Stow CD6CE13H18 User Manual

OPERATION MANUAL

CUTTER 1 CE SERIES

MODEL CD6CE13H18

CONCRETE/ASPHALT SAW

(HONDA GX390 GASOLINE ENGINE)

Revision #2 (12/20/07)

To find the latest revision of this

publication, visit our website at:

www.stowmfg.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

P/N 35440

STOW CUTTER 1 CE SAW — PROPOSITION 65 WARNING

Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:

Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.

Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with

approved safety equipment, such as

dust masks that are specially designed to filter out microscopic particles.

PAGE 2 — STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07)

STOW CUTTER 1 CE SAW — SILICOSIS/RESPIRATORY WARNINGS

WARNING

SILICOSIS WARNING RESPIRATORY HAZARDS

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.

WARNING

Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.

Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.

STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07) — PAGE 3

STOW CUTTER 1 CE SAW — TABLE OF CONTENTS

STOW CUTTER 1 CE SAW

Model CD6CE13H18

Proposition 65 Warning ............................................. 2

Silicosis/Respiratory Warnings .................................. 3

Table Of Contents ..................................................... 4

Safety Message Alert Symbols .............................. 5-6

Rules For Safe Operation ...................................... 7-9

Specifications (Saw) ................................................ 10

Specifications (Engine) ........................................... 11

General Information ................................................ 12

Controls & Components .......................................... 13

Basic Engine ........................................................... 14

Preparation/Pre-Inspection ................................ 15-16

Blades ..................................................................... 17

Blade Placement ................................................18-19

Raise/Lower & Depth Stop ...................................... 20

Initial Start-Up ....................................................21-22

Operation ........................................................... 23-24

Maintenance ...................................................... 25-26

Optional Water Tank ........................................... 27-28

Troubleshooting (Saw) ............................................ 29

Troubleshooting (Engine) ................................... 30-31

Terms and Conditions of Sale — Parts ................... 32

NOTE

Specifications and part numbers are subject to change without notice.

PAGE 4 — STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07)

STOW CUTTER 1 CE SAW — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read, understand and comply with the Safety Messages and Operating Instructions could result in injury to yourself or others.

HAZARD SYMBOLS

NOTE

This Owner's Manual has been developed to provide instructions for the safe and efficient operation of the STOW CUTTER 1 CE SAW. For engine maintenance information, please refer to the engine manufacturers' instructions for data relative to its safe operation.

Before using this CONCRETE/ASPHALT SAW, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

Guards and Covers In Place

NEVER operate the saw without blade guards

and covers in place. Adhere to safety guidelines and applicable local regulations.

Burn Hazards

DANGERDANGER

DANGER

DANGERDANGER

You WILL be if you DO NOT follow these directions.

WARNINGWARNING

WARNING

WARNINGWARNING

You CAN be KILLED or you DO NOT follow these directions.

CAUTICAUTI

CAUTION

CAUTICAUTI

You CAN be these directions.

Potential hazards associated with CUTTER 1 CE operation will be referenced with " this manual, and will be referenced in conjunction with Safety

Message Alert Symbols

KILLED

INJURED

Hazard Symbols

SERIOUSLY INJURED

if you DO NOT follow

" which appear throughout

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or

guards removed. Keep fingers, and

clothing

prevent injury.

hands, hair

away from all moving parts to

STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07) — PAGE 5

STOW CUTTER 1 CE SAW — SAFETY MESSAGE ALERT SYMBOLS

Accidental Starting

ALWAYS place the engine ON/OFF

switch in the OFF position, when the saw is not in use.

Over Speed Conditions

NEVER tamper with the factory settings of the

engine governor. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.

Rotating Blade

Rotating blade can cut and crush. Keep hands and feet clear.

Respiratory Hazard

ALWAYS wear approved respiratory protection.

Sight and Hearing hazard

ALWAYS wear approved eye and hearing

protection.

Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your concrete saw, other property, or the surrounding environment.

CAUTION

This

concrete/asphalt saw

environment could be damaged if you do not follow instructions.

PAGE 6 — STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07)

, other property, or the surrounding

STOW CUTTER 1 CE SAW — RULES FOR SAFE OPERATION

RULES FOR SAFE OPERATION

WARNING

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

■

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■

NEVER operate the saw under the influence or drugs or alcohol.

■

Replace nameplate, operation and safety decals when they become difficult to read.

■

ALWAYS check the saw for loosened hardware such as nuts and bolts before starting.

The following safety guidelines should always be used when operating the CUTTER 1 CE Saw.

SAFETY

■

DO NOT operate or service this equipment before you read, understand, and comply with all safety messages in this manual. The manual must be kept available and accessible to the operator.

■

This equipment should not be operated by persons under the minimum statutory age limit.

■

NEVER use this machine for any purpose other than those described in this manual.

■

NEVER operate the saw without proper protective clothing, shatter-proof glasses, steel-toed boots and other protective devices required for the job.

■

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the saw.

■

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact

hot!

with

■

The engine of this saw requires an adequate free flow of cooling air. NEVER operate the saw in any enclosed or narrow

■

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

components can cause serious burns.

area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the saw's engine and may cause injury to people. Remember the saw's engine gives off

DEADLY

gas.

carbon monoxide

■

NEVER use accessories or attachments which are not recommended by the manufacturer for this equipment. Damage to the equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations.

STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07) — PAGE 7

■

ALWAYS use extreme caution when working with flammable liquids. When refueling, STOP the engine and allow it to cool.

NEVER operate the saw in an explosive atmosphere where fumes are present, or near combustible materials. An explosion or fire could result in severe

bodily harm or even death.

NEVER

machine. Fire or explosion could result from

fuel vapors

engine.

Topping-off to filler port is dangerous, as it tends to spill fuel.

NEVER use fuel as a cleaning agent.

smoke

around or near the

, or if fuel is spilled on a

hot!

STOW CUTTER 1 CE SAW — RULES FOR SAFE OPERATION

General Safety

■

ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment.

■

ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw.

■

NEVER leave the machine

■

Apply the brakes when leaving or when using on a slope.

■

Maintain this equipment in a safe operating condition at all times.

■

ALWAYS stop the engine before servicing, adding fuel and oil.

■

NEVER run the engine without the air filter. Severe engine damage could occur.

■

ALWAYS service air cleaner frequently to prevent carburetor malfunction.

■

AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.

■

ALWAYS keep clear of saw is in operation.

■

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

■

ALWAYS keep the work area well organized.

■

ALWAYS Clear the cutting area of any debris, tools, etc. that would constitute a hazard while the saw is in operation.

unattended

rotating

while running.

moving parts

while the

WARNING

ALWAYS check to make sure that the

cutting area is clear before starting the engine.

Diamond Blade Safety

■

Use appropriate steel centered diamond blades manufactured for use on concrete saws. See further blade information on pages 19 to 21.

WARNING

ALWAYS inspect diamond blades

before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.

Examine blade flanges for damage and excessive wear. Ensure the cleanliness of the blade before blade is installed.

Blade should fit snugly on the shaft and against the inside/ outside blade flanges.

Ensure the blade is marked with an operating speed greater than the spindle speed of the saw.

Only cut the material that is specified for the diamond blade. Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut. The saw has been engineered for WET CUTTING. Ensure a WET CUTTING blade is being used and that the water supply system to the blade is properly functioning and being used.

ALWAYS keep blade guards in place. Exposure of the diamond blade must not exceed 180 degrees.

Ensure that the diamond blade does not come into contact with the ground or surface during transportation. DO NOT drop the diamond blade on ground or surface.

The engine governor is set to permit maximum engine speed in a no-load condition. Do not tamper with the engine governor to increase the speed. Increasing the engine speed could allow the maximum rated spindle speed to be exceeded, creating an unsafe condition.

■

Keep all inexperienced and unauthorized people clear of the cutting area when operating the saw.

■

Always observe all applicable compulsory regulations relevant to environmental protection, especially fuel storage, the handling of hazardous substances, and the wearing of protective clothing and equipment. Instruct the user as necessary, or, as the user, request this information and training.

PAGE 8 — STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07)

■

Ensure that the blade is mounted for proper operating direction. (See Figure 3, page 15)

Adhere to the Blade Manufacturer's recommendations on handling, storage, and safe usage of blades.

STOW CUTTER 1 CE SAW — RULES FOR SAFE OPERATION

CUTTER

Saw Transportation Safety

■

DO NOT use the handle bars and/or front pointer as lifting points.

■

ALWAYS use ramps capable of supporting the weight of the

Machine Operation And Safety Decals

The CUTTER 1 CE saw is equipped with a number of operation and safety decals. (Figure 1) Should any of these decals become unreadable, replacements can be obtained from your dealer.

saw and the operator to load and unload the saw. If the saw must be lifted, always use two people. Never attempt to lift the saw by yourself.

■

NEVER attempt to tow the untrailered saw behind a vehicle.

■

DO NOT use on slopes or on extremely uneven surfaces.

■

NEVER tip the engine to extreme angles as it may cause oil to gravitate into the cylinder head making the engine start difficult.

■

NEVER transport the saw to or from the job site with the blade mounted.

EMERGENCIES

■

ALWAYS know the location

of the nearest

extinguisher

■

ALWAYS know the location of the

nearest

first aid kit

fire

P/N 35137

P/N 25867

Engine exhaust and some of itsconstituents, andsome dust created by power sanding, sawing, grinding, drillingandother constructionactivities contains chemicalsknown to the State

of California to cause cancer, birth

defects and other reproductive harm. Someexamples ofthese chemicals are:

Leadfromlead-based paints. Crystallinesilicafrom bricks. Cementandother masonryproducts. Arsenicandchromium fromchemically treatedlumber.

Yourrisk from these exposures varies,

dependingonhow oftenyoudo thistype

of work.To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with approved safety equipment, such as dustmasks that are specially designed tofilter out microscopic particles.

P/N 20525

P/N 22972-004

CUTTER

P/N 23653-001

P/N 11092

P/N 35167

WARNING!

7.00 LG

P/N 35158

P/N 36099 (ISO Blue)

WARNING

TOPREVENT SERIOUS INJURY

DONOT OPERATE SAW WITHOUTPROPER TRAINING &FULL UNDERSTANDING OFTHE OWNERS MANUAL

WHENOPERATING THIS MACHINE

KEEPALL GUARDSIN PLACE

ALWAYSWEAR SAFETY APPROVED

HEARING PROTECTION

EYEOR FACE PROTECTION

HEAD PROTECTION

RESPIRATOR

MASONRYAND CONCRETE

SMI

SAWMANUFACTURING INSTITUTE

P/N 22122-001

WARNING!

■

In emergencies nearest phone or

always

know the location of the

keep a phone on the job site

Also know the phone numbers of the nearest

ambulance, doctor,

and

fire department

. This information will be invaluable in the case of an emergency.

STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07) — PAGE 9

CAUTION

When Larger Blade and Guard is Installed, Belt Drive MUST Be Changed to Proper Size. See Owners Manual.

FAILURE TOCOMPLY WITH THE C C AH JADV EEE AV EEA OIEJGGVCBVVZ

S.M.I. MASONRYAND CONCRETE SAW MANUFACTURER’SINSTITUTE

P/N 23330-001

MODEL SERIAL NO.

CONTACT PARTS DEPARTMENT

P/N 13118

Figure 1. CUTTER 1 CE Decals

KEEP FEET

CLEAR

P/N 25250-001

P/N 25491

P/N 25678

P/N 11246

(Sheet-Intl. Stds)

KEEP HANDS

CLEAR

P/N 25249-001

P/N 22972-003

6.00 LG

STOW CUTTER 1 CE SAW — SPECIFICATIONS (SAW)

Side View

Figure 2. CUTTER 1 CE Dimensions

Front View

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(45.7 cm) blade, FULL THROTTLE.

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PAGE 10 — STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07)

STOW CUTTER 1 CE SAW — SPECIFICATIONS (ENGINE)

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STOW CUTTER 1 CE — OPERATION MANUAL — REV. #2 (12/20/07) — PAGE 11

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