Strobl Strocomp 433, Strocomp 656, Strocomp 864, Strocomp 865 Operating Instructions Manual

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Operating Instructions

for operating and maintenance personnel

Always keep with the machine

Compressor Art. no.

Strocomp 433, 656, 864, 865 111593008 / 011 / 024 / 012

Machine no.

365251026

Rev. 00-0208

Contents

1 Guide to the Operating Instructions

1.1 Foreword 1

— 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Icons and symbols 1 — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Safety Regulations

2.1 Principle 2 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Onwards sale 2 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Designated use 2 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Use contrary to the designated use 2 — 5. . . . . . . . . . . . . . . . . . . . .

Modifications 2 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Liability 2 — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exclusion of liability 2 — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Personnel selection and qualifications 2 — 7. . . . . . . . . . . . . . . . . .

Training 2 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified electrician 2 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 Safety equipment 2 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Protective equipment 2 — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 Risk of injury -- residual risk 2 — 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 Risk of crushing and knocking 2 — 11. . . . . . . . . . . . . . . . . . . . . . . . .

Transporting the machine 2 — 11. . . . . . . . . . . . . . . . . . . . . . . . . . .

2.10 Electrical contact 2 — 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.11 Risk of burns and scalding 2 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.12 Place of work 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine operator 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories operator 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.13 Working area 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.14 Conduct in an emergency 2 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15 Sound emissions 2 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator 2 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.16 Spare parts 2 — 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.17 Accessories 2 — 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.18 Storing the machine 2 — 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.19 Injuries through unauthorised starting or use of the machine 2 — 17

Contents

3 General Technical Description

3.1 Machine designation 3 — 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Machine versions 3 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Scope of supply 3 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Summary 3 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strocomp 433 and 656 3 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strocomp 864 / 865 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 — 5

3.5 Technical data 3 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 3 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Weights 3 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Performance data 3 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical connection 3 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid capacities 3 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6 Rating plate 3 — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7 Sound power level 3 — 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.8 Safety equipment 3 — 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Personal protective equipment 3 — 11. . . . . . . . . . . . . . . . . . . . . .

Safety valve 3 — 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9 Functional description 3 — 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General description of the machine 3 — 12. . . . . . . . . . . . . . . . . .

Pressure-reducing valve 3 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check valve 3 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dump valve 3 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drain valve 3 — 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.10 Control cabinet 3 — 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with main switch 3 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with rotary switch 3 — 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.11 Operating elements 3 — 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

III

4 Transport, Set-up and Connection

4.1 Unpacking the machine 4

— 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Transporting the machine 4 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Transport by hand 4 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Selecting the set-up site 4 — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Set-up site requirements 4 — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 Setting up 4 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inclination angles 4 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 Electrical connection 4 — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prerequisites 4 — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Laying electrical supply cables 4 — 7. . . . . . . . . . . . . . . . . . . . . .

Connection to the mains power supply 4 — 7. . . . . . . . . . . . . . .

4.8 Connecting the air hose 4 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Starting up

5.1 Checks 5 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Visual checks 5 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical connection 5 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating materials 5 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor oil level 5 — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Test run 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switch-on conditions 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Switching on the machine 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with main switch 5 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with rotary switch 5 — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 Shutting down machine after starting up 5 — 7. . . . . . . . . . . . . . . .

with main switch 5 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

with rotary switch 5 — 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

6 Operation

6.1 Requirements 6

— 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Emergency shutdown procedures 6 — 2. . . . . . . . . . . . . . . . . . . . . .

6.3 Setting the working pressure 6 — 3. . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting values 6 — 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 Operating the machine 6 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interrupting operation 6 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Resuming operation 6 — 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stopping delivery 6 — 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 Using the spray gun 6 — 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interrupting operation 6 — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Resuming operation 6 — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stopping delivery 6 — 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 Cleaning the machine 6 — 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Information on cleaning 6 — 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Faults, Cause and Remedy

7.1 Machine, general 7

— 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Maintenance

8.1 Maintenance intervals 8 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Chart

40--030 General maintenance work 8 — 5. . . . . . . . . . . . . . . . . . .

43--039 Draining condensate water 8 — 6. . . . . . . . . . . . . . . . . . .

43--040 Checking the compressor oil level 8 — 8. . . . . . . . . . . . .

43--041 Changing the compressor oil 8 — 10. . . . . . . . . . . . . . . . .

43--042 Cleaning and replacing the air filter 8 — 13. . . . . . . . . . . .

Contents

9 Decommissioning

9.1 Temporary decommissioning 9

— 1. . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Storing the machine 9 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Final decommissioning, disposal 9 — 2. . . . . . . . . . . . . . . . . . . . . . .

Electric machines 9 — 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Appendix

10.1 General tightening torques 10— 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2 Lubricant recommendation 10— 3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index of Key Words

Contents

About these Operating Instructions

1 — 1

01_0003_0802GB

1 Guide to the Operating Instructions

In this chapter you will find notes and information that will help you use these Operating Instructions. Do not hesitate to contact us if you have any queries:

Maschinenbau Rudolf GmbH Gewerbegebiet Zingsheim Süd 7 53947 Nettersheim Germany Phone: +49 (0) 2486 80246 0 Fax: +49 (0) 2486 80246 46 Mail: info@strobl-beschichtungstechnik.de Web: www.strobl-beschichtungstechnik.de

or the branch or services agent responsible for you.

About these Operating Instructions

1 — 2

01_0003_0802GB

These Operating Instructions are intended to familiarise the user with t

he machine and to assist him in using the machine properly in va-

rious possible applications.

The Operating Instructions contain important information on how to operate the machine safely, properly and economically. Taking these instructions into consideration will help

-- to avoid dangers,

-- to reduce repair costs and downtimes,

-- to increase the reliability and service life of the machine.

The Operating Instructions must be supplemented by the relevant national rules and regulations for accident prevention and environmental protection.

The Operating Instructions must always be available wherever the machine is in use.

The machine owner must make the location of these Operating Instructions known to all personnel charged with performing jobs on the machine and ensure they are accessible. These operating instructions must be read and applied by any person who carries out work with or on the machine, e.g.

-- operation, including setting up, fault rectification in the course of work, removal of production waste, care and disposal of fuels and consumables,

-- service (maintenance, inspection, repair), and/or

-- transport.

The generally recognised rules of technology for safe and proper working must be observed in addition to the Operating Instructions and mandatory rules and regulations for accident prevention and environmental protection in the country and place of use of the machine.

Continued on following page

1.1 Foreword

About these Operating Instructions

1 — 3

01_0003_0802GB

The Branch or Agent serving you, or the Aichtal Works, will be happy to give you more information, should you have any questions following your study of the Operating Instructions.

You will make it much easier for us to answer any questions if you can give us the details of the machine model and the machine number.

Modifications are made from time to time in the interests of constant improvement and it could be possible that we were unable to take these into consideration when these Operating Instructions were printed.

These operating instructions are not covered by the Amendment Service of Maschinenbau Rudolf GmbH. Alterations may be made to these operating instructions without prior notification.

The contents of this document may not be reproduced, even in part, without our written permission. All technical data, drawings, etc. are protected by copyright law.

The pages are divided into chapters where they are numbered consecutively.

Example: Page 3--2

Chapter 3 Page 2

 Copyright by Maschinenbau Rudolf GmbH

About these Operating Instructions

1 — 4

01_0003_0802GB

The following icons and symbols are used in the Operating Instruct

ions:

" Action symbol

Text following this symbol describes tasks which you are required to work through, generally in the sequence shown from top to bottom.

⇒ Text after this icon describes the result or the effect of an

activity.

Refer also to the maintenance charts: This symbol is used to refer to the maintenance charts required, possibly as a supplement to the maintenance charts you are currently reading.

The following special tool is required: This icon identifies the special tools necessary to carry out the work. Normal tools, i. e. standard tools or tools carried in the vehicle are not listed additionally.

Environmental protection

This symbol is used to identify tasks during which particular attention is to be paid to environmental protection. The associated text is written in italics and is closed off with a line.

Notes

Particular specifications with regard to the economic use of the machine are introduced with the word “Note” and the pictogram illustrated. The associated text is written in italics and is closed off with a line.

Caution

Particular specifications or instructions and prohibitions with regard to the prevention of damage are introduced with the word “Caution” in bold and the pictogram illustrated. The associated text is written in italics and is closed off with a line.

Continued on following page

1.2 Icons and symbols

About these Operating Instructions

1 — 5

01_0003_0802GB

Danger

Particular specifications or instructions and prohibitions with regard to the prevention of personal injury or significant damage are introduced with the pictogram illustrated, the word “Danger” written in bold and a line. The associated text is written in italics and is closed off with a line.

The appropriate symbol will be used if it is possible to identify the source of the danger precisely.

Suspended Load

This symbol is used to identify tasks in which suspended loads may fall down.

Danger of crushing

This symbol is used to identify tasks during which there is the danger of being crushed.

Heavy current

This symbol is used to identify tasks in which there is the danger of electrocution, possibly with lethal consequences.

Safety Regulations

2 — 1

03_0001_0505GB

2 Safety Regulations

This chapter summarises the most important safety regulations. This C

hapter must be read and understood by all persons who handle the machine. The various regulations are also repeated once more at the appropriate points in the Operating Instructions.

Notes

Special safety regulations may be necessary for some tasks. These special safety regulations will only be found in the description of the particular task.

The following safety instructions should be regarded as a supplement to already existing valid national accident prevention regulations and laws.

Existing accident prevention regulations and laws must be observed in all cases.

Safety Regulations

2 — 2

03_0018_0508GB

Use only machines in a technically perfect condition, as designated and being conscious of safety and the dangers, taking account of the Operating Instructions. Any faults, especially those affecting the safety of the machine, must, therefore, be rectified immediately.

Make sure that

-- no safety equipment is removed, rendered inoperable or modified,

-- safety equipment removed for the purposes of maintenance work is refitted immediately after the work is completed.

Check operational safety every time you start work. Any defects found or suspected must be eliminated immediately. If necessary, inform the project supervisor.

If defects or faults are found or suspected during operation, operation must cease immediately. Eliminate the defect or fault before restarting.

The following should be noted if you sell the machine on:

Pass on to the new operator all the accompanying documentation (Operating Instructions, Maintenance Instructions, diagrams, machine cards, inspection certificates etc.) you received with your machine. If necessary, you may have to order the papers from us, quoting the machine number. The machine may not be sold on without the accompanying documentation under any circumstances.

Reporting an onwards sale or acquisition to Maschinenbau Rudolf ensures that you will be sent

any information relating to modifications or in-novations relevant to safety, and you will also be eligible for technical consultancy from our works.

2.1 Principle

Onwards sale

Safety Regulations

2 — 3

03_0128_0802GB

The machine has been built in accordance with the state of the art t

echnology and recognised safety rules. Nevertheless, its use may constitute a risk to life and limb of the operator or of third parties, or cause damage to the machine and to other property.

The machine must only be used as specified in the Operating Instructions and the enclosed documentation. All information and safety regulations in the Operating Instructions must be observed.

The machine is designed for generating compressed air for industrial use! It compresses atmospheric air of the usual degree of purity to operating overpressure and delivers a given volume flow at this pressure. Use for other purposes, operation with intake mediums other than breathable air, use of the compressed air for non-industrial purposes and operation above or below the factory-set operating ranges for pressure, speed, temperature, etc. is unspecified use!

The operator must provide personal protective equipment which should be used by the operating personnel. Personal protective equipment includes:

-- Protective helmet

-- Ear defenders

-- Protective goggles

-- Face protection visor

-- Protective suit

-- Protective gloves

-- Protective boots

Continued next page

2.2 Designated use

Safety Regulations

2 — 4

03_0128_0802GB

All items of the machine’s protective panelling must be fitted or c

onnected up during operation.

The machine must be operated only with the safety equipment fitted.

Specified maintenance work should be carried out at regular intervals.

Any work on the electrical system of the machine must be carried out by trained and qualified electricians only.

Never make any modifications, additions or conversions to the machine without first obtaining the manufacturer’s approval.

The operational safety of the machine must be inspected by a technical expert at least once a year. The operator is responsible for commissioning the inspection.

Safety Regulations

2 — 5

03_0124_0702GB

Use of the machine other than described in the section ”Designated use”, or which goes beyond such use, is considered contrary to the designated use. Maschinenbau Rudolf GmbH accepts no liability for damage resulting from such use. The risk of such misuse lies entirely with the machine operator.

Never make any modifications, additions or conversions to the machine which might affect safety without first obtaining the manufacturer’s approval. This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.

The values quoted on the rating plate, in the Technical Data and on the machine card are the maximum permissible values.

The control and safety settings made at Maschinenbau Rudolf GmbH must not be changed.

The machine must not be operated with deactivated, modified or defective safety devices.

Safety devices must only be repaired, adjusted or replaced by technically qualified experts. All devices of relevance for safety must be in place and fully functional.

2.3 Use contrary to the designated use

Modifications

Safety Regulations

2 — 6

03_0021_0508GB

The operator is obliged to act in accordance with the Operating Instructions.

The safety and accident prevention regulations from the following institutions must be observed:

-- Industrial Employers’ Liability Insurance Association,

-- the responsible corporate liability insurance company.

-- the legal authorities in your country. The following persons are liable under the law for accidents which can be ascribed to the failure to comply with safety regulations and accident prevention regulations:

-- the operating personnel or (unless not liable due to lack of training or basic knowledge)

-- their supervisors.

under the law. Please therefore ensure that the necessary caution prevails.

We state here expressly that Maschinenbau Rudolf accepts no liability for damage

arising from incorrect or negligent operation, servicing or maintenance or as a result of use contrary to the designated use. This statement is equally valid for modifications to, addi-tions to and customization of the machine which may compromise safety. The guarantee will no longer be valid in such cases.

2.4 Liability

Exclusion of liability

Safety Regulations

2 — 7

03_0022_0610GB

The machine may only be operated or serviced independently by p

ersons who

-- have reached the minimum legal age;

-- are physically capable (rested and not under the influence of alcohol, drugs or medication);

-- have been instructed in the operation and maintenance of the machine;

-- can be expected reliably to execute the tasks they are charged with.

The machine must only be operated, serviced or maintained by persons who are trained to carry out such tasks and have been commissioned to do so. The areas of responsibility for personnel must be clearly defined.

The following personnel must only work on the machine under the permanent supervision of an experienced person:

-- personnel who have not yet completed training or instruction,

-- untrained personnel,

-- uninstructed personnel,

-- personnel taking a general training course.

Work on the electrical system and equipment of the machine must be carried out by a qualified electrician or by instructed persons under the supervision and guidance of a qualified electrician and in accordance with electrical engineering rules and regulations.

2.5 Personnel selection and qualifications

Training

ualified electrician

Safety Regulations

2 — 8

03_0014_0603GB

Never remove or modify safety devices on the machine.

ny safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work.

Safety devices must only be repaired, adjusted or replaced by technically qualified experts.

All equipment required for safety and accident prevention (warning signs and information plates, cover grilles, guards, etc.) must be in place. Such equipment must not be removed, modified or damaged.

2.6 Safety equipment

Safety Regulations

2 — 9

03_0079_0604GB

The following protective equipment is compulsory throughout the m

achine working area to limit the risk of injury to personnel.

-- Protective helmet

-- Protective goggles

-- Ear defenders, if the spray gun generates sufficient noise

2.7 Protective equipment

Safety Regulations

2 — 10

03_0129_0802GB

The machine has been built in accordance with the state of the art t

echnology and recognised safety rules. Nevertheless, its use may constitute a risk to life and limb of the operator or of third parties, or cause damage to the machine and to other property.

Some of the injuries that may be caused by improper use of the machine are listed below:

-- Risk of crushing and knocking when moving and setting up the

machine.

-- Electric contact (in some circumstances with fatal consequences)

with the electrical equipment. If the connection has not been made correctly or electric subassemblies are damaged.

-- Risk of burning on hot machine components. This includes e.g.

engine and pressure equipment.

-- Noise pollution is a danger for persons working continuously near

the machine without hearing protection.

-- Injuries caused by the machine rolling away as a result of support

feet or wedges under the wheels releasing themselves.

-- Injuries through unauthorised starting or use of the machine.

-- Injuries caused by tripping over cables, hoses or reinforcing steel.

-- Injuries caused by components that are not designed for the

permitted operating overpressure.

2.8 Risk of injury -residual risk

Safety Regulations

2 — 11

03_0026_0603GB

During the following operating modes at the machine:

- Set-up

-- Starting up

-- Operation

-- Cleaning, Troubleshooting, Maintenance

-- Decommissioning there is a risk of injury through crushing or knocking.

The machine does not have any attachment points and should therefore loaded onto a suitable transport aid (Euro pallet). If you need to hoist the machine and its transport aids, use a suitable crane with lifting gear for the pallet or a suitable fork-lift truck.

Danger of crushing

Lift the machine carefully with a fork-lift truck and move with great care.

When lifting with the crane, determine the centre of gravity of the machine by lifting carefully. All cables or chains on the lifting gear must be tensioned evenly and the machine must be raised evenly at all support points.

The machine must only be loaded onto a suitable transport vehicle and must be secured against rolling, sliding and overturning during transport.

Suspended Load

Hoisted loads may fall if they are not loaded properly or if the auxiliary loading equipment is damaged. Ensure no persons are under a suspended load. Only use a slinging bear with a loadbearing capacity designed to support the gross weight of the machine.

2.9 Risk of crushing and knocking

Transporting the m

achine

Safety Regulations

2 — 12

03_0082_0606GB

The control cabinet, electrical wiring and drive motor pose a risk of f

atal injury from electrical contact during the following:

-- Starting up

-- Operation

-- Cleaning, Troubleshooting, Maintenance

-- Decommissioning.

All electrical assemblies are protected as standard, as per IEC 60204 Part 1 or DIN 40050 IEC 144 in accordance with protection category IP 44.

Use only original fuses with the specified amperage! The electrical system can be destroyed by over-rated fuses or bridging.

High voltage

2.10 Electrical contact

Safety Regulations

2 — 13

03_0131_0802GB

The engine and pressure equipment pose a risk of burns during the f

ollowing:

-- Starting up

-- Operation

-- Cleaning, troubleshooting, maintenance

-- Decommissioning

2.11 Risk of burns and scalding

Safety Regulations

2 — 14

03_0121_0702GB

The place of work is the area in which people must remain in order to c

arry out the work.

The place of work of the machine operator during operation is at the operating panel on the machine.

The workplace of the accessories operator is the area where connected accessories are used, depending on the work required. The accessories operator and the machine operator must have visual contact.

The working area is the area in which work is carried out with and at the machine. Parts of the working area can become danger areas, depending on the job being performed.

The working area is also the area where work is carried out with and on delivery lines and attached accessories.

Secure the working area and affix signs clearly indicating the dangers. Suitable protective equipment is compulsory within the working area. The operator is responsible for safety in the working area when the machine is in use.

Switch off the machine immediately in an emergency situation.

Refer also to chapter: ”Operation” -- section: ”Emergency shutdown procedures” for further details.

Caution

In the event of malfunctions, stop the machine immediately and secure it. Have any faults rectified immediately.

2.12 Place of work

Machine operator

Accessories operator

2.13 Working area

.14 Conduct in an

emergency

Safety Regulations

2 — 15

03_0112_0702GB

Sound emissions are generated during the following operating mod

es at the machine:

-- Starting up

-- Operation

-- Cleaning, troubleshooting, maintenance

-- Decommissioning

Refer to the technical data for the sound pressure level value in the vicinity of the machine.

We recommend wearing ear defenders for noises louder than 85 dB (A); the employer should provide personnel with ear defenders although this is not compulsory. Wearing ear defenders for noises louder than 90 dB (A) is compulsory.

Wear your personal ear defenders.

Instruct your personnel always to wear their personal ear defenders. As the operator, you are responsible for ensuring that your personnel comply with this regulation.

All soundproofing equipment must be present and in perfect condition. This equipment must be set to protective position during operation. High sound levels can cause permanent hearing damage.

2.15 Sound emissions

Operator

Safety Regulations

2 — 16

03_0127_0802GB

Spare parts must comply with the technical requirements specified by the manufacturer. Spare parts from original equipment manufacturers guarantee this.

Use only original spare parts. Maschinenbau Rudolf GmbH accepts no liability for damage caused as a result of using non-original spare parts.

Accessories must meet the requirements specified by Maschinenbau Rudolf GmbH and be compatible with one another. Using accessories from original equipment manufacturers guarantee this.

Note

Accessories that are not included in the scope of supply delivered with the machine are supplied by STROBL and can be purchased through Parts Sales.

Please refer to the delivery note for a list of accessories supplied.

The operating company is responsible for ensuring that the correct accessories are used. Maschinenbau Rudolf GmbH declines all responsibility and liability for damage caused as a result of using non-original accessories or using correct accessories inappropriately.

The machine should be stored only in a dry, frost-free location.

If there is a danger of freezing at the storage location, take appropriate antifreeze protection measures.

For further details, refer also to chapter: ”Decommissioning”.

2.16 Spare parts

2.17 Accessories

2.18 Storing the machine

Safety Regulations

2 — 17

03_0034_0510GB

During the following operating modes at the machine:

- Starting up

-- Operation

-- Cleaning, Troubleshooting, Maintenance

-- Decommissioning there is a risk due to unauthorised starting or use of the machine.

Always secure the machine against unauthorised starting before leaving the work area. This means:

-- Switch the main switch to OFF.

2.19 Injuries through unauthorised starting or use of the machine

General Technical Description

3 — 1

02_0460_0802GB

3 General Technical Description

This section describes the components and assemblies on this ma

chine and describes how they function. Please note that possible options are also described. Please see the machine card to find out whether a particular option is fitted.

Your machine is a Strocomp compressor from Maschinenbau Rudolf GmbH. You will make it much easier for us to answer any questions or respond to orders if you can give us the details of the machine model and the machine number.

3.1 Machine designation

General Technical Description

3 — 2

02_0460_0802GB

These operating instructions are valid for subsequent versions of the m

achine.

Model Type Material no.

Strocomp 433 111593008

Strocomp 656 111593024

Strocomp 864 111596011

The following data can be found on the accompanying machine card and on the rating plate:

-- Machine version (voltage and frequency)

-- Machine number

Note

The machine number

allocated by

Maschinenbau Rudolf GmbH.

Each machine number is only allocated once. This means that the machine number identifies each individual machine.

The scope of supply includes:

-- a Strocomp compressor

-- Operating Instructions

-- a spare parts list

-- a document folder

Machine versions

3.3 Scope of supply

Strocomp

865

111596012

General Technical Description

3 — 3

02_0460_0802GB

Below you will find a summary of the most important components; t

hese will then be described on the following pages.

1 2 3

8911 1012

54 6

View from right

Item Designation

1 Control cabinet 2 Air filter 3 Compressor 4 Safety valve (obscured) 5 Engine 6 Fan 7 Axle and wheels 8 Pressure tank

9 Check valve 10 Dump valve 11 Drain valve 12 External device plug

Continued next page

3.4 Summary

Strocomp 433 and 656

General Technical Description

3 — 4

02_0460_0802GB

1 12

View from front

Item

Designation

1 Air filter 2 Oil filler with oil dipstick 3 Compressor 4 Control cabinet 5 Drain valve 6 Pressure tank 7 Oil drain plug 8 ”Working pressure” handwheel

9 ”Tank pressure” gauge 10 Pressure-reducing valve 11 ”Working pressure” gauge

Continued next page

General Technical Description

3 — 5

02_0460_0802GB

789 6

View from right

Item Designation

1 Control cabinet 2 Compressor 3 Fan 4 Engine 5 Safety valve 6 Axle and wheels 7 Pressure tank 8 Check valve

9 Dump valve 10 External device plug 11 Drain valve

Strocomp 864 / 865

General Technical Description

3 — 6

02_0460_0802GB

1 1

9 8

View from front

Item

Designation

1 Air filter 2 Oil filler with oil dipstick 3 Compressor 4 Oil drain plug 5 Control cabinet 6 Drain valve 7 Pressure tank 8 ”Working pressure” handwheel

9 Pressure-reducing valve 10 ”Tank pressure” gauge 11 ”Working pressure” gauge

General Technical Description

3 — 7

02_0461_0802GB

The technical data and characteristics which follow relate to Str

ocomp compressors.

Strocomp 433 Strocomp 656

Strocomp 864 / 865

Dimensions

Length: 840 mm 840 mm 900 mm Width: 470 mm 470 mm 550 mm Height: 530 mm 530 mm 620 mm

Weights

Actual gross weight: 67 kg 64 kg 71 kg

Performance data

Engine:

Electric motor

2.2 kW

at 1500 rpm.

Electric motor

3.0 kW

at 1500 rpm.

Electric motor

2.2 x 2 kW

at 2800 rpm. Maximum delivery pressure: max. 10 bar max. 10 bar max. 10 bar Intake: 400 l/min 600 l/min 800 l/min Output: 300 l/min 450 l/min 550 l/min Tank capacity: 2 x 5 l 2 x 5 l 2 x 5 l

max. 10 bar Compressor

above

Compressorcut--outpressure:max.10barmax.10bar

max. 8 bar

Compressor

below

8 bar

Compressor

above

Compressorstart-uppressure:7bar7bar

7 bar

Compressor

below Relief valve blow-off pressure: 11 bar 11 bar 11 bar Sound pressure level: xx dB (A) xx dB (A) xx dB (A) Inclination angle in longitudinal

direction:

max. xx˚ max. xx˚ max. xx˚

Inclination angle in transverse direction:

max. xx˚ max. xx˚ max. xx˚

Continued next page

3.5 Technical data

General Technical Description

3 — 8

02_0461_0802GB

Strocomp 433 Strocomp 656

Strocomp 864 / 865

Electrical connection

Mains voltage:

Alternating current

1 x 230 -- 250 V /

50 Hz

3-phase

3 x 400 V / 50 Hz

Alternating current

1 x 230 -- 250 V /

50 Hz

Fuse: 16 A inert 16 A inert 2 x 16 A inert

Connection: Schuko plug

CEE external

device plug,

5-pin, 400 V, 32 A

2 x Schuko plug

Connecting cable:

2.5 mm2,

max. 40 m

5 x 1.5 mm2,

max. 50 m

2 x 2.5 mm2,

max. 40 m

Fluid capacities

Compressor oil: 1.5 l 1.5 l 2 x 0.5 l

General Technical Description

3 — 9

02_0274_0608GB

The most important machine data is shown on the rating plate.

Item

Designation

1 Model (machine model) 2 Mach. no. (machine number) 3 Year of manufacture 4 Max. delivery pressure [bar] 5 Voltage [V] 6 Frequency [Hz] 7 Power [kW]

3.6 Rating plate

General Technical Description

3 — 10

02_0174_0603GB

In accordance with Directive 2000/14/EC the sound power level emitt

ed by the machine is given below.

Next to the rating plate on the machine there is the plate shown in the picture below which gives the machine’s sound power level measurement.

XXX

Item

Designation

Sound power level

dB Decibel value

3.7 Sound power level

General Technical Description

3 — 11

02_0462_0802GB

The following is a list of installed safety equipment on the machine.

Dan

ger

Only operate the machine with the safety equipment fitted and fully functional.

Personal protective equipment is not included in the scope of supply delivered with the machine. However, it is supplied by Maschinenbau Rudolf GmbH and can be purchased via the Parts Sales department.

Danger

Wear all the necessary personal protective equipment. This also applies to all personnel standing within the working area around the machine (for their own safety). Replace any damaged components from your personal protective equipment immediately!

Note

Personal protective equipment can be purchased through

the Parts

Sales department at Maschinenbau Rudolf GmbH.

The safety valve limits the maximum air pressure. If the compressor exceeds the preset factory pressure, the safety valve opens and releases the excess pressure into the open.

Refer to the chapter: ”General Technical Description” -- section: ”Technical data” for information on the blow-off pressure of the safety valve.

3.8 Safety equipment

Personal protective equipment

Safety valve

General Technical Description

3 — 12

02_0463_0802GB

This chapter is intended to help you understand the operational sequences of the machine so that you can limit the field of the machine’s applications to suitable areas and avoid errors in operation.

Maschinenbau Rudolf machines are easy to assemble and operate. In spite of this, certain precautionary measures must be taken

when operating the machine to ensure that the wear parts have as high a life limit as possible.

Strocomp compressors generate compressed air for operating pneumatic tools. When combined with a Strobot delivery pump, these compressors offer maximum performance and guarantee an outstanding spray pattern.

With a maximum pressure of 10 bar, these compressors offer maximum performance and guarantee an outstanding spray pattern when combined with a Strobot delivery pump.

Strocomp compressors have different performance values, depending on the model. Please refer to the rating plate, the machine card or the section on ”Technical data” for the values of the Strocomp compressor.

Powered by the engine, the compressor draws in fresh air through the air filter, compresses it and the check valve directs the compressed air into the pressure tank. The compressed air then flows through the pressure-reducing valve to the connected air hose. The effective compressed air output depends on the working pressure.

3.9 Functional description

General description of the machine

General Technical Description

3 — 13

02_0463_0802GB

The pressure-reducing valve ensures that the compressed air g

enerated does not exceed the preset working pressure. The working pressure can be adjusted manually in infinite variables within the defined limit values using the handwheel. The air hose is connected to the pressure-reducing valve.

The check valve opens to allow the compressed air into the pressure tank, while at the same time preventing the stored compressed air from escaping.

The dump valve vents the piston after the compressor switches off. The machine is easier to switch on when the pistons are vented.

The drain valve is used to drain condensate water from the pressure tank or release compressed air from the pressure tank in the event of a malfunction.

Pressure-reducing valve

Check valve

Dump valve

Drain valve

General Technical Description

3 — 14

02_0464_0802GB

The machine is controlled and operated via the control cabinet.

igh voltage

The control cabinet’s wiring, earthing and connections comply with VDE codes of practice.

Use only original fuses with the specified amperage! The electrical system can be destroyed by over--rated fuses or bridging.

Continued next page

3.10 Control cabinet

General Technical Description

3 — 15

02_0464_0802GB

A different control cabinet may be fitted to the machine, depending o

n the model.

Item

Designation Function / display

1 Main switch Machine ON 2 Main switch Machine OFF

OFF

AUTO

1 2

Item Designation Function / display

1 Rotary switch Machine ON -- OFF 2 OFF Rotary switch position for

switching off machine

3 AUTO Rotary switch position for

switching on machine in automatic mode

with main switch

with rotary switch

General Technical Description

3 — 16

02_0465_0802GB

Further elements have been installed on the machine for operation a

nd control.

Different models available

Item Designation

1 ”Working pressure” gauge 2 ”Working pressure” handwheel 3 ”Tank pressure” gauge

The working pressure is displayed on the ”working pressure” gauge (1).

The tank pressure is displayed on the ”tank pressure” gauge (3). The compressor switches off automatically on reaching the cut-out pressure threshold. The compressor switches on again automatically when the tank pressure falls below the start-up pressure. Refer to the chapter: ”General Technical Description” -- section: ”Technical data” for information on the cut-out and start-up pressure of the compressor.

The working pressure is adjusted using the ”working pressure” handwheel (2). Preset the correct working pressure for the pneumatic tool in question. The compressed air output depends on the preset working pressure. The higher the working pressure, the larger the amount of compressed air supplied.

Caution

Read the information provided by the manufacturer before connecting ”pneumatic tool” accessories. The maximum values must not be exceeded!

3.11 Operating elements

Transport, Set-up and Connection

4 — 1

04_0006_0508GB

4 Transport, Set-up and Connection

In this section you will find information concerning safe transport of t

he machine. Furthermore, work is described in this section, which is also necessary for the installation and connection of the machine. Starting up the machine will not be described until the chapter ”Starting up”.

Before shipment, the machine is packaged for transportation. Unpack the machine and dispose of the packaging material.

Environmental protection

Recyclable materials are used for packaging the machine. Dispose of the packing material in compliance with the nationally valid environmental protection regulations.

4.1 Unpacking the machine

Transport, Set-up and Connection

4 — 2 04_0007_0508GB

The machine does not have any attachment points and should theref

ore loaded onto a suitable transport aid (euro pallet). Use a suitable

crane with lifting gear or a fork-lift truck to lift the machine.

Danger of crushing

Lift the machine carefully with a fork-lift truck and move with great care.

Suspended Load

Ensure no persons are under a suspended load.

4.2 Transporting the machine

Transport, Set-up and Connection

4 — 3

04_0132_0802GB

Transport the machine by hand as follows:

" S

hut the machine down. Refer also to chapter:

”Decommissioning”.

" Unfold the transport bracket.

" Lift the machine slightly by the transport bracket and move to

the intended set-up site.

" Set down the machine again.

" Fold up the transport bracket again.

" Position the machine correctly. Refer also to section: ”Set-up”.

The machine may have several transport brackets depending on the model, in which case all available transport brackets must be folded up and down accordingly.

4.3 Transport by hand

Transport, Set-up and Connection

4 — 4 04_0008_0508GB

The set-up site of the machine is usually determined and appropriat

ely prepared by the site management.

Notes

The responsibility for setting up the machine safely falls on the operator.

Inspect the proposed site carefully and reject the set-up site if you have any doubts in respect of safety.

-- The loadbearing capacity of the supporting ground must be sufficient to withstand the weight of the machine.

-- The supporting ground must be horizontal and even.

Danger

Keep a safe distance away from pits and slopes. Never prop up the machine. Continually check the stability of the machine during operation.

" Move the machine to its operating position (horizontal).

4.4 Selecting the set-up s

ite

4.5 Set-up site requirements

Transport, Set-up and Connection

4 — 5

04_0110_0703GB

The machine must be set up so that it is absolutely stable and se

cured against rolling.

" Align the machine horizontally. Observe the permitted

inclination angles.

Observe the maximum inclination angles during machine set-up and operation.

Refer also to chapter: ”General Technical Description” -- section ”Technical data” for the maximum permitted inclination angles.

Danger

Lubrication is no longer guaranteed at excessive inclination angles. These conditions will lead to increased wear or machine damage.

Do not operate the machine at inclination angles greater than those specified!

4.6 Setting up

Inclination angles

Transport, Set-up and Connection

4 — 6 04_0134_0802GB

Please also refer to the ”General Technical Description” or the electric

al circuit diagram for the electrical connection values.

Refer also to chapter ”General Technical Description” -- section: ”Technical data and rating plate” for more details.

Heavy current

Caution

Do not turn the main switch on at this stage. The main switch must remain locked until the entire system has been completely assembled.

Electrical installation prerequisites should be checked by a qualified electrician before connection work begins.

-- The connected load of the existing electrical installation must be sufficient for the machine.

-- Please refer to the technical data for the maximum back-up fuse values.

-- The installation should always be connected to a special feed point.

-- All phases and the PE (Potential Earth) protective conductor must be present.

4.7 Electrical connection

Prerequisites

Transport, Set-up and Connection

4 — 7

04_0134_0802GB

Supply cables must be laid visibly, taking local conditions into consid

eration, and secured against damage.

Danger

There is a danger of electric shock which may have lethal consequences by: – contact with electrical cables; – contact with machines with electrical drives, if the electrical con-

nection has not been properly made or the supply cable is damaged.

The machine must be connected to a separate feed point at the construction site. The following power sources are permissible as a special feed point:

-- Site power distribution point

-- Small site power distribution point

-- Protective distributor

-- Movable protective device

The machine is electrically ready for service once the mains plug is plugged into a power source.

Laying electrical supply cables

Connection to the mains power supply

Transport, Set-up and Connection

4 — 8 04_0131_0802GB

Different models available

Item

Designation

1 Pressure-reducing valve 2 Air hose 3 Air hose connection

Connect the air hose as follows:

Caution

Only couple hose couplings which have been cleaned and have good condition. Dirty couplings will invariably leak.

" Attach the coupling on the air hose (2) to the air hose

connection (3) on the pressure-reducing valve (1).

" Attach the other end of the air hose to a suitable pneumatic

tool.

Danger

The machine may be operated only with a pneumatic tool connected!

Caution

Read the information provided by the manufacturer before connecting ”pneumatic tool” accessories.

4.8 Connecting the air hose

Starting up

5 — 1

09_0001_0505GB

Starting up

In this chapter you will find information on starting up the machine. T

he work steps for initial operation of the machine are described as well as how to prepare the machine for operation after a long break. There is also a description on how to check the condition of your machine and how to carry out a test run with function checks.

Notes

The operating personnel should be trained on the machine during initial operation.

Every time the machine is in operation, the operator accepts full responsibility for the safety of anyone located in the machine’s danger zone. He is therefore obliged to ensure absolute operating safety of the machine.

The operator must familiarise himself with the machine during machine handover. This means:

-- He must have read and understood the Operating Instructions (es-

pecially the chapter on Safety Regulations).

-- He must be in a position to carry out the correct measures in case

of emergency and switch off and secure the machine.

The entire system must be observed during the initial hours of operation to identify possible malfunctions.

Starting up

5 — 2 09_0065_0604GB

Each time the machine is used at a construction site, you should check the condition of your machine and carry out a test run including function checks. If you identify any faults during the checks, you must eliminate these (or have these eliminated) immediately.

Some important visual checks should be carried out before starting up the machine.

" Always check the machine thoroughly for apparent defects be-

fore starting work.

" Check that all safety equipment is in place and is fully operatio-

nal.

" Check that the components have been correctly assembled.

" Check the delivery line for damage.

Using faulty electrical components or connecting components incorrectly may result in serious injury (possible fatal) or severe damage to the machine.

" Always check all electrical components carefully for apparent

defects before starting work.

" Check whether the required power supply is available.

5.1 Checks

Visual checks

Electrical connection

Starting up

5 — 3

09_0149_0802GB

Oil levels

Danger

Oils and other operating fluids can pose a threat to health if they come into contact with the skin, or similar. You must, therefore, always wear personal protective clothing and equipment when you are handling toxic, caustic or other operating materials that are injurious to health and always take note of the manufacturer’s information.

Caution

Maschinenbau Rudolf accepts no liability for damage resulting from the use of unauthorised operating materials. The documentation provided by the manufacturer is always decisive.

Note

The machine must be level when you check the operating materials. Inspect the operating materials only when the machine is cold.

" Check the oil levels and top them up if necessary.

Caution

After checking and topping up (if necessary), all filler lids must again be sealed tightly.

Operating materials

Starting up

5 — 4 09_0149_0802GB

Check the compressor oil level as follows:

" Check the compressor oil level.

Maintenance chart: Checking the compressor oil level

Note

Only fill the compressor to the ”Maximum” mark on the oil dipstick.

" Top up the compressor oil if necessary.

Compressor oil level

Starting up

5 — 5

09_0150_0802GB

Carry out a test run before operating the machine.

The following conditions must be met before the machine is switched on:

-- The machine should be in a horizontal position.

-- The machine must be connected to a suitable power supply. Read

the ”Electrical connection” section in the chapter ”Transport, Set- up and Connection”.

For the test run, you must switch on and inspect the machine.

Note

Any defects found during these tests must be rectified immediately. A fresh inspection is necessary after every repair. The machine may only be put into operation once all the inspections described below have been concluded satisfactorily.

A different control cabinet may be fitted to the machine, depending on the model.

The machine is switched on at the main switch.

Item Designation

1 ”Machine ON” main switch 2 ”Machine OFF” main switch

Continued next page

5.2 Test run

Switch-on conditions

5.3 Switching on the machine

with main switch

Starting up

5 — 6 09_0150_0802GB

" Switch on the ”Machine ON” main switch (1).

⇒ The power supply in the control cabinet switches on. ⇒ The engine starts. ⇒ The compressor operates in automatic mode.

The machine is switched on at the rotary switch.

OFF

AUTO

1 2

Item Designation

1 ”Machine ON -- OFF” rotary switch 2 Position for switching off machine is ”OFF” 3 Position for automatic mode is ”AUTO”

" Switch the rotary switch (1) to position ”AUTO” (3).

⇒ The power supply switches on in the control cabinet. ⇒ The engine starts. ⇒ The compressor operates in automatic mode.

You may have to connect the machine to the second control cabinet, depending on whether you wish to use one or two compressors.

" Switch the rotary switch (1) to position ”AUTO” (3).

⇒ The power supply switches on in the control cabinet. ⇒ The engine starts. ⇒ The second compressor operates in automatic mode.

with rotary switch

Starting up

5 — 7

09_0151_0802GB

After the function check, you can shut down the machine.

The machine is switched off at the main switch.

Item Designation

1 ”Machine ON” main switch 2 ”Machine OFF” main switch

" Switch off the machine at the ”Machine OFF” main switch (2).

⇒ The engine is switched off. ⇒ The power supply in the control cabinet switches off.

" Secure the machine against unauthorised starting or use.

5.4 Shutting down mac

hine after starting up

with main switch

Starting up

5 — 8 09_0151_0802GB

The machine is switched off at the rotary switch.

OFF

AUTO

1 2

Item Designation

1 ”Machine ON -- OFF” rotary switch 2 Position for switching off machine is ”OFF” 3 Position for automatic mode is ”AUTO”

" Switch the rotary switch (1) to position ”OFF” (2).

⇒ The engine is switched off. ⇒ The power supply in the control cabinet switches off.

If you have used both compressors, you will have to switch off the machine at the second control cabinet.

" Switch the rotary switch (1) to position ”OFF” (2).

⇒ The engine is switched off. ⇒ The power supply in the control cabinet switches off.

" Secure the machine against unauthorised starting or use.

with rotary switch

Operation

6 — 1

05_0012_0508GB

Operation

In this section you will find information on machine operation. You w

ill learn what operations are required for setting up the machine,

operation and for cleaning.

Before starting work, you must carefully carry out the working steps for commissioning and installing the machine.

6.1 Requirements

Operation

6 — 2 05_0183_0802GB

Make sure you are completely familiar with the procedures for shutt

ing down the machine in an emergency situation before you start

operating the machine!

Danger

Proceed immediately as described below if an emergency occurs while you are operating the machine.

Switch off the machine immediately in an emergency situation.

" Switch off the machine. Refer also to chapter ”Starting up” --

section ”Shutting down the machine after starting up”. ⇒ The machine stops immediately.

" Take emergency measures, where necessary.

" Note the incident and report in accordance with company

procedures.

" Look for the cause of the fault and have it rectified / rectify it

completely.

" Start up the machine in accordance with the rules for starting

up the machine.

6.2 Emergency shutdown pr

ocedures

Operation

6 — 3

05_0184_0802GB

You must set the working pressure before operating the machine.

efer to the chapter: ”General Technical Description” -- section: ”Technical data” for information on the maximum delivery pressure of the machine.

" Attach the other end of the air hose to a suitable pneumatic

tool.

Caution

Read the information provided by the manufacturer before connecting ”pneumatic tool” accessories. The maximum values must not be exceeded.

Different models available

Item Designation

1 ”Working pressure” gauge 2 ”Working pressure” handwheel 3 ”Tank pressure” gauge

Adjust the working pressure at the pressure-reducing valve as follows:

" Switch the machine on. Refer also to chapter:

”Starting up” -- section: ”Switching on the machine”.

Continued next page

6.3 Setting the working pr

essure

Operation

6 — 4 05_0184_0802GB

" O

pen the air supply to the pneumatic tool.

" Adjust the working pressure using the ”working pressure”

handwheel.

" Read the working pressure displayed on the ”working pres-

sure” gauge.

" Check the tank pressure on the ”tank pressure” gauge.

Caution

The tank pressure must remain constant and should never fall below 5 bar. Set the working pressure accordingly.

Preset the correct working pressure for the pneumatic tool in question. The compressed air output depends on the preset working pressure. The following table contains general guide values for setting the working pressure:

Working pressure Strocomp 433 Strocomp 656

Strocomp 864 / 865

Small quantity of compressed air

approx. 1.0 bar approx. 1.0 bar approx. 1.0 bar

Large quantity of compressed air

max. 3.5 bar max. 4.5 bar max. 6.0 bar

The following guide values for setting the working pressure apply for operation with Strobot delivery pumps:

Working pressure Strocomp 433 Strocomp 656

Strocomp 864 / 865

Spraying fine plaster 1.5 to 2.5 bar 1.5 to 2.5 bar 1.5 to 3.0 bar Spraying concrete

contact

1.0 to 1.5 bar 1.0 to 1.5 bar 1.0 to 1.5 bar

Spraying paint 2.0 to 4.0 bar 2.0 to 4.0 bar 2.0 to 5.0 bar

Note

There are specific criteria for achieving the best result for every application. Contact Maschinenbau

Rudolf GmbH for advice on the

correct settings for your specific application.

Setting values

Operation

6 — 5

05_0185_0802GB

You may begin using the machine once the start-up phase is c

omplete.

Danger

The machine may be operated only with a pneumatic tool connected!

Proceed as follows:

" Switch the machine on. Refer also to chapter:

”Starting up” -- section: ”Switching on the machine”.

" Set the working pressure. Refer also to section:

”Setting the working pressure”.

" Open the air supply on the pneumatic tool.

⇒ The pneumatic tool is now ready for use.

Caution

Never disconnect the machine during operation. Otherwise the machine may be damaged.

Interrupt operation as follows:

" Close the air supply to the pneumatic tool.

⇒ The compressor switches off automatically.

Resume operation as follows:

" Open the air supply to the pneumatic tool again.

⇒ The compressor switches on again automatically.

6.4 Operating the m

achine

Interrupting operation

Resuming operation

Operation

6 — 6 05_0185_0802GB

Stop delivery as follows:

" C

lose the air supply to the pneumatic tool.

⇒ The compressor switches off automatically.

" Switch off the machine. Refer also to chapter:

”Starting up” -- section: ”Shutting down the machine after starting up”.

" Carry out all steps described in the section on temporary de-

commissioning. Refer also to chapter: ”Decommissioning” -- section: ”Temporary decommissioning”.

Stopping delivery

Operation

6 — 7

05_0186_0802GB

You can perform the following work using a spray gun connected to a

Strobot delivery pump:

Danger

The machine may be operated only with a pneumatic tool connected!

Caution

Read the information provided by the manufacturer before connecting ”pneumatic tool” accessories. See also the documentation provided by the delivery pump manufacturer.

" Connect the compressor.

" Connect the delivery line to the spray gun.

" Connect the air hose to the compressor and the spray gun.

See also the documentation provided by the delivery pump manufacturer.

1 2

Different models available

Item Designation

1 Spray gun (depending on model) 2 Material lever (depending on model) 3 Air valve

Continued next page

6.5 Using the spray gun

Operation

6 — 8 05_0186_0802GB

Note

Depending on the model, the material flow is switched on and off using the material lever, the spray gun trigger or the remote control.

" Close the material lever on the spray gun (if available).

" Close the air valve on the spray gun.

" Switch the machine on. Refer also to chapter:

”Starting up” -- section: ”Switching on the machine”.

" Set the working pressure. Refer also to section:

”Setting the working pressure”.

" Switch the delivery pump on. See also documentation provided

by the delivery pump manufacturer.

" Open the air valve on the spray gun.

" Start the material flow.

⇒ The spray gun is now ready for use.

Danger

Risk of injury from material sprayed from spray gun. You must wear protective goggles!

Caution

Never disconnect the machine during operation. Otherwise the machine may be damaged.

Continued next page

Operation

6 — 9

05_0186_0802GB

The tank pressure of machines without automatic mode must be c

hecked regularly during operation.

" Check the tank pressure on the ”tank pressure” gauge.

Caution

The tank pressure must remain constant and should never fall below 5 bar. Set the working pressure accordingly.

Interrupt operation as follows:

" Stop the material flow.

" Close the air valve on the spray gun.

⇒ The compressor switches off automatically.

Resume operation as follows:

" Open the air valve on the spray gun again.

" Start the material flow again.

⇒ The compressor switches on again automatically. ⇒ The spray gun is now ready for use again.

Stop delivery as follows:

" Stop the material flow.

" Close the air valve on the spray gun.

⇒ The compressor switches off automatically.

" Switch off the machine. Refer also to chapter:

”Starting up” -- section: ”Shutting down the machine after starting up”.

" Carry out all steps described in the section on temporary

decommissioning. Refer also to chapter: ”Decommissioning” -- section: ”Temporary decommissioning”.

Interrupting operation

Resuming operation

Stopping delivery

Operation

6 — 10 05_0187_0802GB

Clean the machine after finishing work. Clean the machine to e

nsures that it will function correctly the next time it is used.

Environmental protection

Observe all applicable local waste disposal regulations when performing cleaning work. Do not allow cleaning additives to enter the sewerage system.

Prior to cleaning the machine, cover or seal all openings where moisture should not enter for safety or operating reasons. Especially at risk are electric motors, control cabinets and electrical plug connectors.

Do not allow water to enter the electrical systems

Caution

Do not clean the control cabinet or the engine with pressurised water. Cover all openings prior to cleaning. For safety or operating reasons, moisture must not be allowed to enter these openings.

Continued next page

6.6 Cleaning the machine

Information on cleaning

Operation

6 — 11

05_0187_0802GB

Note

In the first four operating weeks clean all painted surfaces with cold water with a maximum water pressure of 5 bar only. Do not use any aggressive cleaning additives. The paint takes a full four weeks to harden properly.

Water which sprays the machine from all directions does not have any damaging effect. The system is splash-proof but not waterproof.

Note

Completely remove the covers / seals after the cleaning process!

" Remove all covers after cleaning!

" Clean the power cable using a suitable cleaning cloth and then

wind up.

Faults, Cause and Remedy

7 — 1

06_0005_0508GB

7 Faults, Cause and Remedy

This section gives you a summary of faults and their possible cause

s, and also ways in which you may rectify them.

Observe the safety regulations when troubleshooting.

Heavy current

Work on the electrical system and equipment of the machine must be carried out by a qualified electrician or by instructed personnel under the supervision and guidance of a qualified electrician and in accordance with electrical engineering rules and regulations.

Faults, Cause and Remedy

7 — 2 06_0049_0802GB

The following section provides a description of possible causes of f

ults and their remedies.

Danger

Make sure the mains power supply is suitable! Otherwise the machine may be damaged.

Note

Consult the relevant service department at Maschinenbau Rudolf GmbH if you cannot rectify the fault by yourself.

Machine does not start when switched on.

Cause Remedy

No power present. Check the electrical connection to the mains power supply.

Machine is connected to an unsuitable power supply.

Connect the machine to the correct mains power supply. Refer also to chapter: ”General Technical Description” -- section:

”Technical data”. The machine may be damaged if connected to an unsuitable

mains power supply.

Wire break in the supply cable. Replace the supply cable.

The supply cable is too long. Use the supply cable specified.

Refer also to chapter: ”General Technical Description” -- section: ”Technical data”.

The electric supply cable is wound up, e.g. on a cable drum.

Wind up the electric supply cable.

The maximum backup fuse on the machine is too small.

Use the correct backup fuse. Refer also to chapter: ”General Technical Description” -- section: ”Technical data”.

Continued next page

7.1 Machine, general

Faults, Cause and Remedy

7 — 3

06_0049_0802GB

Machine does not start when switched on. The ”tank pressure” gauge displays 3 to 10 bar. The compressor makes a humming noise.

Cause Remedy

The power supply was interrupted during operation.

Switch off the machine to depressurise the pressure line. Restore the power supply. Switch the machine on again.

Machine does not start when switched on. The ”working pressure” gauge displays 7 to 10 bar.

Cause Remedy

The pressure in the pressure tank is too high.

Switch off the machine. Open the drain valve to depressurise the tank. Close the drain valve again. Switch the machine on again.

When switched on, the machine starts up and then switches off again immediately.

Cause Remedy

Power surges (excess current).

Switch off the machine and wait for a short time. Switch the machine on again. Consult the relevant service department at Maschinenbau Rudolf GmbH if the fault occurs more than once.

Continued next page

Faults, Cause and Remedy

7 — 4 06_0049_0802GB

Pressure has built up while the machine was operating. The compressor has switched off automatically after reaching the cut-out pressure threshold. The machine does not switch on again even though the tank pressure has decreased.

Cause Remedy

The dump valve is contaminated and does not blow out.

Clean the dump valve. Replace the dump valve if necessary.

The compressor does not generate sufficient pressure. The ”working pressure” and ”tank pressure” gauges display the same pressure.

Cause Remedy

Air consumption is excessive.

Stop operation. Wait until the tank pressure has increased again.

The ”tank pressure” gauge displays a higher pressure than the ”working pressure” gauge.

Resume operation.

Stop operation. Reduce the working pressure. Resume operation.

Air consumption is excessive. Maximum output is insufficient.

Use a more powerful compressor.

The compressor blows out compressed air continuously.

Cause Remedy

The check valve is contaminated.

Unscrew the cover on the check valve and clean it.

Continued next page

Faults, Cause and Remedy

7 — 5

06_0049_0802GB

The motor protection switch has triggered.

Cause Remedy

The compressor oil level is too low.

Check the compressor oil level and top up if necessary.

The air filter is dirty or clogged. Clean the air filter.

The air intake area on the compressor is obstructed.

Remove all objects and obstacles from around the air intake area.

Maintenance

8 — 1

07_0001_0505GB

8 Maintenance

In this chapter you will find information on the maintenance work nec

essary for the safe and efficient operation of the machine.

Following the general maintenance information, you will find the maintenance charts necessary for this machine. A summary of the maintenance charts listed by number is included in the table of contents.

We should like here to emphasise expressly that all prescribed checks, inspections and preventative maintenance work must be conscientiously carried out. Otherwise we will refuse any liability or warranty claim. Our After Sales department is available to you with advice and help at any time should you be in doubt.

Maintenance

8 — 2 07_0075_0802GB

The following table shows the intervals for the various maintenance tasks.

aution

Inspection and maintenance personnel must have authorisation and the necessary technical qualification. They must have completed training relevant to working with the equipment on the machine and be conversant with the content of the operating instructions.

Note

Use only original spare parts. Maschinenbau Rudolf GmbH accepts no liability for damage caused as a result of using non-original spare parts.

Criteria

Check

Adjust

Replace

⇔

Clean

Reference

Section Service

Description

Section contains a more de-

tailed description

Maintenance work that

should be performed by

a service technician

authorised by

Maschinenbau Rudolf

Maintenance chart

Action

daily

once after 50 h

every 50 h

every 100 h

every 150 h

every 300 h

every 400 h

every 500 h

every 1000 h

annually

every 2 years

other intervals

Reference

General machine

Check that the fastening bolts are seated correctly

after the

first 10 h

Section:

General tightening

torques

Visual inspection: defects and leaks, rectify defects, seal leaks

8.1 Maintenance intervals

Maintenance

8 — 3

07_0075_0802GB

Reference

other intervals

every 2 years

annually

every 1000 h

every 500 h

every 400 h

every 300 h

every 150 h

every 100 h

every 50 h

once after 50 h

Action

daily

General machine

Electrical cabling: visual inspection, have repaired if necessary

Air line: visual inspection for suitability, wear and damage, replace if necessary

Draining condensate water

MC 43--039

Have a qualified service expert check for defects

Service

Operational safety check (German Accident Prevention Regulation)

Service

Safety equipment

Check the safety valve, have replaced if necessary

In ac-

cordance

with op-

erational

safety

regula-

tions

By an officially

certified test centre

Compressor (depending on the model)

Check the compressor oil level, top up if necessary

MC 43--040

Compressor oil

⇔ ⇔

⇔

once

after

100 h

MC 43--041

Clean air filter, replace if necessary

⇔

required

MC 43--042

40--030

Page 1 of 1

Maintenance Chart

8 — 5

WK40_030_0507GB

General maintenance work

This maintenance chart describes general maintenance tasks and c

ontains notes that apply to all maintenance work using maintenance

charts.

Caution

Maintenance work must only be carried out by authorised personnel with special knowledge and experience.

The following tasks must be carried out prior to maintenance work:

" Set the machine up horizontally on level ground.

Danger

Shut down the machine before starting maintenance work and secure it against unauthorized or accidental starting.

If it is necessary to start up the machine in the course of its maintenance, this is specially indicated in the maintenance charts.

" Switch off the machine.

" Secure the machine against unauthorised starting.

" Secure your working area and fix notices to the locked controls

and setting devices.

Preparation

Maintenance Chart 43--039

Page 1 of 2

8 — 6 WK43_039_0802GB

443333----00003333999

9Draining condensate water

This maintenance chart describes how to drain condensate water from the drain valve on the pressure tank. Compressed air can also be released from the drain valve on the pressure tank in the event of a malfunction. You will find the maintenance intervals in the maintenance summary at the start of this chapter.

Refer also to the maintenance charts:

General maintenance work

Danger

Danger posed by compressed air and condensate water spraying out under pressure. Work with protective gloves! You must wear protective goggles! Turn your face away when opening the drain valve!

Drain condensate water from the pressure tank as follows:

" Switch off the machine. Refer also to chapter:

”Starting up” -- section: ”Shutting down the machine after starting up”.

Note

The ”tank pressure” gauge should display at least 5 bar.

Continued next page

43--039

Page 2 of 2

Maintenance Chart

8 — 7

WK43_039_0802GB

" P

lace a suitable container under the drain valve to catch the

water.

" Open the drain valve.

" Allow the condensate water to drain.

" Close the drain valve again.

" Drain the second pressure tank in the same way.

Note

In the event of a fault, depressurise the tank in the same way.

Maintenance Chart 43--040

Page 1 of 2

8 — 8 WK43_040_0802GB

3333----000044440000Checking the compressor oil level

This maintenance chart describes how to check the compressor oil level. You will find the maintenance intervals in the maintenance summary at the start of this chapter.

Refer also to the maintenance charts:

General maintenance work

Note

The machine must be level when you check the operating materials. Inspect the operating materials only when the machine is cold.

Caution

Maschinenbau Rudolf accepts no liability for damage resulting from the use of unauthorised operating materials. The documentation provided by the manufacturer is always decisive.

Ensure that dirt or other impurities cannot enter the compressor oil system. The compressor’s function can be impaired by small particles.

Danger

Oils and other operating fluids can pose a threat to health if they come into contact with the skin, or similar. Work with protective gloves.

Environmental protection

Carefully collect escaping operating fluids and avoid oil spillage.

Continued next page

43--040

Page 2 of 2

Maintenance Chart

8 — 9

WK43_040_0802GB

Check the compressor oil level as follows:

Different models available

Item Designation

1 Oil filler with oil dipstick 2 Compressor (depending on the model)

" Screw the oil filler with oil dipstick into the top of the

compressor.

" Pull out the oil dipstick.

" Wipe the oil dipstick clean with a lint-free cloth.

" Insert the oil dipstick again.

" Remove the oil dipstick and check the oil level.

" The oil level must be between the markings and as close as

possible to the ”Max” marking.

" Top up the compressor oil if necessary.

Refer also to chapter: ”General Technical Description” -- section: ”Technical data” for more information on fluid capacities.

" Insert the oil dipstick again.

" Screw the oil filler firmly back in place.

Maintenance Chart 43--041

Page 1 of 3

8 — 10 WK43_041_0802GB

3333----000044441111Changing the compressor oil

This Maintenance chart describes how to change the oil in the compressor. You will find the maintenance intervals in the maintenance summary at the start of this chapter.

Refer also to the maintenance charts:

General maintenance work Checking compressor oil level

Caution

Maschinenbau Rudolf accepts no liability for damage resulting from the use of unauthorised operating materials. The documentation provided by the manufacturer is always decisive.

Ensure that dirt or other impurities cannot enter the compressor oil system. The compressor’s function can be impaired by small particles.

Change the compressor oil with the machine in a horizontal position.

Danger

Oils and other operating fluids can pose a threat to health if they come into contact with the skin, or similar. Work with protective gloves.

Take care when draining hot compressor oil. There is a risk of burning!

Continued next page

43--041

Page 2 of 3

Maintenance Chart

8 — 11

WK43_041_0802GB

Environmental protection

Carefully collect escaping operating fluids and avoid oil spillage. Dispose of all components in accordance with current applicable regulations! Observe the national and regional regulations applicable to your area. Only work with waste disposal companies who are approved by the responsible authorities.

Change the compressor oil as follows:

Different models available

Item

Designation

1 Oil filler with oil dipstick 2 Compressor (depending on the model) 3 Oil drain plug

" Place a sufficiently large oil catch pan under the machine.

" Slowly unscrew the oil drain plug (3) and let the oil drain into

the oil sump pan.

" Dispose of the old oil in accordance with regulations.

" Once the used oil has completely drained, screw the oil drain

plug back into the drain opening and tighten it.

" Open the oil filler (1).

Continued next page

Maintenance Chart 43--041

Page 3 of 3

8 — 12 WK43_041_0802GB

" F

ill new oil into the oil filler.

Refer also to chapter: ”General Technical Description” -- section: ”Technical data” for more information on fluid capacities.

Caution

The capacities are only approximate values. These may vary according to the design and depend on the quantity of oil remaining. The upper mark on the oil dipstick is always decisive.

" Check the compressor oil level.

Maintenance chart: Checking the compressor oil level

Note

Only fill the compressor to the ”Maximum” mark on the oil dipstick.

" Screw the oil filler firmly back in place.

The following checks are necessary after you have changed the compressor oil:

" Switch the machine on. Refer also to chapter:

”Starting up” -- section: ”Switching on the machine”.

" Leave the machine to run for approximately 2 minutes while

checking for leaks.

" Switch off the machine. Refer also to chapter:

”Starting up” -- section: ”Shutting down the machine after starting up”.

" Check the compressor oil level.

Maintenance chart: Checking the compressor oil level

" Top up the compressor oil if necessary.

" Seal up any leaks that occur.

Leakage check

43--042

Page 1 of 2

Maintenance Chart

8 — 13

WK43_042_0802GB

Cleaning and replacing the air filter

This Maintenance chart describes how to clean the air filter on the c

ompressor and replace the filter inserts. You will find the maintenance intervals in the maintenance summary at the start of this chapter.

Refer also to the maintenance charts:

General maintenance work

Note

Never clean with oil, petrol or other flammable liquids or solvents.

Danger

Wear a breathing mask and protective goggles to protect against particles of dust! Work with protective gloves.

Different models available

Item Designation

1 Air filter 2 Compressor (depending on the model)

Continued next page

Maintenance Chart 43--042

Page 2 of 2

8 — 14 WK43_042_0802GB

The following steps describe how to clean and change the air filter:

" R

emove the air filter.

" Remove the filter cover.

" Pull the filter insert carefully from the filter housing. Avoid

disturbing dust where possible.

" Clean the inside of the filter housing and cover with a clean

cloth. Pay particular attention to cleaning the sealing surfaces.

" Inspect the filter element.

Note

Heavily soiled or damaged filter elements should be replaced with new elements and discarded.

" Clean the filter element by blasting dry air from the inside to the

outside.

Note

When blowing out, the air pressure must not exceed 5 bar. The filter element must not be damaged. A suitable distance must be maintained between hose nozzle and filter element.

" Place the cleaned or new filter element in the filter housing.

" Fit the filter lid again. Ensure that it is correctly seated.

" Install the air filter again. Ensure that it is correctly seated.

" Clean or replace the second air filter in the same way.

Decommissioning

9 — 1

10_0036_0802GB

9 Decommissioning

This chapter contains information on decommissioning the machine.

f the machine is to be shut down temporarily, take the following

measures.

" Terminate delivery. Refer also to chapter: ”Operation” -- section:

”Operating the machine”.

" Switch off the machine. Refer also to chapter:

”Starting up” -- section: ”Shutting down the machine after starting up”.

" Actuate the pneumatic tool until the air hose is completely

depressurised.

Danger

Only disconnect the air hose when you are certain that the system is depressurised.

" Detach the air hose.

" Disconnect the machine from the mains.

" Drain the condensate water.

Maintenance chart: Draining condensate water.

" Clean the machine. Refer also to the chapter:

”Operation” -- section: ”Cleaning the machine”.

" Shut down the machine only in current-free condition.

9.1 Temporary de

commissioning

Decommissioning

9 — 2 10_0036_0802GB

Observe the following when placing the machine in storage:

- Shut down the machine only in current-free condition.

-- Clean the machine before storing it.

-- Store the machine in a dry, frost-free location.

The final decommissioning and disposal requires complete disassembly of the machine into its individual components. When disposing of all machine components, ensure that there is no possibility of damage to health or the environment.

Environmental protection

Final disposal of the machine is carried out by a qualified specialist company.

Danger

When decommissioning the machine permanently, escaping lubricants, solvents, preserving agents, etc. may pose a risk of injury. Risk of injury at sharp-edged machine components.

Caution

Uninstallation work on electric machines must only be carried out by qualified electricians.

9.2 Storing the machine

9.3 Final decommissioning, disposal

Electric machines

Appendix

10 — 1

11_0003_0507GB

10 Appendix

Tightening torques depend on bolt grade, thread friction and bolt h

ead bearing area. The values given in the following tables are for guidance. These values should only be used if no other values are specified in the relevant chapters of the Operating Instructions or in spare parts sheets.

Caution

Bolts must always be replaced with bolts of the same size and grade.

Bolts with adhesive in the locking threads and self-locking nuts must always be replaced after removal.

Continuation next side

10.1 General tightening t

orques

Appendix

10 — 2

11_0003_0507GB

The tables below give the maximum tightening torques (maximum t

orque) in Nm for a friction factor of mtotal = 0.14, with the thread

lightly-oiled or lightly-greased.

Notes

All tightening torques X 1.1 apply for bolts with cement in the thread.

Set screws -- metric triangular thread, DIN 13, Part 13

Dimensions

[mm]

Tightening torque

Md [Nm]

M SW 8.8 10.9 12.9

M 4 7 3.0 4.4 5.1

M 5 8 5.9 8.7 10

M 6 10 10 15 18

M 8 13 25 36 43

M 10 17 49 72 84

M 12 19 85 125 145

M 14 22 135 200 235

M 16 24 210 310 365

M 18 27 300 430 500

1000090

M 20 30 425 610 710

SW = Width across flats (A/F)

M 22 32 580 820 960

SW=Widthacrossflats(A/F

)

X.X = Grade 8.8, 10.9, 12.9

M 24 36 730 1050 1220

M 27 41 1100 1550 1800

M 30 46 1450 2100 2450

Set screws -- metric precision thread, DIN 13, Part 13

Dimensions

[mm]

Tightening tor-

que Md [Nm]

M SW 8.8 10.9 12.9

M 8 ¢ 1 13 27 39 46

M 10 ¢ 1.25 17 52 76 90

M 12 ¢ 1.25 19 93 135 160

M 12 ¢ 1.5 19 89 130 155

M 14 ¢ 1.5 22 145 215 255

M 16 ¢ 1.5 24 225 330 390

M 18 ¢ 1.5 27 340 485 570

M 20 ¢ 1.5 30 475 680 790

10000900

M 22 ¢ 1.5 32 630 900 1050

SW = Width across flats (A/F)

M 24 ¢ 2 36 800 1150 1350

SW=Widthacrossflats(A/F

)

X.X = Grade 8.8, 10.9, 12.9

M 27 ¢ 2 41 1150 1650 1950

M 30 ¢ 2 46 1650 2350 2750

Appendix

10 — 3

11_0014_0802GB

We have listed all suitable lubricants in the tables below. Maschinenbau Rudolf GmbH accepts no liability for the quality of the lubricants listed or for changes in

quality made by the lubricant

producer without changing the grade designation.

Caution

Maschinenbau Rudolf accepts no liability for damage resulting from the use of unauthorised operating materials. The documentation provided by the manufacturer is always decisive. Maschinenbau Rudolf GmbH accepts no liability for damaged caused by mixing fluids from different manufacturers.

Consult the relevant service department at Maschinenbau Rudolf GmbH should you have any questions.

Compressor oil

Marking in accordance with DIN 51 506

Lubricating fluid CL

Characteristics

mineral

Compressor oil

Aral HE 150

BP Energol RC 150

Compressor oil 3022 N

Renolin 505

Mobilube Rarus 429

Corena oil H 150 D

10.2 Lubricant recommendation

Strobl Strocomp 433, Strocomp 656, Strocomp 864, Strocomp 865 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual