Av. Evandro Lins e Silva, 840 - grupo 505Tel. 011-55-21-3433-9055
Barra de Tijuca - Rio de JaneiroFax 011-55-21-3433-9055
RJ CEP 22631-470
Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
without written permission. All other trademarks are the property of thier respective owners and used with permission.
This manual
remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the
published in this publication at any time without notice and without incurring any obligations.
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should
Cutter 3 (CE).
Multiquip Inc. reserves the right to discontinue or change specifications, design or the information
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
Page 3
STOW CUTTER 3 CE SAW — TABLE OF CONTENTS
STOW CUTTER 3 SLAB SAW
Here's How To Get Help .................................................. 2
Table Of Contents ........................................................... 3
PAGE 6 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 7
STOW CUTTER 3 CE SAW — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.
This Owner's Manual has been
developed to provide complete
NOTE
refer to the engine manufacturers instructions for data relative to
its safe operations.
Before using any of the Stow Cutter 3 Saws, ensure that
the operating individual has read and understands all
instructions in this manual.
instructions for the safe and
efficient operation of the
Stow Cutter 3 CE Series Slab
Saws. Depending on the power
plant you have selected, please
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be
if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or
you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be
these directions.
Potential hazards associated with Stow Cutter 3 Series Slab
Saw operation will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
KILLED
INJURED
if you DO NOT follow
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. NEVER operate the engine with
heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair
and clothing away from all moving parts to
prevent injury.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 7
Page 8
STOW CUTTER 3 CE SAW — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the ON/OFF switch in the OFF
position, remove key and/or disconnect the
spark plug lead before servicing the engine
or equipment. Ground the lead to prevent
sparks that could ignite a fire.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury
and damage to the engine or equipment can
result if operating in speed ranges above
maximum allowable.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines
ANSI American National Standards Institute,
OSHA or other applicable local regulations.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your slab saw, other property, or the
surrounding environment.
CAUTICAUTI
CAUTION
CAUTICAUTI
This concret/asphalt saw, other property, or the
surrounding environment could be damaged if you
do not follow instructions.
PAGE 8 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
WARNINGWARNING
WARNING
WARNINGWARNING
To avoid injuries and damage to the equipment,
read and understand the contents of operation manual before
operating equipment.
ALWAYS
Page 9
STOW CUTTER 3 CE SAW — RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
CAUTICAUTI
CAUTION
CAUTICAUTI
Failure to follow instructions in this manual may lead to
serious injury or even death! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used when
operating the Stow Cutter 3 Saw.
SAFETY
■
DO NOT operate or service this
equipment before reading this entire
manual. The manual must bekept
accessible to the operator.
■
This equipment should not be operated
by persons under the minimum statutory
age limit.
■
NEVER operate the saw without proper protective clothing,
shatterproof glasses, steel-toed boots and other protective
devices required by the job.
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing the saw.
■
High Temperatures – Allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with
burns.
■
The engine of this saw requires an adequate free flow of
cooling air. NEVER operate the saw in any enclosed or
hot!
components can cause serious
narrow area where free flow
of the air is restricted. If the
air flow is restricted it will
cause serious damage to the
saw's engine and may cause
injury to people. Remember
the saw's engine gives off
DEADLY
gas.
carbon monoxide
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate the saw under the influence or
drugs or alcohol.
■
NEVER use accessories or attachments, which are not
recommended by or Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
ALWAYS check the saw for loosened hardware such as
nuts and bolts before starting.
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
ALWAYS use extreme caution when
working with flammable liquids.
When refueling, STOP the engine and
allow it to cool.
■
NEVER
machine. Fire or explosion could result
from
a
■
NEVER operate the saw in an explosive atmosphere
where fumes are present or near combustible materials.
An explosion or fire could result causing severe
harm or even death.
■
Topping-off to filler port is dangerous, as it tends to spill
fuel.
■
NEVER use fuel as a cleaning agent.
smoke
fuel vapors
hot!
engine.
around or near the
, or if fuel is spilled on
bodily
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 9
Page 10
STOW CUTTER 3 CE SAW — RULES FOR SAFE OPERATION
General Safety
■
ALWAYS read, understand, and follow procedures in
Operator's Manual before attempting to operate equipment.
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operating techniques before using the saw.
■
NEVER leave the machine
■
Block the unit when leaving or when using on a slope.
■
ALWAYS check to make sure that the operating area is
clear before starting the engine.
■
Maintain this equipment in a safe operating condition at all
times.
■
ALWAYS stop the engine before servicing, adding fuel and
oil.
■
NEVER run the engine without the air filter. Severe engine
damage could occur.
■
ALWAYS service air cleaner frequently to prevent carburetor
malfunction.
■
AVOID wearing jewelry or loose fitting clothing that may
snag on the controls or moving parts, this can cause a serious
injury.
■
ALWAYS keep clear of
the saw is in operation.
■
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children.
■
ALWAYS keep the work area well organized.
unattended
rotating
or
while running.
moving parts
while
Diamond Blade Safety
■
Use appropriate steel centered diamond blades
manufactured for use on slab saws.
■
Examine blade flanges for damage and excessive wear.
■
Ensure the cleanliness of the blade before blade is installed.
Blade should fit snugly on the shaft and against the inside/
outside blade flanges.
■
Ensure the blade is marked with an operating speed greater
than the blade shaft speed of the saw.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS inspect diamond blades
before each use. The blade should
exhibit no cracks, dings, or flaws in the
steel centered core and/or rim. Center
(arbor) hole must be undamaged and
true.
WARNINGWARNING
WARNING
WARNINGWARNING
WARNINGWARNING
WARNING
WARNINGWARNING
Only cut the material that is specified for the diamond blade.
Read the specifications of the diamond blade to ensure
the proper tool has been matched to the material being cut.
The saw has been engineered for WET CUTTING. Ensure
a WET CUTTING blade is being used and that the water
supply system to the blade is properly functioning and being
used.
■
ALWAYS clear the cutting area of any debris, tools, etc. that
would constitute a hazard while the saw is in operation.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS check to make sure that the
operating area is clear before starting the
engine.
■
No one other than the operator is to be in the working area
when the saw is in operation.
■
Always observe all applicable compulsory regulations
relevant to environmental protection, especially, fuel storage,
the handling of hazardous substances, and the wearing of
protective clothing and equipment. Instruct the user as
necessary, or, as the user, request this information and
training.
PAGE 10 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
■
■
■
■
■
ALWAYS keep blade guards in place. Exposure of the
diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact
with the ground or surface during transportation. DO NOT
drop the diamond blade on ground or surface.
The engine governor is designed to permit maximum engine
speed in a no-load condition. Speeds that exceed this limit
may cause the diamond blade to exceed the maximum safe
allowable speed.
Ensure that the blade is mounted for proper operating
direction.
Adhere to the Blade Manufacturer's recommendations on
handling, storage, and safe usage of blades.
Page 11
STOW CUTTER 3 CE SAW — RULES FOR SAFE OPERATION
Maintenance Safety
zz
NEVER lubricate components or attempt service on a
z
zz
running machine.
zz
z
ALWAYS allow the machine a proper amount of time to
zz
cool before servicing.
zz
z
Keep the machinery in proper running condition.
zz
zz
Fix damage to the machine immediately and ALWAYS
z
zz
replace broken parts.
zz
z
Dispose of hazardous waste properly. Examples of
zz
potentially hazardous waste are used motor oil, fuel and
fuel filters.
zz
z
DO NOT use food or plastic containers to dispose of
zz
hazardous waste.
Saw Transportation Safety
zz
z
Use appropriate lifting equipment to ensure the safe
zz
movement of the saw.
zz
z
DO NOT use the handle bars and/or front pointer as lifting
zz
points.
zz
z
When transporting of the saw is required, place saw directly
zz
inside towing vehicle truck-bed and tie-down securely.
NEVER tow saw directly behind towing vehicle.
Emergencies
zz
z
ALWAYS know the location of
zz
the nearest
zz
z
ALWAYS know the location of the
zz
nearest
zz
z
In emergencies ALWAYS
zz
phone or
phone numbers of the nearest
fire department
the case of an emergency.
fire extinguisher
first aid kit
keep a phone on the job site
.
. This information will be invaluable in
.
know the location of the nearest
ambulance, doctor
. Also know the
and
zz
z
DO NOT use the saw on slopes or on extremely un-level
zz
surfaces. An engine tipped to extreme angles may cause
oil to gravitate into the cylinder head making the engine
start difficult.
zz
z
NEVER transport the saw with the blade mounted.
zz
WARNINGWARNING
WARNING
WARNINGWARNING
All displacement of the machine
outside the cutting area shall be
carried out with the tool not in
rotation.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 11
Page 12
STOW CUTTER 3 CE SAW — DECALS
CUTTER
3
Machine Safety Decals
The Cutter 3 saws are equipped with a number of safety decals (Figure 2). These decals are provided for operator safety and maintenance
information. The illustration below shows these decals as they appear on the slab saws. Should any of these decals become unreadable,
replacements can be obtained from you dealer. See the "Nameplate and Decals" section for decal placement.
A
P/N: 22972-003
BELT DRIVE
CLOCKWISE
P/N: 22122-001
A
T
T
I
O
O
N
R
P/N 25491
A
T
T
I
O
O
N
R
P/N 25678
P/N: 13118
P/N: 22972-005
P/N: 22972-004
WARNING
KEEP FEET
CLEAR
P/N: 25250-001
MODEL
SERIAL NO.
CONTACT PARTS
RECOMMENDED MAINTENANCE
CHECK
DAILY:
OCCASIONALLY:
ENGINE OIL
BELTTENSION
HYDROSTATIC
TRANSMISSION OIL
HYDRAULIC LIFT
SYSTEM RESERVOIR
(IF SO EQUIPPED)
8.625 LG
CUTTER
3
P/N: 23653-003
WARNING
KEEP HANDS
CLEAR
P/N: 25249-001
DEPARTMENT
LUBRICATECLEAN
SPINDLE BEARINGS
ALL BEARINGS
SUBFRAME PIVOT
REAR AXLE
JACK SHAFT
HANDWHEEL
(IF SO EQUIPPED)
CLEVIS PINS
ROLLER CHAINS
FRONT WHEEL BEARINGS
LIFT MECHANISM
SCREW
(IF SO EQUIPPED)
P/N 23596-001
AIR CLEANER
(WHEN CUTTING DRY)
FUEL STRAINERS
FILTERS
AIR CLEANER
WATERPUMP
INLET STRAINER
COMPLETE MACHINE
23556-001
B
C
D
GEAR DRIVE
LUBRICATION
LUBRICATION
2
P/N 35166
CHECK
HOT
P/N: 11246
P/N 35167
GEAR DRIVE
CHECK
COUNTER
CLOCKWISE
LIFTING POINTLIFTING POINT
LUBRICATION
LUBRICATION
P/N 11092
WARNING
P/N 28853-001
To avoid injury,
you MUST read
and understand
operator’s manual
before using this
machine.
This machine to
be operated by
qualified
personnel only.
Ask for training
as needed.
P/N35137
When Larger Blade and Guard
is Installed, Belt Drive MUST
Be Changed to Proper Size.
See Owners Manual.
FAILURE TO COMPLY COULD RESULT
IN SERIOUS BODILY INJURY.
S.M.I. MASONRY AND CONCRETE
P/N35137
SAW MANUFACTURER’S INSTITUTE
CAUTION
P/N 23330-001
P/N 25867
P/N 36099 (ISO Blue)
P/N 29736
Figure 2. Stow Cutter 3 Saw Decals
PAGE 12 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 13
STOW CUTTER 3 CE SAW — GENERAL INFORMATION
Familiarization
The Cutter 3 saws are designed for
or asphalt utilizing diamond blades. They have been engineered
for general, industrial and high production flat cutting
applications. The reinforced steel box frame design adds strength
necessary to reduce vibrations while cutting. Minimizing
vibrations enhances the performance of the blade and extends
the life of the saw.
Heavy-duty front and rear axles, sturdy oversized wheels and
industrial undercarriage assembly ensures accurate tracking and
years of reliable use.
Additionally, the general weight-to-strength ration design of the
frame and chassis assembly provides optimum weight
distribution to keep the blade running true in the cut. A rugged
blade shaft bearing assembly ensures minimal flutter and shaft
harmonics providing the most advantageous condition for a
diamond blade at operating speeds.
Power Plants
The Cutter 3 saws are generally classified in the industry as
LOW to MEDIUM horsepower saws. This classification is
particularly useful when selecting the proper diamond blade for
an application.
There are two gasoline engines used with the Cutter 3 saws: A
13 HP Honda GX390K1QWT2
cylinder, OVH rated at 3600 RPM and a
GX620TXF2
RPM. Blade rotation is v-belt driven. This is accomplished by
connecting to the output shaft of the engine to an upper drive
pulley. The lower drive pulley (Blade) is then connected to the
upper drive pulley (Engine) by three V-belts. As the engine shaft
rotates, so does the blade.
Refer to the engines Owner's Manual for the specific instructions
regarding engine operation and maintenance practices.
Console
air-cooled, 4-stroke OVH 90° V-twin rated at 3600
wet
or
dry
cutting of concrete
air-cooled, 4-stroke single
20HP Honda
Water System
All saws provide a water direction system to provide cooling
water to the diamond blade. This system consists of: a standard
"garden hose" valve that connects to the water source (via hose)
to the saw, an
The 20-inch blade guard is designed with two 6-inch vinyl water
tubes to direct water to the diamond blade.
Under Carriage System
A jig welded heavy steel gauge under carriage assembly
supports the saw in tracking, pivoting and stabilization. A rear
axle supports two solid rubber cast hub wheels with roller
bearings, grease fittings and locking collars. A front axle supports
two solid rubber cast hub wheels with roller bearings, grease
fittings and locking collars. The assembly pivots about two rocker
blocks with bushings.
Blade Drive System
A rugged blade shaft assembly has been specifically designed
to support the optimum distribution of torque from the engine
shaft to the blade shaft, and to ensure minimal vibratory conditions
on the tips of the shaft.
Balanced engine & blade shaft pulleys are connected to their
respective shafts, 3 V-belts (13HP, 4 V-belts for 20HP models)
connect to the engine pulley to the blade shaft pulley. The blade
shaft is supported by two self-aligning pillow block bearings that
are uniquely positioned on the most outboard portion of the
reinforced frame.
The combination of pulley and blade shaft bearing positioning
ensures minimal vibration & flutter to the ends of the blade shaft.
Water System
The Stow Cutter 3 Saw comes standard with a 20-inch hinged
two piece, heavy steel gauge blade guard. The blade guard
provides access for vinyl water tubes that supply optimum volume
and dispersal of water for cooling and/or dust suppression.
ON/OFF
console water valve'
An ergonomically designed control console allows the operator
to easily understand and/or operate the adjustable handlebars,
Raise/Lower Crank Handle
disengage lever
self-propelled models, the console also provides forward/reverse
controls.
Manual Raise/Lower System
The Cutter 3 saw uses an ACME thread, manual raise/lower
assembly easily raises and lowers the blade and can lock into
position to ensure a constant depth when cutting. See Table 7 for
blade selection with respect to depth of cut.
(Self-propelled models only). Additionally, for
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 13
, and
transmission engage/
NOTE
All Stow Cutter 3 saws are
designed, engineered and
manufactured with strict
adherence to American National
Standards Institute, Inc. (ANSI)
guidelines B7.1 and B7.5
Page 14
STOW CUTTER 3 CE SAW — MAJOR COMPONENTS
Figure 3. Cutter 3 Major Components
Figure 3 displays the location of the various operational control
features of the Cutter 3 Saw. Features are dependent on the specific
model saw selected. The function of each console component or
indicator is explained below:
1.Handle Bars –
during cutting operations. The handle can be folded down
for transportation.
Used to steer and push the Cutter 3 saw
2.Forward/Reverse Speed Lever – Controls forward and
reverse speeds for self-propelled operation. Provides
positive neutral for engine start. ALWAYS place
transmission engage/disengage lever in the engage
position before setting speed lever (self-propelled models
only).
(raises or lowers) depending on cranking direction (CW or
CCW). Turning the handle
turning the saw counter-clockwise
clockwise
lowers the saw,
raises the saw.
4.Transmission Engage/Disengage Lever – Forward
locking position engages transmission. Rear Locking
position disengages transmission from rear axle and
permits "free wheeling" (self-propelled models only).
5.Water Tank – A 5-gallon capacity water tank provides water
for the saw blade during wet cutting applications.
6.Water ON/OFF Valve – ON position
permits water to flow from source through saw water hose.
closes
OFF position
valve and halts the flow of water.
opens
valve and
7.Hydraulic Drive Transmission - Controls the saw's
forward and reverse movement by using the
reverse speed lever
8.Saw Blade Guard –
operations & allows water hoses to be connected to the
cover for wet cutting.
9.Belt Cover – Covers the drive shaft belt, engine pulley
and the hydraulic transmission belt (on self-propelled
models only).
10.Drive-Shaft Pulley Guard – Covers the drive shaft pulley.
11.Rear Wheels – Allows the saw to be rolled across ground.
On self-propelled models, the rear wheels are turned by
the spline gears attached to the hydraulic transmission
system.
12.Pointer Arm –Front pointer wheel assists in straight
tracking. Lifts up for storage and pivots down for use.
13.Lifting Bale Kit –Allows for easy lifting and transporting
the Cutter 3 Saw.
14.Engine OFF Switch –
the engine.
15.Wheel Clamp –Move handle down making contact with
wheel to avoid unwanted rolling movement. Lift handle to
release.
16.Throttle Lever – (self-propelled units only) Used to adjust
engine RPM speed (
forward/
(Self-propelled units only).
Covers the saw blade during cutting
Toggle in either direction to stop
SLOW
or
FAST
).
PAGE 14 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 15
STOW CUTTER 3 CE SAW — 13HP HONDA ENGINE COMPONENTS
Figure 4. Engine Controls and
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine
manual for instructions & details of operation and servicing.
Components (Honda GX390K1QWT2)
1.Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
WARNINGWARNING
WARNING
WARNINGWARNING
Adding fuel to the tank should be
accomplished only when the engine is
stopped and has had an opportunity to cool
down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel
residue has been completely wiped up, and the area
surrounding the engine is dry.
2.Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3.Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
4.Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
5.Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
6.Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
, lever back toward operator
7.Spark Plug – Provides spark to the ignition system. Set
8.Muffler – Used to reduce noise and emissions. Engine
Engine components can generate extreme
heat. To prevent burns, DO NOT touch these
areas while the engine is running or
immediately after operating. NEVER operate
the engine with the muffler removed.
9.Fuel Tank – Holds unleaded gasoline. For additional
Operating the engine without an air
NOTE
spark plug gap (HONDA) to 0.6 - 0.7 mm (0.028 - 0.031
inch). Clean spark plug once a week.
components can generate extreme heat. To prevent burns,
DO NOT touch these areas while the engine is running or
immediately after operating. NEVER operate the engine with
the muffler removed.
WARNINGWARNING
WARNING
WARNINGWARNING
information refer to engine owner's manual.
filter, with a damaged air filter, or a
filter in need of replacement will
allow dirt to enter the engine,
causing rapid engine wear.
D
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 15
Page 16
STOW CUTTER 3 CE SAW — 20HP HONDA ENGINE COMPONENTS
Figure 5. Engine Controls and
Components (Honda GX620TXF2)
INITIAL SERVICING
The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine
manual for instructions & details of operation and servicing.
1.Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
2.Fuel Tank - Holds unleaded gasoline. For additional
information refer to engine owner's manual.
3.Throttle Lever – Controlled by accelerator pedal,
increases or decreases engine RPM.
4.Choke Knob – Used in the starting of a cold engine or in
cold weather conditions. The choke enriches the fuel
mixture.
5.Oil Sensor Switch – This switch monitors the oil level in
the engine crankcase. In the event of low oil, the engine will
be shut down.
6.Oil Filter – Spin-on type, filters oil for contaminants.
7.Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.71 - 0.78 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
8.Fuel Filter – Filters fuel for contaminants.
9.Oil Filler Cap – Remove cap to refill or replace oil with
recommended type as listed in Table 4. Make sure cap is
tightened securely. DO NOT over fill.
10.Air Filter – Prevents dirt and other debris from entering the
fuel system. Unsnap air filter cover to gain access to filter
element.
11.Muffler –Used to reduce noise and emissions.
touch the muffler while it is hot! Serious burns can result.
NEVER
Engine components can generate extreme
heat. To prevent burns, DO NOT touch these
areas while the engine is running or
immediately after operating. NEVER operate
the engine with the muffler removed.
12.Oil Dip Stick – Remove to check amount and condition of
oil in crankcase.
13.Starter – Starts engine when ignition key is rotated to the
ON position.
14.Oil Drain Plug – Remove to drain crankcase oil.
operate the engine with the muffler removed.
WARNINGWARNING
WARNING
WARNINGWARNING
D
NEVER
PAGE 16 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 17
STOW CUTTER 3 CE SAW — INSPECTION
PREPARATION / PRE-INSPECTION
1.Read and fully understand this manual,
the safety intructions in particular, and
the engine manufacturer's manual
supplied with the saw.
2.Select the correct blade for each application. Refer to the
Blades and Blade Placement sections on pages 17 through
19 for further information.
3.Check blade for wear or damage.
Handle all blades with care and
ALWAYS replace a damaged blade.
4.Clean the saw, removing dirt and dust,
particularly the engine cooling air inlet,
carburetor and air cleaner.
5.Check the air filter for dirt and dust. Replace the air filter if it
is found to be dirty.
6.Check carburetor for external dirt and dust. Clean with dry
compressed air.
7.Check fastening nuts and bolts for tightness.
8. Ensure a suitable water supply is available, hooked up, and
used. (connected via garden hose or with a water tank supply
system).
Engine Oil Check
1.To check the engine oil level, place the saw on secure level
ground with the engine stopped, and the diamond blade
removed.
2.Remove the
(Figure 6) and wipe it clean.
filler cap/dipstick
from the engine oil filler hole
3.Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
4.If the oil level is low (Figures 6 and 7), fill to the edge of the
oil filler hole with the recommended oil type (Table 4).
Maximum oil capacity for the Honda GX390 engine is 2.32
pints (1.1 liters) and for the Honda GX620 engine it is 3.18
pints (1.50 liters).
NOTE
Honda GX620 engine shown
Figure 6A. Engine Oil Dipstick (Removal)
Reference manufacturer engine
manual for specific servicing
instructions.
HONDA 13 HP engine shown.
Figure 7. Engine Oil Dipstick (Oil Level)
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nosaeSerutarepmeTepyTliO
remmuSrehgiHroC°5203-W01EAS
Honda GX390 engine shown
Figure 6. Engine Oil Dipstick (Removal)
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 17
llaF/gnirpSC°01~C°5202/03-W01EAS
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Page 18
STOW CUTTER 3 CE SAW — INSPECTION
Gasoline Check
WARNINGWARNING
WARNING
WARNINGWARNING
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt to
hot
refuel the saw if the engine is
running
1.Remove the gasoline cap located on top of fuel tank.
2.Visually inspect to see if fuel level is low. If fuel is low,
3.When refueling, be sure to use a strainer for filtration.
An EATON® Model 7 hydrostatic transmission (Figure 8)
provides the power for the saw's propulsion system. The
transmission drives a sprocket that directly connects the spline
drive to the rear wheels. The no load forward/reverse speeds
are approximately 24.4 m/min. (80 ft/min.).
.
replenish with unleaded fuel.
DO NOT top-off fuel. Wipe up any spilled fuel.
or
The transmission is factory filled with approved hydraulic fluid
that has a viscosity equivalent to SAE 20W-20. Should additional
servicing be required, the following hydraulic fluids are
recommended:
z
General Motors Dextron B
z
Ford MM2C-33F
z
Ford M2C-41A
z
International harvester Hy-Tran Fluids
DO NOT over fill the fluid reservoir (Figure 9). Note the level
marks on the reservoir.
existing oil conditions (A) cold or (B)
operating the saw.
hydraulic fluid may cause the seals to
mechanical damage.
Figure 9. Transmission Reservoir
CAUTICAUTI
CAUTION
CAUTICAUTI
It is essential to reference the
Overfilling the transmission with
hot prior to
rupture
causing
D
Figure 8. Hydrostatic Transmission
PAGE 18 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 19
Battery (Self-Propelled models only)
STOW CUTTER 3 CE SAW — INSPECTION
Self-Propelled models use a single 12-volt DC battery. (Figure
10) It is shipped ready to use.
Figure 10. Battery
When servicing of the battery is required perform the following:
z
A face shield and rubber gloves should be worn while
handling and servicing battery's electrolyte.
z
Disconnect battery terminal clamps, and remove the battery
from the saw when servicing is required.
z
DO NOT overfill the battery.
WARNINGWARNING
WARNING
WARNINGWARNING
Electrolyte is an acid and must be handled
with caution. Servicing instructions from the
electrolyte manufacturer must ALWAYS be
followed to ensure safety. Serious injury can
result from careless handling and
noncompliance to safety handling instructions.
terminal post, DO NOT allow contact of the wrench or any
metallic part to come in contact with the battery's negative
(-) terminal post. This may result in an electrical short circuit
or an explosion.
Overfilling the battery may cause the
electrolyte to overflow resulting in corrosion
to nearby components. Immediately wash
off any spilled electrolyte (battery acid).
Additionally, when connecting the positive
(+) cable to the battery's positive (+)
WARNINGWARNING
WARNING
WARNINGWARNING
Wear
safety glasses
clothes, and rubber gloves when working with
battery.
or
face mask
, protective
NOTE
Use only
battery. Tap water can
operating life of the battery.
distilled
water in the
reduce
the
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 19
Page 20
STOW CUTTER 3 CE SAW — INSPECTION -BLADE
SPECIFIC TOOLS TO BE USED
This saw is to use tools (blades) as follows:
Steel Core Segmented or Continuous Diamond Rim
Cutting Wheel.
Any other type of tool is not to be used. See Table 5 for specific
blade usage for material.
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to thoroughly inspect the diamond blade (Figure 11)
for operational safety could result in damage to the blade,
the saw, and may cause injury to the user or others in the
operating area.
Figure 10. Battery
D
1.Drive Pin Hole – A commonly located hole on the diamond
2.Stress Relief Holes (Gullets) –
3.Edge Of The Steel Core – Check the diameter edge for
4.Directional Arrow – Check to ensure that the blade is
5.Diamond Segment or Rim – Ensure there are no cracks,
blade core that prevents operational blade slippage
between the inner & outer blade flanges (collars). Inspect
the diameter of the hole to ensure there is no distortion,
and that a snug fit develops between the hole and drive
pin.
Check the steel core for
cracks that may have propagated from the slots and/or
gullets. Cracks indicate extreme fatigue failure and if sawing
continues, catastrophic failure will occur.
discoloration (blue oxidation) indicating an overheating
condition caused by insufficient cooling water/air.
Overheating of blades may lead to loss of core tension
and/or increase the possibility for blade failure. Check to
make sure the steel core’s width is uniform about the rim of
the blade, and not succumbing to an “under cutting”
condition brought about by highly abrasive material or
improper under cutting core protection.
oriented properly on the blade shaft for sawing. Reference
the directional arrow in the blade and place it so the direction
of rotation “downcuts” with the turn of the shaft.
dings, or missing portions of the diamond segment/rim. DO
use a blade that is missing a segment or a portion
NOT
the rim
of
cause damage to your saw, and injury to the user or others
in the operating area.
. Damaged and/or missing segments/rims may
6.Specifications – Ensure that the blade specifications, size,
and diameter properly match up to the sawing operation.
Wet blades must have water to act as a coolant. Utilizing a
Figure 11. Diamond Blade
PAGE 20 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
diamond blade not matched properly to the task may result
in poor performance and/or blade damage.
7.Arbor Hole – It is essential that the arbor hole diameter
properly matches the blade, and that it is free from
distortions. Correct blade flanges (collars) must be used.
The inside face of the flanges must be clean & free of debris.
An out of round arbor condition will cause damage to the
blade and the saw.
8.MAX RPM – This RPM reference is the maximum safe
operating speed for the blade selected. NEVER exceed
the max RPM on the diamond blade. Exceeding the MAX
RPM is dangerous, and may cause poor performance and
may damage the blade.
Page 21
STOW CUTTER 3 CE SAW — INSPECTION - BLADE PLACEMENT
NOITCELESEDALBDNAGNITSILLAIRETAM.5elbaT
lairetaMedalB
etercnoCderuCedalBetercnoCderuC
etercnoCneerGedalBetercnoCneerG
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Diamond Blades
Selecting the diamond blade TYPE and GRADE defines how
the blade will perform both in cutting speed and blade life.
Selection of the proper diamond blade consists of:
z
Material to be Cut
z
Type of Saw Being Used
z
Horsepower of Saw
z
Hardness Characteristics of the Material
z
Performance Expectations
Factors for sawing economy:
z
Type of Blade
z
Depth of Cut
z
Sawing Speed
z
Characteristics of the Material Being Cut
Blade Speed
A diamond blade’s performance is directly connected to specific
peripheral (rim) speeds.
BLADE PLACEMENT
Failure to thoroughly inspect the diamond
blade for operational safety could result in
damage to the blades or the saw and may
cause injury to the user or others in the
operating area.
etercnoC/tlahpsA
WARNINGWARNING
WARNING
WARNINGWARNING
Operating saw blades at rotational
speeds greater than those specified by
the manufacturer can cause blade damage, and may injure the user or others in
the operating area.
WARNINGWARNING
WARNING
WARNINGWARNING
D
The following shaft rotational speeds have been factory set to
ensure optimum blade performance.
z
Cutter 3 CE - 508 mm. (20”) Capacity - 2800 RPM.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 21
Page 22
STOW CUTTER 3 CE SAW — INSPECTION - BLADE PLACEMENT
3.Blade Nut – Remove the blade nut (4). For reassembly,
NOTE
■
Set the engine ON/OFF switch to the
OFF position.
■
Raise the saw to a high position by
cranking the Raise/Lower handle in a
counterclockwise direction.
■
Use the Blade Nut Wrench & Blade Shaft Locking Wrench
stored on the front section of the console to install the diamond
blade.
■
Reference Figure 12 (Diamond Blade Placement) when
removing or installing the diamond blade.
1. Blade Guard – Raise the front half of the blade guard to
expose the blade shaft nut & outer flange.
The following steps should be
accomplished before placing the
diamond blade on the
blade shaft.
4.Outside Blade Flange (Collar) – Ensure that the flange
5.Blade Pin Hole – Align this hole with the drive pin hole on
6.Diamond Blade – Ensure that the proper blade has been
7.Inner Flange Collar – This flange is fixed upon the blade
DO NOT over tighten the blade nut against the outer flange.
Tighten blade nut approximately 62-69 N/m. (45-50 ft-lbs)
face is clean and free of debris and is placed flush against
the diamond blade (7). Check that the drive pin goes through
the blade pin hole (6) and seats properly into the inner
flange (8).
the inner flange collar.
selected for the job. Pay close attention to the directional
arrow on the blade,
counter-clockwise for left-side
of the blade must match the 1" arbor of the blade shaft.
shaft, and is manufactured with a drive pin hole. The inside
surface of the flange must be free of debris and permit a
tight closure on the surface of the blade.
clockwise for right-side
cutting. The arbor hole
cutting,
2. Blade Nut Wrench – Remove the blade nut wrench (3) from
the tool holder and unscrew the blade shaft nut (right-side).
This nut
clockwise
loosens clockwise
.
and
tightens counter-
Figure 12. Diamond Blade Placement
PAGE 22 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
NEVER operate the saw without blade
guards and covers (Figures 13 and 14) in
place. DO NOT operate with the front of the
blade guard raised. The blade exposure
cannot exceed 180 degrees during operations. Adhere to
the safety guidelines of the American National standards
Institute (ANSI) B7.1 and B7.5.
Figure 13. Blade Guard
CHECK the following on the
■
Check to ensure the capacity of the blade guard matches the
diameter of your diamond blade.
blade guard
D
:
V-Belts and Covers
NEVER attempt to check the V-belt with the
engine running because severe injury can
occur. Keep fingers, hands, hair and clothing
away from all moving parts.
V-belts Alignment and Tensioning
This slab saw is equipped with 3 premium V-belts (3 for 13HP
models, 4 V-belts for 20HP models) that have been aligned and
tensioned by factory personnel. All V-belts MUST be installed for
proper operation of the saw. Failure to run the saw with less than
the required number of belts may damage the saw or equipment.
Use the following procedure to check the alignment of
V-belts:
CAUTICAUTI
CAUTION
CAUTICAUTI
1.Remove the bolts that secure the V-belt
2.
D
cover (Figure 15) to the saw frame.
Check uniform parallelism (Figure 16) of
V-belts and pulley (sheaves). Use a straight
edge or machinists's square against both
pulleys and adjust both pulleys until
equally aligned.
■
Check that the guard seats firmly upon the bayonet fitting of
the saw frame.
■
Check that the spring tensioned front cover of the guard is
firmly seated with the rear section of the guard, and there are
no gaps.
■
Check the fit of the water hoses in the sides of the blade
guard. NEVER lift the blade guard while cutting.
■
Check that the flood water tubes are clear and open. Test the
water supply for pressure and flow (to both sides of the blade)
before sawing operations.
CHECK the following on the
■
Check that the flange cover seats firmly upon the bayonet
fitting of the saw frame prior to operation.
■
This flange cover is to be in place when cutting from either the
right or left side of the saw.
blade flange cover
:
Figure 15. V-Belt Cover
Figure 14. Blade Flange Cover
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 23
Figure 16. V-Belt Parallelism
Page 24
STOW CUTTER 3 CE SAW — INSPECTION - BELTS & WATER TANK
3.Check V-belt tension (Figure 17) by using a tensionmeter
(2.7 - 4.1 kg/6.0 - 9.0 lbs.) against the inside belt at a mid point
between the two pulleys, or by deflecting the center belt at a
mid point 10 mm (3/8”) - 13 mm (1/2”).
Figure 17. V-Belt Tension
4.
DO NOT over or under tension the V-belts. Severe damage
can occur to the saw and engine crank shaft if the belts are
over tensioned. A decrease of power to the blade and poor
performance will result if the belts are under tensioned (loose
on pulleys).
Water Tank
The Cutter 3 saw is equipped with a removable 5-gallon onboard water tank fitted in the top of the console which can be
connected to the brass hose fitting on the rear of the operators
console (Figure 18).
Before using the water tank, ensure it is filled to capacity and
connected to the hose fitting to provide lubrication during cutting.
An external water source can also be connected to the CUTTER
3 for extended wet cutting operations.
5.If the V-belts becomes worn or loose, replace them by using
the following V-belt part numbers listed in Table 6.
eziSenignEepyTwaSeziSedalB
PH31
enignE
PH02
enignE
hsuP
hcni02)3(25061
leporP-fleS300-30732300-27152
leporP-fleShcnI02)4(79851200-33882100-08232
Figure 18. On-board Water Tank Hose Connection
syelluPdnastleB-V.6elbaT
N/PtleB-V
).ytQ(
enignE
N/PyelluP
100-56632300-27152
tfahSedalB
N/PyelluP
PAGE 24 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 25
STOW CUTTER 3 CE SAW — INSPECTION - ADJUSTMENTS
Adjusting the Blade Height
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER stop the engine while cutting at high speeds, except in
case of an emergency. This can damage your Cutter 3 CE Saw.
The Cutter 3 CE saw uses a manual
located on the console with clockwise rotation providing lowering
action, and counter-clockwise rotation providing raising and
lowering action (Figure 21).
raise/lower crank handle
Adjusting the Handle Bars
The Cutter 3 CE has adjustable height handle bars. Before
operating the saw, adjust the handle bar height to a comfortable
working position:
1.Loosen the height adjustment bolts (Figure 19) on the handle
bars until the handle bars can freely pivot.
Figure 19. Handle Bar Adjustment Bolts
2.Move the handle bars (Figure 20) up or down to operators
desired preference.
To adjust the blade height:
1.Pull upward on the raise/lower crank handle knob.
2.Rotate the crank handle clockwise to
Rotate the crank handle counter-clockwise to
blade
blade has been fully raised or lowered.
NOTE
lower the blade
(Figure 21). The handle will stop rotating when the
Figure 21. Blade Height Adjustment
When moving the saw around
between cutting, fully raise the blade
to avoid striking the ground with the
blade.
.
raise the
Determining the Cut Depth
When preparing to cut, your blade size determines the depth
of the cut. See Table 7 to determine the proper blade size for
your required cutting depth.
Figure 20. Handle Bar Height Adjustment
3.Tighten the height adjustment bolts to secure the handle bars
in place.
CAUTICAUTI
CAUTION
CAUTICAUTI
To avoid losing control of the Cutter 3 CE saw, be sure to fully
tighten the adjustment bolts before operating the saw to prevent
the bolts from loosening during cutting.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 25
DO NOT attempt to operate the saw until
this manual has been read and thoroughly
understood. Engine operating steps may
vary. See included engine manufacturer's
operating manual.
WARNINGWARNING
WARNING
WARNINGWARNING
When the engine is running the cutting
blade is ALWAYS
hands and feet clear of rotating blade.
Raise the saw to full height when
maneuvering the saw within the cutting
area.
All displacement of the machine
outside the cutting area shall be carried
out with the tool not in rotation.
rotating
. Keep
D
The following start-up procedure makes reference to a HONDA
13 HP Engine (Manual Start).
Figure 22. Wheel Clamp
1.Ensure the wheel clamps are in the LOCKED position.
(Figure 22).
2.Ensure the engine Shutdown switch on the handlebar and
the engine ON/OFF switch on the engine are both in the
OFF position to avoid accidental starting. (Figures 23 and
24)
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER place hands or feet inside the belt
guard or blade guard while the engine is
running. ALWAYS shut the engine down
before performing any kind of
maintenance service on the saw.
CAUTICAUTI
CAUTION
CAUTICAUTI
Ensure the work area is clear of tool, debris, and
unauthorized people.
The Engine Stop Switch located on
the handlebar (Figure 23) serves
both as an Emergency Engine
Shut-Off and as the primary
Shutdown switch. This allows the
operator to shutdown the saw safely
away from moving parts.
After shutdown on Electric Start
models, ensure the Engine Startswitch is turned to the OFF position
to avoid battery discharge and
accidental starting.
Figure 23. Engine Shutdown Switch (Handlebar)
PAGE 26 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
7.If operating the Cutter 3 CE in
skip this step and proceed to step 8. Place the
(Figure 26) in the OPEN position. Skip to step9.
Figure 24. Engine ON/Off Switch (Engine)
3.Ensure the diamond blade has been mounted correctly and
that it is raised above the surface you are about to saw.
4.Ensure the water tank is filled to capacity (18.95 liters/5
gallons). Connect the water tank hose to the water system
brass fitting on the rear of the console (Figure 18) and test for
adequate water flow to the diamond blade before operation.
When ready to start cutting, turn the water on.
5.Place the
fuel valve lever
(Figure 25) to the ON position.
8.If operating the Cutter 3 CE in
place the
cold weather conditions
Choke Lever
Figure 26. Choke Lever (Open Position)
cold weather conditions
Choke Lever
(Figure 27) in the CLOSED position.
,
,
6.Place the
the ON position.
NOTE
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 27
Figure 25. Fuel Valve Lever
Engine ON/
OFF
switches
The CLOSED position of the choke
lever enriches the fuel mixture for
starting a COLD engine. The OPEN
position provides the correct fuel
mixture for normal operation after
starting, and for restarting a warm
engine.
(Figures 23 and 24) to
Figure 27. Choke Lever (Closed Position)
CAUTICAUTI
CAUTION
CAUTICAUTI
The engine governor speed has been set at the factory.
Changing the governor speed could damage the blade and/
or the saw.
9.Place the
and SLOW for starting.
engine governor speed is factory set to ensure optimum
blade operating speeds.
10. Grasp the starter grip (Figure 29) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
CAUTICAUTI
CAUTION
CAUTICAUTI
z
DO NOT pull the starter rope all the way to the end.
z
DO NOT release the starter rope after pulling. Allow it
to rewind as soon as possible.
Figure 29. Starter Grip
11. If the engine has started, slowly return the choke lever (Figure
22) to the CLOSED position. If the engine has not started
repeat steps 7 through 10.
Before the saw is placed into operation, run the engine for
12.
several minutes. Check for fuel leaks, and noises that would
associate with a loose guard and/or covers.
13. All sawing is done at full throttle. Your engine governor has
been set at the factory to ensure an optimum speed setting.
PAGE 28 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 29
STOW CUTTER 3 CE SAW — ELECTRIC START-UP (20HP HONDA ENGINE)
The following start-up procedure makes reference to a HONDA
ELECTRIC START-UP (20HP HONDA ENGINE)
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to operate the saw until
this manual has been read and thoroughly
understood. Engine operating steps may
vary. See included engine manufacturer's
operating manual.
WARNINGWARNING
WARNING
WARNINGWARNING
D
20 HP Engine (Electric Start)
When the engine is running the cutting
blade is ALWAYS
hands and feet clear of rotating blade.
Raise the saw to full height when
maneuvering the saw within the cutting
area.
All displacement of the machine
outside the cutting area shall be carried
out with the tool not in rotation.
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER place hands or feet inside the belt
guard or blade guard while the engine is
running. ALWAYS shut the engine down
before performing any kind of
maintenance service on the saw.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Ensure the work area is clear of tool, debris, and
unauthorized people.
rotating
. Keep
Figure 30. Wheel Clamp
1.Ensure the wheel clamps are in the LOCKED position.
(Figure 30).
Ensure the engine Shutdown switch on the handlebar and
2.
the engine ON/OFF switch on the engine are both in the
OFF position to avoid accidental starting. (Figures 31 and
32)
The Engine Shutdown Switch
located on the handlebar (Figure 31)
NOTE
NOTE
serves both as an Emergency
Engine Shut-Off and as the
primary Shutdown switch. This
allows the operator to shutdown the
saw safely away from moving parts.
After shutdown on Electric Start
models, ensure the Engine Start
switch (Figure 32) is turned to the
OFF position to avoid battery
discharge and accidental starting.
CAUTICAUTI
CAUTION
CAUTICAUTI
The engine governor speed has been set at the factory.
Changing the governor speed could damage the blade and/
or the saw or create a risk for injury to the operator.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 29
D
Figure 31. Engine Shutdown Switch (Handlebar)
Page 30
STOW CUTTER 3 CE SAW — ELECTRIC START-UP (20HP HONDA ENGINE)
The CLOSED position of the choke
NOTE
lever enriches the fuel mixture for
starting a COLD engine. The OPEN
position provides the correct fuel
mixture for normal operation after
starting, and for restarting a warm
engine.
6.Place the
and SLOW for starting.
Figure 32. Engine Start Switch (OFF Position)
3.Ensure the diamond blade has been mounted correctly and
that it is raised above the surface you are about to saw.
4.If operating the Cutter 3 CE in
skip this step and proceed to step 5. Place the
(Figure 33) in the
OPEN
cold weather conditions
Choke Lever
position. Skip to step 6.
,
7.Rotate the Engine Shutdown switch
START position to engage the starter.
throttle lever
(Figure 35) halfway between FAST
OR
Figure 35. Throttle Lever (Fast Position)
(Figure 36) to the
Figure 33. Choke Lever (Open Position)
5.If operating the Cutter 3 CE in
place the
Choke Lever
Figure 34. Choke Lever (Closed Position)
PAGE 30 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
(Figure 34) in the CLOSED position.
cold weather conditions
,
Figure 36. Ignition Switch (Start Position)
8.Once the engine has started, slowly return the choke lever
(Figure 34) to the CLOSED position. If the engine has not
started repeat steps 4 through 7.
9.Before the saw is placed into operation, place the
in the FAST position and run the engine for several
lever
minutes. Check for fuel leaks, and noises that would associate with a loose guard and/or covers.
10. All cutting is done at FULL THROTTLE. Your engine governor has been set at the factory to ensure an optimum speed
setting.
throttle
Page 31
STOW CUTTER 3 CE SAW — OPERATION
OPERATION
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS cut with the saw at FULL THROTTLE. Attempting
to cut with the saw at less than full throttle could cause the
blade to bind or stop abruptly in the slab resulting in serious
injury to the operator or others in the area.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS keep clear of
operating this equipment.
CAUTICAUTI
CAUTION
CAUTICAUTI
Ensure the cutting area is clear of tools, debris, and
unauthorized people.
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT try to cut faster than the blade will allow. Cutting too
fast will cause the blade to rise up out of the cut. Improper
cutting rate can decrease the life of the engine and blades.
rotating
or
moving
parts while
Emergency Stop Procedure
If the engine must be stopped in an emergency situation:
Toggle the
(Figure 31) in
NOTE
Traveling During Cutting (Push)
Push models of the Cutter 3 CE saw must be manually moved by
the operator during cutting operations. Ensure that the handlebars
are secured in place on the console and push against them with
a controlled amount of force to prevent losing control of the
machine.
1.Start the engine as described in the previous section. Rotate
the throttle lever toward full throttle. Ensure water supply
system is in operation. Turn valve to start flow of water.
engine Shutdown switch
EITHER DIRECTION
The Engine Shutdown Switch located
on the handlebar (Figure 31) serves
both as an Emergency Engine Shut-
Off and as the primary Shutdown
switch. This allows the operator to
shutdown the saw safely away from
moving parts.
located on the handlebars
to the "OFF" position.
CAUTICAUTI
CAUTION
CAUTICAUTI
Engine components and the blade can get
EXTREMELY HOT! during operation.
ALWAYS allow the engine and blade to cool
before handling or servicing.
CAUTICAUTI
CAUTION
CAUTICAUTI
Whenever the saw is not in operation or being moved or
transported, apply the wheel clamp brakes to prevent
unwanted displacement.
NOTE
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 31
Mark the cutting line clearly and always
saw in a STRAIGHT LINE ONLY.
2.Release Wheel Clamps by
pulling levers UP. (Figure
37)
3.To begin sawing, use the raise/lower crank handle on the
console to lower the rotating blade allowing it to cut to the
preset depth.
4.When blade has reached full cutting depth, slowly walk
behind the saw at a rate that will allow the engine to operate
without losing optimum RPM.
Figure 37. Wheel Clamp
Page 32
STOW CUTTER 3 CE SAW — OPERATION
5.When the end of the cut has been reached, use the raise/
lower crank on the console to raise the blade out of the cut.
6.When cutting is complete, turn the engine OFF using the
3.Move the
increase forward travel speed during cutting (Figure 40).
Placing the travel lever fully forward will move the saw at
maximum speed.
ENGINE STOP TOGGLE SWITCH on the handlebars, and
wait for the blade to stop rotating.
7.Set the engine ON/OFF switch to the OFF position.
8.Place the water valve in the OFF position (as required).
9.Push the Wheel Clamp Levers downward to apply braking
pressure to the wheels (Figure 37).
Traveling During Cutting (Self-Propelled)
Self-propelled models of the Cutter 3 CE saw have a hydrostatic
transmission which mechanically propels the saw during cutting
operations. To prepare the machine for self-propelled cutting:
1.Place the
travel lever
in the NEUTRAL position.
Figure 40. Transmission Engage/Disengage Lever
4.When reverse movement is required, move the
towards the REVERSE position (Figure 41). Placing the
travel lever fully in reverse will move the saw backwards at its
maximum reverse speed.
travel lever
towards the FORWARD position to
(Forward Position)
travel lever
Figure 38. Transmission Engage/Disengage Lever
(Neutral Position)
2.Lift the
located on the console (Figure 39). Leaving the lever down
disengages the transmission to allow for manual pushing
during cutting or moving the machine around the job site.
transmission
engage/disengage lever,
Figure 39. Transmission Engage/Disengage Lever
(Engage Position)
Figure 41. Transmission Engage/Disengage Lever
(Reverse Position)
Saw Alignment
1.
The Cutter 3 CE saw employs a front pointer (Figure 42) that
has been precisely aligned with the diamond blade at the
factory. Referencing the figure below, accurate tracking is
accomplished by referencing the front pointer tip over the cut
line. Precise saw direction is accomplished by slight operator
pressure against the handle bars.
Figure 42. Saw Pointer
2.
To reorient a pointer position, loosen the screw that secures
the pointer bar to the shaft, adjust as necessary, and retighten
the screw.
PAGE 32 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 33
Cutting
WARNINGWARNING
WARNING
WARNINGWARNING
The operator MUST wear
the appropriate protective
equipment and clothing while engaged in sawing. Failure
to do so can result in SERIOUS INJURY.
STOW CUTTER 3 CE SAW — OPERATION
DANGERDANGER
DANGER
DANGERDANGER
DO NOT operate this machine without
the Blade Guard or V-belt Guards in
place. While the blade is spinning, DONOT place hands, feet, or other body
parts near the blade to avoid
SERIOUS INJURY or DEATH.
When cutting, determine the required cutting depth and use an
appropriately sized blade. Deep sawing is wasteful to the life of
the blade.
The preferred method of sawing is to
51 mm (2”). Step Cutting provides the optimum opportunity for the
blade to cut fast and last longest.
Water System
1.Connect hose from water source (on-board water tank or
external water source) to the hose fitting connection
(Figure 3) of the saw. The source pressure should be
approximately 30-40 psi.
2.Ensure the vinyl water tubes are properly inserted into the
blade guard holes and are clear of any obstructions.
3.Turn water source on (Figure 43).
Step Cut
in increments of
5.Align the saw along the cut line utilizing the front pointer.
ALWAYS saw in a straight line only. SERIOUS DAMAGE to
the blade or saw may occur if the saw is twisted or forced to
cut radius shapes.
6.Slowly lower the diamond blade onto the cut line by cranking
Raise/Lower handle
the
the handle can no longer be turned, the blade will be at its full
rated depth.
If the water supply to your blade is interrupted, STOP cutting
immediately
and/or saw.
If the engine stalls for ANY reason during cutting, raise the
blade out of the cut before restarting.
7.For self-propelled models, follow steps 1-4 of the TravelingDuring Cutting (Self-Propelled) section.
For push models, use the Traveling During Cutting (Push)
instructions.
Figure 44. Water System ON/OFF Valve
CAUTICAUTI
CAUTION
CAUTICAUTI
CLOCKWISE (Figure 37). When
WARNINGWARNING
WARNING
WARNINGWARNING
to prevent damage to your blade
Figure 43. On-board Water Tank ON/OFF Valve
4.Open the
by moving the lever to the ON position (Figure 44) and ensure
the water is flowing equally to both sides of the diamond
blade.
water system valve
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 33
on the left side of the console
8.The rotation of the blade creates a tendency for the saw to
slightly pull in a particular direction. To ensure a straight line
of sawing, apply pressure against the appropriate side of
the handle bar as you slowly advance the saw forward.
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT force the blade into the cut any faster than its design
will allow. This can damage your blade and/or your machine.
Page 34
Finishing A Cut
STOW CUTTER 3 CE SAW — OPERATION
1.Raise the blade out of the cut by cranking the
handle
blade high enough out of the cut to clear the surface and allow
the saw to be maneuvered.
2.Shut the engine down according to the SHUT-DOWN PRO-CEDURES in the next section.
Engine components can generate
EXTREME heat.
Restarting After Intervention
If cutting is interrupted where the engine stops or is turned off
while the blade is still in the cut:
COUNTER-CLOCKWISE (Figure 21). Raise the
WARNINGWARNING
WARNING
WARNINGWARNING
a. Turn engine Shutdown switch on handlebar to the
"OFF" position.
b. Raise the blade out of the cut
Raise/Lower
c. Restart the engine as described in the Start-Up
sections.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The only acceptable method for freeing a stuck blade is to
remove the saw from the stuck or pinched blade. DONOT try to get the blade unstuck using the Raise/Lower
system or by lifting the saw by the lifting bale, etc.
If cutting is interrupted where the blade is stuck in the cut:
a. Turn Engine Off switches to "OFF".
b. Remove the blade guard.
c. Remove blade mounting bolt and outer flange.
d. Maneuver the saw away from the stuck blade.
e. A parallel cut made next to the blade may be necessary
to free it.
f. Once the blade is freed inspect the blade for damage;
discard if damaged.
e Ensure an undamaged, useable blade is installed on
the saw before cutting is resumed with that saw.
PAGE 34 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 35
STOW CUTTER 3 CE SAW — SHUT-DOWN PROCEDURES
Stopping the Engine (Push Model)
Stopping the engine under normal conditions:
1.Place the
position, and listen for the engine speed to decrease. Allow
engine to run for 2 or 3 minutes for proper cooldown.
engine throttle lever
(Figure 45) in the SLOW
Figure 45. Throttle Lever
2.
Turn the engine Shutdown switch located on the handlebars (Figure 46) to the "OFF" position. Shutting the engine
off using this switch confirms that is is functioning properly.
Stopping the Engine (Self-Propelled Models)
Stopping the engine under normal conditions:
1.Disengage the drive by placing the
(Figure 49) in the NEUTRAL position.
lever
forward/reverse speed
Figure 49. Speed Lever (Neutral Position)
2.Place the
the SLOW position, and listen for the engine speed to
decrease. Allow engine to run for 2 or 3 minutes for proper
cooldown.
engine throttle lever
(Figure 45 or Figure 50) in
Figure 46. Engine Shutdown Switch (handlebars)
3.Turn the
position.
engine ON/OFF switch
(Figure 47) to the "OFF"
Figure 47. Engine ON/Off Switch ( engine)
4.Place the fuel valve lever (Figure 48) to the OFF position.
OR
Figure 50. Throttle Lever (Slow Position)
3.Turn the engine Shutdown switch located on the handle-
bars (Figure 46) to the "OFF" position. Shutting the engine
off using this switch confirms that is is functioning properly.
4.Turn the
the "OFF" position. The Ignition Switch on Electric-Start
models must be turned off to prevent unwanted battery
discharge.
engine ON/OFF switch
(Figure 47 or Figure 51) to
Figure 51. Ignition Switch (OFF Position)
Figure 48. Fuel Valve Lever (Off Position)
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 35
5.Place the fuel valve lever (Figure 48) to the OFF position.
Page 36
STOW CUTTER 3 CE SAW — MAINTENANCE
Maintenance
See the engine manual supplied with your
machine for appropriate
engine maintenance schedule and
troubleshooting guide for problems.
WARNINGWARNING
WARNING
WARNINGWARNING
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS ensure that both ENGINE ON/
OFF switches (on the handlebar and on
the engine) are in the "OFF" position, and
that the spindle has COMPLETELYSTOPPED ROTATING before performing
any of the the following operations:
D
General maintenance practices are crucial to the
performance and longevity of your saw. The extreme
environments of sawing operations require routine
cleaning, lubrication, belt tensioning, and inspection for
wear and damage
The following procedures devoted to maintenance can prevent serious saw damage
or malfunctioning. Before servicing or inspection, ALWAYS park the saw on a level
surface with the blade removed, and the
Console Engine ON/OFF switch & EngineON/OFF switch in “OFF” position.
Some maintenance operations may require the engine to be run. Ensure that
the maintenance area is well ventilated.
Exhaust contains poisonous carbon monoxide gas that can cause of unconsciousness and may result in DEATH.
CAUTICAUTI
CAUTION
CAUTICAUTI
ALWAYS allow the engine to cool before
servicing. NEVER attempt any maintenance
hot!
work on a
General Cleanliness
Clean the machine daily. Remove all dust and slurry build up.
If the saw is steam cleaned, ensure that lubrication is accomplished AFTER steam cleaning operations.
engine.
■
REMOVING
■
ADJUSTING
■
LUBRICATING
■
REMOVING
■
INSPECTING, ADJUSTING, OR
REPLACING
ANY
■
REMOVING
General Engine Care
Engine check:
Check daily for any oil and/or fuel leakage, thread nut & bolt
tightness, and overall cleanliness.
Engine oil:
Check daily. Inspect with blade removed and saw frame
level on a level surface. Keep the oil clean, and at the proper
servicing level (Figure 7). DO NOT OVERFILL! SAE 10W30 of SG is recommended for general use.
Engine oil change:
Change engine oil the first month or 20 hours of operation.
Then every 3 months/or 50 HOURS of operation. See Engine
Owner’s Manual for detailed information.
NOTE
Saw Blade Removal and Installation
See page 22.
or
INSTALLING
front or rear pointers
any components
engine mounting bolts
drivebelt, spindle, spindle bearings or
engine part
blade or belt guards
blades
ALWAYS dispose of used oil in a
responsible manner. Ensure that
the disposition of all hazardous
waste is handled properly. Call
your Recycling Center for
information about recycling engine
oil.
Engine air filter:
See Engine Owner’s Manual for detailed information.
PAGE 36 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 37
STOW CUTTER 3 CE SAW — MAINTENANCE
Engine tank & strainer:
Clean every year/or 300 hours.
Fuel line:
Replace every two years/or as necessary.
Spark plug:
Clean/adjust every 6 months/or 100 hours. Replace every
year/ or 300 hours.
Bearing Lubrication Care
There are four grease points for the Cutter 3 CE saw. [Use only
Premium Extreme Pressure Grease, conforming to NLG1 Grade
#2 consistency.]
Rear Wheels (1):
Grease daily, see Undercarriage Assy., item 10
Blade Shaft Bearings (2):
Grease daily, see Blade Shaft Assy., item 15
Raise/Lower Adjust Tube (1):
Grease daily, see Raise/Lower Assy., item 2
Servicing:
The transmission reservoir is factory filled. Should servicing
be required, use SAE20W-20, API classification (SE,CC,CD)
or better, General Motors Dexron B, Ford M2C-33F, M2C41A or International Harvester Hy-Tran fluids. For extreme
hot weather
of SAE30W-30 or SAE40W-40.
Drive Chain:
Check every 50 hours. Periodically wipe the chain clean and
re-lubricate with penetrating chain oil.
The drive chain may stretch requiring tension adjustments.
To adjust the drive chain tension:
, drain oil and refill with an oil having a viscosity
“U” slots
until the proper tension is achieved (Hydrostatic
of the
transmission
NOTE
General Transmission Care (Self-Propelled Models only)
All Cutter 3 CE model saws utilize spline gear wheel design
coupled with an EATON Model 7 Hydrostatic Transmission that
provides forward/reverse propulsion. The simple design of the
system keeps maintenance to a minimum.
Transmission Reservoir Cup:
Check every 8 hours of operation. When the transmission
cold
is
Figure 52).
DO NOT use multiple viscosity oils! DO NOT OVERFILL.
(A), check oil level against the level indicator (see
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Spline Gear Wheels:
Check every 25 hours and clean as necessary. If the spline
wheels DO NOT engage the
pressure, slippage of the rear wheels may occur.
To adjust the
1.Place the
DISENGAGE position (Figure 53) .
Excessive tension on the drive chain
will reduce chain life.
rear wheels
Spline Gear Assembly
transmission engage/disengage lever
with sufficient
:
in the
Figure 53. Transmission Engage/Disengage Lever
Figure 52. Transmission Reservoir
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 37
(Disengage Position)
Page 38
STOW CUTTER 3 CE SAW — MAINTENANCE
3.Loosen the linkage adjustment nut and slightly lengthen the
linkage rod (see Transmission Engage Lever Assy., items 11
and 13).
4.Move the
ENGAGE position to observe the proper spline-to-rear wheel
contact.
5.Retighten the adjustment nut.
Drive V-Belt Check
The V-Belts of the Cutter 3 CE saw have been factory set utilizing
precision standards. Operating the saw with less than the
specified number of V-belts (See Table 6), or belts that are
slipping
performance of the saw, and may cause damage to the blade.
Drive V-Belt(s) Replacement & Tension Adjustments
Reference Pointers and Covers Assembly, Blade Shaft Assembly,
and Engine Mount Assembly for this operation.
1.Remove the
15), then loosen the tension of the V-Belts
2.Loosen the (4) 1-1/2” (38.1 mm) HHC screws (Engine Mount
Assy., item 5).
3.Loosen and back-off the
(Engine Mount Assy., item 1) from the frame to permit the
Engine Base Plate
4.Pivot the Engine Base Plate to provide slack in the Drive Vbelts.
5.Remove/Replace the required V-belts (See Table 6).
6.Rotate the engine back into place and tighten the Engine
Mount Carriage Bolt.
7.Adjust for the correct V-belt tension (See Figure 54).
transmission engage/disengage lever
or are over-tensioned will significantly diminish the
Belt Guard
(Pointers and Covers Assy., item
Engine Mount Carriage Bolt
(Engine Mount Assy., item 9) to pivot.
to the
8.Retighten the (4) 1-1/2” (38.1 mm) HHC screws.
9.Replace all guards and covers.
NEVER attempt to check the
V-belt with the engine running.
Severe injury can occur if your
hand gets caught between the
V-belt and the clutch. Always use
safety gloves.
Adjust V-Belt Alignment/Replacement Pulleys
The V-belts and their respective pulleys have been professionally
aligned at the factory. If there is a requirement to remove/replace
or adjust the pulleys, proceed with the following instructions.
1.Select the proper sized pulley both in outside diameter and
arbor size. Use approved parts to ensure the compo-
nent compatibility.
2.A change in Pulley diameters may require specifically sized
V-Belts. Contact Multiquip Service Department to en-
sure V-Belt compatibility.
3.Complete Drive V-Belt(s) Replacement steps (1 through 4)
3.Remove the V-Belts from around the Pulley(s).
4.Remove the set screws that secure the pulleys to the respective shafts (PTO shaft) for engine pulley or the (blade shaft)
for the blade shaft pulley.
5.Remove/replace the pulley by sliding it off the shaft.
6.Reorient the new pulley on the shaft, and ensure precise
pulley alignment by utilizing an accurate straight edge (see
Figures 55 and 56).
7.Replace/tighten set screws treated with a drop of
Threadlocker 266.
WARNINGWARNING
WARNING
WARNINGWARNING
CLUTCH
PULLEY
VIBRATOR
PULLEY
LOCTITE
8.Orient the proper replacement V-Belt(s) around the blade
shaft pulley and engine pulley.
9.Reference steps 6-9 of the Drive V-Belt(s) Replacement
steps.
Figure 54. V-Belt Adjustment/Tension
PAGE 38 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 39
STOW CUTTER 3 CE SAW — MAINTENANCE
Figure 55. Pulley Alignment
Figure 57. Blade Side Bearing (Right Side)
Figure 56. V-Belt Alignment
Blade Shaft Bearing Replacement
Although the steps for this operation are listed here, it is recommended that this procedure be performed by an authorized service center.
The Cutter 3 CE saw is supported by “tapped base lock collar
(w/set screw)" self-aligning
and 58). These heavy duty bearings support the 1-1/4 blade
shaft, and have grease (zerk) points conveniently located for
service.
Blade Shaft Bearings
(Figures 57
Outside/Inside Blade Flanges
5.Loosen
(Figure 58, item 5) off the Blade Shaft. Loosen Bearing set
screw, remove
Blade Shaft Bearing
6.Loosen
Bolt
1.Replace both left & right bearings. Never replace one and not
the other.
8.Re-tension Drive V-belts as shown in the Drive V-Belt(s)
Replacement & Tension Adjustments section.
10. Replace all guards and covers.
Figure 58. Pulley Side Bearing (Left Side)
(Figures 57, item 2 & 3)
set screws
set screws
(Figure 57, item 4) and slide the
Blade Shaft Bearings
(Figure 58, item 4) and slide
Bearing Bolt
(Figure 57, item 5), remove
(Figure 58, item 6) and slide the
(Figure 58, item 8) off the blade shaft.
Bearing
Blade Shaft Bearing
and reassemble the Blade
Pulley
4.Remove
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 39
Blade Hex Nuts
(Figures 57 & 58, item 1) and
Page 40
STOW CUTTER 3 CE SAW — MAINTENANCE
Battery Maintenance
Mishandling of the battery shortens the service life of the battery
and adds to maintenance cost. When handling the battery do
the following:
z
Be careful not to let the battery electrolyte come in contact
with your body or clothing.
z
Always wear
the battery contains sulfuric acid which burns skin and eats
through clothing.
z
Always check the battery terminals periodically to
ensure that they are in good condition.
z
Use wire brush or sand paper to clean the battery
terminals.
z
Always check battery for cracks or any other damage.
If white pattern appears inside the battery or paste
has accumulated at the bottom, replace the battery.
z
If the pump will not be in operation for a long period
of time, store in cool dry place and check the battery
charge level every month to maintain the performance
of the battery.
WARNINGWARNING
WARNING
WARNINGWARNING
safety glasses
Wear
clothes, and rubber gloves when working with
battery.
eye protection
or
face mask
and
, protective
rubber gloves
, since
z
Check the battery regularly and make sure that each
electrolyte level is to the bottom of the vent well
(Figure 59). If necessary add only distilled water in a
well-ventilated area.
WARNINGWARNING
WARNING
WARNINGWARNING
Electrolyte is an acid and must be handled
with caution. Servicing instructions from the
electrolyte manufacturer must ALWAYS be
followed to ensure safety. Serious injury can
result from careless handling and
noncompliance to safety handling instructions.
Figure 59. Battery Electrolyte Levels
Overfilling the battery may cause the
electrolyte to overflow resulting in corrosion
to nearby components. Immediately wash
off any spilled electrolyte (battery acid).
Additionally, when connecting the positive
(+) cable to the battery's positive (+)
terminal post, DO NOT allow contact of the wrench or any
metallic part to come in contact with the battery's negative
(-) terminal post. This may result in an electrical short circuit
or an explosion.
PAGE 40 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 41
STOW CUTTER 3 CE SAW — MAINTENANCE
Decommissioning Saw/Components
Decommissioning is a controlled process used to safely retire a
piece of equipment that is no longer serviceable. If the equipment
poses an
or damage or is no longer cost effective to maintain, (beyond lifecycle reliability) and is to be decommissioned,
dismantlement), the following procedure must take place:
1.Drain all fluids completely. These may include oil, gasoline,
2.Remove battery and bring to appropriate facility for lead
3.The remainder can be brought to a salvage yard or metal
unacceptable and unrepairable safety risk due to wear
(demolition and
hydraulic oil and antifreeze. Dispose of properly in accordance with local and governmental regulations. Never pour
on ground or dump down drains or
reclamation. Use safety precautions when handling batteries that contain sulfuric acid.
reclamation facility for further dismantling.
sewers.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 41
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 43
Page 44
STOW CUTTER 3 CE SAW — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,
please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 8) information shown below and
on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business
office or service plant.
PAGE 44 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 45
STOW CUTTER 3 CE SAW — TROUBLESHOOTING (ENGINE)
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STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 45
Page 46
STOW CUTTER 3 CE SAW — TROUBLESHOOTING (BLADE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,
please take a remedial action following the diagnosis based on the Blade Troubleshooting (Table 9) information shown below and
on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business
office or service plant.
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 85
Page 86
AIR CLEANER ASSY.
HONDA GX390K1QWT2 ENGINE — AIR CLEANER ASSY.
PAGE 86 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
Page 87
HONDA GX390K1QWT2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.PART NO.PART NAMEQTY.REMARKS
116271ZE2000GASKET, ELBOW1
217210ZE3505ELEMENT, AIR CLEANER ........................ 1 ......... INCLUDES ITEMS W/
3
4#17219HA2405SEAL, AIR CLEANER COVER1
517230ZE3841COVER, AIR CLEANER (CYCLONE)1
6
7#17238ZE2310COLLAR, AIR CLEANER2
8#17239ZE3840COLLAR B, AIR CLEANER1
917410ZE3840ELBOW, AIR CLEANER ............................. 1......... INCLUDES ITEMS W/#
1017470ZE3841CASE, PRE AIR CLEANER1
1117475ZE3841CAP, PRE AIR CLEANER1
1217476ZE3841GUIDE, PRE AIR CLEANER1
1390142MB0000SCREW, PAN 5X16.55
1490325044000WINGNUT, TOOL BOX SETTING2
1590009ZE2003BOLT- WASHER 6X221
160405006000NUT, FLANGE 6MM2
17218ZE3505FILTER, OUTER1
*
17232891000GROMMET, AIR CLEANER1
*
*
STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06) — PAGE 87
Page 88
CAMSHAFT ASSY.
HONDA GX390K1QWT2 ENGINE — CAMSHAFT ASSY.
PAGE 88 — STOW CUTTER 3 CE SAW — PARTS & OPERATION MANUAL — REV. #5 (09/22/06)
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HONDA GX390K1QWT2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.PART NO.PART NAMEQTY.REMARKS
114100ZF6W01CAMSHAFT ASSEMBLY .......................... 1 ......... INCLUDES ITEM W/