Strobel VEB100-7 Operating Instructions Manual [en, de]

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For the professional user
Für den professionellen Anwender
Betriebsanleitung
Class:
Klasse:
Ausführung:
Dated:
Stand:
VEB100-7
4
Operating Instructions
Spezialmaschinen GmbH
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Im Zeichen der Qualität
ou nd the Strobel trademark on every Strobel machine leaving our works. And with good reason. This symbol is a guarantee of the high quality of our products. Quality which creates trust – trust in our technology, our service and, not least of all, in our good name.
ie nden die Strobel-Schutzmarke auf jeder Strobel-Maschine, die unser Werk verlässt. Und das aus gutem Grund. Denn dieses Zeichen garantiert Ihnen die hohe Qualität unserer Produkte. Qualität, die Vertrauen schafft – in unsere Technik, unseren Service und nicht zuletzt in unseren guten Namen.
S
Y
The sign of quality
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trobel clients know that they can expect a particularly high standard of performance from our company and our machines. Now you have settled for one of our products. For us this is a source of encouragement and of obligation to Justify your trust.
If you wish to prot from the performance and efciency of your Strobel machine as long as possible, exact handling and thorough care is necessary. For this reason we kindly request that you read the operating instructions closely. It provides all the information you need for trouble free operation.
And if you do happen to need a spare part the enclosed spare parts list gives a complete overview. It is clearly classied according to components so that you can nd the required part quickly and easily. In order to avoid errors we request you to quote machine class, machine number and part number completely on your spare part order.
We wish you lots of success in your work with your new Strobel machine.
S
A decision with future
Spezialmaschinen GmbH
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Operating instructions
STROBEL Class VEB100-7
Contents
1 General notes on safety ............................................................................................ 3
2 General ..................................................................................................................... 5
2.1 Operating instructions ..................................................................................... 5
2.2 Class identification, serial number and orientation of the machine ................. 5
2.3 Range of applications ..................................................................................... 5
2.4 Technical data ................................................................................................ 6
3 Installation and putting into service ........................................................................... 8
3.1 Unpacking the machine (Fig. 1) ...................................................................... 8
3.2 Installation (Fig. 2) .......................................................................................... 8
3.3 Sense of rotation .......................................................................................... 11
3.4 Motor drive using tooth belts ......................................................................... 11
3.4.1 Tension of toothed belt (Fig. 3) ........................................................ 11
3.4.2 Machine positions (Fig. 4) ................................................................ 12
3.5 The feed (Fig. 5 and Fig. 6) .......................................................................... 13
4 Instructions for use .................................................................................................. 15
4.1 Needles and threads .................................................................................... 15
4.2 Inserting the needle ...................................................................................... 15
4.3 Threading and straight grain ......................................................................... 16
4.4 Thread tension .............................................................................................. 17
4.5 Thread take-up lever .................................................................................... 17
4.6 Stitch depth regulator ................................................................................... 17
4.6.1 Setting the stitch depth .................................................................... 17
4.7 Cloth retainer ................................................................................................ 18
4.8 Sewing material transport ............................................................................. 19
4.8.1 Adjusting the stitch length ................................................................ 19
4.8.2 Adjusting the top feed ...................................................................... 20
4.9 Sewing drive ................................................................................................. 20
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5 Operating the machine ............................................................................................ 21
5.1 Switching on ................................................................................................. 21
5.2 Placing and removing the fabric - sewing process ........................................ 21
5.3 Sewing belt loops ......................................................................................... 22
5.3.1 Setting stitch depth and thread tension ............................................ 23
5.4 Quick hemmer changing device ................................................................... 24
5.5 Setting the hemmer ...................................................................................... 26
5.6 Fusible tapes ................................................................................................ 27
5.7 Cutting system .............................................................................................. 28
5.7.1 Sewing material ................................................................................ 28
5.7.2 Tape feed ......................................................................................... 28
5.7.3 Setting the cutting width ................................................................... 28
5.8 Pressing unit ................................................................................................. 30
5.8.1 General ............................................................................................ 30
5.8.2 Switch on the pressing unit (Fig. 17) ................................................ 32
5.8.3 Temperature setting (Fig. 20) ........................................................... 32
5.8.4 Inserting the sewn belt loop (Fig. 17) ............................................... 32
5.8.5 Interruption of the sewing process ................................................... 33
5.8.6 Selection of temperature and steam quality ..................................... 33
5.8.7 Belt loop guide ................................................................................. 33
5.8.8 Switching off the pressing unit ......................................................... 33
5.9 Problems during sewing and possible solutions ........................................... 34
6 Machine maintenance ............................................................................................. 37
7 Variable sewing tools .............................................................................................. 37
8 Optional parts .......................................................................................................... 39
8.1 Digital display 392.0637 ............................................................................... 39
8.2 Hemmer ........................................................................................................ 39
Subject to change without prior notice
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1
Every person in charge of setting up, operating, servicing and repairing the machine must first read and understand the operating instructions and particularly the safety instructions before starting up the machine.
General notes on safety
Failure to comply with the following safety instructions can lead to bodily injury or damage to the machine.
1. The machine must only be operated by persons familiar with the relevant
operating instructions and who have been instructed accordingly.
2. Before commissioning also read the notes on safety and the operating
instructions of the sewing drive manufacturer.
3. Only use the machine in the intended manner and never without the
provided guards. Always observe the pertinent safety regulations.
4. Switch off the main switch or pull the power plug for threading, changing
the reels, exchanging sewing tools such as needle, gripper, needle plate, transport devices, possibly cutter and cutting block, for cleaning and when leaving the workplace as well as for maintenance.
5. General maintenance tasks may be carried out only by properly trained
persons in accordance with the operating instructions.
6. Repair work, retrofitting and maintenance may be carried out only by
technicians or specially trained personnel.
7. When servicing or repairing pneumatic equipment, the machine must be
disconnected from the pneumatic supply. Exceptions are only allowed for adjustment work and tests of functionality performed by specially trained technicians.
8. Only specially qualified technicians may work on the electrical equipment.
9. It is forbidden to work on electrically live components! Exemptions are
covered by the EN50110 (DIN VDE0105) regulations.
10. Any retrofitting or alterations to the machine may only be performed under
strict compliance with all pertinent safety regulations.
11. Only use our approved spare parts when servicing and/or repairing the
machine.
12. It is forbidden to operate the sewing head until it is determined that the
entire sewing unit complies with EU provisions.
13. It is essential that you observe and follow these instructions as well as the
generally valid safety regulations.
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14. Warning instructions given in the operating instructions that pertain to
especially dangerous parts of the machine must be indicated at these positions using a safety symbol.
Warning instructions given in the operating instructions that pertain to special injury hazards for operating personnel or technicians must be indicated at these positions using a safety symbol.
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2
2.1
General
Any person involved in the installation, operation, maintenance and repair of the machine must have read and understood the operating instructions and mainly the safety instructions before starting the machine.
Operating instructions
2.2
The operating side of the machine is the basis for descriptions referring to sides. The class identification (type) as well as serial and model number (after the dash) are located on the rear side of the housing.
Class identifi c a t ion, serial numbe r and orientation of t he machine
2.3
Class VEB100-7 is suitable for sewing belt loops from waste fabric. The cutting device trims the material automatically to the size for the 9.5 and 11 mm hemmer. The supply of the sewing materials occurs by means of tape feed.
Range of applications
The integradet pressing unit presses the belt loops. The steam can be supplied either by means of a central steam generating unit
with interconnected solenoid valve box including condenser and steam trap or by means of a steam generator.
The range of applications of the different machines can be extended by exchanging the variable sewing tools, i.e. that other fabric qualities than the above mentioned ones can be sewn as well.
Variable sewing tools please see point 7.
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2.4
Recommended rated speed 1800 min-1
Technical data
Motor power 550 W Toothed belt pulley/machine Z = 38 Toothed belt profile HTD 5M-9 Stitch length 3 - 6 mm
(depend on fabric) Kind of stitch single thread chainstitch blindstitch Stitch type 103 Needle system GROZ-BECKERT 1669 EEO Needle size 90 Thread polyester continuous filament Thread size 120/2 Pneumatic connection 3 - 6 bar Average air consumption 2,5 m³/h (without suction) Suction average air consumption 20 m³/h Required space 0.7 m x 1.1 m
Pressing unit
Current voltage 230 V single phase alternating Heating capacity 1.68 KW Total connected load 1.80 KW Temperature range 60 - 240°C Heating up time approx. 10 min. Working pressure:
Steam 2.5 - 5 bar Pneumatics 3 - 4.5 bar Pneumatics suction 5 - 6 bar
Feed length per revolution self-regulating Operating noise:
Medium sound pressure level at a speed n = 1800 min-1 LpAm 72 dB(A) Noise test according to DIN 45635-48-1 KL3
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Fig. 1
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3
3.1
Installation a nd put t ing into service
If the pressing unit is supplied together with a Class VEB100-7 it is screwed onto the table top behind the blindstitching machine.
Unpacking the machine (Fig. 1)
Make sure that all accessories have been unpacked before throwing away any packing material.
3.2
Installation (Fig. 2)
CAUTION! Danger of injury!
Danger of bodily injuries or finger bruises through pulling in of garments or hairs! The machine may not be operated without belt guards for head and motor.
Make sure that all screws on the stand are tight and retighten them, if necessary.
Attention!
Before putting the machine into service make sure that the electric connecting data on the motor’s name plate, mainly voltage and frequency, correspond to your electric network.
All rust protection agents, such as Vaseline and similar agents have to be wiped off carefully from the sewing tools before putting the machine into service.
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Fig. 2
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Pressing unit:
The pressing unit has to be connected to an additional central steam unit with interconnected solenoid valve or to a steam generator.
Attention: To avoid condensation water it is recommended to use a short
teflon hose (approx. 2.5 m max.) with small diameter. And the hose should not sag to avoid that condensation water is collected.
The steam quantity should be reduced or adapted to the needs by means of a manual valve.
Check all screws and re-thighten them, if necessary.
Attention!
Before putting the pressing unit connected to a sewing machine into service all connecting data such as current, working pressure, steam, pneumatics have to be checked comparing them with the values shown in the operating instructions and the type plate.
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3.3
The correct sense of rotation of the hand wheel is clockwise in line of vision on the hand wheel.
Sense of rotation
3.4
3.4.1
Motor drive using tooth belts Tension of toothed belt ( Fig. 3)
CAUTION! Danger of injury!
Switch off the machine at the mains when checking the belt tension. Do not operate the machine without belt guard. Otherwise DANGER of crushing fingers, of injuries to the body or of pulling in of part of clothing.
The toothed belt should not be tensioned too much. You should be able to compress it with light thumb pressure by about 5 mm.
Too little or too tight toothed belt tensioning can impair the positioning of the machine and therefore impair the function sequence.
Tensioning the toothed belt (Fig. 3):
- Release the upper and the bottom retaining screw (1), (2) at the upper
part of the machine.
- Pull out the motor slightly and tighten the bottom retaining screw (2)
slightly.
- Tension the toothed belt by swivelling the motor.
- Tighten the upper and the bottom retaining screw (1), (2) again.
Fig. 3
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3.4.2
Machine positions (Fig. 4)
CAUTION!. Danger of injury!
Entanglement hazard for clothing or hair and danger of
finger injuries and needle punctures! When checking the positions while the machine is turned on, keep your fingers and hands away from moving parts.
General:
The machine requires a needle position and depending on the sewing drive, possibly also a reference position.
Reference position:
The reference position must be set in such a way, that the point of the needle in direction of the insertion stitch closes with the right (inner) edge of the needle slide plate.
Notes for sewing drives which have two needle positions:
The above mentioned needle position is position 2 at the sewing drive. It is essential that position 1 is set with consultation of the operating instructions of the sewing drive
Needle position (when stopped within the stitch):
The needle position must be set so that the tip of the needle closes against the right edge of the needle slide plate facing towards the outward stitch.
At the same time, the thread loop lies under tension across the looper. The needle position is position 1 at the sewing drive.
Fig. 4
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3.5
- The transport or the speed of the pressing unit is controlled automatically
by the deflector roll (
The feed (Fig. 5 and Fig. 6)
Fig. 5) (1). (see also “4.8.1 Adjusting the stitch
length“)
- After the needle plate, the loop of the belt has to be routed through
underneath the deflector roll before it is fed into the opening of the pressing unit. If the belt loop is not routed underneath the deflector roll, the transport cannot be controlled automatically, which leads to transport problems. (Fig. 6)
Fig. 5
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Fig. 6
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4
4.1
Instructions for us e
The sewing quality can be influenced to a considerable extent by choosing the most suitable needles and threads for the material to be sewn. It is recommended to use controlled GROZ-BECKERT needles system 1669 EEO only. The machine is supplied with size 90 needles.
Needles and threads
Notice: A perfect needle is of great importance for a good sewing result.
Damages of the needle point which often can be made visible under a magnifier only may deteriorate the sewing result. Replace the needle in time!
We recommend twisted polyester filament threads of size 120/2 respectively.
Because of their high strength and ability to slide, combined with a low volume
they are to be preferred over a spun thread.
Guaranteed remark!
This machine has been set and sewn off with genuine GROZ-BECKERT needles.
No guarantee can be granted if the settings are modified
for using different needle types.
4.2
Inserting the needle
CAUTION! Danger of injury!
Switch off machine electrically and confirm that the machine is really in standstill position by operating the treadle for the motor control before changing the needle. Otherwise danger of finger bruises and needle throughstitches.
The curved needle shape determines its position in the needle lever. Attention should be paid only to ensure that the needle piston is pushed to the stop in the channel of the needle lever and that the screw (1) Fig. 7 of the needle clamping plate is tightened well.
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Fig. 7
4.3
Threading and straight grain
CAUTION! Danger of injury!
Switch off machine electrically and confirm that the machine is really in standstill position by operating the treadle for the motor control before threading. Otherwise danger of finger bruises and needle throughstitches.
Fig. 8 shows the correct threading by using the thread take-up.
Fig. 8
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4.4
Depending on thread and fabric quality, nature and thickness the thread tension is set by tension nut (1) (
Thread tension
Fig. 8).
4.5
The thread take-up lever (2)
Thread take-up lever
Fig. 8 avoids thread twist and turning over of the loop, thus enabling a secure taking up of the loop by looper and needle. There is a uniform stitch formation.
The function of the thread take-up lever is influenced by the thread course (choice of the eyelet).
4.6
By means of the stitch depth regulator you can adjust the distance between the upper edge of the plunger and the needle radius, i.e. the distance the plunger is lifted or lowered depending on the material thickness. This determines the depth the needle penetrates the fabric layers hold between plunger and hemmer. This value is called stitch depth.
Stitch depth regula t or
A low stitch depth can result in skip stitches, if the stitch depth is too deep the needle can stitch through the material.
4.6.1
The stitch depth is set by means of the adjusting knob (1) at the front side of the machine (
Setting the stitch depth
Fig. 2).
Turning the adjusting knob to the left (+) means deeper needle penetration. Turning the adjusting knob to the right (-) means lower needle penetration.
Per notch the stitch depth is altered by 0,005 mm.
Fig. 9
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4.7
Cloth retainer
Attention!
Danger of finger bruises through unintended actuation of the treadle during setting works in the needle plate area.
The machine has no real cloth retainer. During the time of needle penetration the material is hold between hemmer and plunger.
The pressure of the hemmer on the fabric layers should be as low as possible to avoid any twist or marks. This is of main importance for delicate fabrics such as e.g. velvet.
The hemmer should be set in a way that the fabric cannot move during needle penetration. This setting is of great importance with regard to the sewing quality! See also point “0 When the hemmer is exchanged, the height of the hemmer in relation to the curved knife needs to be checked and adjusted if necessary. Turn the knurled screw (1) for this until the correct setting has been made.
Setting the hemmer”.
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4.8
The machine transports the sewing material using a rigid upper transport. The feed (stitch length) can be set from 3 - 6 mm in 4 steps. Serially, a pyramid­toothed feed dog is mounted, which can be exchanged for a saw-toothed one if necessary. (see point „
Sewing material transport
7 Variable sewing tools“).
4.8.1 Adjusting the stitch length CAUTION!
Switch off the machine and compress the motor switch
pedal to ensure that the machine is truly switched off.
- Press the stitch setting knob (1) (Fig. 10) and turn the handwheel until it simply snaps into place. The configured stitch length corresponds to the number engraved in the handwheel as it comes to a standstill in the highest position. Press down the setting knob and move the handwheel forwards until the desired stitch length noticeably snaps into place. See also point “3.5 The feed (Fig. 5 and Fig. 6)”.
Fig. 10
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4.8.2
The transporter can be adjusted in its intrusion depth to the needle plate by loosening the two fastening screws. If the stitch length is adjusted across a greater range e.g., from 6 to 3 mm, then the feed dog should be readjusted.
Adjusting the top feed
Adjustments might also be required when changing to sewing materials that are thicker or otherwise different in quality.
Here, observe the instructions given in the mechanic's manual.
4.9
Please observe the operating instructions of the sewing drive supplied with the machine where you will find instructions to program the control and the motor speed.
Sewing dr ive
On programmable sewing drives the maximum speed can be set electrically.
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5
Operating the mac hine
CAUTION! Danger of injury!
Please observe the sewing area carefully during sewing. Otherwise danger of finger bruises and needle throughstitches.
5.1
Connect the compressed-air conditioner to the compressed air supplier (10 bar) or to the compressor and set it to 3 - 4 bar. Switch on the control and the pressing unit at the respective I/0 switch.
Switching on
5.2
The cloth support arm is lifted by pressing the left hand treadle.
Placing and removing t he f a bric - sewing process
The machine starts sewing by operating the right hand treadle. The machine runs at maximum speed when the right hand treadle is completely
pressed down. By operating the right hand treadle the trimming motor starts as well. It runs at a
constant speed (trimming speed) independent of the sewing drive. Swing up the tape feed. Guide the tape through the back guide of the tape feed
into the hemmer. Lower the tape feed and feed the fabric towards the tape (Fig. 11). By operating the right hand treadle the fabric is now guided through the hemmer and a belt loop is sewn. The feed dog catches the sewn belt loop from above and pulls it forward.
Make sure that no clue is formed behind the needle plate. Cut an endless belt loop wherever required. The cloth support arm has not
necessarily to be lifted (left treadle). Guide the belt loop behind the needle plate under the roll from the material
guide (1) (Fig. 5) to the pressing device.
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Fig. 11
5.3
There is a number of hemmers available to sew nearly all required fabrics. In general, the belt loops are sewn of the waste fabrics of the trouser production.
Sewing belt loops
In the hemmer the fabric is symmetrically folded and centrically blindstitched. Using a tape facilitates the sewing and reinforces the belt loop.
The correctly cut fabric is guided to the hemmer manually. The required fabric width depends on the hemmer size. Depending on the fabric quality, usually the cut material should be approx. 3 times as wide as the sewn belt loop:
e.g. hemmer size 9.5 - material width = 28.5 mm The tape is first manually pushed through the bow at the hemmer into the
hemmer. As soon as the feed dog has caught the tape or the sewn belt loop an endless belt loop can be sewn by just placing the next fabric under the previous one. Make sure that the fabric enters the hemmer centrically.
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Fig. 12
Attention: very fuzzy fabrics may disturb the process.
The cuttings fall down into a garbage chute. The material is trimmed exactly and then guided to the hemmer. The tape is manually pushed through the bow at the swivelled down tape feeding device and then through the hemmer’s bow into the hemmer. Now the tape can be further fed to the needle by means of the knurled disk (Fig. 12). As soon as the feed dog behind the needle plate has caught the tape, the production of the belt loop can be started. The material is fed to the tape feeding device along the limit stop on the right support plate.
If no tape or a very thin tape is used the belt loops should be sewn “overlapping” to ensure that the material in the hemmer pulls the next fabric.
5.3.1
Set the stitch depth in a way that the tape is throughstitched and the outer fabric is blindstitched. Stitch depth regulation see also point “
Setting stitch dept h a nd t hread tension
4.6 Stitch depth regulator”.
Set the thread tension in a way that the left and right folded fabric side butt without overlapping. (Thread tension see point “4.4 Thread tension”)
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5.4
Quick hemmer changing device
CAUTION! Danger of injury!
When working on the cutting system, switch off the power to the complete machine. Otherwise there is a danger of fingers getting crushed or cut!
The hemmers are screwed to a holder and were set at works. The quick hemmer changing device facilitates the hemmer replacement within one hemmer size (width) without the necessity of re-adjusting it. (Fig. 13).
Fig. 13
When changing the hemmer width the left and right supporting plates have to be adjusted (Fig. 14).
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Fig. 14
When the hemmer is exchanged, the height of the hemmer in relation to the curved knife needs to be checked and adjusted if necessary. Turn the knurled screw (1) for this until the correct setting has been made.
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5.5
The hemmer lies on the plunger with the belt loop folded on one side already, i.e. that the fabric is hold for the needle penetration and the set stitch depth is ensured. Therefore the hemmer is slotted at the front part.
Setting the hemmer
The hemmer’s outlet should be approx. 0.5 mm in front of the needle plate (Fig. 15).
Fig. 15
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5.6
It is recommended to provide the belt loops with a fusible tape. Choose the tape width according to the following chart:
Fusible tapes
hemmer size tape width
mm inch mm inch
9,5 3/8 8,5-9 5/16
11 7/16 10-10,5 3/8
Tapes of the most different qualities can be used. Tapes coated on one side only or on both sides are used with the fabric when pressing the ready sewn belt loop.
Caution: When fusible tapes with adhesive are used, be sure that no
adhesive residues can get stuck in the hot ironing station. The belt loop should always be sewn overlapping or at least without a gap.
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5.7
The cutting system with integrated quick hemmer changing device is mounted to the table plate as the standard hemmer support. The operation is supported by an additional tape feed (
Cutting system
Fig. 11).
The cutting system needs to be cleaned regularly. See also point “6 Machine maintenance”
5.7.1
We recommend a minimal trimming width of at least 3 mm per side of the sewing material to be sewn.
Sewing material
Suction
For the optional Suction, we recommend a maximum trimming width of maximum 10 mm for each side of the sewing material.
Notice: The more stiff and inflexible the sewing material is, the lower the
trimming width should be, but not below the minimum trimming width.
5.7.2
The tape feed is pivoted in the machine head and is operated synchronously with the machine’s upper feed. When changing the hemmer, etc. it can be swiveled upwards. In normal position it lies on the hemmer’s front part with a certain spring pressure and feeds the material between the knives to the hemmer. To replace the toothed belt screw off the cover on the left side. (
Tape feed
Fig. 12).
5.7.3
Setting the cutting width
CAUTION! Danger of injury!
When working on the cutting system, switch off the power to the complete machine. Otherwise there is a danger of fingers getting crushed or cut!
The cutting width is adjusted by the two upper left knurled nuts (1) and right (2) on the cutting system. (Fig. 16).
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Fig. 16
Please use the following chart for the cutting widths at the knives’ cutting edges:
hemmer size trimming width
mm inch mm inch
9,5 3/8 28,5 1 1/8
11 7/16 33 1 5/16
The trimming width can be set from 23 to 55 mm.
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5.8
Pressing unit
CAUTION! Danger of injury!
When working on the pressing unit, switch off the power to the entire machine, disconnect the pneumatic supply and allow the device to cool down. Otherwise there is a danger of fingers getting crushed, scalding and electric shock!
5.8.1
Fig. 17
General
1 I/0 switch 2 Electrical connection 3 Deflector roll 4 Belt loop inlet 5 Passage for pneumatic hoses 6 Temperature setting 7 Fans
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Fig. 18
1 Passage for steam connection 2 Belt loop outlet
Fig. 19
1 Blower connection 2 Steam connection 3 Step motor 4 Pneumatic cylinder
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5.8.2
Once the technician has duly mounted all air, steam and current connecting cables the unit can be put into operation as follows:
Switch on t he pressing unit (Fig. 17)
The pressing unit itself is switched on at the pressing unit on the left side. The pressing unit is ready once the set temperature is reached.
5.8.3
The desired temperature can be set at the temperature display by the two arrows (up (1)/down (2)).
Temperature setting (Fig. 20)
The lower display shows the set/desired temperature. The upper display shows the current temperature.
Fig. 20
5.8.4
1. Sew the belt loop long enough with the stitch upwards until about 5 cm can be inserted into the pressing unit.
Inserting the sewn belt loop ( Fig. 17)
2. The loop of the belt has to be routed through “underneath” the deflector roll (3) and fed into the opening of the pressing unit.
Caution: If the loop of the belt is NOT fed through underneath the
deflector roll, it is transported directly by the transport of the pressing unit at maximum speed which can damage the belt loop (stretch, rip, …). The deflector roll is responsible for the automatically regulated transport.
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5.8.5
The ironing shoe is lifted when the sewing and ironing machine is switched on. A built-in temperature regulator keeps the set temperature at about ±20 ºC constant.
Interruption of t he se wing proces s
Please switch off the ironing device during longer interruptions of sewing with I/0 switch (1) (as Fig. 17) at the control box for the ironing device. Ironing material that remains between the hot lifted halves of the ironing unit can be damaged for example by fine cloth fibres discolouring yellow or becoming shiny. That depends however on the set ironing temperature.
5.8.6
To obtain a good pressing quality it is important to choose the right temperature and steam quantity.
Selection of temperature and steam quality
if the temperature is too high: the material becomes shiny, delicate fabrics
are damaged; if adhesive tapes are used the belt loops become hard after cooling down.
if the temperature is too low: condensation of water, water stains,
insufficient drying by compressed air, no or bad conglutination if coated tapes are used.
too much steam: condensation of water, water stains,
insufficient drying by compressed air, too much steam at the opening where the material is positioned.
not enough steam: the material becomes shiny, bad pressing
quality.
5.8.7
When sewing without or with thin tapes (even coated tapes) it is necessary to guide the belt loop under tension between sewing machine and pressing unit to prevent the folded fabric edges from twisting which would result in a bad pressing quality.
Belt loop guide
This could also be avoided by slightly penetrating the outer fabric layer with the needle, however, when sewing delicate fabrics this results in marks and is therefore not recommended.
5.8.8
After the pressing unit has been switched off, the ventilators continue to run until a temperature of about 80 °C has been reached. To avoid damage, this only works as long as the pressing unit is still connected to the mains.
Switching off the pressing uni t
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5.9
Problems during s ewing and possi ble solutions
CAUTION! Danger of injury!
Switch off machine electrically and confirm that the machine is really in standstill position by operating the treadle for the motor control. Otherwise danger of finger bruises and needle throughstitches.
Thread tears
Possible reasons:
- sharp edges or grooves in the needle guide, thread take-up, looper
or needle eye after a long time of machine operation
- looper or loop stroke are not set correctly, therefore the thread loop
is not always caught
- thread tension set too high
- thread size does not correspond to needle size (thread is too thick) Solutions:
- replace or polish the damaged parts
- re-adjust looper and/or loop stroke
- re-adjust thread tension, check thread course
- choose the correct thread size Please observe: thread course, thread, needle plate with plunger and
cloth retainer, needle and thread tension should always be set and chosen according to the material to be sewn.
Inexact needle penetration
Possible reasons:
- worn out or damaged needle
- wrong setting of needle plate or needle guide
- damaged or worn out needle glide plate
- wrong needle size
- damaged plunger or wrong plunger setting Solutions:
- replace damaged needle, choose suitable needle size
- check settings and re-set, if necessary
- replace needle glide plate
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Unintended skip stitching
Possible reasons:
- wrong looper setting
- wrong setting of loop stroke/needle stroke, therefore insufficient loop
formation (small/big)
Solutions:
- operate machine manually, check the looper motion
- check the settings, re-set, if necessary, replace damaged parts
- change thread feed through thread take-up, if necessary
Machine does not start, although the control lamp at the I/0 switch
lights Possible reasons:
- control error
- mechanical damage, machine blocks Solutions:
- cutting position, check the programming
- eliminate mechanical problem, call service, if necessary
The fabric is marked or damaged
Possible reasons:
- unsuitable feed dog teeth
- wrong setting of feed plate pressure
- damaged sewing tools (lower side of needle plate)
- unsuitable needle or thread size (too thin) Solutions:
- replace feed dog or plunger (see point “7 Variable sewing tools”)
- check pressures, sewing tools and their functions, replace or repolish
damaged parts
- choose most suitable needles and threads
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Material feed problems
(stitch length different from settings) Possible reasons:
- feed dog setting is not correct, material cannot be caught sufficiently.
- unsuitable feed dog toothing
- feed plate lift is blocked
- material accumulation in the needle plate
- seam or loop are caught by the feed dog
- unintended stitch length modification Solutions:
- check feed dog setting and stitch length, replace feed dog, if
necessary
- set material support pressure correctly
- check if lower side of needle plate, feed or sewing parts are
damaged and replace or repolish them, if necessary
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6
Most of the bearings of the machine are maintenancefree. Apply one drop of sewing machine oil (oil is supplied wit the accessories) every 20 operating hours or at least once a week to the red marked points and oil borings. Release the machine head's slotted pan-head screw and remove cover to lubricate looper link and the feed crank. Clean all movable parts regularly from fabric fibres.
Machine maintenance
Cutting system:
The trimming should be cleaned daily from cuttings, lint and threads. The bearing points of the upper tape feed should be oiled daily.
Pressing unit:
The bracket assembly is maintenance free. All moving parts are lubricated 280°C with a maximum temperature bearing grease for long term lubrication to +.
7
Variable sewing tools
CAUTION! Danger of injury!
Switch off machine electrically and confirm that the machine is really in standstill position by operating the treadle for the motor control.
Otherwise danger of finger bruises and needle through stitches.
The following chart shows all sewing tools available.
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38 BA_VEB100-7_A4_180618_en
Cl. VEB100-7
Hemmer
Thin fabric
386.0441 Standard
386.0444
Optional part
Medium fabric
386.0442 Standard
386.0445
Optional part
Thick fabric
386.0443
Optional part
386.0446
Optional part
Hemmer size
9.5 mm 3/8″
11 mm
7/16″
Feed dog
182.0299
Standard
182.0300
Optional part
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8
The following devices are available as optional extras and can be ordered together with the machine or as separate kits.
Optional parts
8.1 Digital display 392.0637
8.2
More hemmer sizes on request.
Hemmer
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Page 45
Und wir können noch mehr für Sie tun!
And we can do a lot more for you!
Unser Lieferprogramm bietet für jede Branche und jegliche Anforderung genau die richtige Problemlösung.
Our range offers the correct problem solution for every branch and for all requirements.
Für die Bekleidungs­industrie:
Für die Schuh­verarbeitung:
Für die Polster­verarbeitung:
Ein- und Zweifaden­Hochleistungs-Saummaschinen
Doppelblindstich­Saummaschinen
Zweifaden-Blindstich­Stafermaschinen
Roll- und Flachpikiermaschinen
Pikier-Automat
und
weitere Spezial-Nähmaschinen
Einfaden-Überwendlich­maschinen mit und ohne Differentialtransport
Ein- und Zweifaden­Überwendlichmaschinen
Ein- und Zweifaden­Blindstichmaschinen
For the clothing industry:
Single and two thread high performance hemming machines
Bluff edge hemming machines
Two thread blind stitch felling machines
Roll and at padding machines
Automatic lapel padding machine
and other special sewing machines
For the shoe industry:
Single-thread overseaming ma­chines with and without differen­tial feed
Für Kürschnereien und Pelzkonfektion:
Pelzschnellnäher
For the fur industry:
High-speed fur sewing machines
Für Heimtextilien:
Ein- und Zweifaden­Blindstichmaschinen
For the home textiles industry:
Single and two thread blind stitch machines
For the upholstery industry:
Single and two thread overseaming machines
Single and two thread blind stitch machines
Für die Konfektion technischer Textilien:
Ein- und Zweifaden­Überwendlichmaschinen
For the processing of technical textiles:
Single and two thread overseaming machines
Page 46
Noch Fragen?
Any further questions?
Dann rufen Sie uns an, schreiben Sie uns oder kommen Sie einfach bei uns vorbei. Sie können jederzeit weitere Informationen über unsere Produkte anfodern oder die Strobel­Nähmaschinen in unserem Ausstellungsraum live erleben. Wir freuen uns auf Sie!
Then phone, write or simply come and see us. You can have further information about our products at any time, or experience the Strobel machines live in our show room. We’re looking forward to meeting you!
Sp ez ia l m a sc hi ne n G mb H
Postfach 1242 82168 Puchheim
Siemensstraße 3 82178 Puchheim DEUTSCHLAND
www.strobel.biz Telefon: +49 89 80096-0 Telefax: +49 89 80096-190
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