Stow G-2.9R User Manual

OPERATION AND PARTS MANUAL
MODEL G-2.9R
PORTABLE AC GENERATOR
(GASOLINE ENGINE)
S/N 5497956 AND BELOW
S/N 5497957 AND ABOVE
Revision #1 (10/28/04)
THIS MANUAL MUST ACCOMPANY
PAGE 2 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
STOW MAIN OFFICE
Post Office Box 6254 888-252-STOW Carson, Ca 90749 Email: stow@multiquip.com Internet: www.stowmfg.com
PARTS DEPARTMENT
800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284
SERVICE DEPARTMENT
800-421-1244 FAX: 310-537-4259 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279
SALES DEPARTMENT
310-661-4242 FAX: 310-604-9237 877-289-7869 (877-BUY-STOW)
ON-HAND
WHEN CALLING
FAX:
310-537-1986
© COPYRIGHT 2004, STOW CONSTRUCTION EQUIPMENT STOW Construction Equipment and the STOW logo are registered trademarks of STOW and may not be used, reproduced, or
altered without written permission. All other trademarks are the property of thier respective owners and used with permission. This manual
remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based
on the design or the information published in this publication at any time without notice and without incurring any obligations.
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should
G-2.9R Portable AC Generator.
STOW Construction Equipment reserves the right to discontinue or change specifications,
To find the latest revision of this
publication, visit our website at:
www.stowmfg.com
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 3
TABLE OF CONTENTS
STOW G-2.9R — AC Portable Generator
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Dimensions ............................................................... 6
Specifications ............................................................ 7
Safety Alert Message Symbols .............................. 8-9
Rules for Safe Operation ................................... 10-12
Operation and Safety Decals Operation and Safety Decals
General Information ................................................ 16
Load Application ..................................................... 17
Controls and Indicators ...................................... 18-19
Generator Refueling ............................................... 20
Installation .......................................................... 21-22
Pre-Inspection ......................................................... 23
Pre-Inspection (Engine) .......................................... 24
Initial Start-up (Engine) ........................................... 25
Initial Start-up (Engine/Operation) .......................... 26
Preparation For Long Term Storage ....................... 27
Maintenance ...................................................... 28-29
Wiring Diagram Wiring Diagram
(S/N 549756 & Below) ................................... 30
(S/N 549757 & Above) ................................... 31
Troubleshooting (Engine) ................................... 32-33
Troubleshooting (Generator) .................................. 34
Explanation Of Codes In Remarks Column ............ 36
Suggested Spare Parts ........................................... 37
(S/N 549756 & Below) ........ 14
(S/N 549757 & Above)........ 15
ROBIN
EX170D20210
Engine (EPA)
Crankcase Assembly ......................................... 52-53
Crankshaft, Piston Assembly .............................54-55
Governor Assembly ........................................... 56-57
Intake and Exhaust Assembly ............................58-59
Air Cleaner Assembly.........................................60-61
Cooling Starting Assembly ................................. 62-63
Carburetor Assembly .........................................64-65
Flywheel Assembly ............................................66-67
Electric Device Assembly ...................................68-69
Terms and Conditions Of Sale — Parts .................. 70
As a continuing effort to
NOTE
update our parts book, contact the STOW literature department for the latest revision of your "Operation and Parts Manual"
Generator Component Drawings
Nameplate and Decals (S/N 549756 & Below) ............. 38-39
Nameplate and Decals
Generator Assembly .......................................... 42-43
Control Box Assembly Control Box Assembly Pipe Frame Assembly Pipe Frame Assembly
PAGE 4 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
(S/N 549757 & Above) ............. 40-41
(S/N 549756 & Below) ............... 44-45
(S/N 549757 & Above) .............. 46-47
(S/N 549756 & Below) ............... 48-49
(S/N 549756 & Above)............... 50-51
NOTE
Specification and part number are subject to change without notice.
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Tr u ck
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
STOW MAIN OFFICE
18910 Wilmington Ave. 800-421-1244
FAX:
Carson, CA 90746 Email: stow@stowmfg.com Internet: www.stowmfg.com
SALES DEPARTMENT
310-661-4242 Fax: 310-604-9237
877-289-7869 (877-BUY-STOW)
PARTS DEPARTMENT
800-427-1244 310-537-3700
SERVICE DEPARTMENT
800-421-1244 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
EXT. EXT.
279 279
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
A DIVISION OF MULTIQUIP INC.
POST OFFICE BOX 6254 CARSON, CA 90749 888-252-STOW [888-252-7869] 310-537-3700
FAX: 310-537-1986 FAX: 800-556-1986 E-MAIL: stow@multiquip.com INTERNET: www.stowmfg.com
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 5
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Toll-free FAX — 800-6-PARTS-7
(800/672-7877)
STOW G-2.9R — DIMENSIONS
Figure 1. Dimensions
PAGE 6 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — SPECIFICATIONS
snoitacificepS.1elbaT
LEDOMR9.2-G
epyT dleiFgnivloveRepyTsselhsurB,eloP-2
)zH(ycneuqerF06
)Wk(tuptuOsuounitnoC6.2
)Wk(tuptuOmumixaM9.
2
)CAV(segatloV021
ROTARENEG
CAV021spmAsuounitnoC/xaM7.12/2.42
)MPR(deepSdetaR0063
rotcaFrewoP0.1
D
)mm(.ni)HxWxL(noisnemi
)gk(.sblthgieWteNyrD
enignEsedulcnI
81X61X02
)564X014X015(
)94(801
ledoM 01202D071XENIBOR
epyT
O,rednilyCelgniS,ekorts-4,delooc-riA
enignEenilosaG,tfahsmaC
daehrev
)cc(tnemecalpsiD961
)nim/Wk(tuptuOsuounitnoC0063@9.2
)nim/Wk(tuptuOmumixaM0004@7.5
)L(.laGyticapaCknaTleuF)21(71.3
ENIGNE
leuF enilosaGelibomotuAdedael-noN
)L(.
stQyticapaCliOebuL)6.0(36.0
dohteMlortnoCdeepS epyTthgiew-ylFlagufirtneC
dohteMgnitratStratSlioceR
HxWxL(noisnemiD
)mm(.ni)
81.31X39.31X69.11
)533X453X403(
)gk(.sblthgieWteNyrD)51(60.33
Effects of Altitude and Heat
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
°°
°
°°
Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10
°°
°
fahrenheit above the standard temperature of 60
°°
F
F
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 7
STOW G-2.9R — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and efficient
NOTE
Before using this generator, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
operation of the STOW Model G-2.9R
Portable Generator
engine manufacturers instructions for data relative to its safe operation.
. Refer to the
HAZARD SYMBOLS
Potential hazards associated with the operation of a
G-2.9R Portable Generator
Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.
will be referenced with Hazard
Lethal Exhaust Gases
WARNINGWARNING
WARNING
WARNINGWARNING
WARNINGWARNING
WARNING
WARNINGWARNING
Lethal Exhaust Gas Hazards
Explosive Fuel Hazards
STOW
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
KILLED
INJURED
if you DO NOT follow
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.
WARNINGWARNING
WARNING
WARNINGWARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS wear approved protection when required.
Burn Hazards
Respiratory Hazards
respiratory
PAGE 8 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — SAFETY MESSAGE ALERT SYMBOLS
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS place the power source, circuit breakers or ON/OFF switch in the OFF position, when the generator is not in use, unless connected to transfer switch.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS wear approved eye and
hearing protection.
Rotating Parts Hazards
Accidental Starting Hazards
Eye and Hearing Hazards
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Other important messages are provided throughout this manual to help prevent damage to your portable generator, other property, or the surrounding environment.
Equipment Damage
Hazards
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 9
STOW G-2.9R — RULES FOR SAFE OPERATION
DANGERDANGER
DANGER
DANGERDANGER
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
Read this manual!
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.
The following safety guidelines should always be used when operating the STOW G-2.9R Portable Generator:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence of
drugs
or
alcohol
.
The engine section of this generator requires an adequate free flow of cooling air. any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the generator or engine and may cause injury to people. Remember the generator's engine gives off monoxide gas.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
DEADLY
carbon
smoke
around or near the
NEVER
operate the generator in
ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the generator.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
NEVER use accessories or attachments, which are not recommended by STOW for this equipment. Damage to the equipment and/or injury to user may result.
PAGE 10 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily
harm or even death.
NEVER disconnect any
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
"emergency or safety devices"
.
STOW G-2.9R — RULES FOR SAFE OPERATION
ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using generator.
NEVER leave the generator unattended, turn off engine when unattended.
Unauthorized equipment modifications will void all warranties.
ALWAYS ensure generator is on level ground before use.
DO NOT place hands or fingers inside generator engine compartment when engine is running.
NEVER run engine without air cleaner. Severe engine damage
may occur.
NEVER change or adjust the engine speed which has been
set at the factory prior to shipping.
Power Cord Safety
NEVER let power cables or cords
NEVER is being transfer to a load.
NEVER use a defective or frayed power cable. Check the cable for cuts in the insulation.
NEVER use a extension cord that is frayed or damaged where the insulation has been cut.
ALWAYS make certain that proper power or extension cord has been selected for the job See Table 3.
stand in water
while AC power from the generator
lay in wate
r.
Maintenance Safety
NEVER lubricate components or attempt service on a running machine.
High Temperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing service and maintenance
hot!
functions. Contact with cause serious burns.
Keep the machinery in proper running condition. Fix damage to the machine immediately and replace any
broken parts immediately.
ALWAYS replace any worn or damaged warning decals.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and un-authorized personnel.
The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. performing maintenance on the generator.
Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
Turn all circuit breakers OFF before
components can
Grounding Safety
ALWAYS make sure that electrical circuits are properly
grounded
local codes before operating generator. Severe
death!
ungrounded generator.
ALWAYS make sure generator is properly grounded to a suitable earth ground (GROUND ROD). See installation section in this manual.
NEVER use
per the
National Electrical Code
(NEC) and
injury
by electrocution can result from operating an
gas piping
as an electrical ground.
or
Removing the engine oil drain plug while the engine is hot will result in hot oil to gush out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 11
STOW G-2.9R — RULES FOR SAFE OPERATION
DANGERDANGER
DANGER
DANGERDANGER
During operation of this generation, there exists the possibility of
electrical shock or burn
cause
DEATH!
To avoid these hazards:
severe bodily harm
NEVER use
ELECTROCUTION HAZARDSELECTROCUTION HAZARDS
-
ELECTROCUTION HAZARDS
ELECTROCUTION HAZARDSELECTROCUTION HAZARDS
damaged
or
electrocution
, which can
or even
worn
cables when connecting
,
equipment to the generator. Make sure power connecting cables are securely connected to the generator’s output receptacles, incorrect connections may cause damage to the generator and electrical shock.
Emergencies
ALWAYS know the location of the
nearest
ALWAYS know the location of the nearest
first aid kit
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
NEVER grab or touch a live power cord with wet hands, the possibility exist of electrical shock, electrocution, and even
death!
fire extinguisher
.
always
.
know the location of the
keep a phone on the job site
and
fire department
.
. This
NEVER insert any objects into the output receptacles during operation. This is extremely dangerous. ALWAYS turn-off the generator and place all circuit breakers in the “OFF” position when contact with the output receptacles is required. There exist the possibility of
electrocution, electrical shock or burn, which can cause severe bodily harm or even death
Backfeed to a utility system can cause
electrocution
NEVER connect the generator to a
building's electrical system without a transfer switch or other approved device. All installations should be performed by
licensed electrician
a with all applicable laws and electrical codes. Failure to do so could result in electrical shock or burn causing serious injury or even death!
and or property damage.
!
in accordance
PAGE 12 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
NOTE PAGE
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 13
OPERATION AND SAFETY DECALS (S/N 5497956 AND BELOW)
Machine Safety Decals
The STOW G-2.9R portable generator is equipped with a number of safety decals (Figures 2A and 2B). These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
Figure 2A. Operation and Safety Decals (S/N 5497956 and Below)
PAGE 14 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
OPERATION AND SAFETY DECALS (S/N 5497957 AND ABOVE)
Figure 2B. Operation and Safety Decals (S/N 5497957 and Above)
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 15
STOW G-2.9R — GENERAL INFORMATION
STOW G-2.9R Familarization
General Inspection Prior to Operation
This generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have become disloged in transit.
The
STOW Model G-2.9R
a portable lightweight power source for 60 Hz (single-phase) vibrators, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.
This generator is powered by a 5.7 HP ROBIN air-cooled gasoline engine. The alternator, a brushless revolving-field type, is permanently aligned to the engine through rigid coupling.
The generator is mounted on rubber vibration isolators that have a steel base backplate which is attached to the protective steel pipe carrying frame. The protective carrying frame is made of steel tubing and fully wraps around the generator to protect against damage.
This portable generator is supplied with a electrical
panel
. The control panel includes items as listed below.
Control Panel
The generator control panel has the following componets:
NEMA 5-20R GFCI duplex receptacle (120V, 20 amps)
NEMA L5-20R, twist-lock receptacle (120V, 20 amps), (S/N 5497957 and above)
Circuit breaker, single-pole, 22 amps
generator has been designed as
control
Excitation System
The STOW G-2.9R generator uses a magnet attached to a flywheel to produce AC voltage from a lamp coil beneath the flywheel. As the magnet passes the coil it produces approximately 19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that contains three rectifying diodes:
z
Excitation (diode 1)
z
Battery (diode 2)
z
Slow Down (diode 3)
The AC voltage will pass through the excitation diode that converts the voltage to DC power.
This DC power is then sent to the excitation windings housed within the main windings commonly called the "stator".
This voltage is then transferred into the rotor through induction. The rotor contains two diodes within it which rectify the DC voltage and send it out through the main windings, as AC voltage.
Engine
The four-cycle air-cooled to meet every performance requirement of this generator. Reference Table 1, for engine specifications.
Figure 3 shows the basic controls and indicators for the STOW G-2.9R generator.
WARNINGWARNING
WARNING
WARNINGWARNING
ROBIN
gasoline engine is designed
AC Voltmeter
Operation Switch (S/N 5497956 and below)
Engine ON/OFF Switch (S/N 5497957 and above)
Oil Alarm Lamp (S/N 5497956 and below)
GFCI Ground Terminal (S/N 5497956 and below)
Ground Terminal
Circuit Breaker
To protect the generator from an overload,
amp circuit breaker is provided on the control panel. Make sure to switch this circuit breaker to the "OFF" position prior to starting the engine.
PAGE 16 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
a single-pole, 22
Before connecting this generator to any building’s electrical system, a licensed electrician must install an
isolation
Serious injury or death may result without this transfer switch. Please note that the transfer switch can only be configured with generators that have electric start capability. Transfer switch should not be used with recoil­start type generators.
(transfer) switch.
NOTE
In keeping with of constantly improving its products, the specifications quoted herein are subject to change without prior notice.
STOW's
policy
STOW G-2.9R — LOAD APPLICATION
Single Phase Load
Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.
Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130— 150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.
If wattage is not given on the equipment's
NOTE
WATTS = VOLTAGE x AMPERAGE The power factor of this generator is 1.0 See Table 2 below
when connecting loads.
name plate, approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.
To determine the running wattage for your load, multiply the running wattage as indicated by steps 1, 2, and 3 below:
1. INCANDESCENT LOADS Lights, heaters and similar appliances. Total the running wattage and multiply by 1. Example: 29 light bulbs @ 100W each = 2.9 KW use a 3 KW generator.
2. SMALL MOTORS Drills and other small power tools. Total the running wattage and multiply by 2. Example: A 1 inch drill runs at 1 KW use a 2 KW generator.
3. LARGE MOTORS Submersible pumps, table saws etc. Total the running wattage and multiply by 3. Example: A conveyor belt runs at 8 KW use a 24 KW generator.
daoLyBrotcaFrewoP.2elbaT
daoLfOepyTrotcaFrewoP
Motors and motor-driven equipment draw much greater
srotomnoitcudniesahp-elgniS57.0-4.0
tnecsednacni,sretaehcirtcelE
spmal
ltnecseroulF
spmal
,secivedcinortcelE
yrucem,spma
tnempiuqenoitacinummoc
0.1
9.0-4.0
0.1
current for starting than during operation. adequate size required load.
Extension Cables
When electric power is to be provided to various tools or loads at some are normally used.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
extension cable
distance
Cables should be sized to allow for
Always
which can carry the
from the generator, extension cords
use an
distance in length and amperage so that the voltage drop
slootrewopnommoC8.0
between the generator and point of use (load) is held to a minimum
guide for selecting proper cable size.
. Use the cable selection chart (Table 3 ) as a
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 17
STOW G-2.9R — CONTROLS AND INDICATORS
Figure 3. Generator Controls and Components
PAGE 18 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — CONTROLS AND INDICATORS
1. GFCI Ground – This ground connection point should be connect to a good earth ground (ground rod). Applies to units with S/N 5497956 and below.
2. GFCI Receptacle – This receptacle will provide 120V at all times.
3. AC-Voltmeter – This voltmeter indicates (with a mark) the rated 60 Hz, single phase output voltage. In addition the voltmeter can also be used as a diagnostic tool. If the voltmeter indicator (needle) is below the rated voltage, engine problems may exist (low/high RPM's). To prevent damage to the generator or power tools turn the generator OFF and consult your authorized STOW service dealer.
4. Main Circuit Breaker – This single-pole 22 amp breaker protects the generator from short circuiting or overloading. When starting the generator placed in the "OFF" position.
5. Oil Alarm Indicator – This indicator will light in the event of low oil.
NOTE
on level ground. Placing the generator on level ground will ensure that the low oil sensor will function properly.
6. Operation/ON-OFF Switches – For units with S/N 5497956 and below, place position (up) for normal operation. To turn-off the generator place switch in the "STOP" position (down). For units with S/N 5497957 and above, place engine ON/OFF switch in the "ON" position for normal operation.
always
have the circuit breaker
This
ROBIN
engine is equipped with a low oil shutdown capability. A built in sensor will automatically turn off the engine should the oil level fall below a safe operating condition. Make sure the generator is placed
rocker
switch in the "RUN"
To turn-off the
generator place switch in the "OFF" position.
7. 120V Output Receptacle – This NEMA L5-20R twist-
lock receptacle will provide 120V, 20 amps, 60 Hz. Applies to units with S/N 5497957 and above.
8. Generator Housing – Contains the rotor, rectifer field coil assembly, aramature, bearings and other components that make up generator asembly.
9. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.024 - 0.028 inch). Clean spark plug once a week.
10. Muffler/Heat Shield – Used to reduce noise and emissions. NEVER touch this use. Always allow time for the generator to cool down before performing maintenance.
heat shield
when the generator is in
ALWAYS allow time for the generator to
down
11. Oil Dipstick/ Filler Cap– Remove the filler cap dipstick when checking the engine oil level. Add engine oil through this filler port. See Table 4 for recommended type engine oil.
12. Oil Drain Plug – Remove this plug to drain engine oil from the crankcase.
13. Carburetor Fuel Cup – Inspect the fuel cup weekly for water and dirt. Clean as referenced in the maintenance section of this manual.
14. Choke Lever – Used for starting the engine. choke lever when starting a cold engine or in cold weather conditions. The choke enriches the fuel mixture. choke lever if starting a warm engine or in warm weather conditions.
15. Fuel Cock Lever – Turn this lever (down)the flow of fuel to the carburetor. Turn
stop (up)
16. Throttle Lever – Used to adjust engine RPM speed. This unit is set at the factory and is not adjustable.
17. Recoil Starter (Pull Rope) – Used for manual-starting of the engine. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
18. Engine – This generator uses a 5.1 HP ROBIN air­cooled, 4-stroke , single cylinder, overhead camshaft gasoline engine. Engine uses unleaded fuel.
19. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element. NEVER run the engine without an air cleaner.
20. Fuel Gauge – Read this gauge to determine when fuel is
low
21. Fuel Gauge/Tank – Remove this cap to add unleaded gasoline to the fuel tank. gasoline. Make sure cap is tightened securely. DO NOT over fill. Fuel tank capacity is 3.17 gallons (12 liters).
22. Lifting Bail Eye – Attach a rope or chain to this lifting eye when lifting of the generator is required. Never stand underneath the generator while it is being lifted. Place lifting eye in down position when not in use.
with S/N 5497957 and above.
WARNINGWARNING
WARNING
WARNINGWARNING
cool
before performing maintenance.
downward
the flow of fuel.
.
Replenish
with
clean unleaded
Applies to units
Close
Open
to
start
upward
the
the
to
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 19
STOW G-2.9R — GENERATOR REFUELING
DANGERDANGER
DANGER
DANGERDANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. If generator is placed in a truck bed with a plastic liner, REMOVE generator from truck bed and place on ground (Figure 4) to refuel. This possibility exist of
fire
or
explosion
due to static electricity.
Figure 4. Generator Refueling
PAGE 20 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — INSTALLATION
Outdoor Installation
Install the generator in a area that is free of
bystanders
generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.
The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.
Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements.
, and
overhead obstructions
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
. Make sure the
debris
Indoor Installation
,
Exhaust gases from gasoline engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.
Eliminate the danger of deadly carbon monoxide gas. Remember that exhaust fumes from any gasoline engine are very poisonous if discharged in a closed room, but harmless if allowed to mix with the outside air. If the generator is installed indoors, you must make provisions for venting the engine exhaust to the outside of the building.
Generator Grounding
To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground. Always use the ground terminal on the generator to ground the generator.
Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.
Mounting
The generator should always be mounted on a flat level surface to isolate vibration of the generator when it is running. DO NOT place the generator on slopes, the possibility exists that the generator could slide.
NEC articles 250-64(b) and 250-66 set the following grounding requirements:
1. Use one of the following wire types to connect the generator to earth ground.
a. Copper - 10 AWG (5.3 mm2) or larger. b. Aluminum - 8 AWG (8.4 mm2) or larger.
2. When grounding the generator (Figure 3) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.
3. NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 21
STOW G-2.9R — INSTALLATION
Connecting the Ground
The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. The ground cable should be #8 size wire minimum.
At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 5) and tighten the nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod).
Figure 5. Generator Grounding
PAGE 22 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — PRE-INSPECTION
General Inspection Prior to Operation Ground Power Tools
When using power tools or electrical equipment requireing AC power from the generator, make sure connecting (power tool) cable (Figure 6) has a ground as shown in Figure.
Extension Cable
When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 4) as a guide for selecting proper cable size.
NOTE
Main Circuit Breaker
To protect the generator from an overload always place the main
Figure 6. Ground Cables/Plugs
circuit breaker in the "OFF" position prior to starting the engine.
Never!
use power tools or equipment that do not have a ground capability, the possibility
of electrocution, electrical
exists
shock or burn severe bodily harm
, which can cause
or even
DEATH!
)noitarepOesahPelgniS,zH06(noitceleSelbaC.3elbaT
nitnerruC
serepmA
5.2003.tf0001.tf0
5006.tf005.tf003.tf002.tf521
5.7009.tf053.tf002.tf521.tf001
010021.tf052.tf051.tf001
510081.tf051.tf001.tf56
020
sttaWnIdaoLhtgneLelbaCelbawollAmumixaM
stloV021tAeriW01#eriW21#eriW41#eriW61#
06.tf573.tf052
042.tf521.tf57.tf05
.egatlovwolmorftlusernacegamadtnempiuqE:NOITUAC
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 23
STOW G-2.9R — PRE-INSPECTION (ENGINE)
epyTliO.4elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the generator in a confined area or enclosed area structure that does not provide ample
ALWAYS wear approved eye and hearing protection before operating the generator.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the generator, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
free flow of air
.
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the generator if the engine is
the dark
Figure 8. Engine Oil Dipstick (Oil Level)
DANGER EXPLOSIVE FUELDANGER EXPLOSIVE FUEL
DANGER EXPLOSIVE FUEL
DANGER EXPLOSIVE FUELDANGER EXPLOSIVE FUEL
hot! , running or in
.
1. To check the engine oil level, place the generator on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 7) and wipe clean.
Figure 7. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 8), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is .63 quarts (0.6 liters)
Fuel Check
1. Close the fuel cock before filling the fuel tank.
2. Remove the fuel cap located on top of fuel tank.
3. Read the fuel gauge located on top of the fuel tank (Figure 9) to determin if the fuel level is low. If fuel is low, replenish with
clean unleaded fuel
4. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel.
Wipe up any spilled fuel
.
Figure 9. Fuel Gauge
DO NOT fill the tank beyond capacity.
immediately!
PAGE 24 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — INITIAL START-UP (ENGINE)
3. Place the
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT attempt to operate this generator until the Safety, General Information and Inspection sections of this manual have been
thoroughly understood
This section is intended to assist the operator with the extremely important that this section be read carefully before attempting to use the generator in the field.
Before Starting the Engine
1. Be sure to generator prior to starting the engine.
2. NEVER in the “ON" position. Place the main circuit breaker (Figure 10) in the OFF position.
initial start-up
disconnect all electrical loads
start
the engine with the
read and
.
of the trash generator. It is
from the
main circuit breaker
if starting a
4. Place the This step applies to units with S/N 5497956 and below.
5. Place the position. This step applies to units with S/N 5497957 and above.
choke lever
warm engine
operation switch
Figure 13. Operation Switch (ON)
engine ON/OFF switch
Figure 14. Engine ON/OFF Switch (ON)
(Figure 10) in the "
or the
temperature is warm.
(Figure 13) in the "ON" position.
OPEN
(Figure 14) in the "
" position
ON
"
Figure 10. Main Breaker (OFF Position)
Starting the Engine
1. Place the engine position.
Figure 11. Engine Fuel Valve Lever (ON Position)
2. Place the
if starting a
choke lever
fuel valve lever
(Figure 12) in the "
cold
engine.
(Figure 11) to the "ON"
CLOSED
" position
5. Grasp the starter grip (Figure 15) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 15. Starter Grip
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT pull the starter rope all the way to the end. DO NOT release the starter knob after pulling. Allow it to
rewind as soon as possible.
Figure 12. Choke Lever
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 25
STOW G-2.9R — INITIAL START-UP ENGINE/OPERATION
6. If the engine has started, slowly return the choke lever (Figure 12 ) to the started repeat steps 1 through 5.
7. Before the generator is placed into operation, run the engine for 3-5 minutes. Check for abnormal smells, fuel leaks, and noises that would associate with lose components.
“OPEN”
position. If the engine has not
8. Refer to the AC voltmeter (Figure 16) on the control box. The voltage indicated on the voltmeter should be 120 VAC with no load applied.
Figure 16. AC Voltmeter (120 VAC)
11. If desired, verify with a voltmeter (Figure17) that 120 VAC is present at the GFCI duplex receptacle and the 120V twist-lock receptacle (S/N 5497957 and above).
Stopping The Engine
Normal Shutdown
1. Place the position.
2. Remove the load from the generator, and let the engine run at idle for 3-5 minutes with the idle control switch in the ON position (Up)
3. Place the position S/N 5497956 and below).
5. Place the position. This step applies to units with S/N 5497957 and above.
main circuit breaker
operation switch
Figure 19. Operation Switch (OFF)
engine ON/OFF switch
(Figure 10) in the OFF
(Figure 17) in the OFF
(Figure 20) in the "
OFF
"
Figure 17. 120 VAC GFCI Receptacle
Connecting the Load
1. Connect the load to the output receptacles.
2. Place the main circuit breaker (Figure 18) in the ON position.
Figure 18. Main Circuit Breaker (ON)
Figure 20. Engine ON/OFF Switch (OFF)
6. Place the engine position.
Figure 21. Engine Fuel Valve Lever (OFF Position)
Emergency Showdown
1. Place the
fuel valve lever
(Figure 21) to the "OFF"
operation switch or engine ON/OFF swith
(Figures19 or 20) in the "OFF" position.
PAGE 26 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the following is required:
Drain the fuel tank completely, or add STA-BIL to the fuel.
Run the engine until the gasoline in the carburetor is completely consumed.
Completely drain the oil from the crankcase and refill with fresh oil.
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.
Slowly rotate the engine a few times with the starter Rope and install a new plug.
Pull out the starter rope slowly and stop at the compression point.
Clean all external parts of the generating set with a cloth.
Cover the generating set and store in a clean, dry place.
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 27
STOW G-2.9R — MAINTENANCE (ENGINE)
Use Table 5 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine.
eludehcSecnanetniaMenignE.5elbaT
TSRIF
)3(NOITPIRCSEDNOITAREPOEROFEB
KCEHCX
liOenignE
EGNAHCX
KCEHCX
renaelCriA
EGNAHC)1(X
stloB&stuNllA
gulPkrapS
sniFgnilooCKCEHCX
retserrAkrapSNAELC X
knaTleuFNAELC X
retliFleuFKCEHC X
fInethgit-eR
yrasseceN
NAELC-KCEHCX
ECALPER X
X
HTNOM
RO
.SRH01
YREVE
SHTNOM3
RO
.SRH52
YREVE
SHTNOM6
RO
.SRH05
YREVE
RAEY
RO
.SRH0
01
YREVE
SRAEY2
RO
.SRH002
deepSeldITSUJ
ecnaraelCevlaVTSUJDA-KCEHC )2(X
senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE
DA-KCEHC )2(X
neuqerferomecivreS)1( YTSUD .saera
vresebdluohssmetiesehT)2(
nidesunehwylt
.serudecorpecivresroflaunaMpohSNIBORehtotrefeR.tneiciforp
amreporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(
yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedecivresruoyybdeci
.slavretniecnanetni
PAGE 28 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — MAINTENANCE (ENGINE)
Maintenance
Perform the scheduled maintenance procedures as defined by Table 6 and below:
DAILY
Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the gearbox for oil leaks. Repair or replace as needed.
WEEKLY
Remove the fuel filter cap and clean the inside of the fuel tank.
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug (Figure 22), then adjust the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element as
2. Tap the paper filter element (Figure 24) several times on a
Cleaning the Fuel Strainer
Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.
DANGERDANGER
DANGER
DANGERDANGER
DO NOT use gasoline as a cleaning solvent, because that would create a risk of fire or explosion.
shown in Figure 24.
hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm element from the air cleaner case side. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.
2
)] through the filter
NEVER
brush off dirt.
Figure 22. Spark Plug Gap
ENGINE OIL
warm
1. Drain the engine oil when the oil is Figure 21.
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in Table 4. For engine oil capacity, see Table 2 (engine specifications). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten se­curely.
as shown in
Figure 24. Engine Air Cleaner
Figure 23. Engine Oil (Draining)
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 29
STOW G-2.9R — WIRING DIAGRAM (S/N 5497956 AND BELOW)
Figure 25. Generator/Engine Wiring Diagram (S/N 5497956 and Below)
PAGE 30 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — WIRING DIAGRAM (S/N 5497957 AND ABOVE)
Figure 26. Generator/Engine Wiring Diagram (S/N 5497957 and Above)
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 31
STOW G-2.9R — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 6) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYS MELBORPELBISSOP NOITULOS
leuffieesotroterubractcepsnI
?tignihcaersi
?leuFoN leuFddA
?knatleufniretaW .knatleufecalperrohsulF
?deggolcretlifleuF retlifleufecalpeR
?roterubrackcutS .msinahcemtaolfkcehC
gnitratsrooP
?dersigulpkrapS .tinunoitingirotsinartkcehC.deluofsigulpkrapS
?etihw-eulbsigulpkrapS
GNITOOHSELBUORTENIGNE.6ELBAT
enilleufkcehC
erastejroterubraC.gnikaelriadetcejni,noisserpmoctneiciffusnI
.)wolfrevo(deggolc
krapsfopittatneserpkrapsoN
?gulp
?liooN .deriuqersalioddA
sknilbpmalmralaerusserpliO
?gnitratsnopu
?revonruttonlliwenignE .tniojlexayrassecenfidnanotsipdnarednilycecalpeR
stlobgnitcennocdaehrednilyC
?esool
on"tuptuorewoptneiciffusnI
"noisserpmoc
?esoolsigulpkrapS .gulpkrapsecalpeR
?sgnirnotsipnroW .sgnirnotsipecalpeR
tuptuorewoptneiciffusnI
"noisserpmoc"
?daeh
?degamadteksagdaehrednilyC .teksagdaehrednilycecalpeR
?taesevlavfonoitcnuflaM .sevlavtaes-eR
renaelc-rianinoitcnuflaM
?deggolcretlifria,metsys
ecafretnimorfnignikaelriA
rednilycdnaroterubracneewteb
.retlifriaecalperronaelC
.teksagdaehrednilyc
.stlobgnitcennocdaehrednilycnethgiT
.deluoffigulpkrapsecalpeR.nekorbhctiwspotS/tratS
."rosneslio"tiucricnwodtuhscitamotuAkcehC
.nekorbrodekcarcdrocegatlovhgih,nekorbtinunoitingirotsinarT
ecalpeR.daehrednilycdnaroterubracneewtebstlobnethgiT
.retlifleufecalperronaelC
?metsysleufninoitcnuflaM
.roterubracecalperronaelC
.taolfroterubrackcehC
PAGE 32 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.6ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
tuptuorewoptneiciffusnI
staehrevodna"noisserpmoc"
leufhcumotsnruB
ylsuoinitnocsiroloctsuahxE
"ETIHW"
ylsuoinitnocsiroloctsuahxE
"KCALB"
?stcudorp
?ytisocsiv
?sgnirnroW sgnirecalpeR
?rewolbninoitcnuflaM .rewolbecalperrokcehC
?deggolcretlifekat-niriA .retlifekat-niriaecalperronaelC
tsuahxefonoitalumuccarevO
?gulpkrapsgnorW .gulpkrapsepytdetseggusserutcafunamhtiwgulpkrapsecalpeR
gnorwsiliognitacirbuL
?deggolcrennaelcriA .renaelcriaecalperronaelC
tesneebtonsahevlavekohC
?noitisoptcerrocehtot
nolaes,evitcefedroterubraC
?nekorbroterubrac
tnemtsujdaroterubracrooP
?hcirootsnurenigne"
.sevlavkcehcdnanaelC
.yrassecenfiecalper,relffumkcehC
.ytisocsivtcerrochtiwliognitacirbulecalpeR
.noitisoptcerrocehtotevlavekohctsujdA
.laesroroterubracecalpeR
.roterubractsujdA
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 33
STOW G-2.9R — TROUBLESHOOTING (GENERATOR)
Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
diagnosis based on the Generator Troubleshooting (Table 7) information shown below and on the preceding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
MOTPMYS MELBORPELBISSOP NOITULOS
egatlovwoL ?wolootdeepsenignE .MPRdetarotdeepsenigneesiaR
?gnikrowtonretemtlovCA .retemtlovCAecalpeR
?noitcnuflam
deepsenignE.egatlovwoL
,)dedaolnu(MPR0563lamron
)eldi(MPR0052
gniriwlanretnixoblortnoC
?liocnoitingievitcefeD fiseriwnoitingiecalpeR.seriwnoitingineergdnaderkcehC
.yrassecen
?noitcnuflamgnidniwrotoR .rotorecalperrokcehC
?noitcnuflamgnidniwrotatS .rotatsecalperrokcehC
?noitcnuflamrekaerB .1BCecalperrokcehC
GNITOOHSELBUORTROTARENEG.7ELBAT
.gniriwxoblortnockcehC
.hgihoottuptuoegatloV ?hgihootdeepsenignE .MPRdetarotdeepsenignerewoL
enignE.hgihoottuptuoegatloV
MPR0563lamrondeeps
)eldi(MPR0052,)dedaolnu(
nonruttonlliwrekaerbtiucriC
"DAOLON"
nonrutlliwrekaerbtiucriC
.yletaidemmispirttub"DEDAOL"
otwolmorfetareleccatonseoD
"DAOLON"hgih
otwolmorfetareleccatonseoD
EVITCADAOL"hgih
onetarelecedtonseoD
."TUPTUOEGATLOV"
sahtubetarelecedtonseoD
."TUPTUOEGATLOV"
noitcnuflam
?daolrevO .rekaerbecalperrodaolecudeR
?dioneloskcutS .dioneloskcehC
?evitcefed
gniriwlanretnixoblortnoC
?rekaerbtiucricevitcefeD .rekaerbtiucricecalpeR
?detrohssitiucricdaoL .trohsroftiucricdaolkcehC
gniriwlaretnixoblortnoC
?sgnidniwrotorevitcefeD .rotorecalperrokcehC
?dionelosevitcefeD .dionelosecalperrokcehC
?ecivedlortnoceldievitcefeD .ecivedlortnoceldiecalperrokcehC
?dionelosevitcefeD .ecivedlortnoceldiecalperrokcehC
?noitcnuflamgniriwxoblortnoC .stnenopmocevitcefedynaecalper,gniriwxoblortnockcehC
?dionelosevitcefeD .dionelosecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
.gniriwxoblortnockcehC
.gniriwxoblortnockcehC
PAGE 34 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
NOTE PAGE
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 35
STOW G-2.9R — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, <, belong to the same assembly or kit.
If more than one of the same
NOTE
reference number is listed, the last one listed indicates newest (or latest) part available.
, #, +, %, or
*
NOTE
The contents of this catalog are subject to change without notice
.
PAGE 36 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — SUGGESTED SPARE PARTS
STOW G-2.9R GENERATOR 1 TO 3 UNITS WITH ROBIN EX170D20210 ENGINE
1 to 3 Units
Qty. P/N Description
1 ............ 0810106004 .......... CAP, FUEL TANK, S/N 5497956 AND BELOW
1 ............ A9924800014........ CAP, FUEL TANK, S/N 5497957 AND ABOVE
1 ............ 0810107103 .......... FUEL FILTER, FUEL TANK, S/N 5497956 AND BELOW
1 ............ A9924800004........ FUEL FILTER, FUEL TANK, S/N 5497957 AND ABOVE
3 ............ 0650140150 .......... SPARK PLUG
3 ............ 2772361407 .......... ELEMENT, AIR CLEANER
1 ............ 5825011118 .......... ROPE, RECOIL STARTER
NOTE
Part numbers on this Suggested Spare Parts List may supercede/ replace the P/N shown in the text pages of this book.
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 37
STOW G-2.9R — NAME PLATE AND DECALS (S/N 5497956 AND BELOW)
NAMEPLATE AND DECALS (S/N 5497956 AND BELOW)
PAGE 38 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — NAME PLATE AND DECALS (S/N 5497956 AND BELOW)
NAMEPLATE AND DECALS (S/N 5497956 AND BELOW)
NO. PART NO. PART NAME QTY. REMARKS
1 A2512200802 DECAL; CONTROL PANEL .................................... 1 ............ A21220080
2 1630680104 DECAL; FUEL COCK ............................................. 1 ............ S-1407
3 NAMEPLATE ......................................................... 1 ............ CONTACT STOW PARTS DEPT.
4 0800628504 DECAL; GROUND .................................................. 1 ............ S-1123
5 8700611804 DECAL; WARNING DANGEROUS GAS ................ 1 ............ S-4984
6 8700611904 DECAL; DANGER ELECTRICAL SHOCK HAZ. .... 1 ............ S-4985
7 7900638004 DECAL; OPERATING INSTRUCTIONS ................. 1 ............ S-4605
8 7900636004 DECAL; CAUTION OPER. AT 3600 RPM ONLY .... 1 ............ S-4461
9 0820610404 DECAL; WARNING ................................................. 1 ............ S-3627
10 0820610304 DECAL; CAUTION ................................................. 1 ............ 3311
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 39
STOW G-2.9R — NAME PLATE AND DECALS (S/N 5497957 AND ABOVE)
NAMEPLATE AND DECALS. (S/N 5497957 AND ABOVE)
PAGE 40 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — NAME PLATE AND DECALS (S/N 5497957 AND ABOVE)
NAMEPLATE DECALS. (S/N 5497957 AND ABOVE)
NO. PART NO. PART NAME QTY. REMARKS
1 A2511201602 DECAL; CONTROL PANEL .................................... 1 ............ A21120160
2 1630680104 DECAL; FUEL COCK ............................................. 1 ............ S-1407
3 NAMEPLATE ......................................................... 1 ............ CONTACT STOW PARTS DEPT.
4 0800628504 DECAL; GROUND .................................................. 1 ............ S-1123
5 8700611804 DECAL; WARNING DANGEROUS GAS ................ 1 ............ S-4984
6 8700611904 DECAL; DANGER ELECTRICAL SHOCK HAZ. .... 1 ............ S-4985
7 A92120000 DECAL; OPERATING INSTRUCTIONS 1
8 7900636004 DECAL; CAUTION OPER. AT 3600 RPM ONLY .... 1 ............ S-4461
9 0820610404 DECAL; WARNING ................................................. 1 ............ S-3627
10 35137 DECAL; CAUTION 1
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 41
GENERATOR ASSY.
STOW G-2.9R — GENERATOR ASSY.
PAGE 42 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — GENERATOR ASSY.
GENERATOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1 7931000203 ROTOR ASSY. ............................... 1 ............. INCLUDES ITEMS W/
1-1
*
1-2 0601823213 RECTIFIER ..................................... 2 ............. D3SB 80
1-2 0601822638 SURGE ABSORBER ...................... 2 ............. TNR 15G431K
1-3*0603000040 BEARING ........................................ 1 ............. 6204 2RU NY5C S30
2 7681017104 SET BOLT, ROTOR 1 3 0801086004 SET WASHER, BEARING 1 4 0040008000 SPRING WASHER 1
5 7921341803 ARMATURE ASSY. ......................... 1 ............. S/N 5497956 AND BELOW
5 A2135000203 ARMATURE ASSY. ......................... 1 ............. S/N 5497957 AND ABOVE
6 7931315002 END BRACKET (C SIDE) 1 7 7931315102 END BRACKET (B SIDE) 1 8 7875021523 GUIDE PANEL, AIR 1 9 7681331003 COVER 1 10 7681344204 SET BOLT, STATOR 4 11 0040006000 SPRING WASHER 4 12 0041206000 PLAIN WASHER 4 13 7871329514 GROMMET 1 14 0601851760 CAP 1
15 0013608025 HEX. HEAD BOLT ........................... 4 ............. S/N 5497956 AND BELOW
15 0013608020 HEX. HEAD BOLT ........................... 4 ............. S/N 5497957 AND ABOVE
15A 0040008000 SPRING WASHER 4
FIELD COIL ASSY. ......................... 1 ............. NOT SOLD SEPERATELY
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 43
STOW G-2.9R — CONTROL BOX ASSY. (S/N 5497956 AND BELOW)
CONTROL BOX ASSY. (S/N 5497956 AND BELOW)
PAGE 44 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — CONTROL BOX ASSY. (S/N 5497956 AND BELOW)
CONTROL BOX ASSY. (S/N 5497956 AND BELOW)
NO PART NO PART NAME QTY. REMARKS
1 7931800203 CONTROL BOX 1 2 0801354504 GROMMET 1
3 0601823204 RECTIFIER ............................................... 1 ................. S5VB60
4 0027103012 MACHINE SCREW 1 5 0017106016 HEX. HEAD BOLT 4 6 A2225000803 CONTROL PANEL 1
7 0601804889 CIRCUIT BREAKER.................................. 1 ................. KM-51 : 22A
8 3011816004 BRACKET, CIRCUIT BREAKER 1 9 0021004010 MACHINE SCREW 2
10 0601806867 AC VOLTMETER ...................................... 1 ................. DE450-017 : 0 ~ 120V
11 0601812598 RECEPTACLE ........................................... 1 ................. 5-20R : 125V ,20A
12 0021004010 MACHINE SCREW 2 12A 0207004000 HEX NUT 2
13 0601831600 SWITCH, RUNNING/STOP ....................... 1 ................. JW-M11RKK
14 0601810553 ALARM LAMP, OIL ................................... 1 ................. D12 1091SR : 12V
15 0601815103 GROUND TERMINAL 1 16 0017105010 HEX. HEAD BOLT 4
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 45
STOW G-2.9R — CONTROL BOX ASSY. (S/N 5497957 AND ABOVE)
CONTROL BOX ASSY. (S/N 5497957 AND ABOVE)
PAGE 46 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — CONTROL BOX ASSY. (S/N 5497957 AND ABOVE)
CONTROL BOX ASSY. (S/N 5497956 AND BELOW)
NO PART NO PART NAME QTY. REMARKS
1 A0101000103 CONTROL BOX 1 2 0801354504 GROMMET 1
3 0601823204 RECTIFIER ............................................... 1 ................. S5VB60
4 0027103012 MACHINE SCREW 1 5 A2224000103 CONTROL PANEL 1
6 0601804889 CIRCUIT BREAKER.................................. 1 ................. KM-51 : 22A
7 3011816004 BRACKET, CIRCUIT BREAKER 1 8 0021004010 MACHINE SCREW 2
9 0601806819 AC VOLTMETER ...................................... 1 ................. DE450-011 : 0 ~ 120V
10 0601812598 RECEPTACLE ........................................... 1 ................. 5-20R: 125V, 20A
11 0601812592 RECEPTACLE ........................................... 1 ................. L5-20R:125V, 20A
12 0021004010 MACHINE SCREW 4 12A 0207004000 HEX NUT 4 13 0021004015 MACHINE SCREW 4 13A 0207004000 HEX NUT 1 14 0017106016 HEX. HEAD BOLT 4 15 0017105010 HEX. HEAD BOLT 4
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 47
STOW G-2.9R — PIPE FRAME ASSY. (S/N 5497956 AND BELOW)
PIPE FRAME ASSY. (S/N 5497956 AND BELOW)
PAGE 48 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — PIPE FRAME ASSY. (S/N 5497956 AND BELOW)
PIPE FRAME ASSY. (S/N 5497956 AND BELOW)
NO PART NO PART NAME QTY. REMARKS
1 A2418000703 PIPE FRAME 1 2 7935419204 RUBBER SUSPENSION 2 4 0207008000 HEX. NUT 2 5 0207008000 HEX. NUT 2 5A 0801086004 WASHER 2 6 7935416004 RUBBER SUSPENSION 2 7 0207008000 HEX. NUT 6 8 A2365000102 FUEL TANK 1 8-1 0810106004 CAP, FUEL TANK 1 8-2 0810107103 FUEL FILTER 1 9 0602125034 FUEL GAUGE, CJ- 58A 1
10 0605510026 FUEL STRAINER ...................................... 1 ................. INCLUDES ITEMS W/
10-1*0642007810 CUP, FILTER, FUEL STRAINER 1 10-2*0642006410 PACKING, FUEL STRAINER 1 11 0605513169 HOSE 1 12 0605515105 HOSE BAND 2 13 7855525514 RUBBER CUSHION 2 14 7855525604 COLLAR 2 15 0016908030 HEX. HEAD BOLT 2 16 0016908020 HEX. HEAD BOLT 2 17 A2332400314 BRACKET 1 18 0016906016 HEX. HEAD BOLT 2 19 A2332400413 BRACKET 1 20 A2332400614 BRACKET 1 21 A2332400514 BRACKET 1 22 0016908020 HEX. HEAD BOLT 3 23 0017306016 HEX. HEAD BOLT 7 24 0019206016 HEX. HEAD BOLT 1
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 49
STOW G-2.9R — PIPE FRAME ASSY. (S/N 5497956 AND ABOVE)
PIPE FRAME ASSY. (S/N 5497956 AND ABOVE)
PAGE 50 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
STOW G-2.9R — PIPE FRAME ASSY. (S/N 5497956 AND ABOVE)
PIPE FRAME ASSY. (S/N 5497956 AND ABOVE)
NO PART NO PART NAME QTY. REMARKS
1 A2417000302 PIPE FRAME 1 2 7935419204 RUBBER SUSPENSION 2 3 7935416004 RUBBER SUSPENSION 2 4 0207008000 HEX. NUT 6 5 0207008000 HEX. NUT 2 5A 0801086004 WASHER 1 6 A2365000102 FUEL TANK 1 7 A9924800014 CAP, FUEL TANK 1 8 A9924800004 FUEL FILTER 1 9 0602125034 FUEL GAUGE, CJ- 58A 1
10 0605510028 FUEL STRAINER ...................................... 1 ................. INCLUDES ITEMS W/
10-1*0642007810 CUP, FILTER, FUEL STRAINER 1 10-2 11 0605513169 HOSE 1 12 0605515061 HOSE BAND 2 13 7855525514 RUBBER CUSHION 2 14 7855525604 COLLAR 2 15 0016908030 HEX. HEAD BOLT 2 16 0016908020 HEX. HEAD BOLT 2 17 A2331400004 BRACKET 1 18 0013606016 HEX. HEAD BOLT 2 18A 0040106000 SPRING WASHER 1 19 0019206016 HEX. HEAD BOLT 1
0642006410 PACKING, FUEL STRAINER 1
*
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 51
CRANKCASE ASSY..
ROBIN EX170D20210 — CRANKCASE ASSY.
PAGE 52 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
ROBIN EX170D20210— CRANKCASE ASSY.
CRANKCASE ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2771010241 CRANKCASE CP .......................1 ............... INCLUDES ITEM W/
20# 2371420103 VALVE GUIDE 2 26# 2771601001 STEM SEAL 1 30 40 50 60# 0105080250 STUD 2 70# 0105060351 STUD 2 75 80 0401140030 PLUG 2 90 0211140020 GASKET 2
210 2771100131 MAIN BEARING COVER C ........1 ............... INCLUDES ITEM W/%
220% 0440250210 OIL SEAL 1 230% 0600250140 BALL BEARING, 6205 1 250 2774500141 GOVERNOR GEAR CP 1 260 2774190103 GOVERNOR SLEEVE 1 270 2776360113 OIL GAUGE 1 275 2776500103 FILLER PLUG 1 280 0213160020 GASKET 1 281 0213160020 GASKET 1 300 0010408350 FLANGE BOLT 6
610 2771300111 CYLINDER HEAD CP ................ 1............... INCLUDES ITEM W/#
620 2771500123 GASKET, HEAD 1 630 0110080240 FLANGE BOLT 4 631 0010408350 FLANGE BOLT 1 680 2771550101 ROCKER COVER CP 1 690 2771600103 GASKET, ROCKER COVER 1 700 2771501103 PIPE KNOCK 2 710 0110060020 FLANGE BOLT 4 850 0851080000 RUBBER PIPE 1
960 2779900107 GASKET SET 1
0440250200 OIL SEAL 1
*
0600280021 BALL BEARING 1
*
2771501103 PIPE KNOCK 2
*
0440060020 OIL SEAL 1
*
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 53
ROBIN EX170D20210 — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT AND PISTON ASSY.
PAGE 54 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
ROBIN EX170D20210 — CRANKSHAFT AND PISTON ASSY.
CRANKSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2772020121 CRANKSHAFT CP 1 50 0180140020 FLANGE NUT 1 70 0323030010 WOODRUFF KEY 1
310 2772250110 CONNECTING ROD ASSY. ...................................... 1 ......... INCLUDES ITEMS W/
320*2772300103 CONNECTING ROD BOLT 2 350 2772330103 PISTON PIN 1 360 2772340103 PISTON 1 360 2772340303 PISTON, OVERSIZE 0.25 MM 1 360 2772340403 PISTON, OVERSIZE 0.50 MM 1 370 2772351107 PISTON RING SET 1 370 2772351217 PISTON RING SET, OVERSIZE 0.25 MM 1 370 2772351317 PISTON RING SET, OVERSIZE 0.50 MM 1 380 0565160010 CLIP 2
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 55
GOVERNOR ASSY.
ROBIN EX170D20210 — GOVERNOR ASSY.
PAGE 56 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
ROBIN EX170D20210 — GOVERNOR ASSY.
GOVERNOR ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2774230113 GOVERNOR LEVER 1 20 2774220133 GOVERNOR SHAFT 1 30 2774270101 GOVERNOR ROD CP 1 40 2774280113 ROD SPRING 1 50 0031305000 CLIP 1 60 0130060240 BOLT & WASHER ASSY. 1 70 0186060020 NUT 1 80 2794250223 GOVERNOR SPRING 1 80 2764250533 GOVERNOR SPRING 1 310*2774330301 SPEED CONTROL LEVER 1 340*2774350103 STOP PLATE 1 350*0200060170 WASHER 1 355*0217060070 FRICTION, WASHER 1 360*0043106250 SCREW 1 365 395*2774390203 CLAMP 1 396*0131050030 SCREW & WASHER ASSY. 1
435*2774600201 SPEED CONT. BRKT CP ................ 1 ......... CAN ONLY BE PURCHASED W/ITEM 490
440*0043104080 SCREW 1 450*0023506000 SELF LOCK NUT 1 480*674510103 RETURN SPRING 1 485 0110060020 FLANGE BOLT 2 486*2774370101 LINK ROD 1
490 2774600210 SPEED CONTROL ASSY. .............. 1 ......... INCLUDES ITEMS W/
2374500423 SPRING, ADJUST 1
*
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 57
INTAKE AND EXHAUST ASSY.
ROBIN EX170D20210 — INTAKE AND EXHAUST ASSY.
PAGE 58 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
ROBIN EX170D20210 — INTAKE AND EXHAUST ASSY.
INTAKE AND EXHAUST ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2773160111 CAM SHAFT CP ....................................... 1 ................. INCLUDES ITEMS W/%
25 2773510103 PIN, CAM SHAFT 1 27 0240060010 O-RING 1 34% 2773860103 PIN, SPRING 1 35% 2773640103 RELEASE LEVER 1 37% 2773650103 CLIP 1 38% 2773870203 RETURN SPRING 1 60 2793360103 VALVE SPRING 2 70 2693370103 SPRING RETAINER 2 80 2773340113 INTAKE VALVE 1 90 2773350113 EXHAUST VALVE 1 95 13210KA031 COLLET VALVE 4
150 2773560111 TIMING CHAIN CP 1 160 2773691103 TENTIONER 1 163 2773710103 SPRING, TENTIONER 1 166 2773690203 PIN, TENTIONER 1 170 2773691313 CHAIN GUIDE 1 200 2773500203 PIN, ROCKER 1 210 0031305000 CLIP 1
220 2773620100 ROCKER ARM, IN, ASSY. ........................ 1 ................. INCLUDES ITEM
225 2773620200 ROCKER ARM, EX, ASSY. ...................... 1 ................. INCLUDES ITEM W/+
230+ 0149050020 ADJUST SCREW 1 240+ 0170050020 NUT 1 290 0110060020 FLANGE BOLT 1
310 2773011101 MUFFLER/SPARK ARRESTOR ................ 1 ................. INCLUDES ITEMS W/
315*2773760101 SPARK ARRESTOR 1 317*0150040060 TAPPING SCREW 1 320 2773240111 MUFFLER COVER CP 1 340 2773520113 GASKET, MUFFLER 1 350 9802008280 FLANGE NUT 2 360 0152060090 TAPPING BOLT 2 361 0110060010 FLANGE BOLT 1 365 0110080150 FLANGE BOLT 1 440 2773700103 DEFLECTOR 1 445 0150040060 TAPPING SCREW 2 540 2773290113 INSULATOR 1 550 2773590113 GASKET, INSULATOR 1
W/+
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 59
AIR CLEANER ASSY.
ROBIN EX170D20210 — AIR CLEANER ASSY.
PAGE 60 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
ROBIN EX170D20210 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
510 2773262010 AIR CLEANER ASSY. (LOW PROFILE) 1 INCLUDES ITEMS 510-200*2773261318 BACK PLATE 1 510-220 510-250 520
*
2773260408 GASKET 1
*
2773261228 COVER 1
*
2773261407 ELEMENT ASSY., (LOW PROFILE) 1
W/
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 61
COOLING STARTING ASSY.
ROBIN EX170D20210 — COOLING STARTING ASSY.
PAGE 62 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
ROBIN EX170D20210 — COOLING STARTING ASSY.
COOLING STARTING ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2775120201 BLOWER HOUSING CP, YELLOW 1 20 0732005140 LABEL, TRADEMARK 1 40 0110060030 FLANGE BOLT 4 60 2775271111 BAFFLE 1, CASE CP 1 61 2775270203 BAFFLE 2, HEAD 1 80 0010406160 FLANGE BOLT 1 81 0110060020 FLANGE BOLT 1
210 2695020130 RECOIL STARTER ASSY. ................................... 1 ......... INCLUDES ITEM W/
210-1 210-2 210-3 210-4 210-5 210-6 210-11*2695014518 STARTER PULLEY 1 210-35*2705026108 RATCHET GUIDE 1 210-49*2275015208 SET SCREW 1 220 0110060010 FLANGE BOLT 4
2705011508 SPIRAL SPRING 1
*
2695012008 REEL 1
*
5825011118 STARTER ROPE 1
*
2615010008 STARTER KNOB 1
*
2705012508 RATCHET 2
*
2275013108 FRICTION SPRING 1
*
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 63
CARBURETOR ASSY.
ROBIN EX170D20210 —CARBURETOR ASSY.
PAGE 64 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
ROBIN EX170D20210 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO PART NO PART NAME QTY. REMARKS
210 2776230420 CARBURETOR ASSY. ............................ 1 ......... INCLUDES ITEM W/
210-1
*
210-2
*
210-3
*
210-4
*
210-5
*
210-6
*
210-7
*
210-8
*
210-11
*
210-12
*
210-14
*
210-15
*
210-16
*
210-17
*
210-18
*
210-19
*
210-20
*
210-22
*
210-22
*
210-24
*
210-28
*
210-32
*
210-44
*
210-45
*
210-62
*
210-104
*
2776253508 THROTTLE VALVE 1 2096235108 THROTTLE SCREW 1 2776252708 CHOKE VALVE 1 2376245108 SCREW, CHOKE, LOW PROFILE 1 2466242008 PILOT JET, #40 1 2776257008 RING, UPPER, LOW PROFILE 1 2776257108 RING, LOWER, LOW PROFILE 1 2776256008 CHOKE LEVER 1 2776253108 THROTTLE SHAFT 1 2276245108 BOLT 1 2776250008 NEEDLE 1 2776251508 PIN 1 2776250608 FLOAT BODY 1 2146245008 PACKING 1 2146254008 CHAMBER PACKING 1 2266250608 FLOAT ASSY. 1 2776244008 MAIN NOZZLE 1 2266241108 MAIN JET, #77.5 1 2776241208 MAIN JET, #76.3 1 2266270118 CLIP 1 2776236008 BOLT 1 2466239008 SEAL 1 2486241008 AIR JET 1 1066241008 AIR JET, PILOT 1 2366268008 SEAL 1 2366254108 PACKING 1
*
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 65
FLYWHEEL ASSY.
ROBIN EX170D20210 — FLYWHEEL ASSY.
PAGE 66 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
ROBIN EX170D20210 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2777923011 FLYWHEEL CP 1 11 2777943101 IGNITION COIL CP 1 30 0011406250 BOLT & WASHER 2 50 27773101H1 WIRE 1 CP 1 60 X660000361 SWITCH ASSY. 1 70 0150040090 TAPPING SCREW 2 80 0241070110 GROMMET 1
100 0650140150 SPARK PLUG .......................................... 1.................... NGK BR6HS
110 0655000270 SPARK PLUG CAP 1
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 67
ELECTRIC DEVICE ASSY.
ROBIN EX170D20210 — ELECTRIC DEVICE ASSY.
PAGE 68 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
ROBIN EX170D20210 — ELECTRIC DEVICE ASSY.
ELECTRIC DEVICE ASSY.
NO PART NO PART NAME QTY. REMARKS
700 2777630111 OIL SENSOR CP 1 705 KU31104311 FLOAT, C/U CP3 1 740 0011406160 BOLT & WASHER ASSY. 2 741 0150040090 TAPPING SCREW 1 770 2147900601 CLAMP CP 1 775 0110060020 FLANGE BOLT 1
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 69
Effective: July 15, 2003
TERMS AND CONDITIONS OF SALE — PARTS
Terms and Conditions of Sale
STOW Construction Equipment
PAYMENT TERMS
Terms of payment for unit sales are 2% 15 days net 30 days from date of invoice unless otherwise specifically stated on our invoice. Parts invoices have terms of net 10 days. Minimum parts billing is $15.00 net.
Applicable discounts will be computed on merchandise value only. Late charges will be assessed at prevailing rates. Cash discounts cannot be taken on current billings if any previously billed amounts are past due.
FREIGHT POLICY
Freight policy is established to offer customers every advantage possible. Due to bulk freight ratings on some equipment and other shipping considerations, freight policies differ by equipment type. Actual back freight may be charged for shipments originating from other than specified FOB warehouses. See Freight Policy for details.
All STOW domestic sales are FOB nearest available designated MQ/STOW warehouse. Export orders are ex-works factory located in Carson, CA or Boise, ID.
Additions to orders already shipped cannot be accepted for freight minimums.
Should STOW elect to make partial shipments of an order originally complying with the “freight allowed” requirements, transportation charges will be absorbed by STOW on any subsequent shipment applying to that order.
All other orders will be shipped collect or prepaid with charges added to the invoice. STOW’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
Parts: FOB Carson, California or Boise, Idaho. See Freight Policy for details and
additional discounts.
DROP SHIPMENTS
STOW reserves the right to refuse Drop Shipments outside the normal service area of the purchasing dealer.
FIELD WAREHOUSES
Field Warehouses are currently located in California, Georgia, Idaho, Iowa, and New Jersey
SPECIAL EXPEDITING SERVICE
The higher of a $35.00 surcharge or actual costs will be added to the invoice for special handling, including bus shipments, or in cases where STOW personnel must personally deliver the equipment or parts to the carrier.
RETURNED GOODS POLICY
Return shipments may be accepted and credit allowed, subject to the following provisions.
1. A Returned Material Authorization (RMA) must be approved by STOW prior to shipment. Approvals for returned goods must be with just cause and are at the sole discretion of STOW. A copy of the Authorization must accompany the shipment to the designated Warehouse.
2. Parts being returned must be listed as currently supplied on the current parts list.
3. Parts must be in new and resalable condition in the original package, with part numbers clearly marked.
4. Units and accessories must be current models in the latest price list and in new and resalable condition.
5. Special order items are not returnable for credit.
6. Credit on returned parts and units will be issued at actual dealer net price at time of purchase less 15% restocking charge.
7. All returned shipments are to be made to the STOW designated receiving point, freight prepaid at the sender’s expense.
The sender will be notified of any material received that does not meet the above provisions. Such material will be held for 30 days from notification pending instructions. If a reply is not received within 30 days, the material will be returned to the sender at his expense with no credit issued.
PRICING, REBATES AND SPECIFICATIONS
Every effort will be made to provide adequate notice of changes; however, prices and equipment specifications are subject to change without notice.
Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price.
Rebates for price reductions and added charges for price increases will not be made for stock in dealer inventory at the time of a price change.
STOW reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
LIMITATION OF SELLER’S LIABILITY
STOW shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall STOW be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
There are no warranties, express or implied, made by STOW. hereunder on Products manufactured or distributed by it except the warranty against defects in material and workmanship on new Products to the original purchaser, as set forth in the STOW New Product Limited Warranty.
STOW CONSTRUCTION EQUIPMENT
POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-661-4242 • 877-BUY-STOW FAX: 310-604-9237
Atlanta • Boise • Newark • Quebec, Canada
Manchester, UK • Rio de Janeiro, BR • Puebla, MX
E-MAIL: stow@stowmfg.com www.stowmfg.com
PAGE 70 — STOW G-2.9R A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (10/28/04)
NOTE PAGE
STOW G-2.9R A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (10/28/04) — PAGE 71
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
STOW MAIN OFFICE
Post Office Box 6254 888-252-STOW Carson, Ca 90749 Email: stow@multiquip.com Internet: www.stowmfg.com
PARTS DEPARTMENT
800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284
SERVICE DEPARTMENT
800-421-1244 FAX: 310-537-4259 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279
SALES DEPARTMENT
310-661-4242 FAX: 310-604-9237 877-289-7869 (877-BUY-STOW)
ON-HAND
WHEN CALLING
FAX:
310-537-1986
Manufactured for MULTIQUIP INC. by DENYO MANUFACTURING CO., JAPAN
Your Local Dealer is:
STOW CONSTRUCTION EQUIPMENT
A DIVISION OF MULTIQUIP INC.
POST OFFICE BOX 6254 CARSON, CA 90749 888-252-STOW [888-252-7869] FAX: 310-537-1986 E-mail: stow@multiquip.com Internet: www.stowmfg.com
Loading...