head spray
plate.
No hot water.Air locked water feed.Vent hot water pump of air.
Heating source not operating.Check boiler is switched ‘on’.
Wait for thermotrip to auto-reset and check that duty point and
run time is within specification (see technical specification).
Check that the installation complies with installation
instructions.
only) for several minutes. Check that vents are fitted as
detailed in instructions.
Reduce cylinder stat setting to 65
Clean in accordance with manufacturers instructions.
Check cold feed to hot water cylinder.
Check water level in cold water tank and that all stopcocks
and isolating valves are open.
Flexible hose leaksNot fitted correctly.Check that the hose is pushed firmly onto the pump inlet/
Jammed flow switch.Remove outlet hoses and check that flow switch sits in lowest
position. Check float for free movement.
Damaged reed switch or P.C.B.If pump continues to run, this indicates a closed circuit in
either the flow switch reed or P.C.B. in the terminal box.
Contact Techflow Products.
Leak in system.Check tap washers, w/c valve washers, pipe joints.
Air in system.Bleed through system without pump running until hot and cold
services run with no air.
outlet connections and pipework.
Damaged ‘O’-rings.Check copper pipe ends are cleanly cut and deburred.
8.11 Environment Protection: Your appliance contains valuable materials which can
be recovered or recycled.
At the end of the products’ useful life, please leave it at an appropriate local civic
waste collection point.
Cont ...
- 16 -
9. THE TECHFLOW GUARANTEE
Congratulations on purchasing a Techflow pump.
We are confident this pump will provide many years of trouble free service as all our
products are manufactured to the very highest standard.
All Techflow Pumps are guaranteed to be free from defects in materials or workmanship
for 2 years from the date of purchase.
EXTEND YOUR PUMP GUARANTEE
The guarantee for your QT pump will run for a period of 2 years from the date of purchase or date of manufacture, whichever is presented.
If the pump is installed in compliance with Fig. 4 of these instructions using either a side mounted or top mounted Techflange the guarantee will be extended by one year to
3 years from the date of purchase or manufacture.
The guarantee period in respect of any product(s) repaired or replaced under the terms
of the guarantee shall be that of the above period which remains unexpired.
Within the guarantee period we will repair, free of charge, any defects in the pump resulting from faults in material or workmanship, repairing or exchanging the whole unit
as we may reasonably decide.
Not covered by this guarantee: Damage arising from improper use, unauthorised repair, normal wear and tear and defects which have a negligible effect on the value or
operation of the pump.
Reasonable evidence must be supplied that the product has been purchased within the guarantee term prior to the date of claim (such as proof of purchase or the pump
serial number).
This guarantee is in addition to your statutory rights as a consumer. If you are in any
doubt as to these rights, please contact your local Trading Standards Department.
- 17 -
Cont ...
In the event of a claim please telephone ‘Techflow Technical Helpline’ on
01444 258017
Proof of purchase should accompany the returned unit to avoid delay in investigation
and dealing with your claim.
You should obtain appropriate insurance cover for any loss or damage which is not covered by Techflow Products in this provision.
Please record here for your records.
TYPE NO.SERIAL NO.DATE PURCHASED
- 18 -
NOTES
- 19 -
DECLARATION OF CONFORMITY
2006/42/EC
BS EN ISO 12100-1, BS EN ISO 12100-2, BS EN 809
2006/95/EC
BS EN 60335-1, BS EN 60335-2-41
2004/108/EC
BS EN 55014-1, BS EN 55014-2, BS EN 55022, BS EN 61000-3-2, BS EN 61000-3-3,
BS EN 61000-4-2, BS EN 61000-4-3, BS EN 61000-4-4, BS EN 61000-4-5, BS EN 61000-4-6,
BS EN 61000-4-11
1999/519/EC
BS EN 62233
2011/65/EU
IT IS HEREBY CERTIFIED THAT THE TECHFLOW ELECTRIC MOTOR DRIVEN PUMP AS SERIAL NUMBER BELOW, COMPLIES WITH THE ESSENTIAL REQUIREMENTS OF THE ABOVE E.E.C. DIRECTIVES.
RESPONSIBLE PERSON
AND MANUFACTURER TECHFLOW PRODUCTS
HENLEY-ON-THAMES, OXFORDSHIRE
RG9 1RY ENGLAND.