Strand Permus Maintenance Handbook

Page 1
Permus
THYRISTOR DIMMERS
MAINTENANCE HANDBOOK
88-060-03
40/B149
Page 2
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Strand Lighting L1m1ted Grant Way (off Syon l.Ane) Isleworth Middlesex TIN7 5QD United Kingdom
Telephone
01 560 3171 Telex 'Z7976 Foes 01 568 2103 Groop 2/3 Cdbles Ranlcaudio Brentford
Strand Lighting
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Permus
THYRISTOR DIMMERS
MAINTENANCE HANDBOOK
88-060-03
40/B149
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Reg1Stered m England No 687 13 Registered Ofbce 6 CoMaught Place Lender. W2 2EZ
A compan y
w1tlun The Rank Orgarusation
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This document is supplied on the condition that it shall not be photocopied or otherwise reproduced, either in whole or in part, without the prior written permission of Strand Lighting Limited.
© Strand Lighting Limited, 1988.
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PERM01
Page 1 of 26
PERMUS
THYRISTOR DIMERS
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Strand Lighting
-
1
1.1
2
2.1 2 .1.1
2.1.2
2.1.3
2.1.4
2.1.S
2.2
2.2.1 3
3.1 Supply Connections
3.1.1
3.2
3.3 3 .3.1
3.3.2
3.4
3.5
4
4.1 Trouble-shooting
4.1.1
4.1.2
4.1.3
4.1.4 Thyristor faults
4.2
INTRODUCTION 3 Using the Handbook
GENERAL Equipment Racks 4 Dimmer
Fuses R. F. I. Connections
INSTALLATION SITE 6
Associated Sound Ins ta l lat ions
INSTALLATION
Phase Distribution Control Connections Loads Load Connections Load - Line Terminations Check and Test Procedure Setting-up
MAINTENANCE
Single Channel Fault
Failure of a group of channels
Failure of a phase
Module Removal and Replacement
INFORMATION
Modules Suppress ion
MAINTENANCE HANDBOOK
CONTENTS
3
4
4 5
5
6 6
7
8
8
10 10
11
11
11 12 12
17 17
17
18
18 18 18
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5 TECHNICAL DESCRIPTION
5.1
5.2
5.2.1
5.2.2
5.2.3
8806
Phase Control of Mains
Dual 10A Dimmer Module
Power Supplies
Ramp Generator
Automatic Bottom-set Circuit
Current
(Ref. 1808)
19 19 20 20 20 21
Issue 4/Rev 2
Page 5
Page 2
PERM01
5.2.4
5.2.5
5.3
5.4 6
6.1
6.2
7
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Blocking Oscillator
Ripple Rejection Filter
20/25A Dimmer
R.F.I. Suppression Card (Ref. 1294)
SPARES
Order Codes Approved Thyristor Replacements
SERVICE AGENTS
APPENDIX A - PERMUS 120kW RACKS APPENDIX 8 - PERMUS DEMULTIPLEX BOARD
7A25810 7A25811 7824842 7824841
Module (Ref. 1809)
APPENDICES
DRAWINGS
Issue
1 24 x 10A Dimmer Rack, w,r,ng diagram. 1 12 x 20/25A Dimmer Rack, wiring diagram. 1 12 x 10A Dimmer Rack, wiring diagram. 1 6 x 20/25A Dimmer Rack, wiring diagram.
22 22 23 23
24 24 24
25
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6825916 6825974 6C25219
7A25812 7A28126
6A28237
9 Dual 2.5kW Dimmer 9 5kW Dimmer 3 RFI Suppression Board, circuit diagram.
B 24 x 20/25A Dimmer Rack, wiring diagram. A 12 x 40/50A Dimmer Rack, wiring diagram.
E Permus Demultiplex Board, circuit diagram.
Module, circuit diagram.
Module, circuit diagram.
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Issue 4/Rev 2
8806
Page 6
PERM01
1 INTRODUCTION
This handbook covers the installation, commissioning, operation and maintenance of the Strand Lighting dimmers.
WARNING: High voltages are present inside Permus Dimmer Racks.
Installation and commissioning should be performed only by a qualified electrician familiar with this type of
equipment. Repair of faulty equipment beyond first-line maintenance must be entrusted to a St rand Lighting approved agent. Tampering by unqualified persons
invalidates any warranty provisions and can be dangerous.
For assistance with service or maintenance, please contact the
nearest branch, agent or associate company of Strand Lighting. Details of spare parts and fuse-links available . for the equipment are enclosed and a current spares price list is available on application to any of the above.
Page 3
PERMUS range of stage and studio
1.1
This handbook has been careful Ly reviewed and is believed to be
reliable; no responsibility will be accepted, however, for any inaccuracies. The handbook is subject to change without notice.
Using the Handbook
When using this handbook, the following conventions should be noted:
i) Integrated circuits are identified by their component number,
prefixed with the letters IC (e.g. IC7). Where an integrated
circuit contains more than one logic element, the output pin
number of the element concerned is added as a suffix,
IC13/4. In the case of elements with two or more outputs,
e.g. bi stables ; one of the outputs is chosen for
identification purposes, depending on the context.
ii) The term 'pin' is used to identify connections to integrated
circuits. Connections to printed circuit boards are referred
to as 'board terminal' or simply 'terminal'.
e.g.
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8603
Issue 4
Page 7
Page 4 PERM01
2 GENERAL INFORMATION
This handbook refers to the following types of Permus Dimmer Racks.
Always use the seven digit Strand Lighting order code for reference.
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2.1
2.1.1
Reyrol le fused
24 x 10A dimmers
X
12
20/25A dimmers 0605005
12
X 10A dimmers 0602003 0602117
6 x 20/25A dimmers
0602011 0602109
0605013
Neozed fused
0605100
0605119
Permus dimmer racks are designed for use with the full range of Strand Lighting control desks and other control panels, to provide a
lighting control installation for stage and studio use. This handbook details the information required for the installation, commissioning and maintenance of Permus dimmer racks.
Equipment
Racks
Four standard types of Permus dimmer rack are available: two full size 60kW configurations - with 24 channels of 10 Amp dimmers or 12 channels of 20/25 Amp dimmers, and two half size 30kW configurations
- with 12 channels of 1bA dimmers or 6 channels of 20/25A dimmers. All standard racks are wired in 'star' configuration.
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The racks are of total Ly enclosed construction, designed . for
installation as free standing units. Mounting bolt holes are provided at the top of each rack. During transit, they are fitted with lifting eyes, but these may be replaced by the brackets provided to facilitate securing to a wall, or back to back with a similar rack. Cable entry to the Contracting area of the rack is
through a removable top panel. Access to the Contracting and
termination area and the dimmer, module area is via removable upper
L -
and lower covers.
Permus 60kW Dimmer Racks
Supply Voltage Requirements - 220-250 V three phase or single phase
Power Requirements - 60kW
Weight - 90kg Dimensions - 1475mm CH) x 190mm CD) x 790mm CW)
Permus 30kW Dimmer Racks Supply Voltage Requirements - 220-250 V three phase or single phase
Power Requirements - 30kW Weight - 65kg Dimensions - 1475mm CH) x 190mm CD) x 496mm CW)
Issue 4
8603
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PERM01
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2.1. 2
Dimmer Modules
The Permus dimmer modules are mounted in the Lower part of the rack.
Connection to each module is made by push-fit connectors to allow for easy replacement in the unlikely event of failure. Two module types are available; the Ref. 1809 single-channel 20/25A module
(Order Code
(Order Code No. 0881119). Note, however, that the standard Permus dimmer rack is cqnfigured for one type of dimmer only.
The dimmers require a control voltage input of Oto -10V, -10V
corresponding to full output and OV to zero output. The signal
should be fed via a 10k resistor and a si Licon diode as shown in
Fig. 2.1; this is the standard control interface used Lighting control desks.
No. 0881214), and the Ref. 1808 dual-channel 10A module
on Strand
-10V
Full
10k
To Dimner
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2.1.3
Fuses
Each 10A dimmer is fused by a 10A Reyrolle HRC cartridge fuse or Neozed fuse as applicable. Each 20/25A dimmer is fused by a 20A Reyrolle HRC fuse or a 25A Neozed fuse as applicable. Control
~circuits are protected by 100mA Delay 20mm fuses. Access to all
fuses is from the front of the rack, and does not require removal of any front panels.
Zero
0V
- ~
Silicon
Diode
Technical
DIMMER COOTROL INTERFACE
Earth
Fig.
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CORRECTLY RATED FUSES MUST BE USED.
8603
WARNING: Reyrolle MD10 AND MD20 Fuses
The fuses currently supplied by Strand Lighting and their agents feature an improved surge capability over those available from other suppliers. This reduces the
likelihood of fuse failure when a cold Lamp load is
Issue 4
Page 9
Page 6
PERM01
connected and greatly increases the reliability of the
dimmer system.
It is therefore recommended that only fuses obtained from Strand Lighting or their agents be used. These may be
distinguished by the
white ink used to print the rating on
the fuse body. Fuses printed with blue ink do not have
the improved characteristics and may prove unreliable.
When ordering please state the following reference codes:
2.1.4
2.1.5
MD10 fuse MD20 fuse
Order code 0831814 Order code 0832018
R.F.I. Suppression
Each rack is fitted with Radio Frequency Interference suppression,
by way of capacitors fitted between each phase and neutral, earth and neutral, and each load and neutral. These capacitors are mounted on Ref. 1294 printed circuit boards in the Contracting Area of the dimmer rack.
Connections
Load and control connections are made via terminal blocks in the Contracting area of the rack. The channel identification numbering
is the key for all connections to associated lamp loads, desks, etc.
The incoming supply busbars and connectors may also be found in
the
Contracting area.
2.2 INSTALLATION SITE
To minimise expensive cable runs to the lamp loads, the rack should be sited as near to the loads as practicable, in a dry, free ventilating area with easy access for fuse changing. Where possible, group two or more racks together at one location. Avoid any acoustically live position in the acting or audience area, since the racks are not totally silent in operation.
In choosing the location for individual or grouped racks, ensure that free flow of air through each rack Cai r inlet at the base of the front panel, air outlet at the top of the front panel> is not
impeded in any
way. The natural convection in each rack is adequate
to disperse the heat dissipated in the rack, so long as the inlet air temperature does not exceed 35°c (95°F). Air conditioning
equipment may be necessary in some installations to maintain the ambient air temperature below
Issue 4
35°c.
8603
Page 10
PERM01
Page 7
Where two or more racks are grouped, it will be found convenient to arrange them in channel number sequence.
2.2.1
Associated Sound Installations
Waveform switching, such as is provided by Permus dimmers, can
reveal, in the form of spurious interference, previously undetected earth Loops in associated sound installations. Careful inspection of sound system earthing and screening may be necessary to remedy any earth Loops.
High impedance microphone Lines are also susceptible to pick-up of switching 'noise' from Lamp circuits; Low impedance balanced Lines such as those used for moving coi L microphones are most suitable, especially if Long audio cable runs are necessary.
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8603
Issue 4
Page 11
Page 8 PERM01
3 INSTALLATION
The rack should be Located in the required position and fixed firmly to a wall or other vertical surface using the angled brackets provi".ied. Alternatively, racks may be mounted back to back using the flat straps. The two lifting eyes at the top of the rack should be removed and replaced with the appropriate brackets and bolts.
Removing the cover from the lower part of the rack wi l L reveal a cardboard protector. This is intended to prevent any debris, which may fall from the top of the rack when the wiring installation is carried out, falling into the dimmers where it may cause short­circuits when protector until all the wiring is complete.
In the base of the rack behind the cardboard cover will be found a plastic bag containing the covers and panels1must be replaced before inserting these fuses and switching on.
the , equipment is switched on. Do not remove the
power fuses. For safety, all the rack
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Supply Connections
Note: Do not use high-voltage insulation testers on this equipment.
The top panel and upper door should be removed to gain access to the
Contracting area of the rack. The top panel may be cut to allow for necessary cable and trunking entry. AL l cables must be routed through the top panel.
A label showing the layout of the rack will be found inside the rack
(see Figs. 3.1 to 3.4). 60kW racks are provided with busbars for the incoming supplies. If the installation is to be a single phase system, the coupling plate provided should be connected across the three phase busbars using the available
The busbars and their main rated for the appropriate cable sizes to be used. Note that the cable clamps are designed to vertically straight onto them, depending on the installation.
30kW racks are provided with rail mounted terminals for the incoming
supply. For single phase installations, the three phase terminals
should be connected together
down onto the busbars, or radiused horizontally
~able clamps are designed and adequately
allow cables to be clamped either
with suitably rated cable.
screws on the busbars.
Issue 4
It is imperative that an adequately rated safety conductor be
provided, connected to the earth busbar or terminal as appropriate. Do not rely on earthing via conduit or trunking.
8603
Page 12
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PERM01
Page 9
WARNING: Where
(e.g. Tempus M24> and the dimmer racks are fitted with Demultiplex Boards (see Appendix B), the equipment must be properly earthed ESSENTIAL THAT EARTH BE AT THE SAME POTENTIAL AT ALL POINTS IN THE circulating currents may be generated in the signal earth connections, leading to fluctuating light levels and, in extreme cases, severe damage to the equipment.
In cases where the earth is provided via the supply neutral, all units in the system should ideally be powered from the same source via adequately rated three core CL. N. E.) cable. If this is not possible, a single earth point must be chosen and all the units earthed . ONLY AT
THIS POINT (see diagram>.
able to carry any potential fault current.
the · control console produces a multiplexed output
PREFERRED METHOD
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...
- MULTIPLEX INI'ERFACE ~IT
...
-
CDN30LE
N
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-
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N
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....L...
N
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,-
-
---~
--
-
SUPPLY
Ph E
N
if it is to function correctly. IT IS
SYSTEM. If this is not __ th.e. case,
The conductors used must be
- - - -SUPPLY
Ph N E
DIMMmS
-
....
MULTIPLEX
INTERFACE
l.lU'l'
--....
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--
N
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DI!ol'IEllS
-
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MULTIPLEX
INI'ERF ACE
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-
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(l)NS()LE
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SUPPLY
Ph NE .
1
DIMMERS
-
- MULTIPLEX INI'ERFACE
I.NIT
COlSOLE
00 WI' USE
ACCEPI'ABIE ALTERNATIVES
SUPPLY
Ph N
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Dl""'EllS
MULTIPLEX
INI'ERFACE
rnIT
-
(l)NS()LE
-
If damage is caused as a result of failure to observe the
above recommendations, any warranty will be invalidated.
If in doubt, your local Strand Lighting agent will be
pleased to advise.
L
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...1....
N
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SUPPLY
Ph N
,-.
-
-
---~
-
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DIMMmS
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,.. f'ULTIPLEX
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8710
Issue 4/Rev 1
Page 13
Page 10 PERM01
3.1.1 Phase Distribution
As can be seen from the label inside the rack (Figs. 3.1 to 3.4), each rack is supplied with dimmers evenly distributed between phases. In the 60kW rack, the dimmer modules are split into
six equal groups labelled A - F. Each of the six groups is allocated to one of the three phases, P1 - P3. When the rack is supplied, groups A and B are al located to P1, C and
Similarly, the dimmers in the
30kW rack are divided into 3 groups,
each allocated to one of the three phases;
D to P2, and E and F to P3.
A to P1, B to P2 and C to
P3. In some three phase installations, redistribution of this group/phase allocation may be desirable.
In order to alter the phase al location of any group, the relevant
wire, which is labelled with its group letter, should be moved from
the phase busbar or terminal to which it is
connec-ted, to the
desired phase busbar or terminal, as applicable. This is all that
is required. The group/phase allocation should be marked on the
label inside the rack for future reference.
The group of each load termination, load fuse, control fuse and corresponding neon is labelled to make phase identification of each channel simple.
3.2 Control Connections
The control terminals are numbered to correspond to the load terminals. Since the few milliamps, any suitable multi-conductor cable can be used subject to local authority regulations. Suitable cable is in section 6 - Spares. Ideally, this cable should not be run in the
same conduit as mains or load cables. If necessity dictates this, ensure the cable is of adequate voltage rating. Connect each numbered terminal to the appropriate numbered terminal on the associated desk or panel. Connect the common return line to terminal TE (technical earth/ground).
In some cases, where the number of conductors used in the multi-core cable exceeds the number of dimmers in the rack, it will be necessary to connect the rema1n1ng conductors to another rack. Suitable terminal blocks, available from Strand Lighting, may be fitted in to the Contracting area of control terminals, to permit coupling of these remaining conductors to an outgoing multi-core cable to another rack.
wiring has to carry less than 30 volts at a
detailed
60kW racks, to the left of the
Issue
It should be noted that technical earth is connected to mains
within the rack. On many installations (e.g. those with Galaxy or
Tempus M24 control desks) the connection is made elsewhere and it may be necessary to remove this link; the link is a single green/yellow insulated
wire from the control terminal TE to the
earth busbar.
4
earth
8603
Page 14
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PERM01 Page 11
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3.~ Loads
Permus dimmers are designed to control tungsten lamp loads of the same voltage rating as the main supply. The maximum continuous current rating of the dimmer channels is 10 Amps for the 2.SkW
version and 20 Amps for the SkW version. Low loads, down to SW, may be controlled. The dimmers will also control transformer fed loads, provided that the transformers are individually fused.
Do not connect to a dimmer or associated load circuits, any flash boxes or similar pyrotechnic devices, or any appliance liable to absorb excessive surges of power from the mains supply.
The dimmers can be used to control hot or cold cathode fluorescent
lamps, but specially designed control gear must be used, the dimmer
ratings must be halved, and resistive or tungsten lamp ballast is required. Great care is necessary in this type of installation, and the quality of control is inferior to that achieved
lamp loads. You are advised to contact the local Strand Lighting agent concerning such installations.
with tungsten
3.3.1
Load Connections
Since control of the output to the load involves waveform switching, the load and neutral return conductors to each channel load must be run as a pair of equal length, adjacent · conductors; this will ensure that each conductor in the pair carries equal and opposite current components. If a patching panel or other form of unit is used, divert the conductors as a pair to and from this unit. Lack of care in this respect may result in strong induced fields tending to vibrate the cable trunking or radiate interference.
Groups of load, neutral and earth terminals are provided for each channel in to correspond to dimmer channels and the neutral conductors for each
load should be made to the neutral busbar using the 'spider' clamps provided. Each of these can accommodate at least two neutral conductors.
If armoured or metallic conduited cables with adequate earthing of sheaths are not used, separate earth conductors are necessary and should be connected to the earth busbar or terminals as appropriate.
30kW rac~s. For 60kW racks, load terminals are numbered
load selection
3.3.2
8603
Load - Line Terminations
These should preferably be to socket outlets numbered to correspond
with the channel identification numbers, and for the flexibility usually required of stage and studio lighting, a standard socket outlet should be adopted where possible.
Issue 4
Page 15
Page 12
In the United Kingdom, 15 Amp 3-pin BS546 outlets are often used in Large installations. For high voltage Loads requiring outlets of
more than 15 Amp rating, suitably rated receptacles must be used.
32 Amp connectors to CEE 17 are suggested.
For applications in countries other than the UK, Local practices or regulations must prevail.
3.4 Check and Test Procedure
When all the connections have been made to the rack, remove all cable ends and other debris from the rack. The Lower door should be
removed, revealing the cardboard protector covering the dimmer modules. This must be removed and disposed of, along debris inside the rack. The load fuse-Links will be found packed in the lower half of the rack, and these should be located in the fuseholders. Check all connections carefully, especially to ensure that insulation is not trapped in the pressure pads of the load or
control terminals. Replace and secure all the covers.
PERM01
with any
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3.5
When the rack is fully installed, turn the a.c. supply to the rack on. Note that the neons on the control fuse panel indicate the presence of a.c. supply on the control circuits of each dimmer channels. All these neons should be on. Failure of a
control fuse will cause its associated neon to extinguish.
Each dimmer channel should be successively raised to full and then taken to zero several Complete failure of any one channel to light is usually c aused by a blown fuse or lamp.
Reference to section 4, Maintenance, should be made in the event of any problems occurring
rack.
Setting-up
A potentiometer Ctopset) is provided on the trigger card for each
channel, which allows the full level to be adjusted for optimum
dimmer performance. This level is set before despatch, but
following repair, readjustment may be necessary.
times to check it functions prope,rly.
I
with the functioning of the Permus dimmer
group of
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Issue 4
Adjustments should be made with the dimmer connected to a 1kW load and set to full level. The dimmer output, measured using a true RMS
voltmeter, should be 5-6V below the measured supply voltage for that
channel. Great care should be taken
on live dimmers.
The bottom setting of the dimmer is automatic and no adjustment can
be made.
when using measuring equipment
8603
Page 16
PERM01
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LOAD
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EARTH
.
NEUTRAL
. .
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24
•
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P1
P2
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P3
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N T R
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Page 13
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l.OAD FUSES
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LP~E __ .J L_PH~ __ J 0
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8603
RACK LAYOUT - 24 x 10A DIMMER RACK
Fig. 3 .1
Issue 4
Page 17
Page 14
/
LOAD
an
1 12
EARTH
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NEUTRAL
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LOAD FUSES
11-------------121 .
P1 P2 P3
.. .. ..
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PERl"101
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RACK LAYOUT - 12 x 20/25A DIMMER RACK
Fig. 3.2
Issue 4
8603
Page 18
PERM01
.
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Page 15
LOAD/NEUTRAL / EARTH
I I I I I I I I
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( 1 - 6)
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LOAD FUSES
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INPUT
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11-------12!
,- - GROUPA -~
l~~I
· Ll.H!,!_E _ _ __ , ;
r;::-GROUPB - ;-i
1 j·s J·;& 'j ·~ ·, ·
LOA q/NEU TAAL / EARTH
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( 7 - 12)
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RACK LAYOUT - 12 x 10A DIMMER RACK
0 WHilE_ - - :J
0 GHM.E_ - -
Fig. 3.3
8603
Issue 4
Page 19
Page 16
/
LOAD NEUTRAL EARTH
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( 1 - 4) 15-61
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INPUT
LOAD NEUTflAl EARTH
DJ
PERM01
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LOAD FUSES
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!1--------61
,- - GROUPA -~
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LiH~E, ___ J
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a•< - • tj --~3 ~,1-mr~ -
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Issue 4
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RACK LAYOUT - 6 x 20/25A DIMMER RACK
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Fig. 3.4
8603
Page 20
PERM01 Page 17
4 MAINTENANCE
Maintenance of Strand Lighting Permus dimmer modules should only be carried out by a qualified electrician familiar
with this type of
equipment. High-voltage insulation testers must not be used.
WARNING: ISOLATE THE MAINS SUPPLY BEFORE REMOVING ANY COVERS. When
the dimmers are in operation, the thyristor heat-sinks are at mains potential. Take suitable precautions when testing and measuring with the supply switched on.
The racks require little routine maintenance. A periodic inspection of each rack's associated
wiring and connections is recommended.
4.1
4.1.1
Trouble-shooting
This section is given as a guide to ascertain the extent of any fault which may occur on a Permus dimmer rack, and indicate a solution.
Reference should be made to section 5, Technical Description, in the
event of any repair
work which may be required.
Single Channel Fault
If a single channel lamp has blown. Replacement of the suspected fuse and/or lamp
will not light, it is most likely ~hat a ·fuse or
will
isolate the fault further.
If the suspect control channel still fails to operate, check the
control system and cables, to ascertain whether the problem lies with the dimmer or the control.
If a dimmer fault is suspected, the dimmer rack must be isolated
from the source of mains supply before it is opened. It should only be opened by a qualified electrician familiar
with the equipment.
8603
Check for broken wiring or loose connections within the rack and rectify as necessary. If the fault still persists, replacement of
the suspected module should cure it.
If it is found that a module is at fault, repair at electronic component level should only be carried out by an approved Strand Lighting agent or qualified engineer. Circuit descriptions are
included in section 5, Technical Description.
Issue 4
Page 21
Page 18 PERM01
4.1.2 Failure of a group of channels
Failure of a complete set of channels allocated to a group is almost certainly due to a blown control transformer fuse. This
will be
indicated by failure of that group's indicator neon. Replacement of control fuses may be achieved without removal of any front panels .
The correct rating fuse must be used when replacing •
•
4.1.3
4.1.4
4.2
Failure of a phase
When groups of channels al Located to a single phase fai L, this is
probably due to failure of supply on that phase.
Thyristor faults
Generally a thyristor fails in one of
two ways: either short
circuit, in which case the load will be turned on fully all the time; or open circuit, in which case the dimmer will control the
load from out to about
50% intensity. In the Latter case, there will be noticeable flicker if one of the pair of thyristors still functions.
Module Removal and Replacement
If it is found necessary to replace a module, isolate the mains
supply and remove the lower front cover.
Identify the module to be replaced, and remove the push-fit
power
connectors from the heatsinks. On a 20/25A dimmer module there are two of these,
six-way control connector should be unplugged, and then the module
while on a dual 10A dimmer module there are four. The
may be re leased from the six support pi l Lars and removed from the
rack. Take care to avoid overstressing the side-latching support
pillars and permanently deforming the
latches ,
When replacing a module, be sure that all the connections to the module are replaced and are sound.
Repair of modules at electronic component level should only be carried out by a Strand Lighting approved agent.
Issue 4 8603
Page 22
PERM01 Page 19
5 TECHNICAL DESCRIPTION
5.1 Phase Control of
A thyristor dimmer functions as a fast-acting switch, operating
every half-cycle to connect the mains supply to the Load. The
electrical energy applied to the the Load is controlled by changing the switch-on period (conduction angle) of each half-cycle, a process known as phase control.
A thyristor is a three terminal device, having a main current path which becomes conducting terminal. Once triggered, a thyristor will remain conducting until the current falls to zero at the end of the half-cycle. The device
can only pass current in one direction and thus, if operation over the full mains cycle is to be achieved, a second device must be
connected in inverse parallel with the first. This second device is triggered on alternate half-cycles to pass current in the other direction.
The earlier the gate pulse occurs in each half-cycle the greater the power applied to the Load. For example, if the gate trigger pulse
is produced five milliseconds after the start of each half-cycle
(assuming a 50Hz supply), conduction only occurs during the second half of the half-cycle, reducing the mean Load power by half. ·
Mains Current
w~en a pulse is applied to the third (gate)
Because of the fast switching times of the thyristors and
th~ much
distorted output waveform, mains harmonics are produced and these
must be suppressed by
111eans of a choke and other interference
suppression components. Even with these components fitted, care
must be taken to ensure that Load cables are not installed in close
proximity to audio cables.
In the case of low or inductive Loads (e.g. tungsten Lamps of Less than 100W, fluorescent tubes or Low-voltage transformer-fed Lamps)
it is possible for the thyristor to cease conduction before the end of the half-cycle. To overcome this, the thyristors in Permus dimmers are repeatedly triggered throughout the conduction period by a blocking oscillator which produces gate pulses at high frequency.
The blocking oscillator is controlled by comparing the control signal from the outstations
with a ramp signal. The Latter is
Locked to the mains frequency by means of a reset pulse which appears each time the mains cycle passes through OV (see Fig. 5.1).
8603
Issue 4
Page 23
Page 20
PERM01
r====:»
~
2
~
n ij
~
~INPUT
~
MAINS
f RESET '1
PULSE
d ,__, ;_......., :4 CONTROL VOLTS 1
,.z:'...__L::::::::::: IZ::~;- CONTROL RAMP
3
4 I
s - I
6 -+---N'--~~' __________ N __ ~i ____ --1·--CONTROLLED
h H H h OSCILLATOR
I I I I • I f ENABLE SIGNAL
~- -~ •
'
~~I
TRIGGERING
PULSES
: Vr C7 MAINS
? ;
5.2 Dual 10A Dimmer Module (Ref. 1808)
Drawing No. 6825916 WARNING: HAZARDOUS VOLTAGES ARE PRESENT ON THIS CARD.
s. 2.1
/
Power Supplies
The card receives 10V a.c. derived from the appropriate phase of the
mains by a separately mounted transformer. This is rectified by
REC1 and smoothed by C2 and C2 to give positive and negative rails
of +14V and -13V respectively. Additional smoothing is provided by
CS to remove any high frequency interference generated by the
blocking oscillator.
PHASE CCN!roL OF MAINS CURRENT !
Fig. 5.1
5.2.2
Issue 4
Ramp Generator
A negative-going, unsmoothed, full-wave-rectified waveform with a peak of about -12V is derived from the incoming 10V a.c. supply by bridge rectifier REC1; diode D1 provides isolation from the negative
8603
Page 24
PERM01
Page 21
rail. This signal is routed via a potential divider formed by R9 and R26, to the base of transistor VT7. The latter detects the positive going peaks of the waveform and thus produces a signal, negative-going to -5.6V, with timing corresponding to the zero crossover of the mains waveform. The -5.6V reference applied to VT7 is derived from the negative rail by zener diode D3 and resistor RS.
The zero-crossover pulse is used to reset a ramp generator formed by IC1/8, IC1/14, and their associated components. At the end of each half-cycle of the mains waveform the output of IC1/14 (and thus the
pin 10 input of IC1
/8) will be close to OV. When the reset pulse
appears, IC1 pin 8 will be driven high C+14V), forward biasing D11. The output on pin 14 of IC1 will then move rapidly negative, as a result of the Miller effect of R23 and C9, until the two inputs of IC1/8 are equal at -5.6V. Once this equilibrium state is
established it doe not change until the end of the reset pulse.
When the collector of VT7 returns to OV, the equilibrium at the inputs of IC1/8 is disturbed, forcing the output of this device
high. D11 therefore becomes back-biased and this allows the output of IC1/14 to rise at a rate determined by R20 and C9.
A positive-
going ramp waveform is thus produced.
5.2.3
The shape of this waveform is modified by modulation with the
rectified sine-wave from the junction of REC1, D1 and R9 via C6 and
R15, in order to improve the dimmer control characteristics.
Automatic Bottom-set Circuit
In addition to the modulation mentioned above, the slope of the ramp
may be adjusted by means of a circuit formed by VT2, VT1 and their associc.ted components; the latter circuit provides automatic Bottom-set adjustment by controlling the voltage offset applied to pin 12 of IC1/14 and thus the voltage across R20.
A reference voltage of about -Q.6V is derived from the -5.6V rail by
resistors R8 and R12; this voltage is applied to the base of VT1 and represents the required 'top of ramp' voltage. The ramp output from IC1/14 is applied to the base of VT2; as the ramp rises from -5.6V
towards OV, VT2 is conducting, D9 is reverse biased, and C10 charges slowly via R22.
If the ramp voltage exceeds -0.6V, VT2 turns off, forward biasing
D9. C10 then discharges rapidly via D9 and R21, until the next
reset pulse from VT7 resets the ramp generator and VT2 turns on
again.
8603
The voltage on C10 is applied to the non-inverting input (pin 12) of IC1/14 and provides a voltage offset which has the effect of controlling the voltage across R20. This in turn controls the
Issue 4
Page 25
Page 22
PERM01
I
5.2.4
integrator time constant and thus the voltage which the ramp will reach in the 20ms between reset pulses.
Each time power is applied to the dimmer rack, the voltage on C10 will be adjusted on successive mains half-cycles by the bottom-set circuit until an equilibrium is established; this is . normally at about -0.3V. This effect may be observed by monitoring pin 14 of IC1 on switch on; the ramp will be seen to stabilise during the first few cycles of the mains.
Blocking Oscillator
1
The incoming control signals for
connected via terminals 3 and 4 of PLUG 1 to TOPSET adjustment
potentiometers RV1 and RV2. Taking RV1 as an example, the output
from the wiper of the latter is compared with the ramp waveform from IC1/14 in comparator IC1/1, the output of which controls a blocking
oscillator formed by VT3, VT5, TRX1, and their associated components.
At the beginning of each half-cycle, the ramp is more negative than the control signal and the output of IC1/1 is at about -12.5V; VT3
is therefore
oscillator. When the ramp becomes more positive than the control
signal, the voltage on IC1 pin 1 falls to about -13V, turning off
VT3. This al lows VT5 to turn on due to base current flowing via R7 and R6. This current is then augmented by the voltage across a feedback winding on TRX1, which, at the sa111e ... ~,ti111e, discharges capacitor C7. When the magnetic core of TRX1 reaches
saturation, the feedback ceases and the base of VT5 is driven
negative by C7, turning the transistor off. C7 then charges via R7 until VT5 again turns on and the process repeats.
con~ucting, clamping the base of VT5 and inhibiting the
Lhe two dimmers are respectively
developed
l
l
l
1
5.2.5
Issue 4
The oscillator transformer has two separate secondary windings, the outputs from which are rectified and applied to the gate terminals of the two power thyristors, X1 and X2.
Ripple Rejection Filter
Connector PLUG 2 allows the fitting of the Strand Lighting Ripple
Rejection Filter Board in situations where this is found to be necessary. The connector carries +14V, -13V, 10V a.c. and OV. The output from the filter is a zero-crossover pulse which, applied to the junction of R9 and R26, overrides the u.d.c. waveform from REC1.
8603
Page 26
PERM01 Page 23
5.3
5.4
20/25A Dimmer Module (Ref. 1809)
Drawing No. 6925974.
Permus 5kW racks use a depopulated version of the trigger card described in the previous section; this drives two 25 Amp thyristors mounted on Larger heatsinks. The trigger circuit is identical to that described above, but the second blocking oscillator circuit and comparator are omitted.
R.F.I. Suppression Card (Ref. 1294)
Drawing No. 6C25219. In order to provide radio frequency interference suppression,
0.47 microfarad capacitors earth to neutral, and each Load channel to neutral. These
are fitted from each phase to neutral,
are
Located on Ref. 1294 printed circuit boards, one of which is fitted
for every twelve dimmers.
8603
Issue 4
Page 27
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Page 24 PERM01
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6 SPARES
6.1 Order Codes
The following spares for Permus dimmer racks are avai Lable from
Strand Lighting:
Mtr 10A HRC Reyrol Le fuse-Link (10) MD 20A HRC Reyrolle fuse-Link (10)
10A Neozed fuse-Link (10) 25A Neozed fuse-Link (10)
100mA Delay 20
Red pullcap fuse carrier (10) Black pullcap fuse carrier (10) Neozed D02 fuse-cap (10) 20mm fuseholder (2)
Dual 10A dimmer module (Ref. 1808) 20/25A dimmer module (Ref. 1809)
Control terminal block (2)
Control cable - 25 core
Control cable - 12 core
Control cable - 8 core 10A Fi L ter 20/25A Fi L ter
x 5 mm control fuse-Link (10)
0831814 0832018
0800131
080014T 0800571 0809512 0807108 0800245 0800525 0881119 0881214 0860009 0860600 3560111 3560024 0886115 0886123
l-
L
l
l l
6.2
Approved Thyristor Replacements
Manufacturer
(Order Code 0889247)
Mul Lard
Westinghouse
A.E.I.
Int e rnat i ona L Rectifier
Brown Boveri
Dual 10A
BTW
BTW BTW 40-600 RSC
U 9033-85
RS 12/5
RS 24/5
G 1109 TH
CS 23-06-G05
40-600 RSA 40-600
RSB
Single
(Order Code 0889255)
20125A
U 1342-85
U 9034-85
RS 5/5 RS 13/5 RS 33/5 RS 41/5
Issue 4
8603
Page 28
I
PERM01
7 SERVICE AGENTS
A list of regional Strand Lighting Service Agents may be obtained
from the Company's head office.
Page 25
STRAND LIGHTING LIMITED Grant Way,
(off Syon Lane),
Is leworth, Middlesex, TW7 5QD Tel: 01-560 3171 Telex: 27976
Cables: Rankaudio Brentford
:.~ 'fr.
STRAND LIGHTING Gmbh
3340 Wolfenbuettel-Salzdahlum, Salzbergstrasse 2,
W. Germany.
Tel: 05331 7951
Telex: 09 56 41
;
8806
Issue 4/Rev 2
... -- --~-- . .---- _.,.._. -~~-·
Page 29
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PERM01
J.
Issue 4
/
8603
Page 30
PERMAO
Page AI1
APPENDICES
CONTENTS
APPENDIX A - PERMUS 120kW RACKS
'
J
l
L
A1 A2 A3 A4
81 82 83
83.1
83.2
83.3 84
85
85.1
85.2
85.2.1
85.2.2
85.2.3
85.2.4
85.2.5
85.2.6
85.3
85.4
86
INTRODUCTION
40/50A DIMMERS
SUPPLY CONNECTIONS
40/50A MODULE (Ref. 1809/10)
Drawings
7A25812 7A28126
APPENDIX 8 - DE-MULTIPLEX CONTROL UNIT
INTRODUCTION INSTALLATION CONNECTIONS
Control Outputs
fllk.lltiplexed Input
Mains Input
SETTING-UP TECHNICAL DESCRIPTION
General fotlltiplexed Analogue Input Channel Sync Pulses Analogue Sampling Output Enable Dimmer Drive Outputs Frame Sync Channel Counter Power-up and Power-down Inhibit Power Supplies
MAINTENANCE
24 x 20/25A PERMUS Dimmer Rack, wiring ciiagram. 12 x 40/50A PERMUS Dimmer Rack, wiring diagram.
A1
A1
A1
A1
81
81 82
B2
83
84
B4
B5
B5 B5 B6 B6 B7 B8 B8 B9
89 810 810
1
1
1
1
8603
Drawings 6A28237
Demultiplexer Board, circuit diagram.
Issue 1
Page 31
Page AI2
PERfilAO
Issue 1
8603
Page 32
PERMA1
A1 INTRODUCTION
This appendix provides additional details applicable to the 120kW double-size PERMUS dimmer racks. In general, the information given
in the body of this handbook is relevant to the larger units, except as detailed below. Always use the seven digit Strand Lighting order code for reference.
Page A1
APPENDIX A
PERMUS 120kW RACKS
24 x 20/25A 12 x 40/50A dimmers
PERMUS 120kW Dimmer Racks
Supply Voltage Requirements - 220-250V three-phase or single-phase
Power Requirements - 120kW Weight - 190kg Dimensions - 1800mm CH) x 190mm CD) x 1040mm CW)
A2 40/50A
DIMMERS
Each PERMUS 40/50A dimmer uses a single channel Ref. 1809/10 module
with thyristors separately mounted on individual heatsinks .. The
dimmers are protected by 40A Reyrol le HRC cartridge Neozed fuses depending on the installation.
A3 SUPPLY CONNECTIONS
dimm~rs
Reyrolle Fused
0605206 0605140
Neozed Fused
0605214 0605150
fuses _or 50A
A label showing the layout of the rack will be found inside the rack
(see Fig. A1 and Fig. A2). 120kW racks are provided with busbars
for the incoming
suppl /ies. Supply cables should be coupled to the
M12 studs provided on the busbars using suitable heavy duty terminal
lugs. If the installation is to be a single phase system, the
coupling plate provided should be connected across the three phase
busbars.
A4 40/50A MODULE (Ref. 1809/10)
PERMUS 40/50A dimmers use the same Ref. 1809 trigger card as that used on 20/25A dimmers, but with the thyristors and heatsinks
removed. The larger devices required are mounted separately, adjacent to the trigger card, with their gate lead connected to the appropriate points on the card. this appendix.
8603
Wiring diagrams are included with
I
I
Issue 2
Page 33
11
I
Page A2
PERMA1
] ]
A
LOAD
-HJl!L4kt~ riffi E N~1P2 :3_ -1~~
1- - 24 ,- - ,__ - ,_ ,_ -,___ T - - i=
R
0-
.... - ..........
LOAD FUSES
L
-
~
. \
Issue 2
RACK LAYOUT - 24 x 20/25A PERMUS DIMMER RACK
Fig. A1
8603
Page 34
PERMA1
Page A3
·-~ .
LOAD
E N P1 P2 P3
=
I:"
- • <
--·--
ill'
.
- -
I
I L
iO
-
... ... ...
1~ -.
-
LOAD FUSES
11--- - - - - - - - - - -121
·1
4
..,
~
...
.
-
•
I;.; .... ~.:.,
c~
"'
7
-
.:-,;..
2 3 '·
5
-
....... , •. "i,;-.,<i{";
··r 1 • • _,.., •. ,-:,(
/I · - -·
8 -
'• I ...- "'
~
... ... ..
!
. -·
1~
F~.'.i:· .... ~;; '
~
~
... -,;. :"C" - .;,r
... ..
... '.
..
6
-
~
9
C,...
0
- 'N
T
R·
0-
L
IT]
[I]
[TI
0
[!] 5
-
~-E!Jt
·- "
I• ,_,,, _.
~
,~~Ialt1
~~
[!J .
~
~
'
..
l£f:
c-::::
-~
r .
it
;.
-
·,i
,.
:;,_
~
ll
~
ht
[!]
[fil
10
I
/
11
RACK LAYOUT - 12 x 40/SOA PERMUS DIMMER RACK
12
[ill
mJ
Fig. A2
8603
Issue 2
Page 35
Page A4
PERMA1
t
Issue 2
8603
Page 36
I
PERMA2
Page 91
.m
B1 INTRODUCTION
The Demultiplex Control Unit is an optional addition to dimmer racks
in the Permus range; it permits the direct connection of the dimmers to any Strand Lighting control system which produces a multiplexed
output (e.g. Tempus M24), without the need for a separate Multiplex
Interface unit. The board produces the dimmer control signals for
24 dimmers, but may be used with any size of rack; one board will normally be required for each rack in a dimmer installation.
The unit fits inside the rack and carries multiplex input and dimmer
control output connectors, and channel group selector switches. It is supplied complete with four
and three 'tyrap' cable tidies.
82 INSTALLATION
APPENDIX B
DE-MULTIPLEX CONTROL UNIT (Ref. 1866)
six-way output cables, a mains lead
I
The Demultiplex Unit mounts on the right-hand side of the rack,
adjacent to the upper row of dimmer modules.
WARNING: ISOLATE THE MAINS SUPPLY BEFORE REMOVING ANY COVERS. When
the dimmers are in operation, the thyristor heat-sinks are at mains potential.
1) Remove the two front covers from the rack to gain access to the interior.
2)
3) Hold the Demultiplex Board assembly vertically, with the mains
4) Replace the screws removed in '2' above, passing them through
Remove the two screws securing the right-hand end of the uppermost dimmer mounting panel (see Fig. 82.1); retain these screws for later use.
input connector at the top and the edge with the other connectors, etc. facing towards you. Passing the mounting bracket behind the existing cable loom, line-up the slots in the bracket
the mounting bracket.
with the holes in the dimmer mounting panel.
. .
8603
5) Connect the dimmer control outputs, and the multiplex and mains inputs (see section 83). Set-up the board as described in section 84, to control the required group of channels.
Issue
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Page 37
Page 82
PERMA2
RFI Board
(behind fuse panel)
3
00
I
~
r--- ----,
I I I I
Dimmer Mounting Panel
(uppermost of three)
Control
Terminals
::1
.1
De-multiplex
Board Assembly
83
83.1
PERMUS DEMULTIPLEX INSTALLATION
Fig. 82.l 'rl
CONNECTIONS
Control Outputs
Four multi core cables, fitted with eight-way sockets, are provided
with the Demultiplex Board assembly. These connect between the
multipin plugs below the Channel Group Selector switches (when the board is in situ) and the control input terminals at the top of the
rack. is labelled with the appropriate channel numbers.
The individual wires in the control output cables are colour-coded
as fol lows:
Each board connector carries the outputs for six channels and
... , '
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Page 38
PERMA2
Page B3
Cable No.
Channel Numbers
Note that in dimmer racks with less than 24 dimmers, some control
outputs will not be needed; these should be left unconnected.
When the connections are complete, secure the cables using the cable tidies supplied, passing them through the holes in the mounting bracket.
B3.2 Multiplexed Input
The multiplexed control input signal connects via the four-way plug-on terminal block labelled PL3, using single core screened cable. The connections are as follows:
1
1 2 3
4
5
6
N/U
TE
2
7
8
9 10 11
12
N/U
TE
3 4
13 19
14 20 Blue
15 21 16 22 Yellow 17 18
N/U N/U
TE TE
23 24
Wire Colours
Red
Green
White Black Brown
Violet
I I
I
I
I
t
I
I I
I
O.Smm~
PL3 Terminal
SCRN
ANLG
SYNC­SYNC+
The SYNC-and SYNC+ terminals are provided to allow the use of an alternative, four-wire system.
If the installation comprises two
multiplexed input must be connected
chain' fashion.
The connection at the control system is normally by means of a 3-pin type XLR connector, wired as follows:
1
Pin Pin 2 Pin 3
The pin 2 connection is not used on Permus demultiplex
installations.
Screen Red Blue
Connection
Screen flllltiplexed Not Normally Used Not Normally Used
(common)
Control Signal
or more dimmer racks, the from rack to rack in 'daisy
ov
FMX - Multiplexed Input (to control system) DMX - Multiplexed Output (from control system)
8603
Issue 3
Page 39
Page 84 PERMA2
83.3 Mains Input
The mains cable supplied should be connected between the socket at
the top of the board and the RFI card on the other side of the rack.
The connections are as follows:
RFI Card Terminal
P3
N
E
Wire Colour
Brown
Blue
Green/Yellow
The unit includes a self-resetting fuse, thus making a fuse in the mains input unnecessary.
WARNING: In all installations using the Demultiplex Unit the
equipment must be properly earthed if it is to function
correctly. IT IS ESSENTIAL THAT EARTH BE AT THE
SAME POTENTIAL AT ALL POINTS IN THE SYSTEM. If this is not the case, circulating currents may be generated in the signal
earth connections, leading to fluctuating light levels and, in extreme cases, severe damage to the equipment.
In cases where the earth is provided via the supply
neutral, the recommendations given in section 3.1
must be fol lowed. If damage is caused as a result of failure to observe these recommendations, any warranty will be
invalidated. If in doubt, your local Strand
Lighting
agent will be pleased to advise. -~- • -
84 SETTING-UP
Before the modified dimmer rack can be used, it must be decided
which channel numbers will be assigned to the dimmers. The numbers chosen must be consecutive and the first number must be within the
valid range of the control system.
The three rotary Channel Group Selector switches represent, from bottom to top, the hundreds, tens and units of the first channel numb~r in the group, i.e. that assigned to dimmer 1. For instance, to assign the dimmers to channels 1 to 24, set the three switches to
(from bottom to top) O, O, 1; dimmer 1 will then be assigned to
channel 1, 2 to 2, 3 to 3, etc. Similarly if the channels required
are numbers 25 to 48, the switch settings will be O, 2, 5.
Notes: 1) If the first number is within 24 of the maximum valid
channel number, or if the rack contains less than 24
dimmers, there will be some spare control outputs; for
example, if the switches are set to channel 37 on a 48 channel installation, outputs numbers 13 to 24 will be
unused.
Issue 3
8603
Page 40
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PERMA2
Page 85
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2)
When the equipment is in operation, a 'Communication' indicator on the board Lights to show that a valid mul tip Lex
received.
85 TECHNICAL DESCRIPTION
Drawing No. 6A28237
85.1 General
The Permus demultiplex control board receives a multiplexed analogue signal from the associated Control Console and generates the dimmer
drive outputs for 24 channels. The multiplexed signal is sampled to
extract the Levels for the channels controlled by the board and these Levels are stored on capacitors. The Levels refreshed or updated about every 50ms.
Two or more dimmer racks may be assigned to the same
Lighting channels. This provides a simple method of
patching multiple dimmers to single channels.
sign.al is being
are typically
85.2
Multiplexed Analogue Input
The incoming multiplexed analogue signal appears on terminals 1 and 2 of connector
R15 and R16, is applied to a differential amplifier
and its associated components. IC4/1 has a gain of
resistors R17, R57, R58 and R59, to ensure stability. However, the incoming signal is routed via potential divider R17/R60, thus giving
an overall gain of unity. The circuit ensures that the multiplexed
signal remains isolated from ground, thus preventing interference
which may be caused by earth Loops.
Note that early, 'Issue 2' boards have the alternative circuit shown on the diagram. The incoming signal on terminal 2 of PL3 is terminated by capacitor C12 and resistors R15 and R16, and applied to unity-gain buffer IC4/1.
The multiplexed signal takes the form shown in Fig. B5.2.1. The analogue channel Level varies between +SV (full Level) and OV
(zero>, while the sync pulses are negative-going to -SV.
Some equipment may separate analogue and sync signals. In the Latter case, the sync signals appear on terminals 3 and 4 of PL3 and are applied to Op-amp IC4/7 which acts as a differential Line receiver.
PL3 and, terminated by capacitor C12 and resistors
for111e<f by IC4/1
thr~e, "set oy
_use an alternative, four-wire system which has
8603
Issue
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Page 41
Page B6
2BIJ
"
S1IE
-SY
I I
DW1•1
I I
----------.
PERMA2
>- >1.
1• •1• •1
-·
DIii
IR
10 5CAl£
BS.2.1 Channel Sync Pulses
The output of IC4/1 is applied to the base of transistor VT3 which passes only the negative-going Channel Sync pulses. The base/ collector diode of the transistor provides isolation from the analogue signals when the four R53 protects the output of IC4/7 on two-wire systems.
The combined outputs of VT3 and IC4/7 are routed
IC1 /3; the input of the latter is protected by diode D1, wh i eh clamps the positive-going excursions of the signal. The
going edges of the output from IC1/3 Ci.e. the trailing edges of the sync pulses) trigger monostable IC2/7, which produces a 22us negative-going pulse on pin 7 (see Fig. BS.2.2). On the trailing edge of the latter signal, !C2/10 is triggered and the negative­going output (pin 9) of this monostable, routed via delay circuit
R3/C10 C3us) and Schmitt trigger IC1/11, enables analogue switch IC7/2.
-
•
111.TlPLEXED AIM.DAI IIPUT
FR,. as.2.1
wire system is in use, while resistor
via Schaitt y iag~t w-
positive-
BS.2.2
Issue 3
Analogue Sampling
IC4/1 also feeds Op-amp IC4/8 which, has a gain of 2 and inverts the
signal to produce the OV to -10V control signals required by the
dimmers. The output of !C4/8 is applied to the analogue input of
IC7/2. When the latter device is enabled, the output of IC4/8 is
applied to capacitor C17, which therefore charges to the analogue
level of the channel currently being sampled (see Fig. BS.2.2) .
8603
. I
Page 42
I
I
PERMA2
•5' IF11.LI ------,----,--~---.--- ·--------------
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Page 87
11T 11
IDU
Ill. •iilii • .,.n • -m
Ill.Ell .. -'!. m•
85.2.3 Output Enable
The output of Schmitt trigger IC1/11 is also applied t·o,....,,tfiit '·clock
input of counter IC11 (see section 85.2.6). This produces outputs which appropriate dimmer drive circuit. The counter outputs change on the front
A second counter, formed by IC5, IC8 and IC10, is clocked by the pin
9 output of IC2/10. The output from pin 12 of IC5 is a signal
(First Channel) which becomes high at the beginning of the
transmission period of the 24 channels served by the board. A
second signal (Last Channel), from IC3 pin 12, appears 32 channels
later. These two signals are applied to the select inputs of decoder IC14/10, on pins 13 and 14 respectively. The pin 10 output of the decoder is only selected with First Channel and Last Channel both high (i.e. for 32 channels following the appearance of the
First Channel signal) and during this period, the output of IC2/10
(Disable) is routed via IC14/10 to enable the second half of decoder
IC14 Con pin 1).
are used to route the sampled analogue signal to the
edge of the clock pulse.
ANAUNill SMfl.111 UYEfllllS
n,. 15.2.2
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8603
The latter device receives select inputs (C3 and C4) from the
counter and produces a low output on one of pins 4, 5, or 6. These are each connected to the enable input of one of three 8-channel analogue demultiplexers which receive select signals CO - C2 from
Issue
3
Page 43
Page 88
PERMA2
the counter. The analogue input to the demultiplexers is from
Op-amp IC4/14, the input to which is the analogue voltage stored on
C17.
The Disable signal from IC2/10 inhibits IC14/10 during the sample period for each channel half of the decoder, disables the selected demultiplexer. This
ensures that the voltage on C17 is not connected to the selected
output until it has attained a stable state.
Because there are only three 8-channel demultiplexers, only the
first 24 of the 32 channels appear on a dimmer drive output. The remaining 8 are ignored, but may be processed by a demultiplexer in
another rack if required.
(see Fig. 85.2.2) and thus, via the second
I
85.2.4
85.2.5 Frame Sync
Dimmer Drive Outputs
During the Output Enable period Ci .e. while IC14 pin 10 is low) the
output of IC4/14 is applied, via the selected analogue
demultiplexer, to one of twenty four capacitors (C21 - C28,
C31 - C38 and C41 - C48). These each provide the input to a unity gain Op-amp which, via a resistor and a diode, feeds the dimmer drive line for the corresponding channel. The diodes allow the outputs to combine on a Highest-takes-precedence basis other control systems, while the resistor provides current limiting
and protection against high voltages in the event of a fault.
When IC14 pin 10 goes high, the analogue disabled and presents a high impedance to the capacitor. As the
input to the Op-amp is also high impedance, the capacitor retains
its charge until refreshed on the next frame of the multiplexed analogue signal.
At the end of each frame of channel level data, a Frame Sync pulse
with a duration of at least 35us appears on the multiplexed analogue
input. This is detected by means of monostable IC6/7 (22us), which
is triggered on the Leading edge of every sync pulse by the output of IC1/3. On the trailing edge of the 22us pulse from IC6/7, IC3/2 is clocked and its output is set low or high, depending on the state
of its D input. In the
returns high after Bus and IC3 pin 2 is therefore set high. When the Longer Frame Sync pulse appears, however, IC1 pin 3 is still low
after 22us and pin 2 of IC3 is set Low.
with those of
de11ul tiplexer channet · 1s-!,,
case of the Channel Sync pulses, IC1 pin 3
Issue
The end of Frame CEOF) signal thus produced is used to reset the
channel counter as described in section 85.2.6, and to trigger
multiplex detector IC6/10. The Latter device has a period of O.Ss and it is therefore continually retriggered. Its output is used,
3
8603
Page 44
-- ----- --======------------- ------ - ---- -------------- --
PERMA2
Page B9
JCJ/3
ICl/7
i---- JL ---A---~ -
- - -
- - -
_ .... , j+"
IC3/l IElfl
• 11 5CM.£
via transistor VT1, to drive the 'Communication' indicator LED
(Mux OK) and, if the multiplex signal ceases, to reset bistable
IC3/12.
L ___ _
BS.2.6 Channel Counter
The channel counter is formed by IC11, ICS, IC8, and IC10. It is divided into two sections. ICS, IC8 and IC10 are clocked by_ sync pulses from IC2/9 and count down from a preset value which depends on the particular group of channels served by the board;
is set on the Channel Group Selector switches, SW1, SW2 and SW3, and is loaded by the End of Frame pulse from IC3/2. zero is reached, ICS pin 12 (First Channel) goes high and this part
of the counter is inhibited.
The other half of the counter CIC11) is enabled only when First
Channel is high; it is also clocked by the channel sync pulses ­taken in this case from IC1/11 - and produces the CO - C4 signals which select each analogue output circuit in turn as the 24 channel s are scanned (see section BS.2.3).
32 channels after First Channel appears, bistable IC3/12 is clocked by the pin 4 output (CS) of IC11. The pin 12 output of the bistable
(Last Channel) is applied to decoder IC14/10, to disable the
analogue demultiplexer.
the Latt~r
~
--.tt ~,-_..:; ..
When a count of
B5.3 Power-up and Power-down Inhibit
When power is applied to the board, VT2 is initial Ly off, C39 is discharged and IC6/10 is reset via D30. When the -15V about -10V, D5 conducts and VT2 switches on, back biasing D30 and charging C39. IC6/10 remains reset, however, via R24, until C39
8603
rail reaches
Issue 3
Page 45
I
Page 810
PERMA2
reaches the threshold of the monostable; hysteresis about this
threshold is produced by positive feedback via R54.
When the power is switched off, the -15V rail rapidly collapses to
below -1 OV, switching off VT2 and resetting IC6/10 via D30. D4
ensures that C39 discharges rapidly.
BS.4
~6 MAINTENANCE
Power Supplies
The incoming mains connects via plug PL 1 and is routed via a self-
resetting fuse CR1) to transformer TRX1; the output of the latter is full-wave rectified by REC1 and smoothed by C1 and C6. The resulting 24-0-24V d.c. supply is applied to regulators REG2 and
REG1 which respectively generate +15V and -15V rails.
A third rail C-0.7V) is produced by D32 and R2. This rail supplies all the analogue demultiplexers can pass the full control voltage range COV to -10V).
If maintenance of the Demultiplex Control Unit should be necessary, the printed circuit board should be removed and returned to an approved Strand Lighting service agent. To remove the board, unplug the mains input, multiplexed input and control outputs, and lift the
board off its mounting pillars.
CMOS logic, but is primarily needed to ensure that the
-- ,, ... -
Issue 3
8603
Page 46
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Page 47
Page 812
PERMA2
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Page 52
11
DWG. N? 6Bi5916
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Page 53
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Page 54
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DWG. N~ 6C 25219
1294
77
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Page 55
]I
CWG NI? 7A 25812 I ISSUE K B
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PERMUS l0'2SA STAR WIRING DIAGRAM
DWG. NI? 7A 25a12
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Page 56
OWG. N~ 7A.1 & 1 :l , ISSUE /I
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TO
PH
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Page 57
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