Strech Plastics YDR-6-28 Installation Instructions Manual

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Seat Kit for Yamaha Drive
INSTALLATION INSTRUCTIONS
YDR-6-28
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Table of Contents ............................................................ 2
Kit Contents .................................................................3-4
Disassembly ................................................................. 5-8
Assembly ...................................................................9-18
01
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02
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03
KIT CONTENTS
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04
Attention: Please make sure your kit includes the C-5-77 seat kit spacer. If it is not included in your kit please contact your Strech Plastics Sales Rep. at 800-752-6799.
C-5-77
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05
DISASSEMBLY
STEP 1:
Remove the top drain rails from both supports. Save the bolts for re-installation.
STEP 2:
Remove the seat back and save the bolts for re-installation.
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06
DISASSEMBLY
STEP 3:
Remove the bolts to the top supports.
STEP 4:
When the bolts are removed use a stick or a broom to help support the top while you work.
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07
DISASSEMBLY
STEP 5:
Remove the rear inspection cover and save the screws for re-installation.
STEP 6:
Remove the bolts to the basket support on the drivers side. Save the bolts for re-installation.
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08
DISASSEMBLY
STEP 7:
Remove the bolts to the basket supports on the passenger side then remove the basket. Save the bolt for re-installation.
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09
ASSEMBLY
STEP 1:
Install the rear support bars with the angle cut side facing down. Use the OEM bolts from the basket supports.
STEP 2:
Make sure the rear support bars are installed as shown in the picture.
NOTE: DO NOT TIGHTEN BOLTS UNLESS SPECIFIED TO DO SO. MUST BE ABLE TO MOVE COMPONENTS OF UTILITY BOX FOR ASSEMBLY.
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STEP 3:
Install the seat back sup­ports with the bolt tabs facing outward on both the passenger and driver side. Use the OEM bolts from the basket supports.
10
ASSEMBLY
STEP 4:
Securly bolt the seat back sup­ports into place.
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11
ASSEMBLY
STEP 6:
Install the seat back using the saved bolts from dis-assembly. Finger tighten all for bolts into place and then fully tighten all 4 bolts.
STEP 5:
Bolt the top supports to the tabs on the seat back supports using 4 - 5/16” x 1 3/4” bolts with 4 - 5/16” nylock nuts and 8 - 5/16” washers.
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STEP 8:
Attach the box support brackets using 4 - 5/16” x 1 3/4” bolts with 4 - 5/16” nylock nuts and 8 - 5/16” washers. Only finger tighten these bolts at this time. Make sure you attach the deck support brackets on the inside of seat back and rear support bars with the tabs for the deck screws facing outward.
STEP 7:
Re-install the inspection cov­er using the bolts saved from dis-assembly.
ASSEMBLY
12
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13
ASSEMBLY
STEP 9:
Attach the folding deck to the deck support brackets using 2 - 5/16” x 1 3/4” bolts with 2 - 5/16” washers and 2 nylock nuts. Fin­ger tighten both sides first then fully tighten the deck bolts and the bolts on the deck sup­port brackets.
STEP 10:
Install the arm rests on both sides. First using the 3/8” x 1 3/4” philips head on the inside of the deck finger tighten with a 3/8” nut and washer to each side as shown in the picture.
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STEP 11:
Install the U-shape seat back support as shown on both sides using 4 ­3/8” x 2 1/2” bolts with 4 - 3/8” nylock nuts and 8 - 3/8” wash­ers. The upper bolt assembly requires a 3/8” fender washer on each side as a spacer between the U-shape seat back support and the arm rest supports as shown. Only finger tighten at this time.
STEP 12:
Install the top of the deck support riser brackets behind the deck frame as shown using 2 - 3/8” x 1 1/4” bolts 4 - 3/8” washers and 2
- 3/8” nylock nuts. Make sure the bottom bracket hole is facing to the rear. Only finger tighten at this time.
14
ASSEMBLY
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STEP 13:
Install the step on both sides using 2 ­5/16” x 3” bolts with 4 - 5/16” washers and 2 - 5/16” nylock nuts. Only finger tighten at this time.
STEP 14:
Line up the step brackets to the holes on the riser brackets. Then rotate the step away without moving the riser brackets.
15
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STEP 15:
Using the holes at the bottom of the riser brackets as a guide drill through the bagwell using a 5/16” drill bit. Then install 2 - 5/16” x 1 3/4” bolts with 4 - 5/16” washers and 2 - 5/16” nylock nuts. Tighten the bolts on both ends of the riser bars.
STEP 16:
Secure the deck to the riser bracket using 2 - 3/8” x 1 1/4” bolts 4 - 3/8” washers and 2 - 3/8” nuts. Fully tight­en these bolts. Fully tighten the bolts to the step and armrest bars. Fully tighten all the bolts on the U-shape seat back and arm rest bars.
16
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STEP 17:
Attach the seat back brackets to the seat back using 2 - 10mm bolts on each side. Only finger tighten at this time. Then attach the seat back to the frame rail using the 14mm bolts with 13mm nuts. Only finger tight­en until both sides are attached. Then tighten all the bolts to the seat back.
STEP 18:
Check your seat back to make sure all the bolts are tight and that the seat folds out properly. Install the C-5-77 deck spacer according to the instructions.
17
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Enjoy your new seat kit.
18
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Golf Car Accessories Leader
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©2013 Rev.01/03/13
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