Stow MSD0H, MS20E User Manual

PARTS AND OPERATION MANUAL
A DIVISION OF MULTIQUIP INC.
PLASTER / MORTAR MIXER
MS20H (Steel-Gasoline)
MS20E (Steel-Electric)
© COPYRIGHT 2002, MULTIQUIP INC.
A DIVISION OF MULTIQUIP INC.
Effective S/N SEC55001
Revision #3 (08/10/06)
STOW CONSTRUCTION EQUIPMENT PARTS DEPARTMENT:
A DIVISION OF MULTIQUIP INC.
POST OFFICE BOX 6254 FAX: 800-672-7877
CARSON, CALIFORNIA 90749 310-537-3700 • 888-252-STOW [888-252-7869] 800-478-1244 FAX: 310-537-1986 • FAX: 800-556-1986 FAX: 310-631-5032 E-MAIL: stow@multiquip.com • WWW: stowmfg.com
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help ........................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Messages Alert Symbols ...........................6-7
Rules For Safe Operation ................................... 8-10
Operation and Safey Decals .................................. 11
Specifications ......................................................... 12
General Information ............................................... 13
MQ-STOW — Plaster/Mortar Mixer
Basic Engine Components ..................................... 14
Electric Motor .................................................... 15-16
Controls .................................................................. 17
Towing Guidelines .................................................. 18
Safety Chain Connection ....................................... 19
Trailer Safety Guidelines ...................................20-21
Paddle Blade Adjustment ....................................... 22
Pre-Inspection ...................................................23-24
Initial Start-up ....................................................25-27
Maintenance .......................................................... 28
Troubleshooting (Engine) ..................................29-30
Troubleshooting (Mixer/Motor)............................... 31
Electric Motor Wiring Diagram ............................... 32
Explanation Of Codes In Remarks Column ........... 34
Suggested Spare Parts .......................................... 35
Nameplate and Decals...................................... 36-37
Honda Engine Assembly ...................................38-39
Electric Motor Assembly.................................... 40-41
Steel Tub Assembly ...........................................42-43
Paddle Shaft Assembly .....................................44-45
Axle Assembly ...................................................46-47
Frame Assembly ...............................................48-49
Engine Cover Assembly .................................... 50-51
HONDA GX240K1HA2 ENGINE
Air Cleaner Assembly ........................................ 52-53
Camshaft Assembly .......................................... 54-55
Carburetor Assembly ........................................ 56-57
Control Assembly .............................................. 58-59
Crankcase Cover Assembly .............................. 60-61
Crankshaft Assembly ........................................ 62-63
Cylinder Barrel Assembly .................................. 64-65
Cylinder Head Assembly ................................... 66-67
Fan Cover Assembly ......................................... 68-69
Flywheel Assembly ........................................... 70-71
Muffler Assembly .............................................. 72-73
Fuel Tank Assembly .......................................... 74-75
Ignition Coil ....................................................... 76-77
Piston Assembly ................................................ 78-79
Recoil Starter .................................................... 80-81
Gear Reduction Assembly ................................ 82-83
Label Assembly ................................................. 84-85
Terms and Conditions Of Sale — Parts ................. 86
NOTE
Specification and part number are subject to change without notice.
PAGE 4 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Tr u ck
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
STOW MAIN OFFICE
18910 Wilmington Ave. 800-421-1244
FAX:
Carson, CA 90746 Email: stow@stowmfg.com Internet: www.stowmfg.com
SALES DEPARTMENT
310-661-4242 Fax: 310-604-9237
877-289-7869 (877-BUY-STOW)
PARTS DEPARTMENT
800-427-1244 310-537-3700
SERVICE DEPARTMENT
800-478-1244 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
EXT. EXT.
279 279
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
A DIVISION OF MULTIQUIP INC.
POST OFFICE BOX 6254 CARSON, CA 90749 888-252-STOW [888-252-7869] 310-537-3700
FAX: 310-537-1986 FAX: 800-556-1986 E-MAIL: stow@multiquip.com INTERNET: www.stowmfg.com
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 5
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Toll-free FAX — 800-6-PARTS-7
(800/672-7877)
MS-20 MIXER — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operations of the MQ STOW engine manufacturers instructions for data relative to its safe operation.
Before using this mixer, ensure that the operating individual has read and understands all instructions in this manual.
mortar
and
plaster
mixer. Refer to the
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow directions.
CAUTION: You CAN be injured if you
Potential hazards associated with operation of the mixer will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
PAGE 6 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
MS-20 MIXER — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the ON/OFF switch in the OFF
position, disconnect the spark plug lead before servicing the engine or equipment. Ground the lead to prevent sparks that could ignite a fire.
Sight and Hearing hazard
ALWAYS wear approved
protection.
eye
and
hearing
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your concrete saw, other property, or the surrounding environment.
NOTE
This
MIXER
, other property, or the surrounding environment could be damaged if you do not follow instructions.
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 7
MS20H/MS20E MIXER — RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by
trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the MS20H/MS20E mortar and plaster mixers:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or alcohol.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Manufacture does not assume responsibility for any accident due to equipment modifications.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or mixer.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with
The engine section of this mixer requires an adequate free flow of cooling air.
hot!
components can cause serious burns.
NEVER
operate the mixer in any enclosed
or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the mixer or engine and may cause injury to people. Remember the mixer's engine gives off carbon monoxide gas.
DEADLY
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the mixer.
PAGE 8 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to
smoke
cool. DO NOT machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the mixer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
around or near the
MS20H/MS20E MIXER — RULES FOR SAFE OPERATION
Stop the engine when leaving the mixer unattended.
Block the unit when leaving or when using on a slope.
Maintain this equipment in a safe operating condition at all times.
ALWAYS stop the engine before servicing, adding fuel and
oil.
NEVER Run engine without air filter. Severe engine may
occur.
ALWAYS service air cleaner frequently to prevent carburetor malfunction.
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using mixer.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
DO NOT operate this equipment unless all guards and safety
devices are attached and in place.
CAUTION must be exercised while servicing this equipment. Rotating and moving parts can cause injury if contacted.
Transporting
Maintenance Safety
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting mixer over long distances or bad roads.
NEVER lubricate components or attempt service on a running mixer.
ALWAYS allow the mixer a proper amount of time to cool
before servicing. Keep the mixer in proper running condition. Fix damage to the mixer immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste.
When towing, an adequate safety chain must be fastened to the frame, refer to page 19.
Keep all
inexperienced
and
unauthorized
people away
from the equipment at all times.
Unauthorized equipment modifications will void all warranties.
Check all fasteners periodically for tightness. Also check towing tongue bolt, lock nut and wheel lug nuts for wear.
Stop the engine and disconnect the spark plug before allowing anybody’s hands in the mixing drum.
NEVER pour or spray water over the engine or electric motor.
ALWAYS stand clear of dump handle when mixer is in
operation. Any binding of material between the mixer blades and drum will cause drum and handle to quickly move in the discharge position.
Depending on type of mixer, test the
ON/OFF
switch for either the gasoline engine or electric motor before operating. The purpose of these switches is to shut down the engine or motor of the mixer.
Refer to the technical questions or information
HONDA Engine Owner's Manual
for engine
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 9
MS20H/MS20E MIXER — RULES FOR SAFE OPERATION
Emergencies
ALWAYS know the location of the nearest
ALWAYS know the location of the nearest and
fire extinguisher
first aid kit
.
.
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
PAGE 10 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
MS20H/MS20E MIXER — OPERATION AND SAFETY DECALS
Machine Safety Decals
The MQ STOW mortar and plaster mixer is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figure 1 below illustrates these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1. Mixer Operation and Safety Decals
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 11
MS20H/MS20E MIXER — SPECIFICATIONS
yticapaC)sretil891(tf.uc0.7
yticapaCgaBsgab2/1-2ot2/1-1
H02SMthgieW).gk382(.sbl426
snoitacificepSrexiME02SM/H02SM.1elbaT
E02SMthgieW).gk872(.sbl31
6
HxWxraBwoT/whtgneL.ni65x5.55x46
eldnaHpmuD/WthgieH).mc191(.ni57
thgieHegrahcsiD).mc191(.n
evirDraeG/tleB-V
noitcApmuDlaunaM
ledoM2AH1K042XGADNOH203S922L53RODLAB
epyT
,VHO,rednilyCniwT
osaGtfahSlatnoziroH
enignE
).mc241x141x261(
i57
)rotoMcirtcelE&enignE(snoitacificepS.2elbaT
-V09,ekorts4delooc-riA
enil
elgniS,032/511,PH5.1
rotoMcirtcelEesahP
epyT
sretiL6(
)
.ni03.2X.ni09.2 )mm85xmm37(
snollaG.S.U95.1.xorppA
thgiew-ylFlagufirtneC
.ni1.61X9.61x0.41
)mm014X034X553(
).gK52(.sbl1.55).gK01(.sbl22.xorppA
ekortSXeroB
tnemecalpsiDcc18.41A/N
rotoMcirtcelE/enignE
)HxWxL(snoisnemiD
thgieWteNyrD
PAGE 12 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
tuptuOxaM.M.P.R0063/.P.H0.8MPR5271/.P.H5.1
yticapaCknaTleuF
leuFenilosaGdedaelnUA/N
yticapaCliOebuLstnip3/1-2A/N
dohteMlortnoCdeepS
dohteMgnitratStratSlioceRA/N
/N
A
A/N
A/N
.ni60.9X7.8x3.31
022X833(
)mm032X
MS20H/MS20E MIXER — GENERAL INFORMATION
GENERAL
The MQ STOW Model MS20H (Honda GX240K1) gasoline engine) and MS20E (electric motor) plaster and mortar mixers are shipped completely assembled and have been factory tested.
The drum batch capacity of these mixers is between 3.5 and
4.0 bags. With proper care, they will give continuous service year-after-year.
These mixers can be powered by either gasoline or electric motors. The shaft of the engine or electric motor is connected to a drive belt pulley which is attached to a main gear. As the main gear rotates it causes the paddle shaft to rotate.
BEFORE STARTING
Before starting the engine, read the engine owners manual and thoroughly understand the safety information.
Check the items listed below:
OIL LEVELS
Be sure to check the oil levels in the engine and engine reduction unit before starting the unit (gasoline model only).
HARDWARE
GASOLINE ENGINE CARE
For care and operation of the gasoline engine, refer to the engine manufacturer’s operating instructions furnished with the engine. We recommend draining and refilling the engine crankcase at least every thirty hours of operation. Check the engine oil level daily.
GASOLINE MIXER OFF/ON SWITCH
This feature is on gasoline engine mixers only. Located on the side of the engine cover. The purpose of this switch is to start and stop the mixer in normal operation.
ELECTRIC MOTOR MIXER OFF/ON SWITCH
This feature is on electric motor mixers only. This switch is located on top of the motor. Lift the engine cover to gain access to this switch. The purpose of this switch is to start and stop the mixer in normal operation. NEVER use the electric motor in an explosive environment.
ENGINE THROTTLE AND CHOKE CONTROLS
Please refer to the engine owners manual for specific instructions.
Check all hardware on the mixer before starting. Periodically inspect all hardware. Loose hardware can contribute to early component failure and poor performance. Use the torque chart below as a general guideline and keep all hardware tight:
HARDWARE DIA TORQUE (LB./FT.)
5/16"- 18 24 3/8" - 24 37 1/2" - 13 39 1/2" - 13 (Grade 8) 90
NOTE
In accordance with our established policy of constant improvement, we reserve the right to amend these specifications at any time without notice.
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 13
MS20H/MS20E MIXER — BASIC ENGINE COMPONENTS
Figure 2. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 2) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
WARNING
WARNING
Adding fuel to the tank should be accomplished only when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward
FAST
).
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and smoothly.
SLOW
, lever back toward operator
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
NOTE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas
PAGE 14 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
MS20H/MS20E MIXER — ELECTRIC MOTOR
Electric Motor
For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the motor.
Protect the electric motor from dust as much as possible and keep ventilating openings clean.
Electric Motor Voltage Switch
ALWAYS
1. power cord has been disconnected from the power source.
2. Remove the voltage lock-out bolt position of the VAC to 230 VAC. The mixer is factory wired for 115 VAC
CAUTION:
electric motor
explosive environment.
DO NOT spray water at any time on the
.
DO NOT operate electric motor in a
operation.
3. Replace the voltage lock-out bolt.
4.
Important!,
from 115 to 230 VAC the must also be changed. See Table 3.
The electric motor used in this mixer is a single-phase 1.5 HP motor. The input voltage requirement for this motor is either 115 or 230 VAC only.
Electric Motor Connection
A 12 inch electrical cable (Figure 2) with a pigtail at one end is provided with the electrical motor for hookup to a power source. Table 1. shows the required NEMA connector for the desired motor horsepower rating. In addition, Table 2 also shows the matching NEMA approved connector for the required extension cord.
ALWAYS
electric motor is configuration plug.
, make certain that the power source required for the
correct
and always use the correct NEMA
Failure
to supply the correct voltage to the
ledoMrotoMegatloV
motor can severely damage the motor. The motor supplied is wired for 115 VAC grounded operation.
E02SM
)cirtcelE(
Make certain that the correct size grounded (3-wires) extension cord is used. See Table 4.
make certain the motor switch is "OFF" and the
(Figure 3). Change the
voltage change toggle switch
when changing the input voltage to the motor
plug
on the motor power cord
rotoM
rewopesroH
gnitaR
PH5.1
)CAV511(
PH5.1
)CAV032(
51121.oN01.oN8.
PH5.1
03241.oN21.oN21.oN8.oN
.tf05
)m42.51(
rotcennoCgulPAMENAMENgnitaM
735049MEN/PP02-5L835049MEN/PR02-5L
935049N/PP02-6L045049N/PR02-6L
.tf57
)m68.22(
esahPelgniS-CAV032-511
eziSdroCnoisnetxEdednemmoceR.4elbaT
.tf001
)m84.03(
oN6.oN
from 115
noitamrofnIgniriWrotoMcirtcelE.3elbaT
rotcennoCelcatpeceR
sssss
.tf002
)m69.06(
Motors can burn out when the line voltage falls 10% below the voltage rating of the motor. Failure to use proper voltage will cause the motor to overheat and actuate the overload switch.
If overload protection should actuate because of improper voltage or any other malfunction, turn the main switch on the motor to the "OFF" position and correct the problem, press the reset switch button, and turn the main switch to the "ON" position.
It is strongly recommended that all
licensed
NOTE
electrical wiring be done by a
electrician
. Special attention should be
given to the electric switch as well as the over-and-under voltage protection devices as per regulations set forth in the local electrical safety code handbook.
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 15
MS20H/MS20E MIXER — ELECTRIC MOTOR
Figure 3. Single Phase Electric Motor with 18 inch Pigtail Cable
PAGE 16 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
MS20H/MS20E MIXER — CONTROLS
8. Mixing Paddles — Used in the mixing of material. This unit uses four different types of paddles to provide a fast uniform mix.
9. Bag Cutter— This feature allows compound mixing bags to be opened easily, therefore allowing the contents of the bag to fall directly into the mixing drum.
10. Safety Grill — Provided for operator safety. This safety grill is designed to keep hands and solid objects out of the mixing drum when in use. This grill should be closed at all times when mixer is in use. DO NOT remove the grill or grill opening bar. Keep the grill clean by washing it down daily.
11. Dump Handle — Pull this handle downward to dump the contents of the drum. Push the handle upward to return the drum to its vertical position.
12. Pivot Point/Zerk Fitting — There is, on each end of the
Figure 4. Mixer Components
Figure 4 illustrates the basic components and controls of the MS20H/MS20E mixer
mixing drum a zerk grease fitting. These fittings lubricate the dumping mechanism. Lubricate both fittings at least twice a week.
1. Tires Ply — The tire ply (layers) number is rated in letters; This mixer uses 13-inch 4-ply tires.
2. Engine Cover — Lift this cover to gain access to the engine compartment.
3. Belt Slip Lever — When starting this lever should be move upward and to the left. For mixing place the lever in the down position. See attached decal located adjacent to lever.
4. ON/OFF Switch (electric) — This switch is provided on mixers with electric motors. To gain access to this switch, lift the engine cover. When activated it will shut down the electric motor.
5. ON/OFF Switch (gasoline) — This switch is provided on
mixers with gasoline
side of the engine cover. When activated it will shut down the engine.
6. Latch — Use this latch to secure the engine compartment cabinet.
7. Safety Grill Lock Handle — To prevent injury to hands and arms, the safety grill should ALWAYS be locked when the mixing of plaster or mortar is required. Also when transporting the mixer the safety grill should be locked. The safety grill should only be un-locked when cleaning of the blades and drum is required.
engines only and is located on the
13. Dump Handle Release Pin — Pull this pin outward
14. Tow Bar/Coupler — This mixer uses a 2-inch coupler or
15. Safety Chain — This mixer uses a 3/16-inch thick, 72-
16. Steel Mixing Drum — Mixing materials such as mortar,
17. Chock Blocks — Place these blocks (not included as
(spring loaded) to release the drum, then pull down on the dump handle to place the drum in the dump position. When drum is in dump position, pin will automatically lock drum.
pintle
inches long zinc-plated saftey chain. the safety chain when towing.
plaster are to be placed into this drum for mixing. Always clean the drum after each use.
part of the mixer package) under each mixer wheel to prevent rolling.
ALWAYS
connect
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 17
MS20H/MS20E MIXER — TOWING GUIDELINES
Towing Safety Precautions
CAUTION :
Check with your county or state safety towing regulations department before towing your
To reduce the possibility of an accident while transporting the mixer on public roads, always make sure that the trailer and the towing vehicle are in good operating condition and both units are mechanically sound.
The following list of suggestions should be used when towing the mixer:
Make sure that the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer "gross vehicle weight rating" (GVWR).
ALWAYS inspect the hitch and coupling for wear. NEVER tow the mixer with defective hitches, couplings, chains etc.
CHECK the tire air pressure on both the towing vehicle and the trailer. Also check the tire tread wear on both vehicles.
ALWAYS make sure the trailer section of the mixer is equipped with a "Safety Chain".
ALWAYS attach mixer's safety chain to the frame of the towing vehicle.
mortar and plaster mixer
.
Avoid sudden stops and starts. This can cause skidding, or jackknifing. Smooth, gradual starts and stops will improve gas milage.
Avoid sharp turns to prevent rolling.
DO NOT transport mixer with fuel in the fuel tank.
CAUTION :
Mixer Trailer Vehicle Connection
1. Check the vehicle hitch ball, and trailer coupler for signs of wear or damage. Replace any parts that are worn or damaged before towing.
2. Use only the 2-inch ball diameter with a towing capability of 5,000 lbs. (2,268 kg) as indicated on the trailer's coupler. Use of any other ball diameter will create an extremely dangerous condition which can result in separation of the coupler and ball or ball failure.
3. Be sure the coupler is secured to the hitch ball and the lock lever is down (locked).
4. Attach safety chains as shown in Figure 5. Remember to the mixer.
If the trailer coupler is deformed replace entire coupler. NEVER tow the pump with a defective trailer coupler. There exist the
possibility of the trailer separating from the towing vehicle.
cross
the safety chains underneath the towpole of
Remember in most cases the maximum speed unless otherwise posted for highway towing is 55 MPH, however before towing your mixer, check your local state, and county vehicle towing requirements. Recommended off­road towing is not to exceed 10 MPH or less depending on type of terrain.
Place
chocked blocks
rolling,
Inflate tires to correct pressure, inspect tires for cuts, and excessive wear. See Table 4 (Tire Wear Troubleshooting).
Check wheel mounting lug nuts with a torque wrench. Torque wheel lug nuts as described in the "
while parked.
Torque Requirements
Check tightness of suspension hardware (nuts and bolts).
PAGE 18 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
underneath wheel to prevent
Lug Nut
", Table 6.
5. After towing for about 50 miles recheck the entire towing
Recommended Maintenance
1. Smear ball socket and clamp face with chassis grease.
2. When parking or storing the mixer, keep the coupler off
system for tightness.
Periodically oil pivot points and were surfaces of coupler with SAE 30 W motor oil.
the ground so dirt and other debris will not build up in the ball socket.
MS20H/MS20E MIXER — SAFETY CHAIN CONNECTION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER! tow the mixer with the safety chain removed. The safety chain is intended to prevent complete separation of the mixer from the towing vehicle in the event of a tow bar failure.
Reference Figure 5 for the installation of the
Tow Bar to Mixer Connection
1. Insert the tow bar through the round opening at the bottom of the mixer stand.
Align the hole on the tow bar with the hole on the mixer frame, and insert 1/2-inch bolt through tow bar and frame. Secure tow bar to frame with 1/2-inch nylock nut. Tighten to 40 ft.-lbs.
Always Tow with
a Safety Chain
safety chain
2. Route the safety chain through the holes just above the tow bar, located on each side of the mixer stand.
Loop the chain together and place under the tow bar. Secure the loop with the connector link.
3. extend the safety chain along the length of the tow bar, looping it through the tow bar's connector link. Remove any excess chain slack.
.
4. Connect the free end of (clevis safety hook) the safety chain to the towing vehicle. Remember it is critical that the length of the chain be properly adjusted, to prevent the dropping to the the ground (contact) in the event the draw bar becomes disconnected from the towing vehicle.
DO NOT tow the mixer unless the mixing drum is
completely empty. ALWAYS
pin is fully engaged to the stop block. This will keep the drum from rotating.
draw bar
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
and the front of the mixer stand from
Drum Saftey
when Towing
make sure the drum latch
right
(Figure 6) of the drum
Figure 5. Mixer Safety Chain and Coupler
Figure 6. Drum Latch Pin
(Tow or Locked Position)
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 19
MS20H/MS20E MIXER — TRAILER SAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Tires and wheels are a very important and critical compo­nents of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are prop­erly matched.
CAUTION :
DO NOT attempt to repair or modify a
wheel. DO NOT install an inter-tube to correct a leak through the rim. If the rim
is cracked, the air pressure in the inter-tube may cause pieces of the rim to explode (break-off) with great force and can cause serious eye or bodily injury.
Tires Wear/Inflation
Tire inflation pressure is the most important factor in tire life. Pressure should be checked cold before operation. DO NOT bleed air from tires when they are hot. Check inflation pressure weekly during use to insure the maxi­mum tire life and tread wear.
Suspension
The rigid type axle and associated hardware (Figure 7) should be periodically inspected for signs of excessive wear, elon­gation of bolt holes, and loosening of fasteners. Replace all damaged parts immediately.
Table 5 (Tire Wear Troubleshooting) will help pinpoint the causes and solutions of tire wear problems.
NOTE
ALWAYS
removing or installing force fitted parts. Failure to comply may result
in serious injury.
wear safety glasses when
Figure 7. Axle Support Components
PAGE 20 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
MS20H/MS20E MIXER — TRAILER SAFETY GUIDELINES
Lug Nut Torque Requirements
It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows:
1. Start all wheel lug nuts by hand.
2. Torque all lug nuts in sequence. See Figure 8. DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 6.
stnemeriuqeReuqroTeriT.6elbaT
eziSleehWssaPtsriF
SBL-TF
"2152-0204-5356-05
"3152-0204-5356-05
"4152-0206-05021-09
5152-0206-05021-09
"
"6152-0206-05021-09
3. After first road use, retorque all lug nuts in sequence. Check all wheel lug nuts periodically.
NOTE
ssaPdnoceS
SBL-TF
ssaPdrihT
SBL-TF
NEVER!
use an pneumatic air gun to tighten wheel lug nuts.
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 21
Figure 8. Wheel Lug Nuts Tightening Sequence
MS20H/MS20E MIXER — PADDLE BLADE ADJUSTMENT
Adjust paddles as shown in Figure 9.
Figure 9. Paddle Blade Adjustment, Steel Drum
PAGE 22 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the mixer in a confined area or enclosed area structure that does not provide ample
free flow of air
ALWAYS wear approved eye and hearing
protection before operating the mixer.
NEVER place hands or feet inside the guard cover while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the trowel.
.
MS20H/MS20E MIXER — PRE-INSPECTION
Figure 10. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 11), fill to the edge of the oil filler hole with the recommended oil type (Table 7). Maximum oil capacity is 400 cc.
It is recommended that the mixer's the engine after every use. Doing this will verify that the switch is working properly and presents no danger to the operator.
Before Starting
1. Read safety instructions at the beginning of manual.
mixer
2. Clean the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the trowel on secure level ground with the engine stopped.
, removing dirt and dust, particularly the
kill switch
be used to stop
NOTE
Reference manufacturer engine manual for specific servicing instructions.
Figure 11. Engine Oil Dipstick (Oil Level)
epyTliO.7elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
2. Remove the filler dipstick from the engine oil filler hole (Figure 10) and wipe it clean.
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 23
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
MS20H/MS20E MIXER — PRE-INSPECTION
Explosive Fuel
V-belt Check
A worn or damaged V-belt can adversely affect the performance of the mixer. If a V-belt is defective or worn simply replace the V­belt as outlined in the maintenance section of this manual.
Fuel Check
If your mixer has a gasoline engine, determine if the engine fuel is low. If fuel is low, remove the fuel filler cap and fill with gasoline. Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt
to refuel the trowel if the engine is
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
NEVER!
hot! or running
disable or disconnect the
unleaded
.
start/stop switch. It is provided for
NOTE
operator safety. Injury may result if it is disable, disconnected or improperly
Blade Check
Check for worn or paddle blades. Make sure that all blades are adjusted properly. See blade adjustment procedure on page 22. Replace all defective or damaged blades immediately.
Controls Start/Stop Switches
This mixer has been equipped with a start/stop switch for both the gasoline and electric motor mixers. These switches should be tested every time the engine or motor is started.
Lubricants Engine Oil
1. Remove the engine oil dipstick from its holder.
2. Determine if the engine oil is low, add correct amount of engine oil to bring oil level to a normal safe level.
maintained.
Grease Fittings (Zerk)
1. Check the zerk grease fittings at each end of the mixing drum. These grease fittings lubricate the dumping mechanism. If the dumping handle is stiff or hard to move lubricate these fittings.
PAGE 24 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
MS20H/MS20E MIXER — INITIAL START-UP
This section is intended to assist the operator with the initial start-up of the MS-20H (gasoline) or MS20E (electric) mixer. It is extremely important that this section be read carefully before attempting to use the mixer in the field.
DO NOT use your mixer until this section is thoroughly understood.
2. To start a cold engine, move the choke lever (Figure 13) to the CLOSED position.
CAUTION:
Failure to understand the operation of the MS20H/MS20E mixers could result in severe
damage to the mixer or personal injury.
See Figure 4 (Page 17) for the location of any control referenced in this manual.
3. Move the throttle lever (Figure 14) away from the slow
Starting (gasoline only)
The following steps outline the procedure for starting the engine. Depending on the type of engine employed in the mixer the steps may vary slightly. If your mixer has an electric motor disregard this section.
position, about 1/3 of the way toward the fast position.
Figure 13. Choke Lever
1. Move the fuel shut-off lever (Figure 12) to the ON position.
Figure 12. Fuel Shut-OFF Lever
Figure 14. Throttle Lever
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 25
MS20H/MS20E MIXER — INITIAL START-UP
4. Turn the engine switch (Figure 15) to the ON position.
Figure 15. Engine ON/OFF Switch
5. Located on the engine cover is the main (Figure 16). Pull this switch outward to start the engine.
start/stop
switch
CAUTION:
Make certain the
and 19) is placed to the the mixer from the towpole end) of the drum
stop block which is welded to the front side of the drum. Also make sure lock pin is fully engaged (locked). This will prevent the drum
from tipping.
Figure 19. Drum Lock Pin (Side-View)
drum lock pin
right
(Figures 18
(when viewing
Figure 16. Start/Stop Switch (gasoline)
6. Place the belt slip lever (Figure 17) in the position.
Figure 18. Belt Slip Lever
(Start/Stop Position)
PAGE 26 — MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06)
START/STOP
Figure 19. Drum Lock Pin (Right Position)
7. Pull the resistance, then pull briskly. Return the starter grip gently.
starter grip
Figure 20. Starter Grip
(Figure 20) lightly until you feel
MS20H/MS20E MIXER — INITIAL START-UP
8. Place the belt slip lever (Figure 21) in the This will tilt the engine placing tension on the V-belts enabling the shaft to rotate.
Figure 21. Belt Slip Lever
(Mix Position)
Starting (electric only)
1. Using an adequate size extension cord (see Table 4), connect one end of the extension cord to the plug on the electric motor, connect the other end to the power source. Make sure the motor is configured for the proper operating voltage.
2. Set the electric motor's ON/OFF switch (Figure 3) to the
ON position.
Mixing Dumping
1. The paddle shaft inside the drum should be rotating at this time.
2. Lift the mixing bag compound onto the steel grate over the bag cutter and let the contents fall into the drum.
3. Add water, and mix compound to desired consistency.
4. When charging, mixing, or dumping a batch of plaster or mortar the (when viewing the mixer from the towpole end) of the drum stop block which is welded to the front side of the drum. See Figure 22.
This will allow the operator to use both hands on the drum handle during dumping. Please note that when the lock pin is placed to the left, the drum will only rotate in a clockwise direction. When the dump handle is released, the drum will return to an upright position.
drum lock pin
should be placed to the
mix
position.
NOTE
blades and the drum will cause the drum handle to move to the discharge position, thus causing bodily harm.
Starting (electric only)
1. Using an adequate size extension cord (see Table 4), connect one end of the extension cord to the plug on the electric motor, connect the other end to the power source. Make sure the motor is configured for the proper operating source.
2. Set the electric motor's ON/OFF switch (Figure 3) to the
ON position.
STOPPING THE MIXER (gasoline)
1. Place the
2. Push the main the engine.
Tu r n the fuel shut-off valve to the OFF position.
3.
left
4. Disconnect the spark plug.
5. Clean drum of all debris and foreign matter.
STOPPING THE MIXER (electric)
1. Place the electric motor's the OFF position.
2. Disconnect the electric motor's extension cord from its power source.
3. Clean drum of all debris and foreign matter
Figure 22. Drum Lock Pin (Left Position)
Be sure to stand clear of the
dump handle
operational. Any binding of material between the mixer
belt slip lever
start/stop
in the
switch (Figure 8) inward to stop
start/stop
start/stop
when the mixer is
position.
switch (Figure 3) in
MQ STOW MS20H/MS20E MIXER — PARTS & OPERATION MANUAL — REV. #3 (08/10/06) — PAGE 27
Loading...
+ 61 hidden pages