Stuart Turner Kennet 2 User Manual

CENTRIFUGAL PUMPS
OPERATING INSTRUCTIONS
Please leave this instruction booklet with the pump as it
contains maintenance and safety information
(Original Instructions)
MODELS
Thame T6-2 Thame T12-2
Loddon L5-4S Loddon L7-4S
Kennet K12-2
INDEX . . . . . . . . . . . . . . . . . Page No
Application . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Description . . . . . . . . . . . . . . . . . . 3
Limits of Application . . . . . . . . . . . . . . . . . . 3
Technical Specifi cation . . . . . . . . . . . . . . . 4
Connections . . . . . . . . . . . . . . . . . . . . . . . 5
Siting of the Pump/Pipework . . . . . . . . . . . 6
Electrical Installation . . . . . . . . . . . . . . . . . 8
IMPORTANT NOTES
Please read these instructions fully before starting the
installation:
The installation must comply with the relevant water supply,
electrical and building regulations and be installed by a competent person.
If in doubt, consult Stuart Turner Ltd.
X201
INDEX . . . . . . . . . . . . . . . . . Page No
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Commissioning . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . 15
Trouble Shooting Guide . . . . . . . . . . . . . . . 16
Performance Information . . . . . . . . . . . . . . 17
Environment Protection . . . . . . . . . . . . . . . 17
APPLICATION
The range of centrifugal pumps is designed to pump clean fresh water. Other clean, non aggressive, non explosive liquids with similar characteristics to water may be pumped. Consult Stuart Turner for advice on such applications.
The pumps can be used for pressure boosting, fluid transfer and distribution. They are suitable for flooded suction applications. Alternatively a maximum suction lift of
4.6 metres is permitted when using a Stuart footvalve/strainer.
The X201 pump is a self priming pump. Suction lifts up to 6 metres are possible, with or without a footvalve/strainer, once the pump is primed.
WARNING AGAINST MISUSE
This pump set must not be used for any other application without the
written consent of Stuart Turner Limited. In particular, it must not be connected directly to the mains water supply, or used outside the conditions specified in the limits of application.
This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
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PRODUCT DESCRIPTION
Motor:
Induction type, totally enclosed fan ventilated cooling, continuously rated, class ‘F’ insulation. Motors comply with BS 5000 or IEC 34-1. Single phase versions incorporate a permanent capacitor and integral auto resetting thermal overload protection. Enclosure ratings are given in the technical specification section.
The standard range of motors are suitable for a supply of 230V, 1 phase, 50Hz.
Optional motors are available on certain models to suit various voltages and frequencies (see technical specification for details).
Pump:
Close coupled, end suction configuration and of centrifugal design. The number of pump stages are given in the technical specification section. Standard pump materials of construction of major wetted parts are as follows: -
Model Body Impeller Shaft Mechanical Seal
Kennet Range Brass
Thame Range
Loddon
X201 Noryl Glass filled Nylon Brass (Sleeved)
Noryl Stainless Steel
Noryl Stainless Steel
Acetal or Brass
Polycarbonate Stainless Steel
Polycarbonate Stainless Steel
Stainless Steel
Nitrile/Carbon/Silicon Carbide/Stainless Steel
Nitrile/Carbon/Silicon Carbide/Stainless Steel
Nitrile/Carbon/Silicon Carbide/Stainless Steel
Nitrile/Carbon Ceramic/Stainless Stee
Other seal material options are available on certain models.
LIMITS OF APPLICATION
Model Supply Impeller
Material
K7-2 230/1/50 Plastic 80 4 40 4.6* 9.2 50 9.5 600 (6) 51 60 K9-2 230/1/50 Plastic 80 4 40 4.6* 8.9 50 9.5 600 (6) 51 60 K9-2 230/1/50 Brass 80 4 40 4.6* 9.2 50 9.5 600 (6) 51 60 K9-2 400/3/50 Plastic 80 4 40 4.6* 9 50 9.5 600 (6) 51 60 K12-2 230/1/50 Plastic 80 4 40 4.6* 13.9 50 9.5 600 (6) 51 60
Max. Liquid Temp.
o
C
Min. Liquid Temp.
o
C
Max.
Ambient
Air Temp
o
C
Max.
Suction
Lift (m)
Max. Head
(Pump
Closed
Valve) (m)
Max. Viscosity
(Redwood
No. 1 Scale)
Centistokes
**Max.
Working Pressure kPa (bar)
Max.
Inlet
Head
(m)
Starts/h
Max.
No.
K12-2 230/1/50 Brass 80 4 40 4.6* 14.7 50 9.5 600 (6) 51 60 K12-2 400/3/50 Plastic 80 4 40 4.6* 14 50 9.5 600 (6) 45 60 T6-2 230/1/50 Plastic 65 4 40 4.6* 30 50 9.5 400 (4) 10 60 T12-2 230/1/50 Plastic 65 4 40 4.6* 32 50 9.5 400 (4) 7 60 L5-4S 230/1/50 Plastic 65 4 40 4.6* 47.5 50 9.5 700 (7) 27 60 L7-4S 230/1/50 Plastic 65 4 40 4.6* 49.5 50 9.5 700 (7) 23 60 X201 230/1/50 Plastic 50 4 40 6 19 50 9.5 300 (3) 11 60
* With footvalve fitted. **Note: Max working pressure is the maximum pressure that can be applied to the
pump internal casing under any installation conditions.
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TECHNICAL SPECIFICATION
Model Supply Impeller
Material
K7-2 230/1/50 Plastic 180 230 1 IP44 237 131 180 6.1 1 K9-2 230/1/50 Plastic 250 330 1.5 IP44 242 131 180 6.3 1 K9-2 230/1/50 Brass 250 350 1.6 IP44 242 131 180 6.3 1 K9-2 400/3/50 Plastic 250 370 0.85 IP44 288 133 166.5 6.3 1 K12-2 230/1/50 Plastic 500 595 2.8 IP44 277 131 180 8.2 1 K12-2 230/1/50 Brass 500 635 2.9 IP44 277 131 180 8.2 1 K12-2 400/3/50 Plastic 500 610 1.1 IP44 288 133 166.5 6.3 1 T6-2 230/1/50 Plastic 650 890 3.9 IP55 326 210 214 8.2 2 T12-2 230/1/50 Plastic 820 1140 5.2 IP55 350 210 214 9.4 2 L5-4S 230/1/50 Plastic 600 925 4.1 IP55 400 202 214 9.8 4 L7-4S 230/1/50 Plastic 760 1075 4.9 IP55 424 202 214 10.8 4 X201 230/1/50 Plastic 670 930 4.1 IP55 375 205 255 9.6 1
Nominal
Watts Output (Motor)
Max. Watts
consumed at full flow
Full
Load
(AMPS)
Enc.
Rating
Dims (mm) Gross
Weight
(packed)
LWH
No. of Pump
Stages
kg
Stuart Turner reserve the right to amend the specification in line with its policy of
continuous development of its products.
Note: For information on other voltages/frequencies which are not shown, consult any supplementary instruction sheet supplied, or the rating label attached to the pump.
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CONNECTIONS
Pump Type Voltage Inlet Outlet Fig. No
K7-2 230/1/50 G1 Female G1 Female 1 K9-2 230/1/50 G1 Female G1 Female 1 K9-2 400/3/50 G1 Female G1 Female 2 K12-2 230/1/50 G1 Female G1 Female 1 K12-2 400/3/50 G1 Female G1 Female 2 T6-2 230/1/50 G1 Female G1 Female 3 T12-2 230/1/50 G1 Female G1 Female 3 L5-4S 230/1/50 G 1¼ Female G1 Female 5 L7-4S 230/1/50 G 1¼ Female G1 Female 5 X201 230/1/50 G 1¼ Female G 1¼ Female 4
PRIMING PLUG
INLET
Fig. 1
OUTLET
OUTLET
TURNER LTD
Fig. 3
PRIMING PLUG
INLET
INLET
Fig. 2
OUTLET
OUTLET
PRIMING PLUG
TURNER LTD
Fig. 4
PRIMING PLUG
INLET
PRIMING PLUG
INLET
OUTLET
TURNER LTD
Fig. 5
Cont ...
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SITING OF THE PUMP/PIPEWORK
WARNINGS:
Pump Location
If possible site the pump in a location where in the unlikely event of a liquid leak, any spillage is contained or routed to avoid electrics or areas sensitive to liquid damage.
Ensure pipework to and from pump is independently supported to
prevent stress on the pump inlet and outlet branches.
Do not fit a non-return valve, or devices which contain non-return
valves, in the suction (inlet) pipework to the pump. Exceptions can be made in the case of suction lift installations when a footvalve is required.
When a footvalve is required on installations that incorporate
automatic pump control, it is recommended that a suitable pressure relief valve be fitted in the discharge (outlet) pipework from the pump.
Do not run against a closed valve for periods longer than 5 minutes. Do not allow plastic pump parts to come into contact with oil or
cellulose based paints, paint thinners or strippers, acid based descalents or aggressive cleaning agents.
Do not introduce solder flux to pumps or pump parts manufactured
from plastic. All solder joints should be completed and flux residues removed prior to pump connection.
Care should be taken to protect the pump from frost and freezing. Always install isolating valves to both suction and delivery pipework. The motor casing can become very hot under normal operating
conditions. Care should be taken to ensure it cannot be touched during operation.
Site the pump horizontally in a dry, frost-free position where it cannot be sprayed with water and as close to the liquid source as possible.
The pump enclosure must be ventilated and there should be a minimum clearance of 80 mm between the pump and housing on all sides.
To prevent loss of pressure through pipework, use pipe size to match pump whenever possible, minimising 90° bends.
It must be ensured that storage capacity of the liquid supply is adequate for the flow rates required by the pump.
The pipework feeds to the storage tank should be of adequate size to ensure replenishment rate of tank is sufficient to meet the needs of the pump.
Isolating valves should be fitted in suction and delivery pipework to enable easy isolation and access to the pump.
When the pump is to be installed in areas where there is a risk of debris or scale build up within the system, it is recommended that the inlet pipework is fitted with an inline strainer.
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