Strand Lighting R21 Installation Manual

Strand Lighting Offices

Strand Lighting - Dallas

10911 Petal Street
Dallas, TX 75238

Tel: [phone]

Fax: [phone]

Strand Lighting - New York

267 5th A ve, 4th Floor

New York, NY 10016

Tel: [phone]

Fax: [phone]

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Room 6-10, 20/F Delta House 3 On Yiu Street

Shatin, N.T. Hong Kong

Tel: + 852 2757 3033

Fax: + 852 2757 1767

The material in this manual is for information purposes only and is subject to change without notice. Strand
Lighting assumes no responsibility for any errors or omissions which may appear in this manual. For comments and
suggestions regarding corrections and/or updates to this manual, please contact your nearest Strand Lighting office.

El contenido de este manual es solamente para información y está sujeto a cambios sin previo aviso. Strand
Lighting no asume responsabilidad por errores o omisiones que puedan aparecer. Cualquier comentario, sugerencia
o corrección con respecto a este manual, favor de dirijirlo a la oficina de Strand Lighting más cercana.

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vous plait contacter le bureau de Strand Lighting le plus proche.

Information contained in this document may not be duplicated in full or in part by any person without prior written
approval of Strand Lighting. Its sole purpose is to provide the user with conceptual information on the equipment
mentioned. The use of this document for all other purposes is specifically prohibited.

Strand Selecon - Auckland

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Northcote, Auckland 0627

New Zealand

Tel: [phone]

Fax: [phone]

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The Netherlands

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Fax: [phone]

Website:

www.strandlighting.com

Document Number: 2-450186-010

Version as of: 22 June 2011

R21 Powered Raceway Installation Guide
©2011 Philips Group. All rights reserved.

R21 Powered Raceway

IMPORTANT SAFEGUARDS

When using electrical equipment, basic safety precautions should always be followed including the following:

a. READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
b. Do not use outdoors.
c. Do not mount near gas or electric heaters.
d. Equipment should be mounted in locations and at heights where it will not readily be subjected to

tampering by unauthorized personnel.

e. The use of accessory equipment not recommended by the manufacturer may cause an unsafe

condition.
f. Do not use this equipment for other than intended use.
g. Refer service to qualified personnel.

SAVE THESE INSTRUCTIONS.

Installation Guide

WARNING: You must have access to a main circuit breaker or other power disconnect device
before installing any wiring. Be sure that power is disconnected by removing fuses or turning the
main circuit breaker off before installation. Installing the device with power on may expose you to
dangerous voltage and damage the device. A qualified electrician must perform this installation.

WARNING: Refer to National Electrical Code® and local codes for cable specifications. Failure to
use proper cable can result in damage to equipment or danger to persons.

WARNING: This equipment is intended for installation in accordance with the National Electric
Code® and local regulations. It is also intended for permanent installation in indoor applications
only . Before any electrical work is performed, disconnect power at the circuit breaker or remove the
fuse to avoid shock or damage to the control. It is recommended that a qualified electrician perform
this installation.

CAUTION: Wire openings MUST have fittings or lining to protect wires/cables from damage. Use
90° C copper wire only! Aluminum wire may not be used.

1

Installation Guide R21 Powered Raceway

TABLE OF CONTENTS

Strand Lighting Offices................................. .......................................................................Inside Fr on t Cover

Important Safeguards
Table of Contents
Preface

About This Guide ................................................................................................................................................... 3

Additional Resources.............................................................................................................................................. 3

Other Manuals................................................................................................................................................. 3

Additional Resources for DMX512................................... .................................. ............................................ 3

Overview

Installation and Checkout Sequence....................................................................................................................... 4

Components

R21 Powered Raceway........................................................................................................................................... 5

Raceway Control Modules ..................................................................................................................................... 6

Dimmer Modules.................................................................................................................................................... 7

Mechanical Considerations

Tools and Supplies........................................ .................................. .................................. ...................................... 8

Installation Location............................................................................................................................................... 8

Wire Routing........................................................................................................................................................... 9

Wiring Requirements.............................................................................................................................................. 9

Installation Procedure

Connecting Sections ............................................................................................................................................. 10

Mounting the Unit ........................................................................................................................................... ..... 10

Single-Pipe Methods ................................................................................................................................ ..... 10

Double-Pipe Methods.................................................................................................................................... 11

Threaded Rod and Wall Mount Methods...................................................................................................... 11

Connecting Power Wiring ...................................................................................................................... .............. 12

Overview ....................................................................................................................................................... 12

Line Power..................................................................................................................................................... 13

Connecting Control Wiring .................................................................................................................................. 14

Overview ....................................................................................................................................................... 14

DMX512............................................................................................................................... ......................... 15

Vision.net Networks (SVN/485)................................................................................................................... 16

Termination of Shielded Cable................................................... ... ................................. ............................... 16

Termination of Ethernet Cable.................................. ................................................................. ................... 17

Master/Slave Wiring (DIM96)...................................................................................................................... 18

Panic Input......................................................................................................................... ............................ 18

Installing Cable Tray (if applicable)..................................................................................................................... 19

Complete and Test ........................................................................................... ............................... ...................... 19

Maintenance Procedures

Replacing a Dimmer Module......................................................................................................

.......................... 20

Appendix A.

R21 Powered Raceway Dimmer DIP Switch Settings......................................................................................... 21

2 Table of Contents

R21 Powered Raceway

Installation Guide

3

Installation Guide R21 Powered Raceway

PREFACE

1. About This Guide

The document provides installation instructions for all configurations of the R21 Powered Raceway.

Please read all instructions before installing or using this product. Retain this guide for fu ture reference.

2. Additional Resources

Other Manuals

For additional operation, maintenance, and setup information, please see the following Strand manuals:

• R21 Powered Raceway Operation and Maintenance Guide

• Dimmer.net Software Manual
Dimmer.net software and manuals may be downloaded at www.strandlighting.com.

Additional Resources for DMX512

For more information on installing DMX512 control systems, the following publicatio n is availabl e for purchase
from the United States Institute for Theatre T echnology (USITT), "Recommended Practice for DMX512: A Guide for
Users and Installers, 2nd edition" (ISBN: 9780955703522). USITT Contact Information:

USITT
315 South Crouse Avenue, Suite 200
Syracuse, NY 13210-1844 USA
1-800-938-7488 or 1-315-463-6463

www.usitt.org

4 Preface

R21 Powered Raceway

OVERVIEW

1. Installation and Checkout Sequence

The R21 Powered Raceway is shipped from the factory in a ready-to-install configuration. The following steps will
be required to successfully install the unit(s) at your location:

1) Unpack and Inspect

Remove all components from shipping container(s) and inspect for damage. Compare the equipment you
received to the packing list. If these do not match, contact Strand Lighting Customer Service at: 1-800­4STRAND (U.S.) or 1-214-647-7880 (international).

2) Review ALL Instructions

Read this entire installation guide before you start the installation.

3) Gather Tools

Obtain all tools and supplies listed in "Tools and Supplies" on page 9.

4) Choose Appropriate Installation Location

Ensure installation location meets the requirements listed in "Installation Location" on page 9.

Installation Guide

5) Plan Wire Routing

Decide where line and control wiring will enter the unit.

6) Install Unit

Following the instructions provided in "Installation Procedure" on page 11, mount and wire the unit.

7) Checkout

Perform the steps listed in "Complete and Test" on page 20 to ensure that the unit has been properly installed.

8) Call For Approval

Do not energize the R21 Powered Raceway until the wiring has been approved by an authorized technician. Call
Strand Lighting to schedule an Engineering Checkout.

Installation and Checkout Sequence 5

Installation Guide R21 Powered Raceway

COMPONENTS

1. R21 Powered Raceway

The R21 Powered Raceway - up to 96 feet long - contains one Raceway Control Module (RCM), up to forty-eight
20A Dual Dimmer Modules, and at least one Power Terminal Box (PTB). The number of Power Terminal Boxes is
determined by the location and the number of necessary power feeds.

Power Feed Multi-conductor Cable
with Strain Relief (optional)

FRONT VIEW

Power Terminal Box (PTB)

Control Cable
Tray (optional)

Hanger Bracket

- six types available

Focus Button /
LED Indicator

Raceway Control Module (RCM)

Located on Raceway or Rack Mount

Dual Dimmer Module

(2400 Watt total)

DMX512 In/Thru Connectors,
RJ45 Ethernet Connector &
Serial Connector (diagnostic)

B

Flush Receptacle (choice of stage pin,

A

twistlock, or Edison connectors)

C

Pigtail Receptacle - Standard Length 18"
(choice of stagepin, twistlock, or Edison
connectors)

EXAMPLE CONFIGURATION

Raceway Components May Vary

Power Terminal Box Interior View (Typical)

1-1/2" Schedule 40 Pipe
(provided by others)

SIDE VIEW

Note: All components are pre-wired
at the factory except terminal box
line input connections.

Figure 1: R21 Powered Raceway Component Overview

6 Components

A

See next pages

B

for detail illustrations

C

Input
Power
Feed

Ground Terminal

Output Power Wiring
(pre-wired at factory)

Input Power Terminals

R21 Powered Raceway

2. Raceway Control Modules

The Raceway Control Module (RCM) is used to configure the R21 Powered Raceway. The RCM comes in two
configurations, a 19-inch "rack mount" configuration for remote applications or a "head end" configuration for local
applications.

Installation Guide

A

Menu
Display

Escape
Button

Menu Navigation
and Enter Buttons

Menu
Display

Status
LEDs

DMX512-Over-Ethernet Output
(Ethernet Enabled Units)

DMX512 Thru
(DMX Only Units)

Figure 2: Head End RCM Component Detail

Escape
Button

Menu Navigation
and Enter Buttons

B

Serial Port

Ethernet
Port

DMX512 In

- or -

SIDE VIEWFRONT VIEW

FRONT VIEW

Status
LEDs

REAR VIEW

DMX512 In & Thru
(DMX Only Units)

A/C Input

DMX512-Over-Ethernet
Output (Ethernet-Enabled Units)

DMX512
Termination

DMX512
Ground

Vision.net Port

Ethernet
Port

Figure 3: Rack Mount RCM Components

Panic
Input

Data Ports

Data Port
Enable Switches

Raceway Control Modules 7

Installation Guide R21 Powered Raceway

3. Dimmer Modules

R21 Powered Raceway Dimmer Modules contain one 20A dual dimmer with 20A (2400W) power shared between
the two dimmers. Each dual dimmer module includes two Focus/LED Indicator buttons, which function as both focus
adjustment controls and status indicators.

C

Focus Button /
LED Indicator

Figure 4: Dimmer Module Detail

8 Components

R21 Powered Raceway

MECHANICAL CONSIDERATIONS

1. Tools and Supplies

The following tools and supplies will be required:

• Phillips and slotted screwdrivers

• Adjustable open-ended wrench

• Ratchet and assorted socket set

• Wire cutter and stripper

• Cable/box connecto rs and fittings

• Digital voltmeter / RMS

• Hammer (for terminal box knock-out holes)

Note: This is a basic list. Depending on your specific installation, additional tools may be required.

Installation Guide

2. Installation Location

The location planned for installation MUST meet the following requirements:

• Weight Load Capacity - The R21 Powered Raceway should be installed using mounting brackets with sufficient

load capacity to support it. Choose one of six approved mounting configurations. Refer to "Mounting the Unit" on

page 11.

• Ventilation Allowance - The room must have sufficient space to allow air to circulate and cool. The R21 Powered

Raceway must have a minimum of 12 inches of clear space above it to allow for proper convection cooling.

• Indoor Use Only - The R21 Powered Raceway is rated for indoor use only.

• Dry Locations Only - The R21 Powered Raceway can only be installed in an "office clean" area that is never

exposed to moisture of any kind. Strand Lighting is not responsible for damage to equipment caus ed by paint, dus t,
solvents or cleaning supplies.

CAUTION: Refer to National Electrical Code® and local codes to determine whether additional requirements must
be met.

Tools and Supplies 9

Installation Guide R21 Powered Raceway

3. Wire Routing

Before deciding a final mounting position, consider all wire routing as follows:

• Line power wiring may enter the uni t through the top or side of the Power Terminal Box. Refer to "R21 Powered

Raceway" on page 6.

Note: The RCM does not contain any field serviceable components.

WARNING! You must have access to a main circuit breaker or other power disconnect devices in order to install any

wiring. Failure to disconnect power before installing or servicing the unit may result in injury.

4. Wiring Requirements

• For control wire-type requirements, refer to your job drawings as prepared by Strand Lighting.

• For power wire-type requirements, refer to Strand Lighting drawings, contract drawings, and applicable codes.

10 Mechanical Considerations

R21 Powered Raceway

INSTALLATION PROCEDURE

1. Connecting Sections

Before mounting the R21 Powered Raceway, it will be necessary to connect all modular sections. Sections are
connected using three metal connector plates and screws (provided). Refer to Figure 5 below.

Installation Guide

Connector Plates

10-32 Screw (eight per plate)

R21 Powered Raceway Section

R21 Powered Raceway Section

Note: Some components and
wiring not shown for clarity.

Figure 5: Connecting Modular Sections

2. Mounting the Unit

The R21 Powered Raceway can be mounted in one of six configurations depending on your specific requirements.
Regardless of type, brackets cannot be spaced more than 5 feet apart per National Electrical Code®.

Single-Pipe Methods

The 71444 Single-Pipe Overhung Hanger Bracket is used to attach an R21 Powered Raceway to a single 1-1/2"
schedule 40 pipe with no additional overhead support.

The 71440 Single-Pipe Rigged Hanger Bracket is used to suspend a single 1-1/2" schedule 40 pipe and an R21
Powered Raceway from a rigging system or a ceiling.

Single-Pipe Overhung Hanger Bracket

1

Single-Pipe Overhung
Hanger Bracket (71444)

Single-Pipe Rigged Hanger Bracket

2

Single-Pipe Rigged
Hanger Bracket (71440)

1-1/2" Schedule 40
Pipe (not provided)

CAUTION:

Brackets must be
spaced every five
feet or less per
NEC® requirements.

1-1/2" Schedule 40
Pipe (not provided)

Figure 6: Single-Pipe Methods

Connecting Sections 11

Installation Guide R21 Powered Raceway

Double-Pipe Methods

The 71443 Double-Pipe Offset Hanger Bracket is used to attach an R21 Powered Raceway to two 1-1/2" schedule 40
pipes with no additional overhead support. Components are supported in an offset position in front of the two battens.

The 71441 Double-Pipe Rigged Hanger Bracket is used to suspend two 1-1/2" schedule 40 pipes and an R21 Powered
Raceway from a rigging system. Components are supported midway between the two battens.

Double-Pipe Offset Hanger Bracket

3

Double-Pipe Offset
Hanger Bracket (71443)

1-1/2" Schedule 40
Pipe (not provided)

CAUTION:

Brackets must be
spaced every five
feet or less per
NEC® requirements.

Double-Pipe Rigged Hanger Bracket

4

Double-Pipe Rigged
Hanger Bracket (71441)

1-1/2" Schedule 40
Pipe (not provided)

Figure 7: Double-Pipe Methods

Threaded Rod and Wall Mount Methods

The 71445 Threaded Rod Bracket is used to suspend one 1-1/2" schedule 40 pipe and an R21 Powered Raceway from
a rigging system using threaded rod support.

The 71442 Wall Mount Hanger Bracket is used to permanently mount an R21 Powered Raceway to a wall.

Threaded Rod Bracket

5

1-1/2" Schedule 40
Pipe (not provided)

12 Installation Procedure

Wall Mount Hanger Bracket

6

Threaded Rod Bracket
(71445)

CAUTION:

Brackets must be
spaced every five
feet or less per
NEC® requirements.

Figure 8: Threaded Rod and Wall Mount Methods

Wall Mount
Hanger Bracket
(71442)

R21 Powered Raceway

3. Connecting Power Wiring

Overview

The R21 Powered Raceway is designed to be wired from the top or side of the Power Terminal Box (see
Figure 10 on next page). Eight knock-out holes are provided (four on top, two on each side) for this purpose. We
recommend connecting the Line Power wiring and Grounds (if applicable) first, and the Load Neutral and Load Hot
wires last. Refer to Figure 9 below for wiring key.

3-Phase, 4 Wire Blocks

120/208 VAC

20 Amp Circuits

(Sixth module not used in this

example - terminals always

provided in 3-Phase, 4 Wire

blocks.)

Label on Terminal Strip ­#’s correspond to module ID

Neutral

for

1, 2, 3

Installation Guide

Single-Phase, 2 Wire Blocks

120 VAC

20 Amp Aux Circuit

(if applicable)

208 VAC

20 Amp

Aux Circuit

(if applicable)

Neutral

for

4, 5, 6

Circuit schedule

from project

drawings

Dimmer Numbers

Figure 9: Terminal Box Wiring Key

Aux Ckt Numbers from Panelboard

(this shows 1: 1-Pole and 1: 2-Pole)

Connecting Power Wiring 13

Installation Guide R21 Powered Raceway

Line Power

WARNING! You must have access to a main circuit breaker or other power disconnect devices in order to install any
wiring. Failure to disconnect power before installing or servicing the unit may result in injury.

WARNING! Refer to National Electrical Code® and local codes for cable specifications. Failure to use proper cable
can result in damage to equipment or danger to persons.

CAUTION: Wire openings MUST have fittings or lining to protect wires/cables from damage.
CAUTION: Use 90° C copper wire only!

To connect Line Power:

Step 1. Turn off all power at main breaker or

disconnect device.

Terminal Box Cover

Screw

Terminal Box

Input Hole

Step 2. Route line power wiring from power source to

top or side of terminal box (Figure 10).

Step 3. Remove terminal box cover.
Step 4. Punch holes as required and install conduit

fittings or lining materials into opening.

Step 5. Feed line power cables through prepared

openings.

Step 6. At end of each cable, strip insulation as

appropriate.

Step 7. Dress all wires to back of box.

Figure 10: Removing Terminal Box Cover

Step 8. At appropriate lugs, terminate Phase, Neutral and Ground wires. Line connections are color coded as

follows:

Wire Color

Phase A Black
Phase B Red
Phase C Blue

CAUTION: Failure to use proper torque setting will cause premature equipment failure.

Step 9. Tighten lug set screws to proper torque settings as provided by label inside terminal box.

14 Installation Procedure

R21 Powered Raceway

4. Connecting Control Wiring

Overview

For details regarding the specific low-voltage control cable wiring for your project, refer to your project drawings as
prepared by Strand Lighting. The low-voltage control cable will connect to the R21 Raceway Control Module
(RCM). The RCM comes in two configurations, a 19-inch "rack mount" configuration for remote applications or a
"head end" configuration for local applications. These generic details are for reference only, consult your project
drawings for final connection details.

Installation Guide

Single R21 Powered Raceway - Head End Model

Ethernet In

Termination

DMX512 In

Multiple R21 Powered Raceways - Head End Model

Ethernet In

DMX512 In

DMX512 Thru

Multiple R21 Powered Raceways - Rack Model

Single R21 Powered Raceway - Rack Model

DMX512 In

Ethernet In

DMX512 Thru

Ethernet In

Termination

Termination

Ethernet In

DMX512 In

Ethernet In

DMX512 Thru

Ethernet In

DMX512 Thru

Figure 11: Example Control Connections

Termination

Ethernet In

Connecting Control Wiring 15

Installation Guide R21 Powered Raceway

DMX512

DMX512

Terminal

GND 1 Drain Wire (Shield) Drain (Shield) Drain (Shield)

DMX - 2 White w/ Blue Black

DMX + 3 Blue w/ White White Red White/Orange (1)

AUX - 4 White w/ Orange Red

AUX + 5 Orange w/ White Green White Green/White (3)

XLR Pin

Name

WE Color Code

(e.g., Belden #8132)

IECA Color

Code

Belden Standard

Color Code

Black

(of Red pair)

Black

(of White pair)

Color Code

Brown (8)

White/Brown (7)

Orange (2)

Green (6)

Contractor is Responsible for All Terminations

1) Only approved EIA-485 cable type s may be used.
Approved types are:
Belden #9829 and TMB Proplex #PC224T
An acceptable plenum rated cable is: Belden
#89729.

2) Category 5e cable may be used for DMX512.
Approved types are: Belden #1583A and Belden
#1585A (Plenum).

3) Cable MUST

4) DMX512 cable runs MUST

be terminated exactly as shown here.

be routed in a "Daisy­Chain" configuration as shown in your drawing
set, if provided. DO NOT

convert these cables to

home runs.

5) DMX512 cable runs should all be in metal conduit.

Female Male

Runs in exposed areas must be in metal conduit.
Maximum cable run should not exceed 1000 feet.

CAT5e

or EQUAL

(NOT BY STRAND)

BELDEN #9829

Additional Resources for DMX512

For more information on installing DMX512 control systems, the following publicatio n is availabl e for purchase
from the United States Institute for Theatre Technology (USITT):

• Recommended Practice fo r DMX512: A Guide for Users and Installers, 2nd edition (ISBN: 9780955703522)
USITT contact information:
USITT

6443 Ridings Road
Syracuse, NY 13206-1111 USA
1-800-93USITT
www.usitt.org

16 Installation Procedure

R21 Powered Raceway

Vision.net Networks (SVN/485)

Pin Number Signal Name CAT5e Wire Color

1 Data + White w/ Orange
2 Data - Orange
3SHIELD Shield
4 +24 VDC White w/ Green
5 Signal GND Green
6 +24 VDC White w/ Blue
7 Signal GND Blue
8 +24 VDC White w/ Brown
9 Signal GND Brown

Contractor is Responsible for All Terminations

1) Only approved cable types may be used. Approved types are: Belden #1583A and Belden #1585A

2) Cable MUST
NOT exceed 1000 feet.

3) Cable runs should be routed in a "Daisy-Chain" configuration as shown in your drawing set, if provided.
DO NOT

4) Maximum station quant ity subject to power supply and system requirements. Please consult factory for
specific information.

Installation Guide

be terminated exactly as shown here. Total length of cable in Vision.net Network W iring must

convert these cables to home runs.

Termination of Shielded Cable

Dimension Name Minimum

A Remove Cable Jacket 1" (25.4mm) 2-1/4" (60mm) 1-1/4" (31.8mm)
B Drain Wire Heatshrink Dim 'A' - 1/8" (3.2mm) - -

Maximum for

Terminal

To terminate shielded cable:

Step 1. Strip off specified

length of outer jacket.

Step 2. Cut shield (foil or

braid) flush to outer
jacket. DO NOT cut
drain wire.

Step 3. Fit specified length of

1/16" heat shrink
tubing over the drain
wire.

Step 4. For solder connections, fit a 1/2" length of 1/16" heat shrink tubing over each conductor.
Step 5. Fit a 1" length of 3/8" heat shrink tubing over the entire cable. Position it so that 3/4" of its length is over the

cable jacketing, and 1/4" of its length is over the loose conductors.

Step 6. Strip 1/8" inch of the insulation from each of the conductors.
Step 7. Terminate the conductors on the terminal block, or solder the terminals as specified.
Step 8. For solder connections, shrink the individual 1/2" lengths of heat shrink tubing over the so lder terminals.
Step 9. Shrink the remaining heat shrink tubing.
Step 10. Apply the appropriate ID label to the cable at the end of the outer heat shrink tubing.

Maximum for
LXR (In-Line)

Connecting Control Wiring 17

Installation Guide R21 Powered Raceway

Termination of Ethernet Cable

Function Pair # Pin Out (T568B) Wire Color

(T1)
(R1)

Tx + (T2)
Tx - (R2)

Rx + (T3)

Rx - (R3)

(T4)
(R4)

1

2

3

4

5
4

1
2

3
6

7
8

White w/ Blue

Blue

White w/ Orange

Orange

White w/ Green

Green

White w/ Brown

Brown

Cable Type (10/100 Base-T Ethernet) Description

Belden #1583A

Nominal O.D. 0.214” (5.54 mm )

Belden #1585A

Nominal O.D. 0.206” (5.23 mm )

CATEGORY 5e: Non-plenum rated

4-Unshielded Twisted Pairs (UTP) #24 AWG

CATEGORY 5e: Plenum rated

4-Unshielded Twisted Pairs (UTP) #24 AWG

To terminate Ethernet cable:

Step 1. Strip off outer jacket - approximately 1-1/2" (37.6mm)
Step 2. Fit a piece of 1-1/8" (28.6mm) long heat shrink tubing over the cable extending out 1/4" (8.25mm) from

outer jacket.

Step 3. Terminate approximately 1/2" (12.2mm) from end of conductors on Type 110 punch down block or

connector per schedule (T568B)

• Maximum untwist of conductors to terminations is 1/2" (12.2mm)

• Trim excess leads.
Step 4. Shrink tubing and add appropriate ID label to the cable at the end of the heat shrink tubing.
System topology and labeling should follow TIA/EIA-568B and TIA/EIA-606 as applicable.
Per TIA/EIA-568B, Maximum length of any horizontal cable run (i.e. between Ethernet RJ-45 receptacle (work area)

and Patch Panel) is 90 meters; Maximum length of any CATEGORY 5e cables at the Ethernet RJ-45 receptacle (work
area) is 3 meters.

Ethernet equipment (e.g. Patch Panels, Hubs or Switches) should be maintained in an environment of 18°-24° C (64°

- 75° F) and 30% - 55% relative humidity per TIA/EIA-569-A.
Maximum length of any segment (cable run - including device cables

- between Hub or Switch and Node) is 90

meters. Maximum network diameter (distance between any two Nodes) is 180 meters.

18 Installation Procedure

R21 Powered Raceway

Master/Slave Wiring (DIM96)

Pin Number Signal Name CAT5e Wire Color

1 + 24 VDC White w/ Orange
2 +24 VDC Orange
3 + RX White w/ Green
4 - RX Green
5 + TX White w/ Blue
6- TX Blue
7 GND White w/ Brown
8GND Brown

Contractor is Responsible for All Terminations

1) Only approved cable types may be used. CAT5e is the only approved type.

2) Cable MUST
NOT exceed 1000 feet.

3) Cable runs MUST

4) Total number of dimmers (Dual Dimmer Modules = 2 dimmers; Quad Dimmer Modules = 4 dimmers) in
Master/Slave system MUST NOT

Installation Guide

be terminated exactly as shown here. Total length of cable in Master/Slave wiring MUST

be routed in a "Daisy-Chain" configuration as shown in your drawing set, if provided.

exceed 96 total dimmers.

Panic Input

Pin Number Signal Name

1NC
2IN
3COM

Contractor is Responsible for All Terminations

1) To be used with:
PANIC INPUT #1 - Fire Alarm Input (activates Preset 8)
PANIC INPUT #2 - Panic Input (activates Preset 7)

2) Only to be used with Dry Contact Input.

Connecting Control Wiring 19

Installation Guide R21 Powered Raceway

5. Installing Cable Tray (if applicable)

Once the R21 Powered Raceway is mounted, install the cable tray (basket) if this optional component has been
included. The cable tray is installed using the appropriate holes at the top of the unit. Dress control cables in cable
tray as required.

Cable Tray (optional)

Screw Holes are provided on Top of R21 Powered
Raceway to Secure Cable Tray Clips

Bend tabs
to secure tray

Screw installed through Clip into
R21 Powered Raceway Top Cover
(Screws are provided with Cable Tray)

Cable Tray Clips

Figure 12: Installing Cable Tray Finish and Test

6. Complete and Test

After the unit is mounted and wired, use the following procedures to finish out the installation and test for proper
connection.

1) Clean

Remove all metal pieces, shavings and wire scraps from Power Terminal Box. Vacuum out any dust or dirt.

2) Double Check Terminations

Check for loose connectors, improperly torqued terminations, bare wires, and damaged insulation.

3) Check Line Power Wiring

Using a digital voltmeter, check resistance between phases. The following results are typical:

• Resistance phase to phase should be 10 MΩ or higher.

• Resistance all phases to ground should be 10 MΩ or higher.

• Resistance neutral to ground should be 0Ω.

• Resistance phase to neutral should be 10Ω or higher.

4) Call For Approval

Do not energize your R21 Powered Raceway until the wiring has been approved by an authorized technician.
Call Strand Lighting to schedule an Engineering Checkout.

20 Installation Procedure

R21 Powered Raceway

MAINTENANCE PROCEDURES

1. Replacing a Dimmer Module

Raceway dimmer modules are easy to remove or insert.

WARNING! Failure to disconnect power before servicing may result in injury.

To replace a dimmer module:

Step 1. Turn off all power to R21 Powered Raceway.
Step 2. At dimmer module, loosen four screws and partially remove from system (Figure 13).
Step 3. Disconnect all wiring and completely remove module.
Step 4. At new dimmer module, set DIP switches to same address as previous module (indicated on dimmer module

back panel label). Note: The address must exactly match the address of the dimmer being replaced. Failure
to re-address the new dimmer will result in improper operation.

Step 5. Connect three Neutral connections, 1 Line, Load A and Load B to new dimmer module.
Step 6. Insert new module into Raceway and replace four mounting screws.
Step 7. Power up and test.

Installation Guide

Screw (4 each)

Dimmer Module

Dimmer Back Panel

Line and Neutral

N

NN

Load A and B

L

Control Wiring Connection

(Low Voltage)

Load/Line/Neutral Connections

R21 Powered Raceway Section

DIP Switches

ON

OFF

Module Address

A

B

Warning

↑

12

DIP Switches

Control Input

DIP Switch Setting

Label

Figure 13: Removing and Replacing a Dimmer Module

Replacing a Dimmer Module 21

Installation Guide R21 Powered Raceway

APPENDIX A.

1. R21 Powered Raceway Dimmer DIP Switch Settings

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41

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81eludoM2eludoM

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91eludoM3eludoM

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32eludoM7eludoM

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62eludoM01eludoM

72eludoM11eludoM

82eludoM21eludoM

92eludoM31eludoM

03eludoM41eludoM

13eludoM51eludoM

23eludoM61eludoM

8765

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Dimmer 1-2

Dimmer 3-4 Dimmer 35-36

Dimmer 5-6 Dimmer 37-38

Dimmer 7-8 Dimmer 39-40

Dimmer 9-10 Dimmer 42-42

Dimmer 11-12 Dimmer 43-44

7654321

Dimmer 13-14

Dimmer 15-16 Dimmer 47-48

Dimmer 17-18 Dimmer 49-50

321

Dimmer 19-20

Dimmer 21-22 Dimmer 53-54

Dimmer 23-24 Dimmer 55-56

21

Dimmer 25-26 Dimmer 57-58

Dimmer 27-28 Dimmer 59-60

Dimmer 29-30

1

Dimmer 31-32 Dimmer 63-64

Dimmer 33-34

Dimmer 45-46

Dimmer 51-52

Dimmer 61-62

22 Appendix A.

Figure 14: Dimmer DIP Switch Setting Chart (Part 1)

R21 Powered Raceway

Module 33 Module ?? xxxxxx
Dimmer 65-66 Dimmer ??-?? xxxxxx

Module 34
Dimmer 67-68

Module 35
Dimmer 69-70

Module 36
Dimmer 71-72

Module 37
Dimmer 73-74

Module 38
Dimmer 75-76

Module 39
Dimmer 77-78

Module 40
Dimmer 79-80

Module 41
Dimmer 81-82

Module 42
Dimmer 83-84

Module 43
Dimmer 85-86

Module 44
Dimmer 87-88

Module 45
Dimmer 89-90

Module 46
Dimmer 91-92

Module 47
Dimmer 93-94

Module 48
Dimmer 95-96

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Installation Guide

8765432187654321

Note: Last module in network must have DIP
switches 7 and 8 set to the UP position. (All
other modules on the network have their DIP
switches 7 and 8 set to the DOWN position.)

Figure 15: Dimmer DIP Switch Setting Chart (Part 2)

R21 Powered Raceway Dimmer DIP Switch Settings 23

Notes