Stow 20HP, 13HP User Manual

Page 1
OPERATION AND PARTS MANUAL
CUTTER 3
SLAB SAWS
13HP & 20HP
HONDA GASOLINE ENGINES
CC8CE13H20, CS8CE13H20,
Revision #5 (09/22/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
P/N 35439
Page 2
HERE'S HOW TO GET HELP
STOW PRODUCT SUPPORT PROVIDED BY MULTIQUIP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. Tel. (800)-421-1244 Carson, CA 90746 Fax (310)-537-3927 Contact: mq@multiquip.com
MEXICO
MQ CIPSA
Carr. Fed. Mexico-Puebla KM 126.5 Tel. (52) 222-225-9900 Momoxpan, Cholula, Puebla 72760 Mexico Fax (52) 222-285-0420 Contact: pmastretta@cipsa.com.mx
UNITED KINGDOM
MULTIQUIP (UK) LIMITED HEAD OFFICE
Hanover Mill, Fitzroy Street, Tel. 0161 339 2223 Ashton-under-Lyne, Fax 0161 339 3226 Lancashire OL7 0TL Contact:
CANADA
MULTIQUIP
4110 Industriel Boul. Tel. (450) 625-2244 Laval, Quebec, Canada H7L 6V3 Fax (450) 625-8664 Contact: jmartin@multiquip.com
sales@multiquip.co.uk
ON-HAND
WHEN CALLING
BRAZIL
MULTIQUIP
Av. Evandro Lins e Silva, 840 - grupo 505 Tel. 011-55-21-3433-9055 Barra de Tijuca - Rio de Janeiro Fax 011-55-21-3433-9055 RJ CEP 22631-470 Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
© COPYRIGHT 2006, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Stow logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered
without written permission. All other trademarks are the property of thier respective owners and used with permission. This manual
remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the published in this publication at any time without notice and without incurring any obligations.
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should
Cutter 3 (CE).
Multiquip Inc. reserves the right to discontinue or change specifications, design or the information
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
Page 3
STOW CUTTER 3 CE SAW — TABLE OF CONTENTS
STOW CUTTER 3 SLAB SAW
Here's How To Get Help .................................................. 2
Table Of Contents ........................................................... 3
Specifications .............................................................. 4-5
Dimensions ..................................................................... 6
Safety Message Alert Symbols .................................. 7-8
Rules for Safe Operation ........................................... 9-11
Decals .......................................................................... 12
General Information ...................................................... 13
Major Components ....................................................... 14
13 HP Engine Components .......................................... 15
20 HP Engine Components .......................................... 16
Inspection ................................................................ 17-19
Inspection Blade ........................................................... 20
Inspection Blade Placement .................................... 21-22
Inspection-Guards, Covers, and V-Belts ....................... 23
Inspection-V-Belts and Water Tank ............................... 24
Inspection - Adjustments .............................................. 25
Manual Start-up Procedure ...................................... 26-28
Electric Start-up Procedure ..................................... 29-30
Operation ................................................................. 31-34
Shutdown Procedures .................................................. 35
Maintenance ............................................................ 36-41
13HP Engine Wiring Diagram ........................................ 42
20HP Engine Wiring Diagram ........................................ 43
Troubleshooting (Engine) ......................................... 44-45
Troubleshooting (Blade) ................................................ 46
Explanation Of Codes In Remarks Column .................. 47
Suggested Spare Parts ................................................ 49
COMPONENT DRAWINGS
Nameplate and Decals ............................................ 50-51
Under Carriage Assembly ........................................ 52-53
Blade Shaft Assembly ............................................. 54-55
Lifting Bale Assembly ............................................. 56-57
Console (Push) Assembly ....................................... 58-59
Console (Self-propelled) Assembly.......................... 60-61
13 HP Engine Mount Assembly .............................. 62-63
20 HP Engine Mount Assembly .............................. 64-65
13 HP Engine Assembly ......................................... 66-67
20 HP Engine Assembly ......................................... 68-69
Pointers And Covers ................................................ 70-71
Water System Assembly ......................................... 72-73
Blade Guard Assembly ............................................ 74-75
Manual Raise and Lower Assy. (20 inch) ................. 76-77
SELF-PROPELLED MODELS ONLSELF-PROPELLED MODELS ONL
SELF-PROPELLED MODELS ONL
SELF-PROPELLED MODELS ONLSELF-PROPELLED MODELS ONL
Battery Assembly .................................................... 78-79
Transmission Engage Lever Assembly.................... 80-81
Hydrostatic Transmission Assembly ........................ 82-83
Hydrostatic Drive Assembly .................................... 84-85
YY
Y
YY
HONDA GX390K1QWT2 GASOLINE ENGINE
Air Cleaner Assembly .............................................. 86-87
Camshaft Assembly ................................................ 88-89
Carburetor Assembly ............................................... 90-91
Control Assembly .................................................... 92-93
Crankcase Cover Assembly .................................... 94-95
Crankshaft Assembly .............................................. 96-97
Cylinder Barrel Assembly ........................................ 98-99
Cylinder Head Assembly ......................................100-101
Fan Cover Assembly ............................................102-103
Flywheel Assembly .............................................. 104-105
Fuel Tank Assembly ............................................. 106-107
Ignition Coil Assembly .......................................... 108-109
Muffler Assembly .................................................110-111
Piston Assembly .................................................. 112-113
Recoil Starter Assembly ......................................114-115
Labels ................................................................... 116-117
HONDA GX620TXF2 GASOLINE ENGINE
Air Cleaner Assembly ........................................... 118-119
Camshaft Assembly ............................................. 120-121
Control Assembly .................................................122-123
Control Box...........................................................124-125
Crankcase Cover Assembly .................................126-127
Crankshaft Assembly ...........................................128-129
Cylinder Barrel Assembly .....................................130-131
Cylinder Head Assembly ......................................132-133
Fan Cover Assembly ............................................134-135
Flywheel Assembly .............................................. 136-137
Ignition Coil Assembly .......................................... 138-139
Muffler Assembly .................................................140-141
Piston Assembly .................................................. 142-143
Fuel Tank Assembly ............................................. 144-145
Fuel Pump ............................................................146-147
Carburetor Assembly ............................................148-149
Starter Motor Assembly .......................................150-151
Gasket Kit Assembly ........................................... 152-153
Labels ................................................................... 154-155
Terms and Conditions of Sale — Parts ....................... 156
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 3
Page 4
STOW CUTTER 3 CE SAW — SPECIFICATIONS
SNOITACIFICEPSWAS.1ELBAT
)hsuP(3rettuC )delleporP-fleS(3rettuC
waS
yticapaCedalB
htpeDgnittuC
retemaiDrobrA
sleehWtnorF
sleehWraeR
ssaMlanimoN
*
ssaMgnitarepOmumixaM
**
noitisoPs'rotarepOtaerusserPdnuoS
)eldnaHtA(noitarbiVmrA/dnaH
***
enignE
69d
02H31EC8CC 02H31EC8SC 02H02EC8SC
mm805).ni02(
521mm05x.aiDmm).ni2x.ni5(ediW
302
sbl013(gk141
.
) ).sbl653(gk261 ).sbl083(gk371
).sbl373(gk071 ).sbl814(gk091 ).sbl344(gk102
x.aiDmm
5
0).ni2x.ni8(ediWmm
B
2-
sm18.9
PH31adnoH
2TWQ1K093XG
enignEenilosaG
).ni5.7(mm191
).ni57.(mm1.91
8.88d
B
2-
sm16.5
PH02adnoH 2FXT026XG
enignEenilosaG
* Nominal Mass: Mass without blade, all fluid tanks empty, any optional parts removed.
** Maximum Operating Mass: Includes blade, all fluid tanks full, any necessary components installed.
*** Hand/Arm Vibration (at handle) results with Cutter 3 CE Saw cutting cured concrete at a depth of 38.1mm (1-1/2") with
a 508mm (20") blade at FULL THROTTLE.
PAGE 4 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 5
STOW CUTTER 3 CE SAW — ENGINE SPECIFICATIONS
SNOITACIFICEPSENIGNE.2ELBAT
ledoMenignE
epyTenignE
ekortSxeroB
tnemecalpsiD
tuptuOrewoPmumixaM
euqroTmumixaM
deepSeldI
MPRdaoLoNmumixaM
leuFcificepS
noitpmusnoC
yticapaCknaTleuF
yticapaCliOesacknarC
metsySgnitratS
paGgulPkrapS
2TWQ1K093XGadnoH2FXT026XGadnoH
VHOrednilyCelgniSekortS-4delooc-riA
enignEtfahSlatnoziroH
).ni5.2x.ni5.3(mm46xmm88)ni6.2x0.3(mm66x77
).ni.uc7.32(.cc983).ni.uc4.73(.cc416
mpr006,3/PH31mpr006,3/PH02
)mpr005,2(m-gk7.2
)mpr005,2(sbl-tf5.91
mpr051±004,1mpr051±004,1
mpr001±006,3mpr001±006,3
).rh/.lag1(.rh/sretil18.02).rh/.slag45.1(.rh/sretil/28.5
)snollag27.1(sretil5.6)snollag02.2(sretil23.8
)stnip23.2(sretil1.1)stnip81.3(sretil05.1
tratSlioceRtratScirtcelE
).ni130.-820.(mm87.0-07.0).ni130.-820.(mm87.0-07.0
V
°09VHOekortS-4delooc-riA
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)mpr005,2(m-fgk05.4
)mpr005,2(sbl-tf5.23
renaelCriA
thgieWyrD
)HxWxL(snoisnemiD
epyTenolcyCtnemelElauD
).sbl4.86(gk13)sbl6.29(gk24
mm344x054x083
).ni4.71x7.71x0.51(
mm254x754x883
).ni8.71x81x3.51(
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 5
Page 6
STOW CUTTER 3 CE SAW — DIMENSIONS
Figure 1. CUTTER 3 Dimensions
SNOISNEMID.3ELBAT
ECNEREFER
RETTEL
A
B
C
D
E
F htdiWxaM ).ni5.42(.mm226
G esaBleehWraeR ).ni61(.mm604
htdiWraBeldnaHxaM ).ni42(.mm016
NOITPIRCSED
)desiarretnioPtnorF&derewolyllufsraBeldnaH(thgieHxaM ).ni63(.mm419
)desiarylluf(thgieHraBeldnaHxaM ).ni04(.mm6101
)desiaryllufretnioPtnorF&sraBeldnaH(htgneLxaM ).ni34(.mm2901
)derewolretnioPtnorF&desiaryllufsraBeldnaH(htgneLxaM ).ni86(.mm7271
SNOISNEMID
)MM(.NI
H esaBleehWtnorF ).ni41(.mm653
).ni44x03x74(mm8111x267x4911:)HxWxL(noisnemiDdetarC
PAGE 6 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 7
STOW CUTTER 3 CE SAW — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete
NOTE
refer to the engine manufacturers instructions for data relative to its safe operations.
Before using any of the Stow Cutter 3 Saws, ensure that the operating individual has read and understands all instructions in this manual.
instructions for the safe and efficient operation of the Stow Cutter 3 CE Series Slab Saws. Depending on the power plant you have selected, please
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
Potential hazards associated with Stow Cutter 3 Series Slab Saw operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
KILLED
INJURED
if you DO NOT follow
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 7
Page 8
STOW CUTTER 3 CE SAW — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the ON/OFF switch in the OFF
position, remove key and/or disconnect the spark plug lead before servicing the engine or equipment. Ground the lead to prevent sparks that could ignite a fire.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines ANSI American National Standards Institute, OSHA or other applicable local regulations.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your slab saw, other property, or the surrounding environment.
CAUTICAUTI
CAUTION
CAUTICAUTI
This concret/asphalt saw, other property, or the surrounding environment could be damaged if you do not follow instructions.
PAGE 8 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
WARNINGWARNING
WARNING
WARNINGWARNING
To avoid injuries and damage to the equipment, read and understand the contents of operation manual before operating equipment.
ALWAYS
Page 9
STOW CUTTER 3 CE SAW — RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
CAUTICAUTI
CAUTION
CAUTICAUTI
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the Stow Cutter 3 Saw.
SAFETY
DO NOT operate or service this equipment before reading this entire manual. The manual must bekept accessible to the operator.
This equipment should not be operated by persons under the minimum statutory age limit.
NEVER operate the saw without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the saw.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with burns.
The engine of this saw requires an adequate free flow of cooling air. NEVER operate the saw in any enclosed or
hot!
components can cause serious
narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the saw's engine and may cause injury to people. Remember the saw's engine gives off
DEADLY
gas.
carbon monoxide
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the saw under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by or Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the saw for loosened hardware such as nuts and bolts before starting.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, STOP the engine and allow it to cool.
NEVER
machine. Fire or explosion could result from a
NEVER operate the saw in an explosive atmosphere where fumes are present or near combustible materials. An explosion or fire could result causing severe
harm or even death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
smoke
fuel vapors
hot!
engine.
around or near the
, or if fuel is spilled on
bodily
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 9
Page 10
STOW CUTTER 3 CE SAW — RULES FOR SAFE OPERATION
General Safety
ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw.
NEVER leave the machine
Block the unit when leaving or when using on a slope.
ALWAYS check to make sure that the operating area is clear before starting the engine.
Maintain this equipment in a safe operating condition at all times.
ALWAYS stop the engine before servicing, adding fuel and oil.
NEVER run the engine without the air filter. Severe engine damage could occur.
ALWAYS service air cleaner frequently to prevent carburetor malfunction.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
ALWAYS keep clear of the saw is in operation.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
ALWAYS keep the work area well organized.
unattended
rotating
or
while running.
moving parts
while
Diamond Blade Safety
Use appropriate steel centered diamond blades manufactured for use on slab saws.
Examine blade flanges for damage and excessive wear.
Ensure the cleanliness of the blade before blade is installed. Blade should fit snugly on the shaft and against the inside/ outside blade flanges.
Ensure the blade is marked with an operating speed greater than the blade shaft speed of the saw.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS inspect diamond blades before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
WARNINGWARNING
WARNING
WARNINGWARNING
WARNINGWARNING
WARNING
WARNINGWARNING
Only cut the material that is specified for the diamond blade. Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut. The saw has been engineered for WET CUTTING. Ensure a WET CUTTING blade is being used and that the water supply system to the blade is properly functioning and being used.
ALWAYS clear the cutting area of any debris, tools, etc. that would constitute a hazard while the saw is in operation.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS check to make sure that the operating area is clear before starting the engine.
No one other than the operator is to be in the working area when the saw is in operation.
Always observe all applicable compulsory regulations relevant to environmental protection, especially, fuel storage, the handling of hazardous substances, and the wearing of protective clothing and equipment. Instruct the user as necessary, or, as the user, request this information and training.
PAGE 10 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
ALWAYS keep blade guards in place. Exposure of the diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact with the ground or surface during transportation. DO NOT drop the diamond blade on ground or surface.
The engine governor is designed to permit maximum engine speed in a no-load condition. Speeds that exceed this limit may cause the diamond blade to exceed the maximum safe allowable speed.
Ensure that the blade is mounted for proper operating direction.
Adhere to the Blade Manufacturer's recommendations on handling, storage, and safe usage of blades.
Page 11
STOW CUTTER 3 CE SAW — RULES FOR SAFE OPERATION
Maintenance Safety
zz
NEVER lubricate components or attempt service on a
z
zz
running machine.
zz
z
ALWAYS allow the machine a proper amount of time to
zz
cool before servicing.
zz
z
Keep the machinery in proper running condition.
zz
zz
Fix damage to the machine immediately and ALWAYS
z
zz
replace broken parts.
zz
z
Dispose of hazardous waste properly. Examples of
zz
potentially hazardous waste are used motor oil, fuel and fuel filters.
zz
z
DO NOT use food or plastic containers to dispose of
zz
hazardous waste.
Saw Transportation Safety
zz
z
Use appropriate lifting equipment to ensure the safe
zz
movement of the saw.
zz
z
DO NOT use the handle bars and/or front pointer as lifting
zz
points.
zz
z
When transporting of the saw is required, place saw directly
zz
inside towing vehicle truck-bed and tie-down securely.
NEVER tow saw directly behind towing vehicle.
Emergencies
zz
z
ALWAYS know the location of
zz
the nearest
zz
z
ALWAYS know the location of the
zz
nearest
zz
z
In emergencies ALWAYS
zz
phone or phone numbers of the nearest
fire department
the case of an emergency.
fire extinguisher
first aid kit
keep a phone on the job site
.
. This information will be invaluable in
.
know the location of the nearest
ambulance, doctor
. Also know the
and
zz
z
DO NOT use the saw on slopes or on extremely un-level
zz
surfaces. An engine tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine start difficult.
zz
z
NEVER transport the saw with the blade mounted.
zz
WARNINGWARNING
WARNING
WARNINGWARNING
All displacement of the machine outside the cutting area shall be carried out with the tool not in rotation.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 11
Page 12
STOW CUTTER 3 CE SAW — DECALS
CUTTER
3
Machine Safety Decals The Cutter 3 saws are equipped with a number of safety decals (Figure 2). These decals are provided for operator safety and maintenance
information. The illustration below shows these decals as they appear on the slab saws. Should any of these decals become unreadable, replacements can be obtained from you dealer. See the "Nameplate and Decals" section for decal placement.
A
P/N: 22972-003
BELT DRIVE
CLOCKWISE
P/N: 22122-001
A
T
T
I
O
O
N
R
P/N 25491
A
T
T
I
O
O
N
R
P/N 25678
P/N: 13118
P/N: 22972-005
P/N: 22972-004
WARNING
KEEP FEET
CLEAR
P/N: 25250-001
MODEL SERIAL NO.
CONTACT PARTS
RECOMMENDED MAINTENANCE
CHECK
DAILY:
OCCASIONALLY:
ENGINE OIL
BELTTENSION
HYDROSTATIC TRANSMISSION OIL
HYDRAULIC LIFT SYSTEM RESERVOIR (IF SO EQUIPPED)
8.625 LG
CUTTER
3
P/N: 23653-003
WARNING
KEEP HANDS
CLEAR
P/N: 25249-001
DEPARTMENT
LUBRICATE CLEAN
SPINDLE BEARINGS
ALL BEARINGS
SUBFRAME PIVOT
REAR AXLE JACK SHAFT HANDWHEEL (IF SO EQUIPPED)
CLEVIS PINS ROLLER CHAINS FRONT WHEEL BEARINGS LIFT MECHANISM
SCREW
(IF SO EQUIPPED)
P/N 23596-001
AIR CLEANER
(WHEN CUTTING DRY)
FUEL STRAINERS
FILTERS
AIR CLEANER
WATERPUMP
INLET STRAINER
COMPLETE MACHINE
23556-001
B
C
D
GEAR DRIVE
LUBRICATION
LUBRICATION
2
P/N 35166
CHECK
HOT
P/N: 11246
P/N 35167
GEAR DRIVE
CHECK
COUNTER
CLOCKWISE
LIFTING POINTLIFTING POINT
LUBRICATION
LUBRICATION
P/N 11092
WARNING
P/N 28853-001
To avoid injury, you MUST read and understand operator’s manual before using this machine.
This machine to be operated by qualified personnel only. Ask for training as needed.
P/N35137
When Larger Blade and Guard is Installed, Belt Drive MUST Be Changed to Proper Size. See Owners Manual.
FAILURE TO COMPLY COULD RESULT IN SERIOUS BODILY INJURY.
S.M.I. MASONRY AND CONCRETE
P/N35137
SAW MANUFACTURER’S INSTITUTE
CAUTION
P/N 23330-001
P/N 25867
P/N 36099 (ISO Blue)
P/N 29736
Figure 2. Stow Cutter 3 Saw Decals
PAGE 12 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 13
STOW CUTTER 3 CE SAW — GENERAL INFORMATION
Familiarization
The Cutter 3 saws are designed for or asphalt utilizing diamond blades. They have been engineered for general, industrial and high production flat cutting applications. The reinforced steel box frame design adds strength necessary to reduce vibrations while cutting. Minimizing vibrations enhances the performance of the blade and extends the life of the saw.
Heavy-duty front and rear axles, sturdy oversized wheels and industrial undercarriage assembly ensures accurate tracking and years of reliable use.
Additionally, the general weight-to-strength ration design of the frame and chassis assembly provides optimum weight distribution to keep the blade running true in the cut. A rugged blade shaft bearing assembly ensures minimal flutter and shaft harmonics providing the most advantageous condition for a diamond blade at operating speeds.
Power Plants
The Cutter 3 saws are generally classified in the industry as LOW to MEDIUM horsepower saws. This classification is particularly useful when selecting the proper diamond blade for an application.
There are two gasoline engines used with the Cutter 3 saws: A
13 HP Honda GX390K1QWT2
cylinder, OVH rated at 3600 RPM and a
GX620TXF2
RPM. Blade rotation is v-belt driven. This is accomplished by connecting to the output shaft of the engine to an upper drive pulley. The lower drive pulley (Blade) is then connected to the upper drive pulley (Engine) by three V-belts. As the engine shaft rotates, so does the blade.
Refer to the engines Owner's Manual for the specific instructions regarding engine operation and maintenance practices.
Console
air-cooled, 4-stroke OVH 90° V-twin rated at 3600
wet
or
dry
cutting of concrete
air-cooled, 4-stroke single
20HP Honda
Water System
All saws provide a water direction system to provide cooling water to the diamond blade. This system consists of: a standard "garden hose" valve that connects to the water source (via hose) to the saw, an
The 20-inch blade guard is designed with two 6-inch vinyl water tubes to direct water to the diamond blade.
Under Carriage System
A jig welded heavy steel gauge under carriage assembly supports the saw in tracking, pivoting and stabilization. A rear axle supports two solid rubber cast hub wheels with roller bearings, grease fittings and locking collars. A front axle supports two solid rubber cast hub wheels with roller bearings, grease fittings and locking collars. The assembly pivots about two rocker blocks with bushings.
Blade Drive System
A rugged blade shaft assembly has been specifically designed to support the optimum distribution of torque from the engine shaft to the blade shaft, and to ensure minimal vibratory conditions on the tips of the shaft.
Balanced engine & blade shaft pulleys are connected to their respective shafts, 3 V-belts (13HP, 4 V-belts for 20HP models) connect to the engine pulley to the blade shaft pulley. The blade shaft is supported by two self-aligning pillow block bearings that are uniquely positioned on the most outboard portion of the reinforced frame.
The combination of pulley and blade shaft bearing positioning ensures minimal vibration & flutter to the ends of the blade shaft.
Water System
The Stow Cutter 3 Saw comes standard with a 20-inch hinged two piece, heavy steel gauge blade guard. The blade guard provides access for vinyl water tubes that supply optimum volume and dispersal of water for cooling and/or dust suppression.
ON/OFF
console water valve'
An ergonomically designed control console allows the operator to easily understand and/or operate the adjustable handlebars,
Raise/Lower Crank Handle disengage lever
self-propelled models, the console also provides forward/reverse controls.
Manual Raise/Lower System
The Cutter 3 saw uses an ACME thread, manual raise/lower assembly easily raises and lowers the blade and can lock into position to ensure a constant depth when cutting. See Table 7 for blade selection with respect to depth of cut.
(Self-propelled models only). Additionally, for
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 13
, and
transmission engage/
NOTE
All Stow Cutter 3 saws are designed, engineered and manufactured with strict adherence to American National Standards Institute, Inc. (ANSI) guidelines B7.1 and B7.5
Page 14
STOW CUTTER 3 CE SAW — MAJOR COMPONENTS
Figure 3. Cutter 3 Major Components
Figure 3 displays the location of the various operational control features of the Cutter 3 Saw. Features are dependent on the specific model saw selected. The function of each console component or indicator is explained below:
1. Handle Bars –
during cutting operations. The handle can be folded down for transportation.
Used to steer and push the Cutter 3 saw
2. Forward/Reverse Speed Lever – Controls forward and
reverse speeds for self-propelled operation. Provides positive neutral for engine start. ALWAYS place transmission engage/disengage lever in the engage position before setting speed lever (self-propelled models only).
3. Raise/Lower Crank Handle – Physically orients saw
(raises or lowers) depending on cranking direction (CW or CCW). Turning the handle turning the saw counter-clockwise
clockwise
lowers the saw,
raises the saw.
4. Transmission Engage/Disengage Lever – Forward
locking position engages transmission. Rear Locking position disengages transmission from rear axle and permits "free wheeling" (self-propelled models only).
5. Water Tank – A 5-gallon capacity water tank provides water
for the saw blade during wet cutting applications.
6. Water ON/OFF Valve – ON position
permits water to flow from source through saw water hose.
closes
OFF position
valve and halts the flow of water.
opens
valve and
7. Hydraulic Drive Transmission - Controls the saw's forward and reverse movement by using the
reverse speed lever
8. Saw Blade Guard –
operations & allows water hoses to be connected to the cover for wet cutting.
9. Belt Cover – Covers the drive shaft belt, engine pulley
and the hydraulic transmission belt (on self-propelled models only).
10. Drive-Shaft Pulley Guard – Covers the drive shaft pulley.
11. Rear Wheels – Allows the saw to be rolled across ground.
On self-propelled models, the rear wheels are turned by the spline gears attached to the hydraulic transmission system.
12. Pointer Arm – Front pointer wheel assists in straight tracking. Lifts up for storage and pivots down for use.
13. Lifting Bale Kit – Allows for easy lifting and transporting the Cutter 3 Saw.
14. Engine OFF Switch – the engine.
15. Wheel Clamp – Move handle down making contact with wheel to avoid unwanted rolling movement. Lift handle to release.
16. Throttle Lever – (self-propelled units only) Used to adjust engine RPM speed (
forward/
(Self-propelled units only).
Covers the saw blade during cutting
Toggle in either direction to stop
SLOW
or
FAST
).
PAGE 14 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 15
STOW CUTTER 3 CE SAW — 13HP HONDA ENGINE COMPONENTS
Figure 4. Engine Controls and
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
Components (Honda GX390K1QWT2)
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
WARNINGWARNING
WARNING
WARNINGWARNING
Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
4. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
5. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
6. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
, lever back toward operator
7. Spark Plug – Provides spark to the ignition system. Set
8. Muffler – Used to reduce noise and emissions. Engine
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
9. Fuel Tank – Holds unleaded gasoline. For additional
Operating the engine without an air
NOTE
spark plug gap (HONDA) to 0.6 - 0.7 mm (0.028 - 0.031 inch). Clean spark plug once a week.
components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
WARNINGWARNING
WARNING
WARNINGWARNING
information refer to engine owner's manual.
filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
D
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 15
Page 16
STOW CUTTER 3 CE SAW — 20HP HONDA ENGINE COMPONENTS
Figure 5. Engine Controls and
Components (Honda GX620TXF2)
INITIAL SERVICING
The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions & details of operation and servicing.
1. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
2. Fuel Tank - Holds unleaded gasoline. For additional information refer to engine owner's manual.
3. Throttle Lever – Controlled by accelerator pedal, increases or decreases engine RPM.
4. Choke Knob – Used in the starting of a cold engine or in cold weather conditions. The choke enriches the fuel mixture.
5. Oil Sensor Switch – This switch monitors the oil level in the engine crankcase. In the event of low oil, the engine will be shut down.
6. Oil Filter – Spin-on type, filters oil for contaminants.
7. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.71 - 0.78 mm (0.028 - 0.031 inch) Clean spark plug once a week.
8. Fuel Filter – Filters fuel for contaminants.
9. Oil Filler Cap – Remove cap to refill or replace oil with recommended type as listed in Table 4. Make sure cap is tightened securely. DO NOT over fill.
10. Air Filter – Prevents dirt and other debris from entering the fuel system. Unsnap air filter cover to gain access to filter element.
11. Muffler –Used to reduce noise and emissions. touch the muffler while it is hot! Serious burns can result.
NEVER
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
12. Oil Dip Stick – Remove to check amount and condition of oil in crankcase.
13. Starter – Starts engine when ignition key is rotated to the ON position.
14. Oil Drain Plug – Remove to drain crankcase oil.
operate the engine with the muffler removed.
WARNINGWARNING
WARNING
WARNINGWARNING
D
NEVER
PAGE 16 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 17
STOW CUTTER 3 CE SAW — INSPECTION
PREPARATION / PRE-INSPECTION
1. Read and fully understand this manual, the safety intructions in particular, and the engine manufacturer's manual supplied with the saw.
2. Select the correct blade for each application. Refer to the Blades and Blade Placement sections on pages 17 through 19 for further information.
3. Check blade for wear or damage. Handle all blades with care and ALWAYS replace a damaged blade.
4. Clean the saw, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
5. Check the air filter for dirt and dust. Replace the air filter if it is found to be dirty.
6. Check carburetor for external dirt and dust. Clean with dry compressed air.
7. Check fastening nuts and bolts for tightness.
8. Ensure a suitable water supply is available, hooked up, and used. (connected via garden hose or with a water tank supply system).
Engine Oil Check
1. To check the engine oil level, place the saw on secure level ground with the engine stopped, and the diamond blade removed.
2. Remove the (Figure 6) and wipe it clean.
filler cap/dipstick
from the engine oil filler hole
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figures 6 and 7), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity for the Honda GX390 engine is 2.32 pints (1.1 liters) and for the Honda GX620 engine it is 3.18 pints (1.50 liters).
NOTE
Honda GX620 engine shown
Figure 6A. Engine Oil Dipstick (Removal)
Reference manufacturer engine manual for specific servicing instructions.
HONDA 13 HP engine shown.
Figure 7. Engine Oil Dipstick (Oil Level)
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Honda GX390 engine shown
Figure 6. Engine Oil Dipstick (Removal)
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 17
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Page 18
STOW CUTTER 3 CE SAW — INSPECTION
Gasoline Check
WARNINGWARNING
WARNING
WARNINGWARNING
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to
hot
refuel the saw if the engine is
running
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low,
3. When refueling, be sure to use a strainer for filtration.
Hydrostatic Transmission (Self-Propelled models only) -
An EATON® Model 7 hydrostatic transmission (Figure 8) provides the power for the saw's propulsion system. The transmission drives a sprocket that directly connects the spline drive to the rear wheels. The no load forward/reverse speeds are approximately 24.4 m/min. (80 ft/min.).
.
replenish with unleaded fuel.
DO NOT top-off fuel. Wipe up any spilled fuel.
or
The transmission is factory filled with approved hydraulic fluid that has a viscosity equivalent to SAE 20W-20. Should additional servicing be required, the following hydraulic fluids are recommended:
z
General Motors Dextron B
z
Ford MM2C-33F
z
Ford M2C-41A
z
International harvester Hy-Tran Fluids
DO NOT over fill the fluid reservoir (Figure 9). Note the level marks on the reservoir.
existing oil conditions (A) cold or (B) operating the saw.
hydraulic fluid may cause the seals to mechanical damage.
Figure 9. Transmission Reservoir
CAUTICAUTI
CAUTION
CAUTICAUTI
It is essential to reference the
Overfilling the transmission with
hot prior to
rupture
causing
D
Figure 8. Hydrostatic Transmission
PAGE 18 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 19
Battery (Self-Propelled models only)
STOW CUTTER 3 CE SAW — INSPECTION
Self-Propelled models use a single 12-volt DC battery. (Figure
10) It is shipped ready to use.
Figure 10. Battery
When servicing of the battery is required perform the following:
z
A face shield and rubber gloves should be worn while handling and servicing battery's electrolyte.
z
Disconnect battery terminal clamps, and remove the battery from the saw when servicing is required.
z
DO NOT overfill the battery.
WARNINGWARNING
WARNING
WARNINGWARNING
Electrolyte is an acid and must be handled with caution. Servicing instructions from the electrolyte manufacturer must ALWAYS be followed to ensure safety. Serious injury can result from careless handling and noncompliance to safety handling instructions.
terminal post, DO NOT allow contact of the wrench or any metallic part to come in contact with the battery's negative (-) terminal post. This may result in an electrical short circuit or an explosion.
Overfilling the battery may cause the electrolyte to overflow resulting in corrosion
to nearby components. Immediately wash off any spilled electrolyte (battery acid).
Additionally, when connecting the positive (+) cable to the battery's positive (+)
WARNINGWARNING
WARNING
WARNINGWARNING
Wear
safety glasses
clothes, and rubber gloves when working with
battery.
or
face mask
, protective
NOTE
Use only battery. Tap water can operating life of the battery.
distilled
water in the
reduce
the
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 19
Page 20
STOW CUTTER 3 CE SAW — INSPECTION -BLADE
SPECIFIC TOOLS TO BE USED
This saw is to use tools (blades) as follows:
Steel Core Segmented or Continuous Diamond Rim Cutting Wheel.
Any other type of tool is not to be used. See Table 5 for specific blade usage for material.
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to thoroughly inspect the diamond blade (Figure 11) for operational safety could result in damage to the blade, the saw, and may cause injury to the user or others in the operating area.
Figure 10. Battery
D
1. Drive Pin Hole – A commonly located hole on the diamond
2. Stress Relief Holes (Gullets) –
3. Edge Of The Steel Core – Check the diameter edge for
4. Directional Arrow – Check to ensure that the blade is
5. Diamond Segment or Rim – Ensure there are no cracks,
blade core that prevents operational blade slippage between the inner & outer blade flanges (collars). Inspect the diameter of the hole to ensure there is no distortion, and that a snug fit develops between the hole and drive pin.
Check the steel core for cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/or increase the possibility for blade failure. Check to make sure the steel core’s width is uniform about the rim of the blade, and not succumbing to an “under cutting” condition brought about by highly abrasive material or improper under cutting core protection.
oriented properly on the blade shaft for sawing. Reference the directional arrow in the blade and place it so the direction of rotation “downcuts” with the turn of the shaft.
dings, or missing portions of the diamond segment/rim. DO
use a blade that is missing a segment or a portion
NOT
the rim
of
cause damage to your saw, and injury to the user or others in the operating area.
. Damaged and/or missing segments/rims may
6. Specifications – Ensure that the blade specifications, size,
and diameter properly match up to the sawing operation. Wet blades must have water to act as a coolant. Utilizing a
Figure 11. Diamond Blade
PAGE 20 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
diamond blade not matched properly to the task may result in poor performance and/or blade damage.
7. Arbor Hole – It is essential that the arbor hole diameter
properly matches the blade, and that it is free from distortions. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean & free of debris. An out of round arbor condition will cause damage to the blade and the saw.
8. MAX RPM – This RPM reference is the maximum safe
operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the MAX RPM is dangerous, and may cause poor performance and may damage the blade.
Page 21
STOW CUTTER 3 CE SAW — INSPECTION - BLADE PLACEMENT
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Diamond Blades
Selecting the diamond blade TYPE and GRADE defines how the blade will perform both in cutting speed and blade life.
Selection of the proper diamond blade consists of:
z
Material to be Cut
z
Type of Saw Being Used
z
Horsepower of Saw
z
Hardness Characteristics of the Material
z
Performance Expectations
Factors for sawing economy:
z
Type of Blade
z
Depth of Cut
z
Sawing Speed
z
Characteristics of the Material Being Cut
Blade Speed
A diamond blade’s performance is directly connected to specific peripheral (rim) speeds.
BLADE PLACEMENT
Failure to thoroughly inspect the diamond blade for operational safety could result in damage to the blades or the saw and may cause injury to the user or others in the operating area.
etercnoC/tlahpsA
WARNINGWARNING
WARNING
WARNINGWARNING
Operating saw blades at rotational speeds greater than those specified by the manufacturer can cause blade dam­age, and may injure the user or others in the operating area.
WARNINGWARNING
WARNING
WARNINGWARNING
D
The following shaft rotational speeds have been factory set to ensure optimum blade performance.
z
Cutter 3 CE - 508 mm. (20”) Capacity - 2800 RPM.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 21
Page 22
STOW CUTTER 3 CE SAW — INSPECTION - BLADE PLACEMENT
3. Blade Nut – Remove the blade nut (4). For reassembly,
NOTE
Set the engine ON/OFF switch to the OFF position.
Raise the saw to a high position by cranking the Raise/Lower handle in a counterclockwise direction.
Use the Blade Nut Wrench & Blade Shaft Locking Wrench stored on the front section of the console to install the diamond blade.
Reference Figure 12 (Diamond Blade Placement) when removing or installing the diamond blade.
1. Blade Guard – Raise the front half of the blade guard to expose the blade shaft nut & outer flange.
The following steps should be accomplished before placing the diamond blade on the
blade shaft.
4. Outside Blade Flange (Collar) – Ensure that the flange
5. Blade Pin Hole – Align this hole with the drive pin hole on
6. Diamond Blade – Ensure that the proper blade has been
7. Inner Flange Collar – This flange is fixed upon the blade
DO NOT over tighten the blade nut against the outer flange. Tighten blade nut approximately 62-69 N/m. (45-50 ft-lbs)
face is clean and free of debris and is placed flush against the diamond blade (7). Check that the drive pin goes through the blade pin hole (6) and seats properly into the inner flange (8).
the inner flange collar.
selected for the job. Pay close attention to the directional arrow on the blade,
counter-clockwise for left-side
of the blade must match the 1" arbor of the blade shaft.
shaft, and is manufactured with a drive pin hole. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade.
clockwise for right-side
cutting. The arbor hole
cutting,
2. Blade Nut Wrench – Remove the blade nut wrench (3) from the tool holder and unscrew the blade shaft nut (right-side). This nut
clockwise
loosens clockwise
.
and
tightens counter-
Figure 12. Diamond Blade Placement
PAGE 22 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 23
STOW CUTTER 3 CE SAW — INSPECTION -GUARDS, COVERS & BELTS
Guards and Covers Check
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER operate the saw without blade guards and covers (Figures 13 and 14) in place. DO NOT operate with the front of the blade guard raised. The blade exposure cannot exceed 180 degrees during operations. Adhere to the safety guidelines of the American National standards
Institute (ANSI) B7.1 and B7.5.
Figure 13. Blade Guard
CHECK the following on the
Check to ensure the capacity of the blade guard matches the
diameter of your diamond blade.
blade guard
D
:
V-Belts and Covers
NEVER attempt to check the V-belt with the
engine running because severe injury can occur. Keep fingers, hands, hair and clothing away from all moving parts.
V-belts Alignment and Tensioning
This slab saw is equipped with 3 premium V-belts (3 for 13HP models, 4 V-belts for 20HP models) that have been aligned and tensioned by factory personnel. All V-belts MUST be installed for proper operation of the saw. Failure to run the saw with less than the required number of belts may damage the saw or equipment.
Use the following procedure to check the alignment of V-belts:
CAUTICAUTI
CAUTION
CAUTICAUTI
1. Remove the bolts that secure the V-belt
2.
D
cover (Figure 15) to the saw frame.
Check uniform parallelism (Figure 16) of V-belts and pulley (sheaves). Use a straight
edge or machinists's square against both pulleys and adjust both pulleys until equally aligned.
Check that the guard seats firmly upon the bayonet fitting of
the saw frame.
Check that the spring tensioned front cover of the guard is
firmly seated with the rear section of the guard, and there are no gaps.
Check the fit of the water hoses in the sides of the blade
guard. NEVER lift the blade guard while cutting.
Check that the flood water tubes are clear and open. Test the
water supply for pressure and flow (to both sides of the blade) before sawing operations.
CHECK the following on the
Check that the flange cover seats firmly upon the bayonet
fitting of the saw frame prior to operation.
This flange cover is to be in place when cutting from either the
right or left side of the saw.
blade flange cover
:
Figure 15. V-Belt Cover
Figure 14. Blade Flange Cover
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 23
Figure 16. V-Belt Parallelism
Page 24
STOW CUTTER 3 CE SAW — INSPECTION - BELTS & WATER TANK
3. Check V-belt tension (Figure 17) by using a tensionmeter
(2.7 - 4.1 kg/6.0 - 9.0 lbs.) against the inside belt at a mid point between the two pulleys, or by deflecting the center belt at a mid point 10 mm (3/8”) - 13 mm (1/2”).
Figure 17. V-Belt Tension
4.
DO NOT over or under tension the V-belts. Severe damage can occur to the saw and engine crank shaft if the belts are over tensioned. A decrease of power to the blade and poor performance will result if the belts are under tensioned (loose on pulleys).
Water Tank
The Cutter 3 saw is equipped with a removable 5-gallon on­board water tank fitted in the top of the console which can be connected to the brass hose fitting on the rear of the operators console (Figure 18).
Before using the water tank, ensure it is filled to capacity and connected to the hose fitting to provide lubrication during cutting. An external water source can also be connected to the CUTTER 3 for extended wet cutting operations.
5. If the V-belts becomes worn or loose, replace them by using
the following V-belt part numbers listed in Table 6.
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enignE
PH02
enignE
hsuP
hcni02)3(25061
leporP-fleS300-30732300-27152
leporP-fleShcnI02)4(79851200-33882100-08232
Figure 18. On-board Water Tank Hose Connection
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N/PyelluP
100-56632300-27152
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N/PyelluP
PAGE 24 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 25
STOW CUTTER 3 CE SAW — INSPECTION - ADJUSTMENTS
Adjusting the Blade Height
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER stop the engine while cutting at high speeds, except in case of an emergency. This can damage your Cutter 3 CE Saw.
The Cutter 3 CE saw uses a manual located on the console with clockwise rotation providing lowering action, and counter-clockwise rotation providing raising and lowering action (Figure 21).
raise/lower crank handle
Adjusting the Handle Bars
The Cutter 3 CE has adjustable height handle bars. Before operating the saw, adjust the handle bar height to a comfortable working position:
1. Loosen the height adjustment bolts (Figure 19) on the handle bars until the handle bars can freely pivot.
Figure 19. Handle Bar Adjustment Bolts
2. Move the handle bars (Figure 20) up or down to operators desired preference.
To adjust the blade height:
1. Pull upward on the raise/lower crank handle knob.
2. Rotate the crank handle clockwise to Rotate the crank handle counter-clockwise to
blade
blade has been fully raised or lowered.
NOTE
lower the blade
(Figure 21). The handle will stop rotating when the
Figure 21. Blade Height Adjustment
When moving the saw around between cutting, fully raise the blade to avoid striking the ground with the blade.
.
raise the
Determining the Cut Depth
When preparing to cut, your blade size determines the depth of the cut. See Table 7 to determine the proper blade size for your required cutting depth.
Figure 20. Handle Bar Height Adjustment
3. Tighten the height adjustment bolts to secure the handle bars in place.
CAUTICAUTI
CAUTION
CAUTICAUTI
To avoid losing control of the Cutter 3 CE saw, be sure to fully tighten the adjustment bolts before operating the saw to prevent the bolts from loosening during cutting.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 25
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Page 26
STOW CUTTER 3 CE SAW — MANUAL START-UP (13HP HONDA ENGINE)
MANUAL START-UP (13HP HONDA ENGINE)
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to operate the saw until this manual has been read and thoroughly understood. Engine operating steps may vary. See included engine manufacturer's operating manual.
WARNINGWARNING
WARNING
WARNINGWARNING
When the engine is running the cutting blade is ALWAYS hands and feet clear of rotating blade. Raise the saw to full height when maneuvering the saw within the cutting area.
All displacement of the machine outside the cutting area shall be carried out with the tool not in rotation.
rotating
. Keep
D
The following start-up procedure makes reference to a HONDA 13 HP Engine (Manual Start).
Figure 22. Wheel Clamp
1. Ensure the wheel clamps are in the LOCKED position.
(Figure 22).
2. Ensure the engine Shutdown switch on the handlebar and
the engine ON/OFF switch on the engine are both in the OFF position to avoid accidental starting. (Figures 23 and
24)
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER place hands or feet inside the belt guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the saw.
CAUTICAUTI
CAUTION
CAUTICAUTI
Ensure the work area is clear of tool, debris, and unauthorized people.
CAUTICAUTI
CAUTION
CAUTICAUTI
Keep Wheel Clamp applied (lever DOWN)until completely ready for cutting operation.
D
D
D
NOTE
NOTE
The Engine Stop Switch located on the handlebar (Figure 23) serves both as an Emergency Engine
Shut-Off and as the primary Shutdown switch. This allows the
operator to shutdown the saw safely away from moving parts.
After shutdown on Electric Start models, ensure the Engine Start switch is turned to the OFF position to avoid battery discharge and accidental starting.
Figure 23. Engine Shutdown Switch (Handlebar)
PAGE 26 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 27
STOW CUTTER 3 CE SAW — MANUAL START-UP (13HP HONDA ENGINE)
7. If operating the Cutter 3 CE in skip this step and proceed to step 8. Place the (Figure 26) in the OPEN position. Skip to step9.
Figure 24. Engine ON/Off Switch (Engine)
3. Ensure the diamond blade has been mounted correctly and
that it is raised above the surface you are about to saw.
4. Ensure the water tank is filled to capacity (18.95 liters/5 gallons). Connect the water tank hose to the water system brass fitting on the rear of the console (Figure 18) and test for adequate water flow to the diamond blade before operation.
When ready to start cutting, turn the water on.
5. Place the
fuel valve lever
(Figure 25) to the ON position.
8. If operating the Cutter 3 CE in place the
cold weather conditions
Choke Lever
Figure 26. Choke Lever (Open Position)
cold weather conditions
Choke Lever
(Figure 27) in the CLOSED position.
,
,
6. Place the the ON position.
NOTE
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 27
Figure 25. Fuel Valve Lever
Engine ON/
OFF
switches
The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
(Figures 23 and 24) to
Figure 27. Choke Lever (Closed Position)
CAUTICAUTI
CAUTION
CAUTICAUTI
The engine governor speed has been set at the factory. Changing the governor speed could damage the blade and/ or the saw.
9. Place the and SLOW for starting.
engine governor speed is factory set to ensure optimum blade operating speeds.
throttle lever
(Figure 28) halfway between FAST
All sawing is done at full throttle. The
Page 28
STOW CUTTER 3 CE SAW — MANUAL START-UP (13HP HONDA ENGINE)
Figure 28. Throttle Lever
10. Grasp the starter grip (Figure 29) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
CAUTICAUTI
CAUTION
CAUTICAUTI
z
DO NOT pull the starter rope all the way to the end.
z
DO NOT release the starter rope after pulling. Allow it
to rewind as soon as possible.
Figure 29. Starter Grip
11. If the engine has started, slowly return the choke lever (Figure
22) to the CLOSED position. If the engine has not started repeat steps 7 through 10.
Before the saw is placed into operation, run the engine for
12.
several minutes. Check for fuel leaks, and noises that would associate with a loose guard and/or covers.
13. All sawing is done at full throttle. Your engine governor has
been set at the factory to ensure an optimum speed setting.
PAGE 28 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 29
STOW CUTTER 3 CE SAW — ELECTRIC START-UP (20HP HONDA ENGINE)
The following start-up procedure makes reference to a HONDA
ELECTRIC START-UP (20HP HONDA ENGINE)
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to operate the saw until this manual has been read and thoroughly understood. Engine operating steps may vary. See included engine manufacturer's operating manual.
WARNINGWARNING
WARNING
WARNINGWARNING
D
20 HP Engine (Electric Start)
When the engine is running the cutting blade is ALWAYS hands and feet clear of rotating blade. Raise the saw to full height when maneuvering the saw within the cutting area.
All displacement of the machine outside the cutting area shall be carried out with the tool not in rotation.
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER place hands or feet inside the belt guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the saw.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Ensure the work area is clear of tool, debris, and unauthorized people.
rotating
. Keep
Figure 30. Wheel Clamp
1. Ensure the wheel clamps are in the LOCKED position.
(Figure 30).
Ensure the engine Shutdown switch on the handlebar and
2.
the engine ON/OFF switch on the engine are both in the OFF position to avoid accidental starting. (Figures 31 and
32)
The Engine Shutdown Switch located on the handlebar (Figure 31)
NOTE
NOTE
serves both as an Emergency
Engine Shut-Off and as the primary Shutdown switch. This
allows the operator to shutdown the saw safely away from moving parts.
After shutdown on Electric Start models, ensure the Engine Start
switch (Figure 32) is turned to the OFF position to avoid battery
discharge and accidental starting.
CAUTICAUTI
CAUTION
CAUTICAUTI
The engine governor speed has been set at the factory. Changing the governor speed could damage the blade and/ or the saw or create a risk for injury to the operator.
CAUTICAUTI
CAUTION
CAUTICAUTI
Keep Wheel Clamp applied (lever DOWN)until completely ready for cutting operation.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 29
D
Figure 31. Engine Shutdown Switch (Handlebar)
Page 30
STOW CUTTER 3 CE SAW — ELECTRIC START-UP (20HP HONDA ENGINE)
The CLOSED position of the choke
NOTE
lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
6. Place the and SLOW for starting.
Figure 32. Engine Start Switch (OFF Position)
3. Ensure the diamond blade has been mounted correctly and
that it is raised above the surface you are about to saw.
4. If operating the Cutter 3 CE in skip this step and proceed to step 5. Place the (Figure 33) in the
OPEN
cold weather conditions
Choke Lever
position. Skip to step 6.
,
7. Rotate the Engine Shutdown switch
START position to engage the starter.
throttle lever
(Figure 35) halfway between FAST
OR
Figure 35. Throttle Lever (Fast Position)
(Figure 36) to the
Figure 33. Choke Lever (Open Position)
5. If operating the Cutter 3 CE in place the
Choke Lever
Figure 34. Choke Lever (Closed Position)
PAGE 30 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
(Figure 34) in the CLOSED position.
cold weather conditions
,
Figure 36. Ignition Switch (Start Position)
8. Once the engine has started, slowly return the choke lever (Figure 34) to the CLOSED position. If the engine has not started repeat steps 4 through 7.
9. Before the saw is placed into operation, place the
in the FAST position and run the engine for several
lever
minutes. Check for fuel leaks, and noises that would associ­ate with a loose guard and/or covers.
10. All cutting is done at FULL THROTTLE. Your engine gover­nor has been set at the factory to ensure an optimum speed setting.
throttle
Page 31
STOW CUTTER 3 CE SAW — OPERATION
OPERATION
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS cut with the saw at FULL THROTTLE. Attempting to cut with the saw at less than full throttle could cause the blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS keep clear of operating this equipment.
CAUTICAUTI
CAUTION
CAUTICAUTI
Ensure the cutting area is clear of tools, debris, and unauthorized people.
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT try to cut faster than the blade will allow. Cutting too fast will cause the blade to rise up out of the cut. Improper cutting rate can decrease the life of the engine and blades.
rotating
or
moving
parts while
Emergency Stop Procedure
If the engine must be stopped in an emergency situation:
Toggle the (Figure 31) in
NOTE
Traveling During Cutting (Push)
Push models of the Cutter 3 CE saw must be manually moved by the operator during cutting operations. Ensure that the handlebars are secured in place on the console and push against them with a controlled amount of force to prevent losing control of the machine.
1. Start the engine as described in the previous section. Rotate the throttle lever toward full throttle. Ensure water supply system is in operation. Turn valve to start flow of water.
engine Shutdown switch
EITHER DIRECTION
The Engine Shutdown Switch located on the handlebar (Figure 31) serves both as an Emergency Engine Shut-
Off and as the primary Shutdown switch. This allows the operator to
shutdown the saw safely away from moving parts.
located on the handlebars
to the "OFF" position.
CAUTICAUTI
CAUTION
CAUTICAUTI
Engine components and the blade can get
EXTREMELY HOT! during operation. ALWAYS allow the engine and blade to cool
before handling or servicing.
CAUTICAUTI
CAUTION
CAUTICAUTI
Whenever the saw is not in operation or being moved or transported, apply the wheel clamp brakes to prevent unwanted displacement.
NOTE
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 31
Mark the cutting line clearly and always saw in a STRAIGHT LINE ONLY.
2. Release Wheel Clamps by pulling levers UP. (Figure
37)
3. To begin sawing, use the raise/lower crank handle on the console to lower the rotating blade allowing it to cut to the preset depth.
4. When blade has reached full cutting depth, slowly walk behind the saw at a rate that will allow the engine to operate without losing optimum RPM.
Figure 37. Wheel Clamp
Page 32
STOW CUTTER 3 CE SAW — OPERATION
5. When the end of the cut has been reached, use the raise/ lower crank on the console to raise the blade out of the cut.
6. When cutting is complete, turn the engine OFF using the
3. Move the increase forward travel speed during cutting (Figure 40). Placing the travel lever fully forward will move the saw at maximum speed.
ENGINE STOP TOGGLE SWITCH on the handlebars, and wait for the blade to stop rotating.
7. Set the engine ON/OFF switch to the OFF position.
8. Place the water valve in the OFF position (as required).
9. Push the Wheel Clamp Levers downward to apply braking pressure to the wheels (Figure 37).
Traveling During Cutting (Self-Propelled)
Self-propelled models of the Cutter 3 CE saw have a hydrostatic transmission which mechanically propels the saw during cutting operations. To prepare the machine for self-propelled cutting:
1. Place the
travel lever
in the NEUTRAL position.
Figure 40. Transmission Engage/Disengage Lever
4. When reverse movement is required, move the towards the REVERSE position (Figure 41). Placing the travel lever fully in reverse will move the saw backwards at its maximum reverse speed.
travel lever
towards the FORWARD position to
(Forward Position)
travel lever
Figure 38. Transmission Engage/Disengage Lever
(Neutral Position)
2. Lift the located on the console (Figure 39). Leaving the lever down disengages the transmission to allow for manual pushing during cutting or moving the machine around the job site.
transmission
engage/disengage lever,
Figure 39. Transmission Engage/Disengage Lever
(Engage Position)
Figure 41. Transmission Engage/Disengage Lever
(Reverse Position)
Saw Alignment
1.
The Cutter 3 CE saw employs a front pointer (Figure 42) that has been precisely aligned with the diamond blade at the factory. Referencing the figure below, accurate tracking is accomplished by referencing the front pointer tip over the cut line. Precise saw direction is accomplished by slight operator pressure against the handle bars.
Figure 42. Saw Pointer
2.
To reorient a pointer position, loosen the screw that secures the pointer bar to the shaft, adjust as necessary, and retighten the screw.
PAGE 32 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 33
Cutting
WARNINGWARNING
WARNING
WARNINGWARNING
The operator MUST wear the appropriate protective equipment and clothing while engaged in sawing. Failure to do so can result in SERIOUS INJURY.
STOW CUTTER 3 CE SAW — OPERATION
DANGERDANGER
DANGER
DANGERDANGER
DO NOT operate this machine without the Blade Guard or V-belt Guards in place. While the blade is spinning, DO NOT place hands, feet, or other body parts near the blade to avoid SERIOUS INJURY or DEATH.
When cutting, determine the required cutting depth and use an appropriately sized blade. Deep sawing is wasteful to the life of the blade.
The preferred method of sawing is to 51 mm (2”). Step Cutting provides the optimum opportunity for the blade to cut fast and last longest.
Water System
1. Connect hose from water source (on-board water tank or
external water source) to the hose fitting connection (Figure 3) of the saw. The source pressure should be approximately 30-40 psi.
2. Ensure the vinyl water tubes are properly inserted into the
blade guard holes and are clear of any obstructions.
3. Turn water source on (Figure 43).
Step Cut
in increments of
5. Align the saw along the cut line utilizing the front pointer.
ALWAYS saw in a straight line only. SERIOUS DAMAGE to the blade or saw may occur if the saw is twisted or forced to cut radius shapes.
6. Slowly lower the diamond blade onto the cut line by cranking
Raise/Lower handle
the the handle can no longer be turned, the blade will be at its full rated depth.
If the water supply to your blade is interrupted, STOP cutting
immediately
and/or saw. If the engine stalls for ANY reason during cutting, raise the
blade out of the cut before restarting.
7. For self-propelled models, follow steps 1-4 of the Traveling During Cutting (Self-Propelled) section.
For push models, use the Traveling During Cutting (Push) instructions.
Figure 44. Water System ON/OFF Valve
CAUTICAUTI
CAUTION
CAUTICAUTI
CLOCKWISE (Figure 37). When
WARNINGWARNING
WARNING
WARNINGWARNING
to prevent damage to your blade
Figure 43. On-board Water Tank ON/OFF Valve
4. Open the by moving the lever to the ON position (Figure 44) and ensure the water is flowing equally to both sides of the diamond blade.
water system valve
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 33
on the left side of the console
8. The rotation of the blade creates a tendency for the saw to slightly pull in a particular direction. To ensure a straight line of sawing, apply pressure against the appropriate side of the handle bar as you slowly advance the saw forward.
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT force the blade into the cut any faster than its design will allow. This can damage your blade and/or your machine.
Page 34
Finishing A Cut
STOW CUTTER 3 CE SAW — OPERATION
1. Raise the blade out of the cut by cranking the
handle
blade high enough out of the cut to clear the surface and allow the saw to be maneuvered.
2. Shut the engine down according to the SHUT-DOWN PRO- CEDURES in the next section.
Engine components can generate
EXTREME heat.
Restarting After Intervention
If cutting is interrupted where the engine stops or is turned off while the blade is still in the cut:
COUNTER-CLOCKWISE (Figure 21). Raise the
WARNINGWARNING
WARNING
WARNINGWARNING
a. Turn engine Shutdown switch on handlebar to the
"OFF" position.
b. Raise the blade out of the cut
Raise/Lower
c. Restart the engine as described in the Start-Up
sections.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The only acceptable method for freeing a stuck blade is to remove the saw from the stuck or pinched blade. DO NOT try to get the blade unstuck using the Raise/Lower system or by lifting the saw by the lifting bale, etc.
If cutting is interrupted where the blade is stuck in the cut:
a. Turn Engine Off switches to "OFF". b. Remove the blade guard. c. Remove blade mounting bolt and outer flange. d. Maneuver the saw away from the stuck blade. e. A parallel cut made next to the blade may be necessary
to free it.
f. Once the blade is freed inspect the blade for damage;
discard if damaged.
e Ensure an undamaged, useable blade is installed on
the saw before cutting is resumed with that saw.
PAGE 34 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 35
STOW CUTTER 3 CE SAW — SHUT-DOWN PROCEDURES
Stopping the Engine (Push Model)
Stopping the engine under normal conditions:
1. Place the position, and listen for the engine speed to decrease. Allow
engine to run for 2 or 3 minutes for proper cooldown.
engine throttle lever
(Figure 45) in the SLOW
Figure 45. Throttle Lever
2.
Turn the engine Shutdown switch located on the handle­bars (Figure 46) to the "OFF" position. Shutting the engine
off using this switch confirms that is is functioning properly.
Stopping the Engine (Self-Propelled Models)
Stopping the engine under normal conditions:
1. Disengage the drive by placing the (Figure 49) in the NEUTRAL position.
lever
forward/reverse speed
Figure 49. Speed Lever (Neutral Position)
2. Place the
the SLOW position, and listen for the engine speed to decrease. Allow engine to run for 2 or 3 minutes for proper cooldown.
engine throttle lever
(Figure 45 or Figure 50) in
Figure 46. Engine Shutdown Switch (handlebars)
3. Turn the
position.
engine ON/OFF switch
(Figure 47) to the "OFF"
Figure 47. Engine ON/Off Switch ( engine)
4. Place the fuel valve lever (Figure 48) to the OFF position.
OR
Figure 50. Throttle Lever (Slow Position)
3. Turn the engine Shutdown switch located on the handle-
bars (Figure 46) to the "OFF" position. Shutting the engine off using this switch confirms that is is functioning properly.
4. Turn the
the "OFF" position. The Ignition Switch on Electric-Start models must be turned off to prevent unwanted battery discharge.
engine ON/OFF switch
(Figure 47 or Figure 51) to
Figure 51. Ignition Switch (OFF Position)
Figure 48. Fuel Valve Lever (Off Position)
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 35
5. Place the fuel valve lever (Figure 48) to the OFF position.
Page 36
STOW CUTTER 3 CE SAW — MAINTENANCE
Maintenance
See the engine manual supplied with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems.
WARNINGWARNING
WARNING
WARNINGWARNING
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS ensure that both ENGINE ON/ OFF switches (on the handlebar and on
the engine) are in the "OFF" position, and that the spindle has COMPLETELY STOPPED ROTATING before performing any of the the following operations:
D
General maintenance practices are crucial to the performance and longevity of your saw. The extreme environments of sawing operations require routine cleaning, lubrication, belt tensioning, and inspection for wear and damage
The following procedures devoted to main­tenance can prevent serious saw damage or malfunctioning. Before servicing or in­spection, ALWAYS park the saw on a level surface with the blade removed, and the Console Engine ON/OFF switch & Engine ON/OFF switch in “OFF” position.
Some maintenance operations may re­quire the engine to be run. Ensure that the maintenance area is well ventilated. Exhaust contains poisonous carbon mon­oxide gas that can cause of unconscious­ness and may result in DEATH.
CAUTICAUTI
CAUTION
CAUTICAUTI
ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance
hot!
work on a
General Cleanliness Clean the machine daily. Remove all dust and slurry build up.
If the saw is steam cleaned, ensure that lubrication is accom­plished AFTER steam cleaning operations.
engine.
REMOVING
ADJUSTING
LUBRICATING
REMOVING
INSPECTING, ADJUSTING, OR REPLACING ANY
REMOVING
General Engine Care Engine check:
Check daily for any oil and/or fuel leakage, thread nut & bolt tightness, and overall cleanliness.
Engine oil:
Check daily. Inspect with blade removed and saw frame level on a level surface. Keep the oil clean, and at the proper servicing level (Figure 7). DO NOT OVERFILL! SAE 10W­30 of SG is recommended for general use.
Engine oil change:
Change engine oil the first month or 20 hours of operation. Then every 3 months/or 50 HOURS of operation. See Engine Owner’s Manual for detailed information.
NOTE
Saw Blade Removal and Installation
See page 22.
or
INSTALLING
front or rear pointers
any components
engine mounting bolts
drivebelt, spindle, spindle bearings or
engine part
blade or belt guards
blades
ALWAYS dispose of used oil in a
responsible manner. Ensure that the disposition of all hazardous waste is handled properly. Call your Recycling Center for information about recycling engine oil.
Engine air filter: See Engine Owner’s Manual for detailed information.
PAGE 36 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 37
STOW CUTTER 3 CE SAW — MAINTENANCE
Engine tank & strainer:
Clean every year/or 300 hours.
Fuel line:
Replace every two years/or as necessary.
Spark plug:
Clean/adjust every 6 months/or 100 hours. Replace every year/ or 300 hours.
Bearing Lubrication Care
There are four grease points for the Cutter 3 CE saw. [Use only Premium Extreme Pressure Grease, conforming to NLG1 Grade #2 consistency.]
Rear Wheels (1):
Grease daily, see Undercarriage Assy., item 10
Blade Shaft Bearings (2):
Grease daily, see Blade Shaft Assy., item 15
Raise/Lower Adjust Tube (1):
Grease daily, see Raise/Lower Assy., item 2
Servicing:
The transmission reservoir is factory filled. Should servicing be required, use SAE20W-20, API classification (SE,CC,CD) or better, General Motors Dexron B, Ford M2C-33F, M2C­41A or International Harvester Hy-Tran fluids. For extreme
hot weather
of SAE30W-30 or SAE40W-40.
Drive Chain:
Check every 50 hours. Periodically wipe the chain clean and re-lubricate with penetrating chain oil.
The drive chain may stretch requiring tension adjustments. To adjust the drive chain tension:
1. Loosen the (3) transmission attachment screws (Hydrostatic. Transmission Assy., item 2)
2. Pivot the transmission in the
mount
Transmission Assy., item 7).
, drain oil and refill with an oil having a viscosity
“U” slots
until the proper tension is achieved (Hydrostatic
of the
transmission
NOTE
General Transmission Care (Self-Propelled Models only)
All Cutter 3 CE model saws utilize spline gear wheel design coupled with an EATON Model 7 Hydrostatic Transmission that provides forward/reverse propulsion. The simple design of the system keeps maintenance to a minimum.
Transmission Reservoir Cup:
Check every 8 hours of operation. When the transmission
cold
is Figure 52).
DO NOT use multiple viscosity oils! DO NOT OVERFILL.
(A), check oil level against the level indicator (see
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Spline Gear Wheels:
Check every 25 hours and clean as necessary. If the spline wheels DO NOT engage the pressure, slippage of the rear wheels may occur.
To adjust the
1. Place the DISENGAGE position (Figure 53) .
Excessive tension on the drive chain will reduce chain life.
rear wheels
Spline Gear Assembly
transmission engage/disengage lever
with sufficient
:
in the
Figure 53. Transmission Engage/Disengage Lever
Figure 52. Transmission Reservoir
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 37
(Disengage Position)
Page 38
STOW CUTTER 3 CE SAW — MAINTENANCE
3. Loosen the linkage adjustment nut and slightly lengthen the linkage rod (see Transmission Engage Lever Assy., items 11 and 13).
4. Move the ENGAGE position to observe the proper spline-to-rear wheel contact.
5. Retighten the adjustment nut.
Drive V-Belt Check
The V-Belts of the Cutter 3 CE saw have been factory set utilizing precision standards. Operating the saw with less than the specified number of V-belts (See Table 6), or belts that are
slipping
performance of the saw, and may cause damage to the blade.
Drive V-Belt(s) Replacement & Tension Adjustments
Reference Pointers and Covers Assembly, Blade Shaft Assembly, and Engine Mount Assembly for this operation.
1. Remove the
15), then loosen the tension of the V-Belts
2. Loosen the (4) 1-1/2” (38.1 mm) HHC screws (Engine Mount Assy., item 5).
3. Loosen and back-off the (Engine Mount Assy., item 1) from the frame to permit the
Engine Base Plate
4. Pivot the Engine Base Plate to provide slack in the Drive V­belts.
5. Remove/Replace the required V-belts (See Table 6).
6. Rotate the engine back into place and tighten the Engine Mount Carriage Bolt.
7. Adjust for the correct V-belt tension (See Figure 54).
transmission engage/disengage lever
or are over-tensioned will significantly diminish the
Belt Guard
(Pointers and Covers Assy., item
Engine Mount Carriage Bolt
(Engine Mount Assy., item 9) to pivot.
to the
8. Retighten the (4) 1-1/2” (38.1 mm) HHC screws.
9. Replace all guards and covers.
NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves.
Adjust V-Belt Alignment/Replacement Pulleys
The V-belts and their respective pulleys have been professionally aligned at the factory. If there is a requirement to remove/replace or adjust the pulleys, proceed with the following instructions.
1. Select the proper sized pulley both in outside diameter and arbor size. Use approved parts to ensure the compo-
nent compatibility.
2. A change in Pulley diameters may require specifically sized V-Belts. Contact Multiquip Service Department to en-
sure V-Belt compatibility.
3. Complete Drive V-Belt(s) Replacement steps (1 through 4)
3. Remove the V-Belts from around the Pulley(s).
4. Remove the set screws that secure the pulleys to the respec­tive shafts (PTO shaft) for engine pulley or the (blade shaft) for the blade shaft pulley.
5. Remove/replace the pulley by sliding it off the shaft.
6. Reorient the new pulley on the shaft, and ensure precise pulley alignment by utilizing an accurate straight edge (see Figures 55 and 56).
7. Replace/tighten set screws treated with a drop of
Threadlocker 266.
WARNINGWARNING
WARNING
WARNINGWARNING
CLUTCH PULLEY
VIBRATOR PULLEY
LOCTITE
8. Orient the proper replacement V-Belt(s) around the blade shaft pulley and engine pulley.
9. Reference steps 6-9 of the Drive V-Belt(s) Replacement steps.
Figure 54. V-Belt Adjustment/Tension
PAGE 38 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 39
STOW CUTTER 3 CE SAW — MAINTENANCE
Figure 55. Pulley Alignment
Figure 57. Blade Side Bearing (Right Side)
Figure 56. V-Belt Alignment
Blade Shaft Bearing Replacement
Although the steps for this operation are listed here, it is recom­mended that this procedure be performed by an authorized ser­vice center.
The Cutter 3 CE saw is supported by “tapped base lock collar (w/set screw)" self-aligning and 58). These heavy duty bearings support the 1-1/4 blade shaft, and have grease (zerk) points conveniently located for service.
Blade Shaft Bearings
(Figures 57
Outside/Inside Blade Flanges
5. Loosen
(Figure 58, item 5) off the Blade Shaft. Loosen Bearing set screw, remove
Blade Shaft Bearing
6. Loosen
Bolt
1. Replace both left & right bearings. Never replace one and not the other.
2. Follow steps 1 thru 4 of Drive V-Belt(s) Replacement & Tension Adjustments.
3. Remove Drive V-belts.
Reference Figure 57 & Figure 58 for steps 4-9
(Figure 57, item 6) off the blade shaft.
7. Replace Shaft Assembly.
8. Re-tension Drive V-belts as shown in the Drive V-Belt(s) Replacement & Tension Adjustments section.
10. Replace all guards and covers.
Figure 58. Pulley Side Bearing (Left Side)
(Figures 57, item 2 & 3)
set screws
set screws
(Figure 57, item 4) and slide the
Blade Shaft Bearings
(Figure 58, item 4) and slide
Bearing Bolt
(Figure 57, item 5), remove
(Figure 58, item 6) and slide the
(Figure 58, item 8) off the blade shaft.
Bearing
Blade Shaft Bearing
and reassemble the Blade
Pulley
4. Remove
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 39
Blade Hex Nuts
(Figures 57 & 58, item 1) and
Page 40
STOW CUTTER 3 CE SAW — MAINTENANCE
Battery Maintenance
Mishandling of the battery shortens the service life of the battery and adds to maintenance cost. When handling the battery do the following:
z
Be careful not to let the battery electrolyte come in contact with your body or clothing.
z
Always wear the battery contains sulfuric acid which burns skin and eats through clothing.
z
Always check the battery terminals periodically to ensure that they are in good condition.
z
Use wire brush or sand paper to clean the battery terminals.
z
Always check battery for cracks or any other damage. If white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.
z
If the pump will not be in operation for a long period of time, store in cool dry place and check the battery charge level every month to maintain the performance of the battery.
WARNINGWARNING
WARNING
WARNINGWARNING
safety glasses
Wear clothes, and rubber gloves when working with battery.
eye protection
or
face mask
and
, protective
rubber gloves
, since
z
Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well (Figure 59). If necessary add only distilled water in a well-ventilated area.
WARNINGWARNING
WARNING
WARNINGWARNING
Electrolyte is an acid and must be handled with caution. Servicing instructions from the electrolyte manufacturer must ALWAYS be followed to ensure safety. Serious injury can result from careless handling and noncompliance to safety handling instructions.
Figure 59. Battery Electrolyte Levels
Overfilling the battery may cause the electrolyte to overflow resulting in corrosion to nearby components. Immediately wash
off any spilled electrolyte (battery acid). Additionally, when connecting the positive
(+) cable to the battery's positive (+) terminal post, DO NOT allow contact of the wrench or any metallic part to come in contact with the battery's negative (-) terminal post. This may result in an electrical short circuit or an explosion.
PAGE 40 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 41
STOW CUTTER 3 CE SAW — MAINTENANCE
Decommissioning Saw/Components
Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an
or damage or is no longer cost effective to maintain, (beyond life­cycle reliability) and is to be decommissioned,
dismantlement), the following procedure must take place:
1. Drain all fluids completely. These may include oil, gasoline,
2. Remove battery and bring to appropriate facility for lead
3. The remainder can be brought to a salvage yard or metal
unacceptable and unrepairable safety risk due to wear
(demolition and
hydraulic oil and antifreeze. Dispose of properly in accor­dance with local and governmental regulations. Never pour on ground or dump down drains or
reclamation. Use safety precautions when handling batter­ies that contain sulfuric acid.
reclamation facility for further dismantling.
sewers.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 41
Page 42
STOW CUTTER 3 CE SAW — 13HP ENGINE WIRING DIAGRAM (RECOIL START)
Figure 60. 13HP Honda Engine Wiring Diagram
PAGE 42 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 43
STOW CUTTER 3 CE SAW — 20HP ENG. WIRING DIAGRAM (ELECTRIC START)
Figure 61. 20HP Honda Engine Wiring Diagram
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 43
Page 44
STOW CUTTER 3 CE SAW — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 8) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?gnigdirbgulpkrapS
."gulpkrapstaKRAPS
ratsottluciffiD
dnatneserpsi
ontub,elbaliavasileuf",tratsottluciffiD
lusni
?noita
?detrohs
?evitcefedliocnoitingI.liocnoitingiecalpeR
dna,elbaliavasileuf",t
."gulpkrapsehttatneserpsiKRAPS
?gnitiucric
wgulpkrapS
?epytleufgnorW
kraps,elbaliavasileuf",tratsottluciffiD
"lamronsinoisserpmoc
?gulpkrapsnotisopednobraC.gulpkrapsecalperronaelC
gulpkrapstneicifedoteudtiucrictrohS
?paggulpkrapsreporpmI.pagreporpotteS
sihctiwsFFO/NOenigneroelosnoC
?yrtridstniop,pagkrapsreporpmI
trohsronrownoitalusniresnednoC
?gnitiucrictrohsronekorberi
?metsysleufnitsudroretaW.met
krapsecalper
skcehC
.hctiws
cteS
.stniopnaelc
.gniriw
sysleufhsulF
ronoitalusni,pagkcehC
.gulp
,noitalusnigulpkrapskcehC
.nrowfiecalper
ecalper,gniriwhctiw
dnapagkrapstcerro
.resnednocecalpeR
gulpkrapsevitcefedecalpeR
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
?ytridrenaelcriA.renaelcriaecalperronaelC
?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaes-eR
rod
?nrowrednilycro/dnagnirnotsiP
serpmocdnatneserpsi
eufoN
.roterubractatneserpl
kraps,elbaliavasileuf",tratsottluciffiD
"wolsinois
?ylreporpdenethgit
?degamad
?deggolcretlifleuF.retlifleufecalpeR
leuF.packnatleufecalperronaelC
?enilleufniriA.enilleufdeelB
tongulpkrapsro/dnadaehrednilyC
teksaggulpkrapsro/dnateksagdaeH
?knatleufnielbaliavatonleuF.leuffoepyttcerrochtiwlliF
?ylreporpnepotonseodkcocleuF
?deggolcelohrehtaerbpacknat
.notsip
.gulpkraps
.steksag
irbulylppA
nasgnirnotsipecalpeR
dnastlobdaehrednilyceuqroT
gulpkrapsdnadaehecalpeR
leufnesoolottnac .yrassecenfiecalper,revelkcoc
PAGE 44 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 45
STOW CUTTER 3 CE SAW — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?naelctonrenaelcriArenaelcriaecalperronaelC
?roterubr
sinoisserpmoc"rewopnikaeW"
.erifsimtonseoddnareporp
sinoisserpmoc"rewopnikaeW"
.serifsimtubreporp
.staehrevoenignE
.setautculfdeepslanoitatoR
acnilevelreporpmI
?gulpkrapSevitcefeD.gulpkrapsecalperronaelC
gulpkrapSevitcefeD
?
?metsysleufniretaW
?gulpkrapsytriD.gulpkrapsecalperronaelC
?evitcefedliocnoitingI.liocnoitingiec
?reporpmieulavtaehgulpkrapS
?leuffoepyttcerroCle
?ytridsnifgnilooC.snifgniloocnaelC
daronrevoG.ronrevogtsujdA
?yltcerrocdetsuj
?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR
?detcirtserwolfleuF
.rotaerubrac
hsulF
alpeR
.gulpkraps
eritnekcehC
.sgolcroskael
dliub-er,tnemtsujdataolfkcehC
ecalperdna,metsysleuf
.leuffoepyttcerrochtiw
foepyttcerrochtiwecalpeR
uffoepyttcerrochtiwecalpeR
rofmetsysleuf
dnatsudhtiwdeggolcmsinahcemlioceR
.noitcnuflamretratslioceR
?trid
?esoolgnirpslairpS.gnirpslairpsecalpeR
saliocernaelC
.retawdna
paoshtiwylbmes
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 45
Page 46
STOW CUTTER 3 CE SAW — TROUBLESHOOTING (BLADE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Blade Troubleshooting (Table 9) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
GNITOOHSELBUORTEDALB.9ELBAT
MOTPMYSESUACELBISSOPNOITULOS
gnieblairetamehtrofdrahootedalB
.tuc
foesuacebdehsinimideugroTenignE
.stleB-Vesool
llits,gnittucspotSroswolsedalB
.edalbnosniamer
ro/dnathgiartstuctonseodedalB
.eurt
.gnittuc
.rewopenignEtneciffusnI .rewopserohenignEkcehC.gnitteselttorhTkcehC
.tucgnieblairetam
.segnalfdnasredluohs
.noitatorfonoitceridreporpmI
.tfahsedalbehtnognippilssiedalB
.wasdengilasimnodesugniebedalB
ehtrofdrahylevissecxesiedalB
.MPRreporpmitadesugniebedalB
robranodetnuomylreporpmiedalB
elihwedalbotdeilppaecrofevissecxE
.ytirgetni
.noitamrofni
.tfahs
uqitluMrorelaeDtlusnoC
.edalbeht"sserdeR"ot)kcolbrednic
.stleB-Vecalperro/dnanethgiT
.tfahsedalbehtnodellatsni
.000,6yletamixorppasi)MPFS(
..gniwasotecapydaets/wols
yrT.edalbtcerrocrofpi
,kcirbacilis,enotsdnas(lairetamtfosyrevgnittuc
lanoitatordna,detneirosiedalbehttahtkcehC
.noitcerid"gnittuC-nwoD"anistniopworra
ylreporpsinipegnalf&edalbehttahtkcehC
tnemngiladnasgniraebtfahsedalbkcehC
ehthtiwedalbehtfosnoitacificepskcehC
rofpiuqitluMrorelaeDtlusnoC.tucgnieblairetam
deepsetunimrepteefecafrusedalberusnE
edalbehtnodexiffaylreporpsiedalberusnE
aylppA.tucehtniedalbehtecroftonoD
gnieblairetamehtrofdrahootedalB
.tuc
robranodetnuomylreporpmiedalB
.segnalfdnasredluohs
gniloochguonegniviecertonedalB
ro/dnagnilkcarc,gnirolocsidedalB
egniraew
.ylevissecx
.riaroretaw
dnuorfotuoelohrobA
lairetamrofnesohcedalbtcerrocnI
.tucgnieb
elihwedalbotdeilppaecrofevissecxE
.gnittuc
.sirbedfo
.tfahs
.noitamrofnirofpiuqitluM
otsdnas(lairetamtfosyrevgnittuc
.edalbeht"sserdeR"ot)kcolbrednic
.edalbgnittucyrdatuobadetalucricsi
ehthtiwedalbehtfosnoitacificepskcehC
rorelaeDtlusnoC.tucgnieblairetam
aylppA.tucehtniedalbehtecroftonoD
.gniwasotecapydaets/wols
PAGE 46 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
yrT.edalbtcerrocrofpiuqitluMrorelaeDtlusnoC
,kcirbacilis,en
edalbehtnodexiffaylreporpsiedalberusnE
eerf&naelcerasegnalfedalbehterusnE.tfahs
dedivorpsiretawfoemulov&wolfreporperusnE
riagnilooctneciffuserusnE.sedalbgnittuctewrof
edalbehtnodexiffaylreporpsiedalberusnE
Page 47
STOW CUTTER 3 CE SAW — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column,
>
, belong to the same assembly or kit.
NOTE
The contents of this parts catalog are subject to change without notice.
*
, #, +, %, or
NOTE
If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 47
Page 48
NOTE PAGE
PAGE 48 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 49
STOW CUTTER 3 CE SAW — SUGGESTED SPARE PARTS
CUTTER 3 SAW
(13HP PUSH)
1 to 3 Units
Qty. ..... P/N ..................... Description
3 .......... 16052 ................. V-BELTS, DRIVE
1 .......... 29013-001 .......... WRENCH, BOX END 1-1/2 IN.
1 .......... 60087 ................. ROPE, FRONT POINTER 1/4 IN.
2 .......... 15081 ................. GRIPS, HANDLE BAR 1 IN.
1 .......... 06922-003 .......... BLADE SHAFT NUT, RIGHT SIDE
1 .......... 07038-016 .......... BLADE SHAFT NUT, LEFT SIDE
1 .......... 26928-002 .......... OUTER BLADE FLANGE
3 .......... 17210ZE3505 .... ELEMENT, AIR CLEANER
3 .......... 9807956846 ....... SPARK PLUG
1 .......... 17620ZH7023 .... CAP, FUEL TANK
1 .......... 28462ZV7003 .... ROPE, RECOIL STARTER
CUTTER 3 SAW
(20HP SELF-PROPELLED)
Qty. ..... P/N .................... Description
3 .......... 16052 ................V-BELTS, DRIVE
1 .......... 07055-051 ......... V-BELTS, TRANSMISSION
1 .......... 29013-001 ......... WRENCH, BOX END 1-1/2 IN.
1 .......... 60087 ................ROPE, FRONT POINTER 1/4 IN.
2 .......... 15081 ................GRIPS, HANDLE BAR 1 IN.
1 .......... 06922-003 ......... BLADE SHAFT NUT, RIGHT SIDE
1 .......... 07038-016 ......... BLADE SHAFT NUT, LEFT SIDE
1 .......... 26928-002 ......... OUTER BLADE FLANGE
3 .......... 17210ZE3505 ... ELEMENT, AIR CLEANER
3 .......... 9807956846 ...... SPARK PLUG
1 .......... 17620ZH7023 ...CAP, FUEL TANK
1 .......... 28462ZV7003 ... ROPE, RECOIL STARTER
1 to 3 Units
Qty. ..... P/N ........................ Description
3 .......... 15897 .................... V-BELTS, DRIVE
1 .......... 07055-051 ............. V-BELTS, TRANSMISSION
1 .......... 29013-001 ............. WRENCH, BOX END 1-1/2 IN.
1 .......... 60087 .................... ROPE, FRONT POINTER 1/4 IN.
2 .......... 15081 .................... GRIPS, HANDLE BAR 1 IN.
1 .......... 06922-003 ............. BLADE SHAFT NUT, RIGHT
1 .......... 07038-016 ............. BLADE SHAFT NUT, LEFT
1 .......... 26928-002 ............. OUTER BLADE FLANGE
3 .......... 17210759013 ........ ELEMENT, AIR CLEANER
3 .......... 1540090H305PE ... OIL FILTER
3 .......... 9807956846 .......... SPARK PLUG
1 .......... 15229 .................... CAP, FUEL TANK
1 .......... 28462ZV7003 ....... ROPE, RECOIL STARTER
CUTTER 3 SAW
(13HP SELF-PROPELLED)
1 to 3 Units
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 49
Page 50
STOW CUTTER 3 CE SAW — NAME PLATE AND DECALS
NAME PLATE AND DECALS.
PAGE 50 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 51
STOW CUTTER 3 CE SAW — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO PART NO PART NAME QTY. REMARKS
1 22972-005 DECAL, STOW (LARGE) 1 2 22972-003 DECAL, STOW (MEDIUM) 2 3 22653-003 DECAL, CUTTER 3 2
4 NAMEPLATE ................................................................... 1 ......... CONTACT STOW PARTS DEPT.
5 28853-001 DECAL, FORWARD/REVERSE LEVER 1 6 23596-001 DECAL, RECOMMENDED MAINTENANCE 1
7 22122-001 DECAL, SERIOUS INJURY WARNING ........................... 1 ......... SAFETY ITEM
8 25491 DECAL, CW ROTATION ................................................... 1 ......... SAFETY ITEM
9 35137 DECAL, READ ................................................................ 1 ......... SAFETY ITEM
10 25260-001 DECAL, KEEP FEET CLEAR WARNING ........................ 1 ......... SAFETY ITEM
11 25249-001 DECAL, KEEP HANDS CLEAR WARNING ..................... 1 ......... SAFETY ITEM
12 13118 DECAL, POWDER COATED 1
13 23330-001 DECAL, BELT GUARD CAUTION.................................... 2 ......... SAFETY ITEM
14 25867 DECAL, ROTATION IN DISPLACEMENT ........................ 1 ......... SAFETY ITEM
15 35167 DECAL, GUARANTEED SOUND POWER 118DB .......... 1 ......... SAFETY ITEM
15 35166 DECAL, GUARANTEED SOUND POWER 112DB .......... 1 ......... SAFETY ITEM
16 11092 DECAL, CE 1
17 35135 DECAL, DRIVE LEVER ................................................... 1 ......... SELF PROP. ONLY
18 35136 DECAL, BLADE LOWER CW .......................................... 1 ......... SAFETY ITEM
19 36099 DECAL, ISO SAFETY GEAR.......................................... 1 ......... SAFETY ITEM
20 29736 DECAL, THROTTLE LEVER 1
21 25678 DECAL, CCW ROTATION ................................................ 1 ......... SAFETY ITEM
22 22972-004 DECAL, STOW (SMALL) 1 A B C D
* * * *
DECAL, BELT DRIVE ...................................................... 1 ......... SAFETY ITEM
DECAL, CHECK OIL LEVEL 1
DECAL, HOT ................................................................... 1 ......... SAFETY ITEM
DECAL, LUBRICATION 2
ITEMS A THROUGH D ARE INCLUDED IN DECAL KIT 11246.
*
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 51
Page 52
UNDER CARRIAGE ASSY.
STOW CUTTER 3 CE SAW — UNDER CARRIAGE ASSY.
PAGE 52 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 53
STOW CUTTER 3 CE SAW — UNDER CARRIAGE ASSY.
UNDERCARRIAGE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28777-352 FRAME ASSY. 16”/18”/20” 1 2 28781-002 AXLE, REAR & FRONT 1 3 28782-351 FRAME, UNDERCARRIAGEE ASSY. 1 4 28086-001 WHEEL, 8 X 2 .75 ROLLER BEARING REAR 2 5 28085-001 WHEEL, 5 X 2 .75 ROLLER BEARING FRONT 2 6 8151 WASHER, FLAT SAE 3/4 8 7 10065-090 BEARING PLAIN 2 8 25181-001 COLLAR, SET 0.75 X 1.50 X .50, SPLIT 4 9 8081 PIN, CLEVIS 1/2 X 2-3/4 1 10 0447 WASHER, FLAT SAE 1/2 4 11 3216 PIN, COTTER 1/8D X 1 1 12 0685 SCREW, SHS 5/16-18 X 5/16 2 13 2621 ZERK, GREASE STR. 1/4-28 1 14 1162 A CAP, ZERK FITTING 1
15 35152 CLAMP, WHEEL ASSY. ............................................ 2 .......SAFETY ITEM
.................................................................................. INCLUDES ITEM W/#
16# NUT, HEX .................................................................. 2 .......SAFETY ITEM
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 53
Page 54
BLADE SHAFT ASSY.
STOW CUTTER 3 CE SAW — BLADE SHAFT ASSY.
PAGE 54 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 55
STOW CUTTER 3 CE SAW — BLADE SHAFT ASSY.
BLADE SHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28807-002 SPINDLE, BLADE 1 2 28081-001 BEARING, PILLOW BLOCK 1.25ID AS206-20 2 3 28811-002 FLANGE, BLADE INSIDE 4.0OD X 1.0ID 1 4 26928-002 FLANGE, BLADE OUTSIDE 1.0ID X5.0OD X 56 1
26928-004 FLANGE, BLADE OUTSIDE 1.0ID X4.0OD X 56 1 5 0125 KEY, WOODRUFF #15 1 6 6059 B KEY, 1/4”SQ. X 2”, 1018 STOCK 1 7 06922-003 NUT, HEX JAM LH 1-14 PLATED 1 8 06502-012 SCREW, HHC 7/16-14 X 1-1/2 4 9 2955 WASHER, LOCK 7/16 ZINC 4 10 0448 WASHER, FLAT SAE 7/16 4
11 25172-003 PULLEY, BLADE SHAFT, 3F3V33X112 .................... 1 ......... 13 HP PUSH & 20 IN.
............................................................................................... SELF-PROP. MODELS
11 23280-001 PULLEY, BLADE SHAFT, 43V4.12 ........................... 1 ......... 20 IN. SELF-PROP. MODELS
12 1528 SCREW, SHS 2 13 28841-001 BUSHING, SPLIT TYPE 1 14 0424 SCREW, 1/4-20 X 1-1/4 3 15 2621 ZERK FITTING 2 16 1162 A CAP,GREASE ZERK, #2 RED 2
17 16052 V-BELT, 3V x 335 ...................................................... 3 ......... 13 HP PUSH &
............................................................................................... SELF-PROP. MODELS
17 15897 V-BELT, 3V x 355 4 18 23250-002 SPACER, SPINDLE 1 19 07038-016 NUT, HEX JAM 1”-14 PLATED 1 20 15046 PIN, DOWEL 3/8 x1-1/4 LG 1
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 55
Page 56
LIFTING BALE ASSY.
STOW CUTTER 3 CE SAW — LIFTING BALE ASSY.
PAGE 56 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 57
STOW CUTTER 3 CE SAW — LIFTING BALE ASSY.
LIFTING BALE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28890-351 13HP, LIFT BALE ASSY. 1 1 28890-352 20HP, LIFT BAIL ASSY. 1 2 28893-001 BRACE, 13HP BAIL 1 2 28893-002 BRACE, 20HP BAIL 1 3 0205 SCREW, HHC 3/8-16 X 1.0 2 4 10133 NUT, NYLOC 3/8-16 2 5 10136 WASHER, FLAT SAE 3/8 4 6 5283 NUT, NYLOC 5/16-18 2 7 0300 B WASHER, FLAT SAE 5/16 4 8 0202 SCREW, HHC 5/16-18 X 1 ZINC 2
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 57
Page 58
STOW CUTTER 3 CE SAW — CONSOLE ASSY. (PUSH MODELS)
CONSOLE ASSY. (PUSH MODELS)
PAGE 58 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 59
STOW CUTTER 3 CE SAW — CONSOLE ASSY. (PUSH MODELS)
CONSOLE ASSY. PUSH
NO PART NO PART NAME QTY. REMARKS
1 28796-351 HANDLE ASSY. 1 2 15081 GRIP, 1”ID, H/W #40001610055 2 3 4196 SCREW, HHC 3/8-16 X .75 4 4 0166 A WASHER, LOCK 3/8 MED. 4 5 10136 WASHER, FLAT SAE 3/8 4 6 28791-351 HOUSING ASSY., YELLOW STOW 1 7 28805-001 COVER, CONSOLE SIDE, CUTTER 3-YELLOW 1 8 29013-001 WRENCH, BOX END 1 1/2 1 9 1579 SCREW, HHC 1/4-20 X 1/2 4 10 0181 B WASHER, LOCK 1/4 MED. 8 11 0948 WASHER, FLAT SAE 1/4 4 12 0205 SCREW, HHC 3/8-16 X 1.0 8 13 0166 A WASHER, LOCK 3/8 MED. 8 14 4001 WASHER, FLAT USS 3/8 PLD 8
15 35127 SWITCH, ENGINE ON/OFF ...................................... 1 ......... SAFETY ITEM
16 35200 WIRE, ENGINE ON/OFF SWITCH ........................... 1 ......... SAFETY ITEM
17 19266 BLIND NUT, 1/4-20 4
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 59
Page 60
STOW CUTTER 3 CE SAW — CONSOLE ASSY. (SELF-PROPELLED )
CONSOLE ASSY. (SELF- PROPELLED MODELS)
PAGE 60 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 61
STOW CUTTER 3 CE SAW — CONSOLE ASSY. (SELF-PROPELLED)
CONSOLE ASSY. (SELF- PROPELLED MODELS)
NO PART NO PART NAME QTY. REMARKS
1 28796-351 HANDLE ASSY. 1 2 15081 GRIP, 1” ID 2 3 4196 SCREW, HHC 3/8-16 X .75 4 4 0166 A WASHER, LOCK 3/8 MED. 4 5 10136 WASHER, FLAT SAE 3/8 4 6 28091-401 SHIFT CONTROL ASSY. 1 8 28834-001 COVER, REAR 1 9 0131 A SCREW, HHC 1/4-20 X 3/4 2 10 1002 4 NUT, NYLOC 1/4-20 2 11 4001 WASHER, FLAT USS 3/8 PLD 8 12 1579 SCREW, HHC 1/4-20 X 1/2 8 13 0181 B WASHER, LOCK 1/4 MED. 8 14 28791-351 HOUSING ASSY., STOW YELLOW 1 15 28805-001 COVER, CONSOLE SIDE, CUTTER 3-YELLOW 1 16 29013-001 WRENCH, BOX END 1 1/2 1 17 0948 WASHER, FLAT SAE 1/4 4 18 0205 SCREW, HHC 3/8-16 X 1.0 8 19 0166 A WASHER, LOCK 3/8 MED. 8
20 35127 SWITCH, ENGINE ON/OFF ...................................... 1 ......... SAFETY ITEM
21 35200 WIRE, ENGINE ON/OFF SWITCH 13HP .................. 1 ......... SAFETY ITEM
21 35134 WIRE, ENGINE ON/OFF SWITCH 20HP .................. 1 ......... SAFETY ITEM
22 19266 BLIND NUT, 1/4-20 4 23 15168 HANDLE, THROTTLE 1 24 35280 CABLE, CHOKE, 35" 1
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 61
Page 62
STOW CUTTER 3 CE SAW — 13HP HONDA ENGINE MOUNT ASSY.
13HP HONDA ENGINE MOUNT ASSY.
PAGE 62 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 63
STOW CUTTER 3 CE SAW — 13HP HONDA ENGINE MOUNT ASSY.
13HP HONDA ENGINE MOUNT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 15868-032 SCREW, SQHS 1/2-13 X 4, CUP PLAIN 1 2 0447 WASHER, FLAT SAE 1/2 9 3 968011 NUT, HEX FINISH 1/2-13 1 4 10176 NUT, NYLOC 1/2-13 4 5 3214 SCREW, HHC 1/2-13 X 1 1/4 4 6 9154 SCREW, HHC 3/8-16 X 1 3/4 4 7 10136 WASHER, FLAT SAE 3/8 8 8 10133 NUT, NYLOC 3/8-16 4 9 28804-351 ENGINE BASE ASSY. 1
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 63
Page 64
STOW CUTTER 3 CE SAW — 20HP HONDA ENGINE MOUNT ASSY.
20HP HONDA ENGINE MOUNT ASSY.
PAGE 64 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 65
STOW CUTTER 3 CE SAW — 20HP HONDA ENGINE MOUNT ASSY.
20HP HONDA ENGINE MOUNT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 15868-032 SCREW, SQHS 1/2-13 X 4, CUP PLAIN 1 2 0447 WASHER, FLAT SAE 1/2 9 3 968011 NUT, HEX FINISH 1/2-13 1 4 10176 NUT, NYLOC 1/2-13 4 5 3214 SCREW, HHC 1/2-13 X 1 1/4 4 6 4370 SCREW, HHC 3/8-16 X 2 1/4 4 7 10136 WASHER, FLAT SAE 3/8 8 8 10133 NUT, NYLOC 3/8-16 4 9 28804-351 ENGINE BASE ASSY. 1 10 27044-001 SPACER 2
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 65
Page 66
STOW CUTTER 3 CE SAW — 13HP HONDA ENGINE ASSY.
13HP HONDA ENGINE ASSY.
PAGE 66 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 67
STOW CUTTER 3 CE SAW — 13HP HONDA ENGINE ASSY.
13HP HONDA ENGINE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 15103 ENGINE, HONDA 13HP, GX390K1QWT2 1
2 23665-001 PULLEY, ENGINE 13 HP, 3F3V26X1 ............................ 1 .......... 13HP PUSH MODELS
2 23703-003 PULLEY, ENGINE 13 HP, 4F3V26X1 1 13HP SELF-PROP MODELS 3 6059 B KEY 1/4" SQ. X 2, 1018 STOCK 1
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 67
Page 68
STOW CUTTER 3 CE SAW — 20HP HONDA ENGINE ASSY.
20HP HONDA ENGINE ASSY.
PAGE 68 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 69
STOW CUTTER 3 CE SAW — 20HP HONDA ENGINE ASSY.
20HP HONDA ENGINE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 15104 ENGINE, HONDA 20HP GX620TXF2 1 2 28833-002 PULLEY, ENGINE C3 20H20, 4F3V412 1 3 28099-001 MOUNT, IDLER SPRING 1 4 923203 SCREW, SHC 1/4-20 X 3/4 2
5 6059 B KEY 1/4" SQ. X 2, 1018 STOCK 1 6 28088-002 PULLEY, TRANSMISSION 2
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 69
Page 70
STOW CUTTER 3 CE SAW — POINTERS AND COVERS ASSY.
POINTERS AND COVERS ASSY.
PAGE 70 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 71
STOW CUTTER 3 CE SAW — POINTERS AND COVERS ASSY.
POINTER AND COVERS ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28646-351 BLADE GUIDE WELDMENT 1 2 28649-001 SPANNER BUSHING CSI 1 3 28648-001 WHEEL, 3.00 X 1.25 .50 ID POLY CSI 1 4 28647-001 POINTER 1 5 1456 NUT, HEX FINISH 3/8-16 2 6 10133 NUT, NYLOC 3/8-16 2 7 15114 SLEEVE, SASH 2 8 60087 ROPE, 1/4” NYLON, BRAIDED, WHITE 7 9 0655 SCREW, HHC 5/16-18 X 3/4 7 10 0161 C WASHER, LOCK 5/16 MED. 7 11 0300 B WASHER, FLAT SAE 5/16 7 12 10136 WASHER, FLAT SAE 3/8 3 13 0166 A WASHER, LOCK 3/8 MED. 3 14 0205 SCREW, HHC 3/8-16 X 1.0 3
15 28799-351 BELT GUARD, YELLOW............................................ 1 ......... SAFETY ITEM
16 28835-001 GUARD, PULLEY ...................................................... 1 ......... 20 IN. BLADE ONLY
19 29745-354 SPINDLE GUARD ASSY., YELLOW ......................... 1 ......... SAFETY ITEM
20 35223 GUARD, BELT ........................................................... 1 ......... SAFETY ITEM
21 11534 NUT, "U" TYPE, 1/4 - 20 2 22 0131 A SCREW, HHC 1/4- 20 X 3/4 2 23 0948 WASHER, FLAT SAE 1/4 3 24 0181 B WASHER, LOCK 1/4 MED 2 25 4514 SCREW, HHC 1/4- 20 X 5/8 1 26 10024 NUT, NYLOC 1/4 - 20 1 27 35358 PALNUT, U, 5/16 - 18 1
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 71
Page 72
WATER SYSTEM ASSY.
STOW CUTTER 3 CE SAW — WATER SYSTEM ASSY.
PAGE 72 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 73
STOW CUTTER 3 CE SAW — WATER SYSTEM ASSY.
WATER SYSTEM FROM CONSOLE SP
NO PART NO PART NAME QTY. REMARKS
1 12694-008 HOSE CLAMP, SPRING TYPE 7/8 O.D HOSE 4 2 23255-004 HOSE, WATER 1/2 X 37 1 3 23566-001 FITTING, PLASTIC 90 1/2MP X 1/2BARB 1 4 23259-001 VALVE, BALL 1/2 MPT BRASS NIBCO T585-70 1 5 23254-001 FITTING, NIPPLE 1/2MP X 2 GALV. 1 6 16378-009 U-BOLT W/NUTS 1 7 15544 FITTING, BRASS 1/2FP-3/4F GRDN., STR 1 8 24778-001 FITTING, BRASS 1/2 BARB X 3/4 GRDN 1 9 1662 TIE, CABLE TY-RAP BLACK 2 10 28861-501 TRIM KIT, WATER TANK RUBBER 1 11 28089-001 TANK, 5 GAL. WATER 1 12 27040-001 HOSE, 19 IN. VINYL WATER TANK 1 13 28861-001 CORD, TANK RETAINER 1 14 28860-001 KNOB 1 15 06499-004 HHCS 1/4-20 x 1/2 1
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 73
Page 74
BLADE GUARD ASSY.
STOW CUTTER 3 CE SAW — BLADE GUARD ASSY.
11
17
18
11
17
18
3
10
15
15
6
8
14
13
12
9
4
1
2
15
5
20
15
4
19
14
PAGE 74 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 75
STOW CUTTER 3 CE SAW — BLADE GUARD ASSY.
BLADE GUARD ASSY.
NO PART NO PART NAME QTY. REMARKS
1 29406352 BLADE GUARD W/A, YELLOW................................. 1 ......... SAFETY ITEM
2 28729001 GUARD, SPLASH BLADE ......................................... 1 ......... SAFETY ITEM
3 60021 HOSE, 3/8ID X 5/8OD BRAIDED PVC “PAC” 1.670 4 0131A SCREW, HHC 1/4-20 X 3/4 2 5 10024 NUT, NYLOC 1/4-20 2 6 24642001 Y-CONNECTOR 3/8 1 7 12694006 HOSE CLAMP, SPRING TYPE 3/4 O.D. HOSE 2 8 24778001 FITTING, BRASS 1/2BARB X 3/4F GRDN 1 9 18626001 SPRING TENSION, GUARD BLADE 2 10 22129001 PIPE STRAP 3/8 2 11 21168 SCREW, HHC 3/8-16 X 4.75 1 12 0424 SCREW, HHC 1/4-20 X 1 1/4 4 13 0949 NUT, HEX FINISH 1/4-20 PLATED 4 14 0181B WASHER, LOCK 1/4 MED. 4 15 0948 WASHER, FLAT SAE 1/4 6 16 0205 SCREW, HHC 3/8-16 X 1.0 1 17 0166A WASHER, LOCK 3/8 MED. 2 18 10136 WASHER, FLAT SAE 3/8 2
19 35224 SHIELD, BLADE GUARD .......................................... 1 ......... SAFETY ITEM
20 11534 NUT, "U" TYPE, 1/4 - 20 2
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 75
Page 76
STOW CUTTER 3 CE SAW — MANUAL RAISE AND LOWER ASSY. (20 IN. )
MANUAL RAISE AND LOWER ASSY. (20 IN.)
PAGE 76 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 77
STOW CUTTER 3 CE SAW — MANUAL RAISE AND LOWER ASSY. (20 IN. )
JACK SCREW ASSY. 20” BLADE
NO PART NO PART NAME QTY. REMARKS
1 28793-352 JACKPOST ASSY. OBS USE 28793352 1 2 2621 ZERK, GREASE STR. 1/4-28 1 3 28806-001 JACKSCREW 1 4 28083-001 BEARING, FLANGE 1 5 28809-001 SPACER, JACKSCREW 1 6 4568 PIN, ROLL 3/16 X 1 1 7 28877-351 SCREW COVER ASSY., YELLOW 1 8 1579 SCREW, HHC 1/4-20 X 1/2 3 9 0948 WASHER, FLAT SAE 1/4 7 10 0181 B WASHER, LOCK 1/4 MED. 3 11 0730 SCREW, HHC 1/4-20 X 1 2 12 1162 A CAP,GREASE ZERK, #2 YELLOW 1 13 10024 NUT, NYLOC 1/4-20 2 14 1121 SCREW, HHC 3/8-16 X 2 3/4 1 15 1876 NUT, HEX JAM 3/8-16 CLASS 2B 1 16 4403 KNOB,SHIFT 1 17 28808-002 ARM-CRANK 1
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 77
Page 78
BATTERY ASSY.
STOW CUTTER 3 CE SAW — BATTERY ASSY.
PAGE 78 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 79
STOW CUTTER 3 CE SAW — BATTERY ASSY.
BATTERY ASSY.
NO PART NO PART NAME QTY. REMARKS
1 4671 BATTERY, WET GR.U1, GT-X GOLD LA 1 2 28096-001 BRACKET BATTERY 1 3 28095-401 BATTERY HOLD DOWN KIT 425-405 1 4 28093-001 CABLE, BATTERY POS 6GA X 42” RING TONGUE 1 5 28094-001 STRAP, GROUND 1 6 0131 A SCREW, HHC 1/4-20 X 3/4 2 7 0948 WASHER, FLAT SAE 1/4 2 8 0949 NUT, HEX FINISH 1/4-20 PLATED 2 9 0655 SCREW, HHC 5/16-18 X 3/4 3 10 0161 D NUT, HEX FINISH 5/16-18 3 11 0161 C WASHER, LOCK 5/16 MED. 3 12 0300 B WASHER, FLAT SAE 5/16 6 13 0181 B WASHER, LOCK 1/4 MED. 2
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 79
Page 80
STOW CUTTER 3 CE SAW — TRANSMISSION ENGAGE LEVER ASSY.
TRANSMISSION ENGAGE LEVER ASSY.
PAGE 80 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 81
STOW CUTTER 3 CE SAW — TRANSMISSION ENGAGE LEVER ASSY.
HYD. TRANSMISSION ENGAGE LEVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28825-351 LEVER ASSY. TRANS. ENGAGE 1 2 3360 GRIP, 1/4 X 1 BLACK 1 3 28822-351 MOUNT ASSY., LEVER RED 1 4 0655 SCREW, HHC 5/16-18 X 3/4 4 5 10136 WASHER, FLAT SAE 3/8 6 6 6014 B PIN, COTTER 3/32D X 1.0 1 7 08326-005 PIN, CLEVIS 5/16 X 1 O’ALL LENGHT PLATED 2 8 07028-031 PIN, COTTER 3/32D X 1/2 2 9 5283 NUT, NYLOC 5/16-18 8 10 08326-019 PIN, CLEVIS 3/8 X 2” USEABLE LENGHT 1 11 2199 NUT, HEX JAM 3/8-24 2 12 08327-012 YOKE END, 3/8-24 X 2.50 2 13 28830-001 ROD, TRANS. ENGINE 1 14 28819-351 TRANS. BRACKET ASSY. 1
15 35444 HARNESS, NEUTRAL SWITCH ............................... 1 .......... SAFETY ITEM
16 2584 SWITCH, PUSH BUTTON ........................................ 1 .......... SAFETY ITEM
17 2906 NUT, PANEL, 3/8 - 32 PLTD ...................................... 1 .......... SAFETY ITEM
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 81
Page 82
STOW CUTTER 3 CE SAW — HYDROSTATIC TRANSMISSION ASSY.
HYDROSTATIC TRANSMISSION
PAGE 82 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 83
STOW CUTTER 3 CE SAW — HYDROSTATIC TRANSMISSION ASSY.
HYDROSTATIC TRANSMISSION ASSY.
NO PART NO PART NAME QTY. REMARKS
1 20559-001 SPRING, EXT. 3.38FL X 71OD X .105 1 2 1493 SCREW, HHC 3/8-18 X 3.25 4 3 28836-001 LINK, RETURN SPRING 1 4 10133 NUT, NYLOC 3/8-16 7 5 10136 WASHER, FLAT SAE 3/8 8 6 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 2 7 15354 TRANSMISSION, HYD EATON 1 8 1578 KEY, WOODRUFF #3 2 9 0166 A WASHER, LOCK 3/8 MED. 4 10 1456 NUT, HEX FINISH 3/8-16 4 11 28828-351 SHIFT ARM ASSY. 1 12 28829-001 PIN, PIVOT 2 13 10450 SCREW, SHS 10-32 X 1/4 1 14 103530-000 CAP, TRANSMISSION 1
h
h
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 83
Page 84
STOW CUTTER 3 CE SAW — HYDROSTATIC DRIVE ASSY.
HYDROSTATIC DRIVE ASSY.
PAGE 84 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 85
STOW CUTTER 3 CE SAW — HYDROSTATIC DRIVE ASSY.
HYDROSTATIC DRIVE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 23227-001 SPROCKET, TRANSMISSION 12 TOOTH MACH 1 2 25039 SCREW, SHS 10-24 X 1/4 2 3 23231-503 CHAIN, ROLLER .375 PITCH X 21.75 1 4 10504-035 LINK, CHAIN 1 5 5283 NUT, NYLOC 5/16-18 8 6 28084-001 SPROCKET, 3548 X 3/4 1 7 0126 KEY, WOODRUFF #9 3 8 28832-001 JACKSHAFT 1 9 23284-001 BEARING, FLANGE .34SQ x 3/4ID 2 10 0300 B WASHER, FLAT SAE 5/16 4 11 2623 SCREW, HHC 5/16-18 X 1-1/4 4 12 28831-001 GEAR, DRIVE 2 13 1578 KEY, WOODRUFF #3 1 14 28087-001 PULLEY, MA60 X 17MM 1 15 25682-001 IDLER PULLEY 1 16 9154 SCREW, HHC 3/8-16 X 1 3/4 1 17 10136 WASHER, FLAT SAE 3/8 1 18 10133 NUT, NYLOC 3/8-16 4 19 23303-001 IDLER ARM 1 20 23230-001 SPRING EXT. IDLE 1 21 1284 SCREW, HHC 3/8-16 X 1 1/2 1 22 18574-004 WASHER, BELLEVILLE 3/8 1 23 28864-001 WASHER, FIBRE 1
25 07055-050 V-BELT, TRANSMISISON 4L500 .............................. 1 .......... 13HP SELF-PROP. MODELS
25 07055-051 V-BELT, TRANSMISSION 4L510 .............................. 1 .......... 20HP SELF-PROP. MODELS
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 85
Page 86
AIR CLEANER ASSY.
HONDA GX390K1QWT2 ENGINE — AIR CLEANER ASSY.
PAGE 86 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 87
HONDA GX390K1QWT2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16271ZE2000 GASKET, ELBOW 1
2 17210ZE3505 ELEMENT, AIR CLEANER ........................ 1 ......... INCLUDES ITEMS W/
3 4# 17219HA2405 SEAL, AIR CLEANER COVER 1 5 17230ZE3841 COVER, AIR CLEANER (CYCLONE) 1 6 7# 17238ZE2310 COLLAR, AIR CLEANER 2 8# 17239ZE3840 COLLAR B, AIR CLEANER 1
9 17410ZE3840 ELBOW, AIR CLEANER ............................. 1......... INCLUDES ITEMS W/#
10 17470ZE3841 CASE, PRE AIR CLEANER 1 11 17475ZE3841 CAP, PRE AIR CLEANER 1 12 17476ZE3841 GUIDE, PRE AIR CLEANER 1 13 90142MB0000 SCREW, PAN 5X16.5 5 14 90325044000 WINGNUT, TOOL BOX SETTING 2 15 90009ZE2003 BOLT- WASHER 6X22 1 16 0405006000 NUT, FLANGE 6MM 2
17218ZE3505 FILTER, OUTER 1
*
17232891000 GROMMET, AIR CLEANER 1
*
*
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 87
Page 88
CAMSHAFT ASSY.
HONDA GX390K1QWT2 ENGINE — CAMSHAFT ASSY.
PAGE 88 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 89
HONDA GX390K1QWT2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 14100ZF6W01 CAMSHAFT ASSEMBLY .......................... 1 ......... INCLUDES ITEM W/
2 14410ZE3013 ROD, PUSH 2 3 14431ZE2010 ARM, VALVE ROCKER 2 4 14441ZE2000 LIFTER, VALVE 2 5 14451ZE1013 PIVOT, ROCKER ARM 2 6 7 14711ZE3000 VALVE, INTAKE 1 8 14721ZE3000 VALVE, EXHAUST 1 9 14751ZE2003 SPRING, VALVE 2 10 14771ZE2000 RETAINER, INTAKE VALVE SPRING 1 11 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 1 12 14775ZE2010 SEAT, VALVE SPRING 1 13 14781ZE2000 ROTATOR, VALVE 1 14 14791ZE2010 PLATE, PUSH ROD GUIDE 1 15 90012ZE0010 BOLT, PIVOT 8MM 2 16 90206ZE1000 NUT, PIVOT ADJ. 2 17 12209ZE8003 SEAL, VALVE STEM 1
14568ZE1000 SPRING, WEIGHT RETURN 1
*
*
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 89
Page 90
CARBURETOR ASSY.
HONDA GX390K1QWT2 ENGINE — CARBURETOR ASSY.
PAGE 90 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 91
HONDA GX390K1QWT2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
#+ 16010ZE2812 GASKET SET 1
*
2
*
3
*
4
*
5
*
6
+ 16024ZE1811 SCREW SET, DRAIN ........................... 1 ............. INCLUDES ITEM W/#
*
7
*
8
*
9 16100ZF6V21 CARBURETOR ASSY. (BE85C B) ....... 1 ............. INCLUDES ITEMS W/
10
*
11
*
12
*
13 16211ZF6000 INSULATOR, CARBURETOR 1 14 16220ZA0702 SPACER, CARBURETOR 1 15 16221ZF6800 GASKET, CARBURETOR 1 16 16223ZE3W00 GASKET, INSULATOR 1
20 16610ZE1000 LEVER, CHOKE (STD) ........................1 ............. INCLUDES ITEM W/$
22
*
23
*
24
*
25
*
26
*
28
*
31$ 9430520122 PIN, SPRING (2X12) 1 33
*
33 99101ZH80980 JET, MAIN (#98) (OPTIONAL) 1 33
*
34
*
35
*
16011ZA0931 VALVE SET, FLOAT 1 16013ZA0931 FLOAT SET 1
16015ZE8005 CHAMBER SET, FLOAT ...................... 1 ............. INCLUDES ITEMS W/+
16016ZH7W01 SCREW SET 1
16028ZE0005 SCREW SET B .................................... 1 ............. INCLUDES ITEM W/#
16044ZE3W20 CHOKE SET 1
16124ZE0005 SCREW, THROTTLE STOP 1 16166ZF6W10 NOZZLE, MAIN 1 16173001004 GASKET, FUEL STRAINER CUP 1
16953ZE1812 LEVER, VALVE 1 16954ZE1812 PLATE, LEVER SETTING 1 16956ZE1811 SPRING, VALVE LEVER 1 16957ZE1812 GASKET, VALVE 1 16967ZE0811 CUP, FUEL STRAINER 1 93500030060H SCREW, PAN (3X6) 2
99101ZH80950 JET, MAIN (#95) (OPTIONAL) 1
99101ZH81000 JET, MAIN (#100) 1
99204ZA00450 JET SET, PILOT (#45) ......................... 1 ............. INCLUDES ITEM W/#
16172ZE3W10 COLLAR, SET 1
*
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 91
Page 92
CONTROL ASSY.
HONDA GX390K1QWT2 ENGINE — CONTROL ASSY.
PAGE 92 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 93
HONDA GX390K1QWT2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 16551ZE3000 ARM, GOVERNOR 1 3 16555ZE3000 ROD, GOVERNOR 1 4 16561ZE3000 SPRING, GOVERNOR 1 5 16562ZE3000 SPRING, THROTTLE RETURN 1
6 16570ZE3W20 CONTROL ASSY. (REMOTE) .................... 1 ......... INCLUDES ITEMS W/
10 11 12 13 14 15 17 18 21 90013883000 BOLT, FLANGE (6X12) (CT200) 2 22 90015ZE5010 BOLT, GOVERNOR ARM 1 24 27 28 29 9405006000 NUT, FLANGE (6MM) 1
16571ZE3W00 LEVER, CONTROL 1
*
16574ZE1000 SPRING, LEVER 1
*
16575ZE2W00 WASHER, CONTROL LEVER 1
*
16576891000 HOLDER, CABLE 1
*
16578ZE1000 SPACER, CONTROL LEVER 1
*
16581ZE3W00 BASE, CONTROL 1
*
16584883300 SPRING, CONTROL ADJUSTING 1
*
16592883310 SPRING, CABLE RETURN 1
*
90114SA0000 NUT, SELF-LOCK (6MM) 1
*
93500050320A SCREW, PAN (5X32) 1
*
93500050160A SCREW, PAN (5X16) 1
*
*
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 93
Page 94
CRANKCASE COVER ASSY.
HONDA GX390K1QWT2 ENGINE — CRANKCASE ASSY.
PAGE 94 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 95
HONDA GX390K1QWT2 ENGINE — CRANKCASE ASSY.
CRANKCASE COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 11300ZE3602 COVER ASSY., CRANKCASE (Q-TYPE) .........1 ................ INCLUDES ITEMS W/
3 11381ZE3801 GASKET, CASE COVER 1
4 15600ZG4003 CAP ASSY., OIL FILLER .................................1 ................ INCLUDES ITEM W/#
5 15600735003 CAP ASSY., OIL FILLER .................................1 ................ INCLUDES ITEM W/#
8# 15625ZE1003 GASKET, OIL FILLER CAP 2
9 16510ZE3000 GOVERNOR ASSY........................................... 1 ................ INCLUDES ITEMS W/+
10
+ 16511ZE8000 WEIGHT, GOVERNOR 3
*
11
+ 16512ZE3000 HOLDER, GOVERNOR WEIGHT 1
*
12
+ 16513ZE2000 PIN, GOVERNOR WEIGHT 3
*
13
*
13
*
15
*
16 90701HC4000 PIN, DOWEL (8X12) 2 17
*
18
*
19 957010804000 BOLT, FLANGE (8X40) 7 20
*
21
*
16531ZE2000 SLIDER, GOVERNOR 1 16531Z0A000 SLIDER, GOVERNOR 1 90602ZE1000 CLIP, GOVERNOR HOLDER 1
91201ZE3004 OIL SEAL (35X52X8) 1 9410106800 WASHER, PLAIN (6MM) 1
961006202000 BEARING, RADIAL BALL (6202) 1 961006207000 BEARING, RADIAL BALL (6207) 1
*
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 95
Page 96
CRANKSHAFT ASSY.
HONDA GX390K1QWT2 ENGINE — CRANKSHAFT ASSY.
PAGE 96 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 97
HONDA GX390K1QWT2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 13310ZF6W10 CRANKSHAFT (Q-TYPE).......................... 1 ......... INCLUDES ITEM W/
8 13351ZE3010 WEIGHT, BALANCER 1 11 90745ZE2600 KEY(6.3X6.3X43) 1 12
91001ZF6003 BEARING, RADIAL BALL (6207S) 1
*
*
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 97
Page 98
HONDA GX390K1QWT2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 98 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 99
HONDA GX390K1QWT2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12000ZF6W13 CYLINDER ASSY. (ALERT) ....................... 1 ......... INCLUDES ITEMS W/
2 15510ZE2043 SWITCH ASSY., OIL LEVEL 1 4 16541ZE3010 SHAFT, GOVERNOR ARM 1 9 90131896650 BOLT, DRAIN PLUG 2 10 90446KE1000 WASHER (8.2X17X0.8) 1 12 13 14 91353671003 O-RING (13.5X1.5) (ARAI) 1 17 9405010000 NUT, FLANGE (10MM) 1 18 9410912000 WASHER, DRAIN PLUG (12MM) 2 19 9425110000 PIN, LOCK (10MM) 1 20 957010601200 BOLT, FLANGE (6X12) 2 21 22 34150ZH7003 ALERT UNIT, OIL 1 23 90013883000 BOLT, FLANGE (6X12) (CT200) 1
91201ZE3004 OIL SEAL (35X52X8) 1
*
91201ZE9003 OIL SEAL (8X14X5) 1
*
961006202000 BEARING, RADIAL BALL (6202) 1
*
*
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 99
Page 100
CYLINDER HEAD ASSY.
HONDA GX390K1QWT2 ENGINE — CYLINDER HEAD ASSY.
PAGE 100 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
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