Stormor Solo, Mono, Duo Assembly Manual

= Assemble in order indicated.
FAILURE TO FOLLOW INSTRUCTION WILL RENDER SHELVING UNSAFE!
=
= Measure to ensure correct location.
1
Assembly Guide
STORMOR®Shelving Bays
with Solo, Mono or Duo Frame Types
= Instruction applies to shelving with SOLO Frames.
= Instruction applies to shelving with MONO Frames.
= Instruction applies to shelving with DUO Frames.
M
S
D
Dispose of packaging materials responsibly.
Assemble and locate for use on a suitable level floor surface. Allow adequate working area.
INFORMATION
Key to some Symbols used in this Assembly Guide
TAKE CARE DURING ASSEMBLY! ­when lifting, stretching and using tools.
In use, ensure shelving is loaded and used safely. DO NOT EXCEED SHELF & BAY LOAD CAPACITIES.
INFORMATION
IF IN DOUBT ALWAYS CONTACT YOUR SHELVING SUPPLIER
READ THIS GUIDE THOROUGHLY BEFORE COMMENCING ASSEMBLY AND RETAIN FOR REFERENCE.
The information contained in this booklet was accepted as correct at the date of publication. However, the manufacturer reserves the right to make any necessary changes, in line with product development and improvement. No liability can be accepted for any inaccuracies or omissions, although every reasonable care has been taken to make this publication as complete and accurate as possible.
STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL STANDARD BS EN ISO 9001:2000.
Assembly should be undertaken by two competent people, preferably suitably trained shelving installers.
Before commencing assembly, unpack carefully and check that all components ordered are included.
Basic Tools: ‘ head’-type Screw Driver; 10mm socket or spanner; Measuring Tape.
Assess for floor fixing - tall, narrow bays may require this to ensure stability - refer to page 19.
+
PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised 11.04
2150
50
50
650
50
50
800
50
50
950
50
50
1100
50
50
350
800
50
50
500
800
50
650
800
950 1100 1250 1400 1550 1700 1850
2450 2600 2750 2900
50
2000
50
50
50
800
800
50
950
800
2300
50
50
1100
800
50
50
800
350
800
50
50
800
500
800
50
50
800
650
800
50
50
800
800
800
3050
50
50
800
950
800
3200
50
50
800
1100
800
3350
50
50
800
800
350
800
3500
50
50
800
800
500
800
STORMOR®Shelving Bay Assembly
1
Note: component illustrations are not to a constant scale. All dimensions are in mm
ALL MONO Frames with Clip-in Bracing
MONO Frame Assembly
OPEN BAYS CLAD BAYS
1
M
M
Bracing panel abuts the larger hole in the upright return flange ­plastic rivet is located from this side
Opposite (smaller hole face) of the flange is identified by dash marks scribed every 150mm
MONO FRAME with Clip-in Bracing
50
2
700
850
100
850
850
1850 2150
400
850
850
2450
700
850
850
2750
850
1100
Identify Frame Type & Orientation
OPEN BAYS CLAD BAYS
2
Option of Starter End Frames
MONO standard height Frames with Riveted Bracing
DUO two-part closed frame
MONO open frame
D
M
800
1100
650
800
1850
2150
950
800
2450
800
350
800
2750
800
650
800
MONO standard height Frames with Clip-in Bracing
Note: component illustrations are not to a constant scale. All dimensions are in mm
STORMOR®Shelving Bay Assembly
Check Vertical Orientation
SOLO single-part closed frame
S
125 750150750 75750150
125 600150600 75750150 125 600150450150600 75 125 750 75750150
125 750 225
OPEN BRACED BAYS
3
S
3.1A
Install Cross-Bracing
SOLO
2750
1100
1850
2150
2450
Note: component illustrations are not to a constant scale. All dimensions are in mm
750
STANDARD FRAMES
3
1
2
1
2
125
M6 x 10mm
M6 x 10mm
M6 x 10mm
S
S
STORMOR®Shelving Bay Assembly
125 750150750 75750150
OPEN BRACED BAYS
3 3.1B
D
M
125 600150600 75750150 125 600150450150600 75 125 750 75750150
125
750
225
Install Cross-Bracing
MONO & DUO
2750
1100
1850
2150
2450
M6 x 10mm
M6 x 10mm
4
Note: component illustrations are not to a constant scale. All dimensions are in mm
STANDARD FRAMES
125
750
2
D
M
1
STORMOR®Shelving Bay Assembly
5
Note: component illustrations are not to a constant scale. All dimensions are in mm
125 750150750 75750150
125 600150600 75750150
125 600150450150600 75
125 750 75750150
125 750 225
2750
1100
1850
2150
2450
OPEN BRACED BAYS
3 3.1B
D
M
Install Cross-Bracing
MONO & DUO Backing bays
750
STANDARD FRAMES
M6 x 10mm
M6 x 10mm
1
2
125
D
M
STORMOR®Shelving Bay Assembly
6
Note: component illustrations are not to a constant scale. All dimensions are in mm
125 750 75
0950
125 750 375
1250
125 450 75450300
1400
125 600 75600150
1550
125 600 225600150
1700
125
750 750150 225
2000
125 600150450150600
225
2300
125 750150750 225750150
125
75750150600150450150600
125 225750150600150450150600
125 75750150750150600150600
125 225750150750150600150600
3500
OPEN BRACED BAYS
3 3.1C
Install Cross-Bracing
ALL FRAME TYPES
D
M
S
Brackets shown are omitted in Solo Frame assembly
125 600150600 225750150
2600
2900
3050
3200
3350
S
EXTENDED FRAME RANGE - cross-bracing location
STORMOR®Shelving Bay Assembly
7
Locate Shelves
ALL FRAME TYPES
OPEN BRACED BAYS
3 3.3
D
S
M
Locate top & base, then intermediate shelves
25
25
25
25
25
25
25
25
25
25
25
25
Floor Fixing!
ALL FRAME TYPES
May be required for bay stability - refer to page 19
OPEN BRACED BAYS
3 3.2
Shelves share common clips
S
1
2
3
4
Measure required shelf pitches
Note: component illustrations are not to a constant scale. All dimensions are in mm
STORMOR®Shelving Bay Assembly
>
100
8
Locate Shelves
ALL FRAME TYPES
OPEN BRACED BAYS
3 3.3
1
1
2
LOCATE SHELVES WITH CARE
==
+
REMOVE SHELVES WITH CARE
=
=
D
DO NOT EXCEED MAXIMUM SHELF PITCHES
>
600
>
600
>
600
>
600
>
100
>
900
>
900
>
900
>
900
>
100
M
>
750
>
750
>
750
>
750
>
100
S
=
ENSURE SHELF FLANGE IS LOCATED BETWEEN CLIPS
3
Note: component illustrations are not to a constant scale. All dimensions are in mm
STORMOR®Shelving Bay Assembly
9
S
Extend To Build Runs of Shelving
SOLO
OPEN BRACED BAYS
3 3.4A
1 BAY
6 BAYS
8 BAYS
10 BAYS
9 BAYS
7 BAYS
2 BAYS 3 BAYS 4 BAYS 5 BAYS
S
Additional Bracing Frequency
Check Levels
Locate Base Plates to Level
Fix Down with Floor Clips (where necessary)
Note: component illustrations are not to a constant scale. All dimensions are in mm
S
STORMOR®Shelving Bay Assembly
Incorporate Additional Bracing!
10
8 BAYS
10 BAYS
9 BAYS
Additional Bracing Frequency
Check Levels
Locate Base Plates to Level
D
D
M
M
D
M
6 BAYS 7 BAYS
1 BAY
2 BAYS 3 BAYS 4 BAYS 5 BAYS
Extend To Build Runs of Shelving
MONO & DUO
OPEN BRACED BAYS
3 3.4B
Fix Down with Floor Clips (where necessary)
D
M
Note: component illustrations are not to a constant scale. All dimensions are in mm
STORMOR®Shelving Bay Assembly
Incorporate Additional Bracing!
>125
>2000
>2000
>125
S
11
Rack Linking ­Back to Back Bays
SOLO
OPEN BRACED BAYS
3 3.5A
BRACED FRAMES - link opposite (unbraced) side only UNBRACED FRAMES - link both sides
S
12
Note: component illustrations are not to a constant scale. All dimensions are in mm
M6 x 10
STORMOR®Shelving Bay Assembly
12
D
M
Rack Linking ­Back to Back Bays
MONO & DUO
OPEN BRACED BAYS
3 3.5B
>125
>2000
>2000
>125
No links in outer face of Duo extension frame
D
D
M
12
Note: component illustrations are not to a constant scale. All dimensions are in mm
Rack Link
STORMOR®Shelving Bay Assembly
BRACED FRAMES - link opposite (unbraced) side only UNBRACED FRAMES - link both sides
REAR CLAD BAYS
4 4.1
D
M
Identify Panel Heights
ALL FRAME TYPES
S
REAR CLAD BAYS
4 4.2
D
M
Identify Panel Positions
ALL FRAME TYPES
S
13
614
914
450
900
600
464
D
S
M
764
750
496
500
Note: component illustrations are not to a constant scale. All dimensions are in mm
750
750
750
500
2750
750
450
750
500
2450
900
500
750
2150
600
750
500
1850
600
500
1100
Brackets shown are omitted in Solo Frame assembly
S
STANDARD FRAMES
STORMOR®Shelving Bay Assembly
14
REAR CLAD BAYS
4.2A4
D
M
Identify Panel Positions
ALL FRAME TYPES
S
450
500
0950
500
750
1250
900
500
1400
600
500
450
1550
500
600
600
1700
500
750
750
2000
900
900
500
2300
750
750
600
500
2600
900
750
750
500
2900
900
900
750
500
3050
900
900
900
500
3200
600
750
750
750
500
3350
750
750
750
750
500
3500
Brackets shown are omitted in Solo Frame assembly
S
Note: component illustrations are not to a constant scale. All dimensions are in mm
EXTENDED FRAME RANGE
STORMOR®Shelving Bay Assembly
Note: component illustrations are not to a constant scale. All dimensions are in mm
450
750
500
600
900
REAR CLAD BAYS
4
4.4A
Install Rear Cladding
SOLO
S
M6 x 10mm
M6 x 10mm
M6 x 10mm
S
1
3
2
Nut & Bolt fixings per panel
15
Floor Fixing!
ALL FRAME TYPES
May be required for bay stability - refer to page 19
4.3
REAR CLAD BAYS
4
STORMOR®Shelving Bay Assembly
M6 x 10mm
Note: component illustrations are not to a constant scale. All dimensions are in mm
S
Extend To Build Runs of Shelving
SOLO
4.4A
Locate Shelves ­refer to pages 7-8
4.5A
REAR CLAD BAYS
4
1
2
3
1
2
3
1 2 3
1 2 3
S
Note overlap of cladding sheets
Nuts finger tight only until all cladding is assembled,
then fully tighten
CHECK LEVELS Locate Base Plates to Level - refer to page 9
16
S
STORMOR®Shelving Bay Assembly
Note: component illustrations are not to a constant scale. All dimensions are in mm
17
D
M
M6 x 10mm
REAR CLAD BAYS
4
4.4B
Install Rear Cladding
MONO & DUO
450
750
500
600
900
M6 x 10mm
M6 x 10mm
Nut & Bolt fixings per panel
D
M
3
2
1
M6 x 10mm
STORMOR®Shelving Bay Assembly
Note: component illustrations are not to a constant scale. All dimensions are in mm
18
Extend To Build Runs of Shelving
MONO & DUO
4.4B
REAR CLAD BAYS
4
1
2
3
1
2
3
1
Fully tighten nuts during assembly
CHECK LEVELS Locate Base Plates to Level - refer to page 10
D
M
2 3
1 2 3
Locate Shelves ­refer to pages 7-8
4.5B
STORMOR®Shelving Bay Assembly
D
M
D
M
STORMOR®Shelving Bay Assembly
19
Floor Fixing For Stability
ALL FRAME TYPES
OPEN BAYS CLAD BAYS
5
D
h
H
D
h
H
STABILITY = HEIGHT TO DEPTH RATIO
H:D > 4:1 = FLOOR FIXING RECOMMENDED h:D > 4:1 = FLOOR FIXING RECOMMENDED
= Location of additional Floor Clips where H:D/h:D > 6:1
D = Depth H = Height, floor to highest loaded shelf, with top shelf used as
a dust cover, unladen
h = height, floor to highest loaded shelf, with top shelf loaded
1
D
M
S
Floor Anchor
Floor Clip
2
6Nm
4
35 min.
8
D
M
S
Ensure floor will
accept Anchor!
3
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