Stow LT12DAB User Manual

Page 1
PARTS MANUAL
MODEL LT12DAB
DEDICATED LIGHT TOWER
(LOMBARDINI LDW 1003 DIESEL ENGINE)
Revision #0 (03/13/09)
To fi nd the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Page 2
LT12DAB Light Tower
T
Table Of Contents .................................................... 2
Parts Ordering Procedures ...................................... 3
Explanation Of Code In Remarks Column .............. 4
Suggested Spare Parts ........................................... 5
Nameplates And Decals 1 .................................... 6-7
Nameplates And Decals 2 .................................... 8-9
Cabinet Assembly ............................................. 10-11
Trailer Assembly ............................................... 12-13
Mast Assembly ................................................. 14-15
Mast Raise/Lower Assembly ............................ 16-17
Winch Assembly ............................................... 18-19
T-Bar Assembly ................................................. 20-21
Lamp Assembly ................................................ 22-23
Control Panel/Ballast Assembly ........................ 24-25
Fuel Tank Assembly .......................................... 26-27
Battery Assembly.............................................. 28-29
Engine Assembly ............................................. 30-31
Generator/Engine Mounting Assembly ............. 32-33
Generator Assembly ........................................ 34-35
Coil Cord Assembly .......................................... 36-37
TABLE OF CONTENTS
Terms And Conditions Of Sale — Parts ................ 38
NOTICE
Part numbers are subject to change without notice.
PAGE 2 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 3
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specifi cation Information
Goto www.multiquip.com and click on
Order Par ts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 3
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One ✓ Truck
Ground
Next Day
Second/Third Day
Page 4
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specifi c Model Number Use — Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 4 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 5
SUGGESTED SPARE PARTS
LT12DAB LIGHT TOWER
1 to 3 units
Qty. P/N Description
2....... 200ZG106 ............ Lens Gasket
2....... 190ZQREF ........... Lens
2....... 50Z-D-REF-SUP .. Support, Lamp Tip
2....... MVR1000BT37 .... Bulb
1....... 29798 ................... Ballast & Capacitor 230V, 50Hz
1....... 150Z-E267 ...........Cord Set, 60" w/ 3 Pin Male Plug
1....... 0051475BH .......... Ballast Capacitor 30µF @440V
1....... GECAP35MF .......Excitation Capacitor 35µF @425V
LT12DAB LIGHT TOWER WITH LOMBARDINI LDW 1003 DIESEL ENGINE
1 to 3 units
Qty. P/N Description
1......... 2175107 ...... Oil Filter, Lombardini
1......... 2175046 ...... Fuel Filter 4-3/4"L
1......... 12850347 .... Fuel Filter 2-3/4"L
1......... 2175143S ... Fuel Filter W/Water Drain
1......... 2175164 ...... Air Filter
1......... 12850745 .... Fan Belt 875mm
1......... 12851312 .... Lower Radiator Hose
1......... 12850362 .... Upper Radiator Hose
1......... 9195124 ...... Ther mostat
1......... 12850153 .... Thermostat Gasket (O-Ring)
1......... 6585097 ...... Fuel (Feed) Pump
1......... 1200087 ...... Fuel (Feed) Pump Gasket (O-Ring)
1......... 6584438 ...... Water Pump
1......... 4580083 ...... Water Pump Gasket
1......... 6745056 ...... Oil Switch
1......... 12850742 .... Alter nator
1......... 7245454 ...... Electric Panel Control Box
1......... 5840224 ...... Star ter
1......... 2440338 ...... Timing Belt
1......... 5460450 ...... Muffl er
1......... 4400102 ...... Valve Cover Gasket
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 5
Page 6
FRONT
NAMEPLATES AND DECALS 1
8
1
4
24
23
25
9
5
20
21
16
RIGHT
21
28
29
WARNING
26
P/N36092
LEFT DOOR
RIGHT DOOR
27
PAGE 6 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 7
NAMEPLATES AND DECALS 1
NO. PART NO. PART NAME QTY. REMARKS
1 49019 DECAL, HOT SURFACE 1 4 49009 DECAL, TOWING INSTRUCTIONS 1 5 49008 DECAL, GROUND LUG 1 8 13118 DECAL, POWDER COATED 1 9 29126 DECAL, INSERT FORKS 1 16 49088 DECAL, STOW 5 X 18.5 BLACK 1 20 49012 DECAL, LOOSEN TO TURN (MAST) 1 21 35137 DECAL, READ MANUAL, ASK FOR TRAINING 2 23 49011 DECAL, LAMPS 1 24 49020 DECAL, SHOCK HAZARD, LARGE 1 25 49014 DECAL, OPERATING INSTRUCTIONS 1 26 20525 DECAL, WARNING "PROP 65", 3.25 X 4.25 1 27 49006 DECAL, CHECK ENGINE 1 28 49022 DECAL, DANGER BATTERY/MOVING PARTS 1 29 36092 DECAL, DIESEL FUEL, 3.5 X 1.75 1
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 7
Page 8
TL
17
T
10
18
NAMEPLATES AND DECALS 2
240 VAC/30A
MAIN
BREAKER
33
P/N49007
120 VAC/15A
G.F.C.I.
BREAKER
CONTROL PANEL
35
P/N29047
14
16
REAR
16
9
LEFT
10
34
36
MULTIPLE
TRAILER
12
13
VIN
11
31
30
30
TOP
PAGE 8 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
32
30
Page 9
NAMEPLATES AND DECALS 2
NO. PART NO. PART NAME QTY. REMARKS
9 29126 DECAL, INSERT FORKS 1 10 49018 DECAL, MAST LOCK PIN 1 11 29680 DECAL, MULTIPLE TRAILER VIN 1 12 29838 DECAL, TIRE LOADING, LT12 1 13 49002 DECAL, TRLR HITCH/WHEEL WARNING 1 14 49013 DECAL, STANCHION LATCH 1 16 49088 DECAL, STOW 5 X 18.5 BLACK 2 17 DCL117 DECAL, SHUT DOWN 1 18 29047 DECAL, HIGH VOLTAGE 1 30 49016 DECAL, HORIZONTAL JACKS 3 31 36091 DECAL, HOT COOLANT 3.5 X 1.75 1 32 29651 DECAL, MAST SAFETY 1 33 49007 DECAL, MAIN BREAKERS 1 34 49010 DECAL, LIGHT CONTROLS 1 35 19655 DECAL, DANGER HIGH VOLTAGE 1 36 49021 DECAL, SHOCK HAZARD, SMALL 1
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 9
Page 10
CABINET ASSY.
28
26
1
5
8
34
5
1
32
2
5
1
13
8
9
12
27
36
8
9
2
1
8
31
5
5
1
37
45
35
38
39
42
36
33
14
8
1
9
2
5
1
22
1
9
8
18
19
24
NOTES
LIGHT SWITCH BRACKET INCLUDED
1
WITH ITEM 42, DOOR ASSY. SEE CONTROL PANEL ASSY.
DOOR ASSY. INCLUDES ONE LATCH, ITEM 9.
2
DOES NOT INCLUDE TOP PANEL CLASP.
11
PAR T O F TRAILER
PAGE 10 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
18
19
11
5
3
1
Page 11
CABINET ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 49048 SCREW, HHFS 1/4-20 X 3/4 GR5 50 2 29057 DOCUMENT BOX, CP20007-07 1 3 29943 PANEL, LOWER LEFT SIDE 1 5 19266 NUT, BLIND 1/4-20 X 10GA GRIP 50 8% 19847 RIVET, POP, ALUM, 3/16 X 1/8-1/4 GRIP 66 9% 29281 DOOR HOLD BACK ASSY. 4 11 10024 NUT, NYLOC 1/4-20 6 12 29653 TANK, COOLANT RECOVERY 1 QT 1 13 10024 NUT, NYLOC 1/4-20 4 14@ 29976 PANEL, REAR 1 18 29712 BOLT, CARRIAGE 1/4-20 X 3/4 6 19 0948 WASHER, FLAT SAE 1/4 6 22% 29607 BRACKET, LIGHT SWITCH 1 24 29942 PANEL, LOWER RIGHT SIDE 1 26 49084 PANEL, FRONT//ELECTRICAL ENCLOSURE, SNAP 1 27 29555 PANEL, TOP 1 28 29989 COVER, PLASTIC SNAP 4.0 HOLE 1 31% 29711 BUMPER, 1/2 DIA. BLACK 6 32 29879 COVER, BALLAST DLT, SNAP FIT SWITCH 1 33% 081407053413 LATCH 2 34% PIANO HINGE 35@ 29936 MAST SUPPORT 1 36@ 19280 PIN, 5/8" X 6" 1 37@ 1023 SCREW, HHC 3/8-16 X 1-1/4 GR 5 4 38@ 10136 WASHER, FLAT SAE 3/8 4 39@ 10133 NUT, NYLOC 3/8-16 4
42 49051 DOOR ASSY. .................................................................... 2 ........... INCLUDES ITEMS W/%
45@ 29946 STOP, MAST SUPPORT, 3/8" 1
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 11
Page 12
TRAILER ASSY.
3
3
2
7
5
4
3
1
9
46
15
17
16
8
19
20
22
21
23
24
8
13
12
10
4
5
11
7
15
16
18
45
2
6
28
29
29
27
31
30
28
29
31
CABINET
LOWER PANEL
28
30
25
26
1
30
31
NOTES:
TORQUE LUG NUTS PER LUG NUT TORQUE TABLE REFERENCED IN
1
OPERATION MANUAL.
PAGE 12 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 13
TRAILER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 49087 FRAME, BUNDED 1 2 29478 JACK, TOPWIND 10" BOLT-THRU .5 PIN 2 3 29479 JACK, SIDEWIND 10" BOLT THRU 0.5" PIN 3 4 29542 PIN, SPRING LOCK, .625" DIA. X .88" 2 5 49076 OUTRIGGER, W/A, BOLT MOUNT, PAINTED 2 6 29572 CHAIN ASM, SAFETY 7600 LB 2 7 7H0933325 BUSHING/LOCKNUT/BOLT 5
8 9506 AXLE, SPRING,HUB ASSY,43",TRLR10 ............... 1 ............INCLUDES ITEMS W/%
9# U-BOLT ...................................................................4 ............NOT SOLD SEPARATELY
10# PLATE, U-BOLT ....................................................... 2 ............NOT SOLD SEPARATELY
11# NUT, U-BOLT ........................................................... 8 ............NOT SOLD SEPARATELY
12 29248 SCREW, HHC 9/16-18 2 13 29249 NUT, 9/16-18 AXLE MOUNTING N-2 2 15% 363180 BEARING CONE (INNER & OUTER) 4 16%@ 363913 BEARING CUP (INNER & OUTER) 4 17%@ 363908 STUD, 1/2"-20 10
18% 363188 HUB ASSY., IDLER ................................................. 2 ............INCLUDES ITEMS W/@
19% 363259 WASHER, SPINDLE 2 20% 363258 COTTER PIN 2 21% 363257 SPINDLE NUT 1"-1/4 2 22% 363275 SEAL, GREASE 2 23% 363277 GREASE CAP (AG) 2 24% 568067 RUBBER PLUG (AG) 2 25 19045 WHEEL/TIRE ST175/80-13 L.R. C 2 26 29194 NUT, LUG 1/2-20 10 27 29818 FENDER, PLASTIC DLT 2 28 19266 NUT, BLIND 1/4-20 X 10GA GRIP 6 29 10930 WASHER, FENDER, 1/4 X 1-1/4 6 30 0730 SCREW, HHC 1/4-20 X 1 6 31 0181 B WASHER, LOCK 1/4 MED 6
45 UBK1741 U-BOLT KIT ............................................................. 2 ............INCLUDES ITEMS W/#
46 49017 LEAF SPRING 2
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 13
Page 14
37
MAST ASSY.
35
32
26
44
11
33
33
32
25
30
22
2
A
24
36
31
34
12
9
28
2
10
16
10
16
20
2
14
14
30
21
30
29
21
10
35
37
13
NOTES:
SEE WINCH ASSY.
A
PAGE 14 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 15
NO. PART NO. PART NAME QTY. REMARKS
2 0183 PIN, COTTER 1/8D X 1-1/4 3 9 19200 THIMBLE, 3/16 WIRE 1 10 19847 RIVET, POP, ALUM, 3/16x1/8-1/4 GRIP 16 11 19882 SWIVEL, BASE W/A 1 12 19920 TUBE, TW-MID W/A 1 13 19923 TUBE, TWR TOP W/A 1 14 35302 BLOCK, MAST SLIDE, 2 X 2 UPPER 4 16 35300 BLOCK, MAST SLIDE, 3 X 3 LOWER 4 20 19973 SWAGE, AL 3/16 2 21 19974 PIN, CLEVIS 1/2 X 1.25 EFF 2 22 19975 SHACKLE, ANCHOR CP 1 24 19977 KNOB, CLAMP 1/2-13 THREAD 1 25 19978 SCREW, HHC 3/4-10 x 6.5 1 26 19988 PIN, CLEVIS 1/2 X 1.75 EFF 1 28 29075 SCREW, HHC 1/2-13 X 1 DRILLED 1 29 29114 WASHER, FENDER 1/2 x 2 MLT 1 30 29155 SHEAVE, 2.00 OD X 0.500 ID 3 31 29941 TUBE, BOTTOM TOWER W/A 1 32 5070 B NUT, NYLOC 3/4-10 2 33 5079 WASHER, FLAT 3/4 USS 3 34 6014 B PIN, COTTER 3/32DX1.00 1 35 8151 WASHER, FLAT SAE 3/4 2
36 19939 CABLE, LOWER MAST .................................... 1 ......... 231 IN. LENGTH
37 19938 CABLE, UPPPER MAST ................................... 2 .........140 IN. LENGTH
39 1023 HHC 3/8-16 X 1-1/4 GR5 3 40 10136 WASHER, FLAT 3/8 SAE 3 41 21781 NUT, FLANGED 3/8-16 SERRATED, PLATED 3 44 29650 MAST ASSY. 1
MAST ASSY.
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 15
Page 16
MAST RAISE/LOWER ASSY.
20
11
23
PART OF
FRAME
19
10
18
16
21
17
12
13
14
15
9
NOTES:
8
7
6
5
1
2
A
4
SEE WINCH ASSY.
A
PAGE 16 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 17
MAST RAISE/LOWER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0205 SCREW, HHC 3/8-16 x 1 IN. PLATED 3 2 10136 WASHER, FLAT 3/8 IN. 3 4 21781 NUT, FLANGED 3/8-16 SERRATED, PLATED 3 5 1135 SNAP RING 2 6 29008 PIN, SWAGE BALL SOCKET 1 7 29017 SCREW, HHC 1/2-13 x 5.5 IN. 1 8 29018 SPACER, .75 OD x .5 ID x 1.59 IN. 2 9 29016 GUIDE, WIRE ROPE 2 10 29155 SHEAVE, 2 OD x .5 IN. ID 1 11 10176 NUT, NYLOC 1/2-13 IN. 1 12 29077 SCREW, HHC 5/8-11 x 9.5 IN. 1 13 29481 STOP, MAST THRUST SPRING 1 14 19989 SPRING, TOWER 1 15 9503 NUT, NYLOC 5/8-11 IN. 1 16 29033 TOWER, LOCK 1 17 19012 LOCK PIN 5/16 x 2 IN. QUICK RELEASE 1 18 29482 SPRING, .468 OD x 2.13 IN. 1 19 20276 PIN, ROLL 1/4 x 1.75 IN. 1 20 0183 PIN, COTTER 1/8D x 1-1/4 IN. 1 21 19996 LANYARD 1 23 1450 WASHER, FLAT SAE #6 1
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 17
Page 18
2
13
WINCH ASSY.
6
1
3
14
5
4
8
9
NOTES:
18
19
20
14
21
27
16
4
15
22
23
24
16
25
A
12
17
26
REFER TO MAST AND TRAILER
A
ASSEMBLIES FOR WINCH MOUNTING
HARDWARE.
PAGE 18 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 19
WINCH ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1# DL205167 BOLT 1 2# DL205055 WASHER 1 3# DL404409 PAWL 1 4# DL404166 SPACER 2 5# DL204363 SPRING 1 6# DL5240387 GEAR COVER, PAINTED BRONZE 1 6# DL5240403 GEAR COVER, PLATED 1 8# DL304755 REEL 1 9# DL304221 ROPE CLAMP KIT 1 12# DL204808 REEL SPACER 1 13# DL404891 BASE 1 14# DL204803 NUT 2 15# DL404579 LOCKOUT LEVER 1 16# DL204364 SPRING 2 17# DL205127 BOLT 1 18# DL204009 BUSHING 1 19# DL205116 E-RING 1 20# DL304760 DRIVE SHAFT 1 21# DL204362 PRESSURE PLATE 1 22# DL404164 RATCHET WHEEL 1 23# DL404163 PRESSURE WASHER 1 24# DL206328 BUSHING 1 25# 29793 HANDLE 1 26# DL205033 NUT 1
27 29790 WINCH ASSEMBLY 1500A D-L .............................1 .........INCLUDES ITEMS W/#
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 19
Page 20
T-BAR ASSY.
14
3
22
18
21
20
1
2
19
2
9
3
3
20
13
4
4
5
NOTES:
TO SECURE COIL CORD ASSEMBLY P/N 29433 INSERT CLAMP P/N 11505
1
TO INSIDE OF TUBE AS SHOWN AND ROUTE CORD THROUGH OPENING OF CLIP.
CONNECT THIS END OF COIL CORD ASSEMBLY TO BALLAST BOX. SEE
2
COIL CORD ASSY.
SPERO LAMP
3
SEE LAMP ASSY.
CRIMP SLEEVE AND INSULATOR.
4
SEE COIL CORD ASSY.
11
7
1
2
PAGE 20 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 21
NO. PART NO. PART NAME QTY. REMARKS
1 10306 SCREW, HHC 1/2-13 X 4 1/2 2 2 13211 WASHER, FLAT 1/2 IN. USS 8 3 10176 NUT, NYLOC 1/2-13 4 7 11505 CLAMP 1 9 3254 TERMINAL, RING 16-14 3/8 IN. 1 11 06503-026 SCREW, HHC 1/2-13 X 3-1/4 IN. 2 13 29781 TEE-BAR, LIGHT MOUNT, MLT/DLT SPERO 1 14 29168 RECEPTACLE ASSY 4 15 19687 CRIMP, SLEEVE (30-410) 7 16 19688 INSULATOR, SPLICE CAP (2007) 7 18 19945 PLATE, T-BAR WIRING COVER 1 19 19944 GASKET, T BAR 1 20 29046 SCREW, PHPM 10-32 X 3/8 IN. ZINC 7 21 29047 DECAL, HIGH VOLTAGE 1 22 19972 REFLECTOR, RED, PETERSON #B491R 1
T-BAR ASSY.
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 21
Page 22
23
LAMP ASSY.
24
11
10
12
16
17
15
18
22
30
19
19
21
1
9
5
5
3
4
PAGE 22 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
2
6
8
7
Page 23
LAMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1% 20S-REF-1 REF1000 BODY ASSY. 1 2% 30M-REF-REF REFLECTOR, ALUMINUM 14-7/8 X 16-5/8 IN. 1 3% 190ZQREF REF 1000 LENS 190ZQREF 1 4% 170M-REF-5 REF LENS HOLD DOWN 2 5% 70Z-FSCR3 SCREW 8-32 X 1/2 IN. 8 6% 250-REF-6 YOKE, LIGHT FIXTURE 1 7% 260Z-FSCR9 BOLT, HEX HEAD 1/2-13 x 1-1/2 IN. 2 8% 280Z-FWFL2 WASHER, FLAT 1/2 IN. 4 9% 270Z-FNT4 NUT, HEX 1/2-13 IN. 2 10% Z-C-239 VAPORTITE OCTAGON BOX 1/2 IN. W/4 THREADED PLUGS G9 SILVER 1 11% 150Z-FSR3 STRAIN RELIEF SRW 1/2 IN. BLACK 1 12% Z-FSCR9 BOLT, HEX HEAD ZINC PLATED 1/2-13 X 1-1/2 IN. 2 15% 90Z-G-102 GASKET, HEX #5 OR #6 1 16% 70Z-SK65 MOGUL SOCKET W/ANTI-VIBRATION GASKET 1 17% MVR1000BT37 BULB, LIGHT FIXTURE 1 18% 50Z-D-REF-SUP SUPPORT, REF1000 LAMP TIP 1 19% 230Z-FNTL6-1 KEEP NUT 8-32 6 21% 210S-CBL-6 CABLE ASSEMBLY 1 22% 200ZG106 GASKET, U-CHANNEL REFLECTOR 200ZG106 1
23 29773 LIGHT FIXTURE ASSY. ......................................... 1 ..............INCLUDES ITEMS W/%
24% 150Z-EZ67 POWER CORD, 60" W/ 3-PIN MALE PLUG 1 30% 4106781000 SCREW, 8-32 X 3/8 2
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 23
Page 24
CONTROL PANEL/BALLAST ASSY.
A
25
20
21
22
39
41
31
8
6
7
13
1
12
4
2
28
WIRING
29
KIT
NOTES
LIGHT SWITCH BRACKET.
1
SEE CABINET ASSY.
33
9
34
16
1
20
35
5
36
11
21
36
10
48
13
12
7
42
43
44
10
32
6
43
47
45
42
3
23
9
PAGE 24 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 25
CONTROL PANEL/BALLAST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0166 A WASHER, LOCK, 3/8 MED. 1 2 0205 SCREW, HHC 3/8-16 X 1 PLATED 1 3 06500-007 SCREW, HHC 5/16-18x7/8 1 4 1876 NUT, HEX FINISH 3/8-16 1 5 2574 GROMMET, 5/16" ID 7/16" OD 1 6 8133 SCREW, PHP 10-32 X 3/4 4 7 10019 NUT, NYLOC 10-32 4 8 12277 CLAMP, HOSE WORM 1-9/16 TO 2 SIZE 32 4 9 49048 SCREW, HHFS 1/4-20 X 3/4 G5 8 10% 19266 NUT, BLIND 1/4-20 X 10 GA 8 11 19297 LIGHT, PETERSON MFG V438 1 12 19968 TERMINAL BLOCK ( DC 70014 ) 2 13 29071 CONNECTOR, QUICK SCREW TERMINAL 4 16 29603 SWITCH, MOMENTARY 1 20 29655 FITTING, STRAIN RELIEF HEYCO 3234 2 21 29656 LOCKNUT, NYLON 2 22 29712 BOLT, CARRIAGE 1/4-20 X 3/4 8 23 29796 CLAMP, CUSHIONED LOOP, 1-3/4 DIA X1 1 25 W29109 NUT, WING 3/8-16 1 28 49052 HARNESS, LT12 50 CONTROL (AC) 1 29 29846 WIRING KIT, SWITCH LT SA 1 31 49070 NUT, FLANGED 1/4-20 SERATED PLTD 8 32 5283 NUT, NYLOC 5/16-18 1
33 29865 SNAP SWITCH PLATE ASSY. ..........................................1 ........... INCLUDES ITEMS W/%
34% 29864 SNAP FIT SWITCH INSERT 1 35% 29848 CIRCUIT BREAKER, 2 POLE, 30A SNAP FIT 1 36% 29847 CIRCUIT BREAKER, 1 POLE, 15A SNAP FIT 5
39 29798 BALLAST AND CAPACITOR, 230V 50 HZ ...................... 4 ........... INCLUDES ITEMS W/@
41@ 0051475BH BALLAST CAPACITOR 30µF @440V 4 42 29719 SCREW HHC M5-.8 X 8MM PLATED, 8.8 DIN 8 43 29795 BRACKET, CONTROL PANEL 2 44 7245454 CONTROL PANEL, LOMBARDINI 1 45 50404900 KEYS, IGNITION, DOUBLE-SIDED 2 47 50384401 IGNITION SWITCH 1 48 GECAP35MF EXCITATION CAPACITOR 35µF @425V 1
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 25
Page 26
1
FUEL TANK ASSY.
4
3
5
6
2
10
8
9
9
5
13
7
11
TO
ENGINE
RETURN FROM
ENGINE
PAGE 26 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
11
11
11
12
NOTES:
A
CLAMP, ITEM 11 IS INCLUDED
A
WITH FUEL TANK ASSY. ITEM 1.
Page 27
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 29676 FUEL TANK ASSY. ................................................................ 1 ............... INCLUDES ITEMS W/#
2# 29605 FUEL TANK 1 3# 29694 CAP, FUEL TANK W/LANYARD 1 4 29992 STRAP, FUEL TANK 1 5# 19633 BUSHING, FUEL 3 6# 12006 FITTING, 90° 1 7# 20795 VALVE, SHUTOFF 4MBARB X 6SBARB SCREEN 1 8# 19661 VALVE, SHUTOFF 5BARB X 6SBARB NO SCREEN 1 9 13211 WASHER, FLAT 1/2 USS 2 10 10176 NUT, NYLOCK 1/2-13 2 11 22066 CLAMP, STEPLESS EAR 3/16 HOSE #123 4 12 60028 HOSE, FUEL RETURN .312 ID SAE J30R7 AR 1PC = 1 FT. 13 60004 HOSE, FUEL LINE .187 I.D. SAE J30R7 AR 1PC = 1 FT.
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 27
Page 28
1
CONNECT TO
STARTER
SOLENOID
RED
2
BLACK
3
4
5
6
BATTERY ASSY.
CONNECT TO
ENGINE
GROUND
2
CONNECT TO
FRAME
7
PAGE 28 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 29
BATTERY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 19303 CABLE, POS. BATTERY (+) 1 2 29661 BATTERY TRAY 1 3 12278 CABLE, NEG. BATTERY (-) 1 4 10315 BATTERY, WET 12V GR22 1 5 1623 SCREW, RHM #10-24 x .75 IN. 4 6 2203 WASHER, FLAT #10 4 7 1597 CABLE, BATTERY 1
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 29
Page 30
ENGINE ASSY.
19
31
35
18
30
4
28
32
15
17
14
33
16
13
20
15
2
9
14
13
12
10
11
1
22
24
NOTES
WHEN ORDERING EXHAUST
1
PIPE, ITEM 11, ORDER TWO PIECES AND WELD.
25
26
23
27
34
6
3
8
29
21
7
1
PAGE 30 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 31
ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12850347 FUEL FILTER 2-3/4" L 1 1 2175046 FUEL FILTER 4-3/4" L 1 1 2175143S FUEL FILTER W/WATER DRAIN 1 2 2175107 OIL FILTER 1 3 5840224 STARTER 1 4 12850745 FAN BELT 875MM 1 6 12851312 AIR FILTER 1 7 12850362 LOWER RADIATOR HOSE 1 8 12850649 UPPER RADIATOR HOSE 1 9 5460450 MUFFLER 1 10 10855 CLAMP, 1-1/2 MUFFLER 1 11 29645 EXHAUST PIPE 2 12 29937 BRACE, LOWER MUFFLER 1 13 21584 BOLT M10-1.5P X 35MM 2 14 0161 C WASHER, LOCK 5/16 MED 2 15 29938 SPACER, MUFFLER BRACKET, 3/8 X 3/4 X 5/8 2 16 2299 BOLT, M8-1.25P X 16MM 1 17 29644 ENGINE, LOMBARDINI LDW1003 1 18 9000184 RADIATOR CAP 1 19 7350270 RADIATOR 1 20 12850742 ALTERNATOR 1 21 2440338 TIMING BELT 1 22 6585097 FUEL (FEED) PUMP 1 23 1200087 GASKET, FUEL (FEED) PUMP) 1 24 6584438 WATER PUMP 1 25 4580083 GASKET, WATER PUMP 1 26 6745056 OIL SWITCH 1 27 9195124 THERMOSTAT 1 28 12850153 GASKET, THERMOSTAT 1 29 12850551 COOLING FAN 1 30 29994 SHROUD, LT12 RADIATOR 1 31 12464 SCREW, HHC M6-1.0 X 16MM 6 32 367681 FITTING, STR 8MJ - M18MO 1 33 35017 HOSE ASM, 19.9" #8LP w/ 370677 1 34 366030 FITTING, PLUG 8MJ 1 35 60124 GASKET, SPONGE BULB (FT) 5
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 31
Page 32
GENERATOR/ENGINE MOUNTING ASSY.
12
13
11
1
3
4
2
4
15
14
5
6
7
8
9
10
2
3
1
4
5
6
7
8
9
10
PAGE 32 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 33
GENERATOR/ENGINE MOUNTING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 49003 MOUNT, REAR ENGINE 2 2 17099 SCREW, HHC M12-1.75 X 20 ZN, DIN933 4 3 5054 A WASHER, LOCK 1/2 MED 4 4 8156 SCREW, HHC 3/8-16 X 2 1/2 4 5 0655 SCREW, HHC 5/16-18 X 3/4 8 6 29269 MOUNT, VIBRATORY ENGINE 4 7 19470 WASHER, FLAT 5/16 USS 8 8 5283 NUT, NYLOC 5/16-18 8 9 29043-001 WHEEL, POINTER .41IDx2.00OD C.SAW 4 10 10133 NUT, NYLOC 3/8-16 4 11 1456 NUT, HEX FINISH 3/8-16 6 12 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 8 13 0166 A WASHER, LOCK, 3/8 MED. 14
14 MOUNT, FRONT ENGINE .................................1 ..............SUPPLIED BY VENDOR
15 SCREW .............................................................2 ..............SUPPLIED BY VENDOR
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 33
Page 34
20
GENERATOR ASSY.
2
3
21
7
5
8
9
15
2
13
5
10
12
6
19
17
16
1
PAGE 34 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 35
GENERATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1% GELT3GRID REAR SEAL 1 2% GELT3LIFTHK LIFTING HOOK 2 3% GELT3CABLEGPG21 PG21 CABLE GLAND AND NUT 1 5% GELT3CSBOLTS COVER STAY BOLT AND NUT 4 6% GELT3NDEBRACKET NON-DRIVE END BRACKET 1 7% GELT3110ENCBAND ENCLOSING BAND 1 8% GELT3110STATOR50 WOUND STATOR AND FRAME 1 9% GELT3DEBRACKET DRIVE END BRACKET 1 10% 6102208193 INTERCHANGEABLE FLANGE 1 12% GEECO3DISC65 FLEXIBLE DISC AND RING SPACER 1 13% GELT3FAN FAN 1 15% GELT3110ROTOR50 ROTOR ASSY 1 16% GEDIO160026 DIODES 2 17% GELT3DIOHSINK HEAT SINK/SUPPORT, ROTATING DIODE BRIDGE 2 19% GEBRG6205LL REAR BEARING 6205-2RS 1
20 49126 GENERATOR LT3-110/4, 50 HZ ...................................1 ......INCLUDES ITEMS W/%
21% 29895SCREW COVER SCREWS, SET OF 3 1
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 35
Page 36
CONNECT TO T-BAR ASSEMBLY
5
4
COIL CORD ASSY.
GREEN
BLACK
BLUE
7
WHITE BROWN
YELLOW
RED
2
1
2
3
CONNECT TO BALLAST
BOX OUTPUT
1
1
NOTES:
6
CONNECT THIS END OF COIL CORD ASSY. TO BALLAST BOX. REFERENCE ELECTRICAL
1
SCHEMATIC DIAGRAM IN OPERATION MANUAL.
CONNECT THIS END OF COIL CORD ASSY. TO T-BAR ASSY. REFERENCE ELECTRICAL
2
SCHEMATIC DIAGRAM IN OPERATION MANUAL.
PAGE 36 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 37
COIL CORD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 29433 COIL CORD ASSY. ............................................1................INCLUDES ITEMS W/#
2# 3254 TERMINAL, RING 16-14 3/8 1 3# 11947 TERMINAL, FEM 16-14 PUSH-ON, INS 4 4# 19687 CRIMP, SLEEVE (30-410) 7 5# 19688 INSULATOR, SPLICE CAP (2007) 7 6# 19957 TERMINAL, SPADE 16-14, #10 INS 2 7# 49030 COIL CORD , 600V, 7-WIRE 1
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 37
Page 38
TERMS AND CONDITIONS OF SALE — PARTS
g
Terms And Conditions Of Sale
STOW Construction Equipment
PAYMENT TERMS
Terms of payment for unit sales are 2% 15 days net 30 days from date of invoice unless otherwise specifi cally stated on our invoice. Parts invoices have terms of net 10 days.
Minimum parts billing is $15.00 net.
Applicable discounts will be computed on merchandise value only. Late charges will be assessed at prevailing rates. Cash discounts cannot be taken on current billings if any previously billed amounts are past due.
FREIGHT POLICY
Freight policy is established to offer customers every advantage possible. Due to bulk freight ratings on some equipment and other shipping considerations, freight policies differ by equipment type. Actual back freight may be charged for shipments originating from other than specifi ed FOB warehouses. See Freight
Policy for details.
All STOW domestic sales are FOB nearest available designated MQ/STOW warehouse. Export orders are ex-works factory located in Carson, CA or Boise, ID.
Additions to orders already shipped cannot be accepted for freight minimums.
Should STOW elect to make partial shipments of an order originally complying with the “freight allowed” requirements, transportation charges will be absorbed by STOW on any subsequent shipment applying to that order.
All other orders will be shipped collect or prepaid with charges added to the invoice. STOW’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
Parts: FOB Carson, California or Boise, Idaho. See Freight Policy for details and additional discounts.
DROP SHIPMENTS
STOW reserves the right to refuse Drop Shipments outside the normal service area of the purchasing dealer.
FIELD WAREHOUSES
Field Warehouses are currently located in California, Georgia, Idaho, Iowa, and New Jersey
SPECIAL EXPEDITING SERVICE
The higher of a $35.00 surcharge or actual costs will be added to the invoice for special handling, including bus shipments, or in cases where STOW personnel must personally deliver the equipment or parts to the carrier.
RETURNED GOODS POLICY
Return shipments may be accepted and credit allowed, subject to the following provisions.
1.
A Returned Material Authorization (RMA) must be approved by STOW prior to shipment. Approvals for returned goods must be with just cause and are at the sole discretion of STOW. A copy of the Authorization must accompany the shipment to the designated Warehouse.
2.
Parts being returned must be listed as currently supplied on the current parts list.
Parts must be in new and resalable
3.
condition in the original package, with part numbers clearly marked.
Units and accessories must be current
4.
models in the latest price list and in new and resalable condition.
Special order items are not returnable
5.
for credit.
6.
Credit on returned parts and units will be issued at actual dealer net price at time of purchase less 15% restocking charge.
All returned shipments are to be made
7.
to the STOW designated receiving point, freight prepaid at the sender’s expense.
The sender will be notifi ed of any material received that does not meet the above provisions. Such material will be held for 30 days from notifi cation pending instructions. If a reply is not received within 30 days, the material will be returned to the sender at his expense with no credit issued.
PRICING, REBATES AND SPECIFICATIONS
Every effort will be made to provide adequate notice of changes; however, prices and equipment specifications are subject to change without notice.
Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price.
Rebates for price reductions and added charges for price increases will not be made for stock in dealer inventory at the time of a price change.
STOW reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
LIMITATION OF SELLER’S LIABILITY
STOW shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall STOW be liable for loss of profi t or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
There are no warranties, express or implied, made by STOW. hereunder on Products manufactured or distributed by it except the warranty against defects in material and workmanship on new Products to the original purchaser, as set forth in the STOW New Product Limited Warranty.
Effective: July 15, 2003
STOW CONSTRUCTION EQUIPMENT
POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-661-4242 • 877-BUY-STOW FAX: 310-604-9237
Atlanta • Boise • Newark • Quebec, Canada
Manchester, UK • Rio de Janeiro, BR • Puebla, MX
E-MAIL: stow@stowmfg.com www.stowmf
.com
PAGE 38 — LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09)
Page 39
NOTES
LT12DAB LIGHT TOWER • PARTS MANUAL — REV. #0 (03/13/09) — PAGE 39
Page 40
PARTS MANUAL
©
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284
SERVICE DEPARTMENT
800-478-1244 FAX: 310-537-4259 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279
SALES DEPARTMENT
310-661-4242 FAX: 310-604-9237 877-289-7869 (877-BUY-STOW)
COPYRIGHT 2009, MULTIQUIP INC.
Multiquip Inc, and the STOW logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual must accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
Atlanta • Boise • Newark • Quebec, Canada
Manchester, UK • Rio de Janeiro, BR • Puebla, MX
MQ STOW CONSTRUCTION EQUIPMENT
A DIVISION OF MULTIQUIP INC.
POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 888-252-MQ STOW [888-252­7869] FAX: 310-537-1986 • FAX: 800-556-1986 E-MAIL: MQ STOW@multiquip.com • WWW: stowmfg.com
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