Stoneridge Electronics 32476 User Manual

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Operator’s Manual

Contents Safety

Emergency

Controls

Driving

Maintenance

Information

Index

Contents

This manual illustrates and describes the operation of features or equipment which may be either standard or optional on this vehicle. This manual may also include a description of features and equipment which are no longer available or were not ordered on this vehicle. Please disregard any illustrations or descriptions relating to features or equipment which are not on this vehicle.

PACCAR reserves notice and without incurring any obligation.

The information contained prohibited without prior written authorization from PACCAR Inc.

the right to discontinue, change specications, or change the design of its vehicles at any time without

in this manual is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly

Truck Model Example

SAFETY

INTRODUCTION

About the Manual . . . . . . . . . . . . . . . . 1-3

Safety Alerts . . . . . . . . . . . . . . . . . . 1-

Vehicle Safety . A Special Word About Additional Sources of

. . . . . . . . . . . . . . . . 1-5

Repairs . . . . . . . . . . 1-7

Information . . . . . . . . . 1-8

CAB AND FRAME ACCESS

Safety . . . . . . . . . . . . . . . . . . . . 1-10

Door Lock and Keys. . . . . . . . . . . . . . 1-

Remote Keyless Entry Climbing onto the Deck Plate . . .

(RKE) . . . . . . . . . . 1-12

GETTING TO YOUR ENGINE

Hood Hold Downs. . . . . . . . . . . . . . . 1-15

Hood Tilt. . . . . . . . . . . . . . . . . . . 1-

Hood Hold-Open Device . . .

. . . . . . . 1-13

. . . . . . . . . 1-17

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SAFETY

SEATS AND RESTRAINTS

Introduction . . . . . . . . . . . . . . . . . 1-19

Safety Restraint Belts Tether Belts Komfort-Latch® Feature . During Pregnancy. . Belt Damage and Sleeper Bunks and Safety Restraint T

. . . . . . . . . . . . . . . . . 1-25

. . . . . . . . . . . . . 1-22

. . . . . . . . . . . . . 1-28

Repair . . . . . . . . . . . . 1-28

Restraints . . . . . . . . . 1-29

ips . . . . . . . . . . . . . 1-31

START-UP

Introduction . . . . . . . . . . . . . . . . . 1-33

Safe Vehicle Operation Vehicle Loading Emergency Equipment . Driver's Check List

. . . . . . . . . . . . . . . . 1-34

. . . . . . . . . . . . . . 1-36

. . . . . . . . . . . 1-26

. . . . . . . . . . . . 1-33

. . . . . . . . . . . 1-36

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INTRODUCTION

About the Manual

Congratulations! Your selection of a Kenworth truck was a wise investment. Kenworth trucks are recognized as the industry standard for quality and reliability.

Please take the with your vehicle by reading this Operator’s Manual. We recommend that you read and understand this manual from beginning to end before you operate your truck. This manual explains the safe, efcient operation and maintenance of your Kenworth.

After you’ve read be stored in the cab for convenient reference and remain with this truck when sold.

time to get acquainted

NOTE

this manual, it should

Your Kenworth features or options mentioned in this manual. Therefore, you should pay careful attention to the instructions that pertain to just your vehicle. In addition, if your vehicle is equipped with special equipment or options not discussed in this manual, consult your dealer or the manufacturer of the equipment.

All information contained manual is based on the latest production information available at the time of publication. Kenworth Truck Company reserves the right to make changes at any time without notice.

may not have all the

in this

Safety Alerts

Please read and follow all of the safety alerts contained in this manual. They are there for your protection and information. These alerts can help you avoid injury to yourself, your passengers, and help prevent costly damage to the vehicle. Safety alerts are highlighted by safety alert symbols and signal words such as "WARNING", "CAUTION", or "NOTE". Please do not ignore any of these alerts.

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INTRODUCTION

WARNING CAUTION

WARNING!

The safety message following this symbol and signal word provides a warning against operating procedures which could cause death or personal injury. They could also cause equipment or property damage. The alert will identify the hazard, how to avoid it, and the probable consequence of not avoiding the hazard.

Example:

WARNING!

Do not carry additional fuel containers in your vehicle. Fuel containers, either full or empty, may leak, explode, and cause or feed a re. Do not carry ex tra fuel containers. Even empty ones are dangerous. Failure to comply may result in death or personal injury.

CAUTION

The safety alert following this symbol and signal word provides a caution against operating procedures which could cause equipment or property damage. The alert will identify the hazard, how to avoid it, and the probable consequence of not avoiding the hazard.

Example:

CAUTION

Continuing to operate your vehicle with insufcient oil pressure will cause serious engine damage. Failure to comply may result in equipment or property damage.

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INTRODUCTION

NOTE

The alert following signal word provides important information that is not safety related but should be followed. The alert will highlight things that may not be obvious and is useful to your efcient operation of the vehicle.

Example:

Pumping the accelerator will not assist in starting the engine.

this symbol and

NOTE

Vehicle Safety

WARNING!

Do not drink alcohol and drive. Your reexes, perceptions, and judgment can be affected by even a small amount of alcohol. You could have a serious or even fatal accident, if you drive after drinking. Please do not drink and drive or ride with a driver who has been drinking. Failure to comply may result in death, personal injury, equipment or property damage.

WARNING!

Do not text time, perceptions and judgment can be affected while texting or using any other form of mobile messaging while driving. Failure to comply may result in death, personal injury, equipment or property damage.

Make sure your vehicle is in top working condition before heading

and drive. Your reaction

out on the driver's duty to do so. Inspect the vehicle according to List beginning on

Every new vehicle conform to all Federal Motor Vehicle Safety Standards applicable at the time of manufacture. Even with these safety features, continued safe and reliable operation depends greatly upon regular vehicle maintenance. Follow the maintenance recommendations found in Preventive page 5-9. This investment.

Keep in mind maintained vehicle must be operated within the range of its mechanical capabilities and the limits of its load ratings. See the Weight Ratings label on the driver's door edge.

Safe driving is proper concentration on the driving

road, it is the responsible

the Driver's Check

page 1-36.

is designed to

Maintenance on

will help preserve your

that even a well

only possible with the

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INTRODUCTION

task. Keep distraction to a minimum to

improve your concentration. Examples of distractions may include radio controls, GPS navigation controls, cellular telephone calls, cellular text messages, reading or reaching for something on the oor. Minimizing your distractions will improve safe driving and will help avoid an accident involving death or personal injury.

Be aware of prohibit the use of cellular telephones while driving. In addition to being an unsafe practice, it may be against local or federal ordinances to use cellular devices while operating the vehicle.

This manual is It cannot tell you everything you need to know about driving your vehicle. For that you need a good training program or truck driving school. If you have not been trained, get the proper training before you drive. Only qualied drivers should drive this vehicle.

local regulations that may

not a training manual.

California Proposition 65

Warning

• Diesel engine exhaust and some

of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

• Other chemicals in this vehicle

are also known to the State of California to cause cancer, birth defects or other reproductive harm.

• Battery posts, terminals, and

related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

Data Recorder

California 9951- Disclosure of Recording Device

Your vehicle or more recording devices commonly referred to as “event data recorders (EDR)” or “sensing and diagnostic modules (SDM)”. If you are involved in an accident, the device(s) may have the ability to record vehicle data that occurred just prior to and/or during the accident. For additional information on your rights associated with the use of this data, contact

Vehicle Code

may be equipped with one

- Section

• the California Department of Motor

Vehicles - Licensing Operations Division – or –

• http://www.dmv.ca.gov/

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INTRODUCTION

Environmental Protection

WARNING!

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Other chemicals in this vehicle are also known to the State of California to cause cancer, birth defects or other reproductive harm. This warning re quirement is mandated by California law (Proposition 65) and does not re sult from any change in the manner in which vehicles are manufactured.

Some of the ingredients in engine oil, hydraulic oil, transmission and axle oil, engine coolant, diesel fuel, air conditioning refrigerant (R12, R134a, and PAG oil), batteries, etc., may contaminate the environment if spilled or not disposed of properly. Contact your local government agency

for information concerning disposal.

proper

A Special Word About Repairs

WARNING!

Do not attempt repair work without sufcient training, service manuals, and the proper tools. You could be killed or injured, or you could make your ve hicle unsafe. Do only those tasks you are fully qualied to do.

Your dealer’s service center is the best place to have your vehicle repaired. You can nd dealers all over the country with the equipment and trained personnel to get you back on the road quickly—and keep you there.

Your vehicle Anyone attempting repairs on it needs good mechanical training and the proper tools. If you are sure you have these requirements, then you can probably perform some repairs yourself. However, all warranty repairs

is a complex machine.

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INTRODUCTION

must be performed by an authorized

service facility. If you aren’t an experienced mechanic, or don’t have the right equipment, please leave all repairs to an authorized service facility. They are the ones equipped to do the job safely and correctly.

Maintenance Manuals. If decide to do any complex repair work, you’ll need the maintenance manuals. Order them from your authorized dealer. Please provide your Chassis Serial Number when you order, to be sure you get the correct manuals for your vehicle. Allow about four weeks for delivery. There will be a charge for these manuals.

Final Chassis Bill

complete, non-illustrated computer printout listing of the parts used to custom-build your vehicle is available through the dealer from whom you purchased your vehicle.

of Material. A

you do

WARNING!

Modifying your vehicle can make it unsafe. Some modications can affect your vehicle's electrical system, stabil ity, or other important functions. Before modifying your vehicle, check with your dealer to make sure it can be done safely. Improper modications can cause death or personal injury.

Additional Sources of Information

Installed Equipment - Operator's Manuals

Major component suppliers operation manuals specic to their products. Additional manuals and other pieces of literature are included in the glove box literature package. Look for information on products such as the engine, driver's seat, transmission, axles, wheels, tires, ABS/ESP (if applicable), radio, 5th wheel, lane departure and adaptive cruise control. If you are missing these pieces of literature, ask your Dealer for copies.

also supply

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INTRODUCTION

Other Sources

Another place to trucking is from local truck driving schools. Contact one near you to learn about courses they offer.

Federal and state as the department of licensing also have information. The Interstate Commerce Commission can give you information about regulations governing transportation across state lines.

learn more about

agencies such

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CAB AND FRAME ACCESS

CAB AND FRAME

ACCESS

Safety

WARNING!

Always reinstall steps before entering the cab or accessing the deck plate. Without steps you could slip and fall. Failure to comply may result in death or personal injury.

Be careful whenever of your vehicle’s cab. Always maintain at least three points of contact with your hands on the grab handles and your feet on the steps.

you get into or out

WARNING!

Jumping out of the cab or getting into the cab without proper caution is dan gerous. You could slip and fall, which could lead to death or personal injury. Keep steps clean. Clean any fuel, oil, or grease off of the steps before enter ing the cab. Use the steps and grab handles provided, and always keep at least three points of contact between your hands and feet and the truck. Al ways face toward the vehicle when entering or exiting the cab and look where you are going.

The following picture shows the best way to enter and exit a Conventional Cab.

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CAB AND FRAME ACCESS

Door Lock and Keys

Door Lock

Doors can be using the lock button. Close the door then push the button down to lock. Doors automatically unlock when you open them from inside, and can be locked from the outside with the key or the optional remote keyless entry key fob.

To reduce the chance of death or personal injury, always lock the doors while driving. Along with using the lap shoulder belts properly, locking the doors helps prevent doors from inad vertently opening and occupants from being ejected from the vehicle.

locked from the inside by

WARNING!

To lock outside the cab, insert the key in the The same key ts your ignition, doors, lock. Turn the key toward the rear to and sleeper luggage compartment. lock; forward to unlock.

or unlock the doors from

Keys

Frame-mounted tool box locking fuel tank caps each have individual keys.

locks and

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CAB AND FRAME ACCESS

1 Remote Keyless Entry (RKE)

(Optional)

This vehicle may be equipped with a Remote Keyless Entry (RKE) system that adds security and convenience to your vehicle. The system will lock or unlock the driver’s door and passenger’s door with the key fob and alert you with parking lights when the selected doors are locked or unlocked. The system includes two key fobs that provide secure rolling code technology that prevents someone from recording the entry signal.

FCC ID: 2ADG6-32476 IC: 12459A-32476

This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: (1)

This device may not cause harmful interference, and (2)

This device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressively approved by the party responsible for compliance could void the user's authority to operate the equipment. The term “IC:” before the radio certification number only signifies that Industry Canada technical specifications were met.

NOTE

Operation To Unlock the Driver’s Door

Press the UNLOCK button once. The driver's door will unlock and the parking lights will come on for 40 seconds.

To Unlock the Passenger’s Door

Press the UNLOCK button once and press again within 5 seconds. The passenger door will unlock.

To Lock All Doors

Press the LOCK button. The doors will lock and the parking lights will come on for 2 seconds. If the doors are open they will not lock. The range of the RKE system should be approximately 30 ft. This will be reduced if it is operated close to other RF sources such as TV/radio transmitters and cell towers.

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CAB AND FRAME ACCESS

Batteries

The key fob 3V battery. Batteries should last approximately three years, depending on use. Consistently reduced range is an indicator that the battery needs replacement. Batteries are available at most discount, hardware, and drug stores.

The battery can removing the cover of the key fob. After a new battery is installed, the key fob must be synchronized with the vehicle.

uses one CR2032,

be accessed by

Synchronization

The key fob synchronized to the truck when the battery is replaced or when the key fob has not been used for an extended period of time.

To Synchronize

1. Hold the key which is located behind the speedometer and tachometer.

2. Press and hold Unlock buttons at the same time for approximately 7 seconds.

3. When the key resynchronized, the doors will lock then immediately unlock.

4. If the fob it could be programmed to a different truck or could have failed. Contact your dealer to re-program your key fob.

may need to be

A Key Fob:

fob near the receiver

both the Lock and

fob is

fails to synchronize,

Climbing onto the Deck Plate

WARNING!

When you are climbing onto and off the deck plate, maintain at least three points of contact with your hands on the grab handles and your feet on the steps. Always face toward the vehicle when entering or exiting the cab and look where you are going. Failure to comply may result in death or personal injury.

WARNING!

When stepping onto a surface to enter the cab or access the deck plate, only use the steps and grab handles in stalled and designed for that purpose. Failure to use the proper steps and grabhandles could cause a fall which may result in death or personal injury.

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CAB AND FRAME ACCESS

Keep steps clean. Clean any fuel, oil, or grease off the steps before en tering the cab or accessing the deck plate. Stepping on a slippery surface can cause a fall which may result in death or personal injury.

Always reinstall steps before entering the cab or accessing the deck plate. Without steps you could slip and fall. Failure to comply may result in death or personal injury.

Any alteration (adding bulkheads, headache racks, tool boxes, etc.) be hind the cab that affects the utilization of installed grab handles, deck plates, or frame access steps should com ply with Federal Motor Carrier Safety Regulation 399.

WARNING!

NOTE

The following pictures right way to get on and off the area behind your cab.

Hold handles as you step up.

show you the

Maintain three points of contact.

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GETTING TO YOUR ENGINE

Hood Hold Downs

Hood hold downs keep a hood from opening unexpectedly.

CAUTION

A hood not latched securely could open during operation and cause ve hicle damage. Be sure to latch the hood securely.

1. Hood Latch in the Closed Position

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GETTING TO YOUR ENGINE

2. Pull Latch to Open 3. Pull Up to Separate

Hood Tilt

To open your hood, unlock the hood hold downs by unlatching them. Put one or both hands on the top of the hood front. Tilt the hood forward by pulling at the top of the hood, pivoting on the foot placed on the bumper and using the foot on the ground for stability. Keep pulling on the hood until you are certain that the hood hold open device is engaged. When closing the hood, be sure that you maintain the same points of contact (top of hood and bumper) to control the movement of the hood as it closes.

WARNING!

A pivoting hood could hurt someone or be damaged itself. Before opening or closing the hood, be sure there are no people or objects in the way. Failure to stand in a position of safety can cause death or personal injury.

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GETTING TO YOUR ENGINE

Pull with hand from here

Hood Hold-Open Device

The hood is equipped with a hood hold-open device. In order for the hood hold-open device to become engaged, the vehicle hood must be fully open. Once the vehicle hood is fully open, the hold-open latch will automatically engage and will need to be disengaged by the operator.

The release lever for the hood hold open device is located near the front hinge of the hood. Press the lever in to disengage the hood hold open device.

Press in to disengage

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GETTING TO YOUR ENGINE

Before opening or closing the hood, make sure your footing is secure and stable. Failure to do so may cause the hood to close uncontrollably which may result in death or personal injury.

Always ensure the hood hold-open latch is engaged to keep the hood fully open any time anyone gets under the hood for any reason. Failure to do so may cause the hood to close uncon trollably which may result in death or personal injury.

Before closing the hood, be sure the area is clear—no people or objects are in the way. Failure to do so may result in death or personal injury.

WARNING!

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SEATS AND RESTRAINTS

Introduction

This section covers the operation and safe use of your seats. For further information on features and adjustment of the seat, see the manufacturer's Service and Operation Manual included with the vehicle.

Seat Adjustment

WARNING!

Do not adjust the driver's seat while the vehicle is moving. The seat could move suddenly and unexpectedly and can cause the driver to lose control of the vehicle. Make all adjustments to the seat while the vehicle is stopped. After adjusting the seat and before driving off, always check to ensure that the seat is rmly latched in position. Failure to comply may result in death, personal injury or property damage.

WARNING!

Before driving or ensure that there is adequate head clearance at maximum upward travel of seat. Injury may occur if head clearance is not adequate. Failure to comply may result in death or personal injury.

riding in vehicle,

Suggested Control Setting

1. Seat fore/aft position

2. Seat height

Thigh support

Seat bottom angle

5. Seat back recline

6. Lumbar

7. Adjust steering wheel

8. Adjust mirrors

The

suspension seat have the following controls to adjust the seat to the operator’s specic needs.

in this vehicle will

Order:

angle

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SEATS AND RESTRAINTS

1. Seat heater/cooler

2. Seat thigh support up/down

3. Seat bottom angle adjustment

WARNING!

Seat heaters should not be used if the operator or passenger has difculty in sensing and reacting to an increased temperature of the seat. The heater function may result in personal injury.

CAUTION

Do not use the seat heater for more than 10 minutes at one time. Always turn off the seat heaters when they are not needed. Overuse of the seat heater may decrease the capacity of the vehicle’s batteries and may result in poor starting and potential equip ment damage.

1. Seat fore/aft

2. Express down Suspension stiffness

3. Seat height up/down

5. Lumbar and bolster*

6. Recline adjustment Armrest angle adjustment

*This is an optional feature and may vary depending on the vehicle.

controls

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(04/13)

SEATS AND RESTRAINTS

WARNING!

Do not drive or ride with your seat back in the reclined position. You could be injured by sliding under the seat belts in a collision. Failure to comply may result in death or personal injury.

Lumbar (and bolster support if available) are provided for superior support to the back during operation. Lower support is standard and the optional functions include upper lumbar and bolster functions. Pressing on the “+” symbol of the button will add support in the area. Pressing the opposite side of the button will release pressure and will reduce support in the area.

1. Lower and Upper* lumbar adjustment

2. Bolster* adjustment is an optional feature and may vary

*This depending on the vehicle.

The seats in this vehicle are equipped with a switch that locks out the fore-aft isolator function in the seat. When locked, the seat will not move back and forth. It will be rigidly xed and only allowed to move up and down with the vehicle’s movements.

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SEATS AND RESTRAINTS

Passenger Seat Swivel (Optional)

This vehicle may swivel function on the passenger seat. This function allows the passenger seat to rotate and face towards the inside of the cab.

Always ensure that the passenger seat is locked into the forward-facing position when the vehicle is in mo tion. Locking the swivel seat into the forward facing position maximizes vis ibility to the surrounding area. Failure to comply creates a safety hazard that may result in death or personal injury.

be equipped with a

WARNING!

Do not use the swivel function while a passenger is in the seat and the vehi cle is in motion. The seat belt will not provide proper protection if the pas senger is not facing forward and the vehicle is in an accident. Failure to comply may result in death or personal injury.

Safety Restraint Belts

Safety belts have proven to be the single most effective means available for reducing the potential for either death or personal injury in motor vehicle accidents. Unbelted riders could be thrown into the windshield or other parts of the cab or could be thrown out of the cab. They could strike another person. Injuries can be

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Y53-1200-1B1

(04/13)

SEATS AND RESTRAINTS

much worse when riders are unbelted. above the speedometer/tachometer Lap/Shoulder Belt Always fasten your seat belt and be sure anyone riding with you does the same. Therefore, read the following instructions and always observe user warnings pertaining to safety belts.

WARNING!

Do not drive vehicle without your seat belt and your riders belts fastened. Riding without a safety belt properly fastened can lead to death or personal injury in an emergency.

WARNING!

In vehicles equipped with passenger seat swivel function, the seat belts will only perform their intended function when the seat is facing forward. Fail ure to comply can lead to death or personal injury in an emergency.

Your vehicle is equipped with a seat belt indicator in the warning light display

(see “Seat Belt,

Fasten” on page 3-41).

The combination lap-shoulder equipped with a locking mechanism. The system adjusts automatically to a person's size and movements as long as the pull on the belt is slow.

Hard braking or belt. The belt will also lock when driving up or down a steep hill or in a sharp curve.

To fasten

1. Grasp the belt

2. Pull belt in motion across your chest and lap.

3. Insert belt tongue inboard side of seat.

4. Push down until securely locked with an audible click.

a collision locks the

the belt:

a continuous slow

belt is

tongue.

into buckle on

the tongue is

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SEATS AND RESTRAINTS

5. Pull belt to check for proper fastening and adjustment, as follows:

• Pull shoulder section to make sure

belt ts snugly across the chest and pelvis.

• There should be less than 1 inch

(25 mm) gap between the body and the belt.

• The shoulder belt must be

positioned over the shoulder, it must never rest against the neck or be worn under the arm.

• Make sure any slack is wound up

on the retractor and that the belt is not twisted.

If the belt to remove any tension in the belt. After releasing the belt, allow the belt to retract completely by guiding the belt tongue until the belt comes to a stop.

is locked, lean the body back

To unfasten

1. Push in the buckle.

2. The belt will buckle.

the belt:

1-24

release button on the

spring out of the

Y53-1200-1B1 (04/13)

SEATS AND RESTRAINTS

Safety Restraint Belts

Correct Incorrect (too high on hips) Correct (over arm) Incorrect (under arm) Incorrect (twisted)

WARNING!

Proper seat belt is important to safety. Failure

adjustment and use

maximize occupant

to wear or adjust the

safety belt properly or personal injury

Lap Belt

may result in death

Tether Belts

This vehicle may tether belt installed of the internal belts are designed in the event accident.

tethering device. Tether

of a sudden stop or an

have an external

with a seat, instead

to restrain the seat

Shoulder

Belt

Internal tether belts do not require adjustment.

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SEATS AND RESTRAINTS

Do not remove, modify, or replace the tether belt system with a different tether system. A failed or missing tether belt could allow the seat base to fully extend in the event of an acci dent. Failure to comply may result in death or personal injury.

Failure to adjust tether belts properly can cause excessive movement of the seat in an accident. Tether belts should be adjusted so that they are taut when the seat is in its most up ward and forward position. Failure to comply may result in death or personal injury.

WARNING!

To adjust an external tether belt:

• Make sure that the tether belt is

attached to the cab oor and seat frame. It should be routed through the buckle on each side.

• Often the attachments are made

using a split-type hook. Make sure both halves of the hook are around the anchor bracket.

• To lengthen the tether, turn the

buckle to a right angle to the webbing. Then pull the buckle. To shorten the tether, pull on the strap.

Komfort-Latch® Feature

Your vehicle includes a feature designed to eliminate cinching and provide improved safety and comfort. Cinching is the condition where a belt becomes continually tighter around you during a rough, bouncy ride. The need for this feature increases with rough road conditions, particularly over long distances.

To eliminate the Komfort-Latch feature located on the seat belt webbing at the appropriate time:

1. Adjust the seat position.

2. Latch the seat

3. If available, adjust height adjuster to a comfortable driving position.

cinching, simply activate

to its proper driving

belt.

the seat belt

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Y53-1200-1B1 (04/13)

SEATS AND RESTRAINTS

4. While seated appropriately, push the "on" button to engage the Komfort Latch.

5. Learn forward in hear a "click."

6. Return to normal and the Komfort Latch maintains the preset amount of tension relief.

To disengage

1. Unbuckle the seat

2. Press the “OFF” Komfort Latch or tug on the shoulder strap.

the mechanism:

the seat until you

driving position,

belt

button of the

Komfort-Latch®

More information and tutorials can be found at: http://www.clicktugsnug.com/ .

video

WARNING!

Do not set the Komfort Latch with too much slack. Too much slack may reduce the effectiveness of the seat belt. Failure to comply may result in death or personal injury.

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SEATS AND RESTRAINTS

During Pregnancy

Pregnant women should always wear Damaged belts in the cab must combination lap/shoulder belts. The be replaced. Belts lap belt portion must be worn snugly stretched, cut, or and as low as possible across the protect you in pelvis. To avoid pressure on the abdomen, the belt must never pass over the waist. A properly worn seat belt may signicantly reduce the risks to woman and baby in the event of a crash.

Pregnant Woman with Worn

Belt Properly

Belt Damage and Repair

that have been

worn out may not

an accident.

If any seat see an Authorized repair or replacement.

For further information and seat belt Restraint System 5-68.

belt is not working properly,

Service Center for

maintenance, see Safety

Inspection on page

on seat belts

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Y53-1200-1B1 (04/13)

SEATS AND RESTRAINTS

Sleeper Bunks and Restraints

For cabs equipped with a sleeper, be sure to use the restraint devices when the vehicle is in motion. Your vehicle

may have belts and/or a net restraint system which are over the bunk or cover the opening.

If your vehicle has an upper and lower bunk, the upper bunk can be folded up out of the way to provide you with more room in the sleeper. Fold the upper bunk up and insert the metal end of the bunk retaining belts into the buckles.

WARNING!

Be sure the restraint system is used when anyone is occupying the sleeper while the vehicle is moving. In an ac cident, an unrestrained person lying in a sleeper bunk could be seriously in jured. He or she could be thrown from the bunk. Failure to comply may result in death, personal injury, equipment or property damage.

Lower

WARNING!

Always keep the lower bunk in its down position while the vehicle is moving. If left in the up position, stored items could become loose during an acci dent and strike you, causing death or personal injury.

Before you move the vehicle, check to be sure the lower bunk is in the down position.

(04/13) Y53-1200-1B1

1-29

SEATS AND RESTRAINTS

Upper

WARNING!

Be sure the latch that holds the upper bunk in the folded position is working properly so the bunk will not fall down. Pull on the bunk to be sure it is latched securely. If the bunk falls, you could be injured. Failure to comply may result in death, personal injury, equipment or property damage.

Per FMCSR 392.60 Persons Not to be Transported. Federal law prohibits the transportation of persons in commercial vehicles unless they are specically authorized in writing by the motor carrier. See the cited FMCSR for a complete description of the regulation and exemptions.

- Unauthorized

WARNING!

Any loose items on the upper or lower bunk should be moved to a secured place before driving the vehicle. Fail ure to comply may result in death, personal injury, equipment or property damage.

Upper Rear Sleeper Storage

Your vehicle upper storage shelf that extends over the lower bunk and across the rear

of the sleeper. The following warning applies:

Overhead compartments are not intended for items exceeding their designed weight limits. Exceeding the weight limits may cause the shelf to collapse and or items may fall out in a sudden stop which may lead to death or personal injury.

Compartments in the cab and sleeper are provided for storage of necessary items used during operation. The storage areas above the door are designed to hold a combined total not exceeding 14 lbs (6 kg) per compartment and the other overhead compartments (including those in

may be equipped with an

WARNING!

1-30

Y53-1200-1B1 (04/13)

SEATS AND RESTRAINTS

the optional sleeper) should hold a Safety Restraint Tips combined total not (2.2 kg) per compartment.

exceeding 5 lbs

• Do not wear a belt over rigid or

breakable objects in clothing, such as pens, keys, etc., cause injury in

or on your

eye glasses,

as these may

an accident.

• Any authorized person sleeping

in your vehicle should use the

while it is moving

bunk restraint.

• Any authorized person sitting in

the sleeper area (if equipped) while should wear a

on the sofa bed

it is moving

seat belt.

• A responsible operator sees to it

that everyone in the vehicle rides or sleeps safely is responsible to passengers or co-drivers properly use the bunk restraint in

. The operator

inform any

seat belts and

the vehicle.

• Do not strap in more than one

person with each

belt.

how to

Keep seat belt and bunk restraint

•

buckles free of that may prevent

any obstruction

secure locking.

• Damaged or worn belts in the cab

or sleeper, subjected stretch forces from must be replaced. not protect you accident.

to excessive

normal wear,

They may

if you have an

• Any belts or restraints that have

been subjected to should be inspected (attaching) hardware or buckles.

an accident

for any loose

damaged

• If belts show damage to any part

of assembly, such bindings, buckles or they must be

as webbing,

retractors,

replaced.

• Do not allow safety belts (seat

or bunk) to getting caught in seat hardware, or sharp objects.

become damaged by

door, bunk or

rubbing against

(04/13) Y53-1200-1B1 1-31

SEATS AND RESTRAINTS

retractors may not work properly.

All belts must be kept clean or the

•

• Never bleach or dye seat or bunk

restraint belts: chemicals can weaken them. Do, however, keep them clean by following the care label on the belts. Let them dry completely before allowing them to retract or be stowed away.

• Make sure the seat belts and

bunk restraint of the unoccupied passenger seat or bunk is fully wound up on its retractor or is stowed, so that the belt or restraint tongue is in its properly stowed position. This reduces the possibility of the tongue becoming a striking object in case of a sudden stop.

• Do not modify or disassemble the

seat belts or bunk restraint in your vehicle. They will not be available

to keep you safe.

and your passengers

• If any seat belt or bunk restraint

is not working properly, see an authorized dealer for repair or replacement.

1-32 Y53-1200-1B1 (04/13)

START-UP

Introduction

The following section covers start-up procedures for getting your vehicle ready for the road.

Safe Vehicle Operation

For your safety, as well as those around you, be a responsible driver:

• If you drink alcohol, do not drive.

• Do not drive if you are tired, ill, or

under emotional stress.

Safe driving is proper concentration on the driving task. Keep distraction to a minimum to improve your concentration. Examples of distractions may include radio controls, GPS navigation controls, cellular telephone calls, cellular text messages, reading or reaching for something on the oor. Minimizing your distractions will improve safe driving and will help avoid an accident involving death or personal injury.

Be aware of prohibit the use of cellular telephones while driving. In addition to being an unsafe practice, it may be against local

only possible with the

local regulations that may

or federal ordinances devices while operating the vehicle.

Much has gone of your vehicle including advanced engineering techniques, rigid quality control, and demanding inspections. These manufacturing processes will be enhanced by you, the safe driver, who observes the following:

to use cellular

into the manufacturing

• Knows and understands how to

operate the vehicle and all its controls.

• Maintains the vehicle properly.

• Uses driving skills wisely.

For more information, Department of Transportation Regulation 392.7, which states that interstate commercial motor vehicles are not to be driven unless the driver is sure that certain parts and accessories are in working order.

refer to

(04/13) Y53-1200-1B1 1-33

START-UP

The use of alcohol, drugs, and certain medications will seriously impair perception, reactions, and driving abil ity. These circumstances can substantially increase the risk of an accident. Failure to comply may result in death, personal injury, equipment or property damage.

WARNING!

Do not text and drive. Your reaction time, perceptions and judgment can be affected while texting or using any

other form of mobile messaging while driving. Failure to comply may result in death, personal injury, equipment or property damage.

Vehicle Loading

Compare your vehicle's load capacity with the total load you are carrying. If adjustments need to be made, make them, do not drive an overloaded vehicle. If you are overloaded or your load has shifted, your vehicle may be unsafe to drive.

WARNING!

Do not exceed the specied load rating. Overloading can result in loss of vehicle control, either by causing com ponent failures or by affecting vehicle handling. Exceeding load ratings can also shorten the service life of the ve hicle. Failure to comply may result in death or personal injury.

The gross vehicle weight rating (GVWR), or the maximum front and rear gross axle weight ratings (GAWRs) are determined by the components installed from the factory

1-34

(04/13)Y53-1200-1B1

START-UP

on to the vehicle and their designed specications. (Axle weight ratings are listed on the driver's door edge.)

The following are weight you should know:

GVWR: is the Rating. This is the MAXIMUM WEIGHT your vehicle is allowed to carry, including the weight of the empty vehicle, loading platform, occupants, fuel, and any load. Never exceed the GVWR of your vehicle.

GCW: is or Gross Combination Weight (GCW), of your vehicle and its load: vehicle, plus trailer(s), plus cargo.

GAWR: is Rating. This is the total weight that one axle is designed to transmit to the ground. You will nd this number listed on the driver's door edge.

the actual combined weight,

some denitions of

Gross Vehicle Weight

the Gross Axle Weight

Load Distribution: be you carry is distributed so that no axle has to support more than its GAWR.

sure any load

WARNING!

An unevenly distributed load or a load too heavy over one axle can affect the braking and handling of your vehi cle, which could result in an accident. Even if your load is under the legal limits, be sure it is distributed evenly. Failure to comply may result in death, personal injury, equipment or property damage.

(04/13) Y53-1200-1B1 1-35

START-UP

Emergency Equipment

It is good practice to carry an emergency equipment kit in your vehicle. One day, if you have a roadside emergency, you will be glad the following items are with you:

• window scraper

• snow brush

• container or bag of sand or salt

• emergency light

• warning triangles

• small shovel

• rst aid kit

• re extinguisher

• vehicle recovery hitches (see

Vehicle Recovery page 2-12 for

Guidelines on

details).

Driver's Check List

To keep your vehicle in top shape and maintain a high level of safety for you, your passengers, and your load, make a thorough inspection every day before you drive. You will save maintenance time later, and the safety checks could help prevent a serious accident. Please remember, too, that Federal Motor Carrier Safety Regulation 392.7 requires a pre-trip inspection and so do commercial trucking companies.

You are professional mechanic. The purpose of your inspections is to nd anything that might interfere with the safe and efcient transportation of yourself, any passengers, and your load. If you do nd something wrong and cannot x it yourself, have an authorized dealer or qualied mechanic repair your vehicle right away.

not expected to become a

The following operations performed by the driver. Performing these checks and following the maintenance procedures in this manual will help keep your vehicle running properly.

are to be

1-36

Y53-1200-1B1 (04/13)

START-UP

Approaching Your Vehicle

• Check the overall appearance and

condition. Are windows, mirrors, and lights clean and unobstructed?

• Check beneath the vehicle. Are

there signs of fuel, oil, or water leaks?

• Check for damaged, loose, or

missing parts. Are there parts showing signs of excessive wear or lack of lubrication? Have a qualied mechanic examine any questionable items and repair them without delay.

• Check your load. Is it secured

properly?

Daily Checks

Engine

1. Engine Fluid Levels

2. Engine Belt -

Deection should be one belt thickness for each foot distance between the pulley centers.

Compartment Checks - Daily

- add more if

necessary. a. Engine oil

Coolant (check while

is cold)

c. Power steering uid

check tension and

condition of belts. a. See Accessory Drive

on page 5-97 information on checking tension.

for further

NOTE

engine

level

Belts

belt

b. Replace belts that are cracked

torn or broken.

3. Fuel Filter/Water Separator Draining - check and drain. Depending on the fuel storage facility, more frequent draining may be required.

4. Windshield washer reservoir level - ll if necessary.

5. Battery Cables condition of the battery and alternator cables for signs of chang or rubbing. Make sure that all clamps (straps) holding the cables are present and in good working order.

6. Hood closed before Is it latched properly?

7. Check brake lines

8. Check the steering (pitman arm, draglink, power steering hoses, etc.).

check the

entering cab.

and hoses.

components

uid

(04/13) Y53-1200-1B1 1-37

START-UP

9. Check clutch hydraulic uid.

Chassis and Cab

Before entering the the vehicle, check the following equipment for proper maintenance:

1. Lights - are any cracked or damaged? Perform an exterior light test using the dash mounted switch next to the steering wheel. Lighting Self-Test on

2. Windows and Mirrors clean and adjusted properly?

3. Tires and inated properly? Are all wheel cap nuts in place and torqued properly - tighten if necessary. Check front wheel bearing oil levels. Inspect all tires and wheels for damage - correct if found.

4. Suspension - check for missing fasteners. Check damage

Checks - Daily

cab and operating

exterior lights

Wheels - are they

See Exterior

page 3-64.

- are they

loose or

to springs or parts such as cracks, gouges, distortions, bulges or chang.

5. Brake Components linkages, chambers, parking and service brake operation.

6. Air System Air Tanks - drain water from all air tanks. Make sure the drain cocks are closed. This procedure is also required for air suspension tanks equipped with automatic drain valves. For further details Brake System on

7. Steps and Handholds for worn surfaces and loose or missing fasteners (which includes any fuel tank steps).

Fluid Tanks (Fuel, DEF, etc.) -

8. check underneath the vehicle for signs of uid leaks. If any are found, correct before operating the vehicle.

other suspension

check lines,

are there leaks?

See Using the

page 4-21.

- check

9. Fuel Tank Hardware - is the tank ll cap secure? Are the tank straps tight? Is the strap webbing in place?

WARNING!

Diesel fuel in the presence of an ignition source (such as a cigarette) could cause an explosion. Do not remove a fuel tank cap near an open ame. Use only the fuel and/or additives rec ommended for your engine. A mixture of gasoline or alcohol with diesel fuel increases this risk of explosion. Failure to comply may result in death, personal injury, equipment or property damage. See Refueling on page 4-60, for more information.

10. Trailer Connections - are they secure and the lines clear? If they are not being used, are they stored properly?

1-38 Y53-1200-1B1 (04/13)

START-UP

a. Is the trailer spare wheel

secure and inated?

b. Is the landing

handle secured?

1. Check

Cab Interior - Daily

1. Seat - adjust the

2. Seat Belts -

3. Steering Column -

4. Mirrors - check and

5. Lights - turn ignition

the fth wheel. Is the

kingpin locked? a. Is the sliding

locked?

reach of controls and visibility.

safety restraint belts (which may include restraints in

reach and visibility

mirrors if necessary

position and check for warning lights and buzzer. Check operation

gear up and the

fth wheel

seat for easy

fasten and adjust

the sleeper).

adjust for easy

readjust

. key to the ON

of turn signals lights.

6. Instruments -

instruments.

7. Windshield -

windshield

8. Horn -

9. Fuel

10. Diesel Exhaust Fluid (DEF) -

11. Sleeper Air Conditioning Air Filter -

check operation of horn.

- check fuel. Is there enough

fuel?

check level. Is

check the condition air conditioning air lter. Keep the sleeper oor the passenger front seat clear of debris and pet hair. The sleeper air conditioner draws air from this area and excessive may shorten the sleeper air conditioning air lter.

and emergency

check all

check operation of

wipers and

there enough uid?

washers.

of the sleeper

area behind

dirt or pet hair

service life of the

The above items daily, as a minimum. They are in addition to, not in place of, Federal Motor Carrier Safety Regulations. These regulations may be purchased by writing to:

Superintendent of Documents

U.S. Government Printing Of

Washington, DC

should be checked

ce

20402

(04/13) Y53-1200-1B1 1-39

START-UP

Weekly Operations

1. Battery - check battery terminals.

Wheel Cap Nuts - are they all

2. in place and torqued properly tighten if necessary. See Wheel Cap Nut T

3. Other Controls and for condition and adjustment

4. Steering Components pitman arm, draglink, and power steering hoses, etc., for loose, broken, or missing parts.

5. HVAC Fresh condition and cleanliness.

6. Other Engine Compartment Checks:

orque on page 5-142.

Air Filter - check for

and

Wiring - check

check

b. Check the air

and exhaust pipes. Are they tight and secure?

c. For vocational vehicles

with optional engine air pre-cleaner, check the purge valve at the bottom of the hood mounted engine air precleaner for any obstructions. Make sure the purge valve will open and close as needed to purge dirt and water from the engine intake air.

d. Automatic Transmission Fluid

(when applicable) - Check level, after the engine has warmed up to operating temperature.

cleaner, mufer,

a. Check condition and

of engine belt, hoses, clamps, and radiator.

fastening

1-40 Y53-1200-1B1 (04/13)

WHAT TO DO IF...

You Need Roadside Assistance . . . . . . . . . . 2-3

Low Air Alarm Turns On . Stop Engine Lamp Turns On . Engine Oil Pressure

Engine is Overheating . . . . . . . . . . . . . . 2-

Fuse or Relay Blows .

Lamp Turns On. . . . . . . . 2-4

. . . . . . . . . . . . 2-3

. . . . . . . . . . 2-4

. . . . . . . . . . . . . 2-6

JUMP STARTING VEHICLES

Introduction . . . . . . . . . . . . . . . . . . 2-8

VEHICLE RECOVERY AND SPRING BRAKES

Vehicle Recovery Guidelines . . . . . . . . . . 2-12

Returning Vehicle to Spring Brakes—Manual Release Sand, Mud, Snow and Ice . Towing the Vehicle .

Service . . . . . . . . . . 2-20

. . . . . . . . 2-20

. . . . . . . . . . 2-22

. . . . . . . . . . . . . 2-23

EMERGENCY

(04/13) Y53-1200-1B1 2-1

WHAT TO DO IF...

You Need Roadside Assistance

Call toll-FREE 1-800-KW-ASSIST (1-800-592-7747) to talk to someone at the PACCAR Customer Center.

• Open 24-7-365 days a year

• They can help you get roadside

assistance.

• They have a custom mapping

system which locates Kenworth Dealers and Independent Service Providers (ISPs) near you and lists types of services offered, hours of operation and contact information.

• They can assist with jump and

pull starts, tires, trailers, nes and

permits, chains, towing, clean-up, out of fuel (roadside), mechanical repairs and preventive maintenance services.

hazardous

• They have bilingual agents and

access to a translation service to ensure quality assistance for customers who speak any language.

• They can’t answer your warranty

questions but can get you in contact with a Kenworth dealer who can.

• The PACCAR Customer Center

service is FREE even if you don’t drive a Kenworth.

Low Air Alarm Turns On

1. Slow down carefully.

2. Move a safe and stop.

3. Place the transmission neutral (park with automatic transmissions, if equipped) and set the parking brake. (Refer to Parking Brake page 4-23 and Transmission on transmission shifting and brake information.)

4. Turn OFF

5. Turn ON and use other warning devices to alert other motorists.

distance off the road

Valve on

Operating the

page 4-19, for

parking

the engine.

the emergency asher

(04/13) Y53-1200-1B1 2-3

WHAT TO DO IF...

WARNING!

If the air pressure falls below 60 psi (414 kPa) the spring brakes may stop the vehicle abruptly, which could

cause an accident resulting in death or personal injury. Observe the red warning lamps on the gauges. If one comes on, do not continue to drive the vehicle until it has been properly repaired or serviced.

If the light and alarm do not turn off at startup, do not try to drive the vehicle until the problem is found and xed. (Refer to Using page 4-21, for

the Brake System on

more brake information.)

Stop Engine Lamp Turns On

Stop Engine Lamp - If the

Stop Engine warning lamp illuminates, it means you have a serious engine system problem.

WARNING!

This should be considered an emergency. You should stop the vehicle as safely as possible and turn OFF the ignition. The vehicle must be serviced and the problem corrected before driv ing again. Failure to do so may cause severe engine or DPF damage, or cause an accident which may result in death or personal injury.

Engine Oil Pressure Lamp Turns On

Engine Oil Pressure Lamp

oil pressure suddenly

- If the drops, or the audible alarm and engine oil pressure warning light come on while driving, do the following:

1. Slow down carefully.

2. Move a safe and stop.

3. Place the transmission

and set the parking brake. (See Parking Brake page 4-23 and Transmission on transmission shifting and brake information.)

4. Turn OFF

5. Turn ON and use other warning devices to alert other motorists.

distance off the road

Operating the

page 4-19, for

the engine.

the emergency asher

in park

Valve on

parking

2-4

Y53-1200-1B1 (04/13)

WHAT TO DO IF...

6. Wait a few minutes to allow oil to drain into the engine oil pan, and then check the Level Check on details on checking

7. Add oil if persists, contact an authorized dealer as soon as possible.

Continuing to operate your vehicle with insufcient oil pressure may cause severe engine damage or cause an accident which may result in equipment or property damage.

It is important within acceptable limits. If oil pressure drops below the minimum psi (kPa) a Red Warning Lamp on the oil pressure gauge will illuminate and the Stop Engine Lamp will come ON.

oil level. (See Oil

page 5-94, for

oil level.)

necessary. If the problem

CAUTION

to maintain oil pressure

Engine is Overheating

The cooling system may overheat if the coolant level is below normal or if there is sudden loss of coolant, such as a split hose. The system may also temporarily overheat during severe operating conditions such as:

• Climbing a long hill on a hot day

• Stopping after high-speed driving

If either one

NOT TURN OFF THE ENGINE unless: a) the Low Water warning device

indicates a loss of coolant, b) the Red Warning lamp (on the gauge) and Check Engine lamp comes ON, c) the Buzzer sounds showing an overheat condition, or d) if you have any other reason to suspect the engine may be overheating - follow these steps.

1. Reduce engine speed stop. When stopped, place the transmission in Neutral and set the

of the above occurs, DO

and

parking brake. (See Valve on the Vehicle in 4-16, for transmission parking brake information.) Keep the engine running.

2. Check to ensure Gauge reads normal. Oil Pressure Gauge for further information.)

3. Make sure the turning by switching the Engine Fan Switch from AUTO to MAN (Manual).

4. Increase the engine about one-half of full operating speed, or 1,100 to 1,200 rpm, maximum.

5. Return the engine idle after 2 or 3 minutes.

6. Monitor the engine After the temperature returns to normal, allow the engine to idle

page 4-23 and Putting

Parking Brake

Motion on page

shifting and

the Oil Pressure

(See Engine

on page 3-11,

engine fan is

speed to

speed to normal

temperature.

(04/13) Y53-1200-1B1 2-5

WHAT TO DO IF...

3 to 5 minutes before shutting it off. This allows the engine to cool gradually and uniformly.

7. If overheating came

severe operating conditions, the temperature should have cooled by this time. If it has not, stop the engine and let it cool before checking to see if the coolant is low.

For further information temperature and operating engines properly, see the Engine Operation and Maintenance Manual and Operating the 4-5. Check the each trip when the engine has cooled. The coolant level should be visible within the surge tank—add coolant if necessary. See Cooling System on instructions on checking coolant expansion tank.

coolant level after

Topping Off in Engine

from

on engine

and Starting

Vehicle on page

page 5-72, for

and lling the

WARNING!

To reduce the chance of death, personal injury and/or vehicle damage from overheated engines, which can result in a re, never leave the engine idling without an alert driver present. If the engine should overheat, as indi cated by the engine coolant temperature light, immediate action is required to correct the condition. Continued unattended operation of the engine, even for a short time, may result in serious engine damage or a re.

WARNING!

Do not remove the radiator ll cap while the engine is hot. Scalding steam and uid under pressure may escape. You could be badly burned. Failure to comply may result in death or personal injury.

Fuse or Relay Blows

Fuses are located behind the drivers side kick panel, below the ignition switch, and accessible by a door panel. See Power Distribution 5-84.

The vehicle main located in the engine compartment. See Power Distribution on page 5-81.

Do not replace a fuse with a fuse of a higher rating. Doing so may damage the electrical system and cause a re. Failure to comply may result in death, personal injury, equipment or property damage.

WARNING!

Box on page

power relays are

Center (PDC)

2-6 Y53-1200-1B1 (04/13)

WHAT TO DO IF...

CAUTION

Before replacing a fuse, turn OFF all lights and accessories and remove the ignition key to avoid damaging the electrical system.

CAUTION

Never patch fuses with tin foil or wire. This may cause serious damage else where in the electrical circuit, and it may cause a re.

CAUTION

If a circuit keeps blowing fuses, have the electrical system inspected for a short circuit or overload by an autho rized dealer as soon as possible. Failure to do so could cause serious damage to the electrical system and/or vehicle.

Fuse Inspection and Replacement

All the electrical to protect them from a short circuit or overload. If something electrical on your chassis stops working, the rst thing you should check for is a blown fuse.

1. Turn OFF

and remove the ignition key to avoid damaging the electrical system.

2. Determine from the fuse panel which fuse controls that component.

3. Remove that fuse blown.

1 Blown

circuits have fuses

all lights and accessories

chart on the

and see if it is

blown, replace it with a fuse of

If it is the same rating.

If a fuse available, a fuse of a lower rating may be temporarily substituted. You can also use a fuse from a circuit you can do temporarily without (for example an accessory circuit or radio).

When replacing a failed circuit breaker, always use an approved cir cuit breaker with a current rating equal to or less than the circuit breaker be ing replaced. Only use the approved Type II modied reset circuit breakers. NEVER use a Type I (automatic re set) or Type III (manual reset) circuit breaker. A fuse with a current rating equal to or less than the circuit breaker being replaced can also be used.

of the same rating is not

CAUTION

(04/13) Y53-1200-1B1 2-7

JUMP STARTING VEHICLES

JUMP STARTING

VEHICLES

Introduction

Jump starting a vehicle is not a recommended practice due to the various battery installations and electrical options.

However, if (dead), you may be able to start it by using energy from a good battery in another vehicle. This is termed jump starting. Be sure to follow the precautions and instructions below.

Batteries contain acid that can burn and gasses that can explode. Ignoring safety procedures may result in death, personal injury, equipment or property damage.

your battery is discharged

WARNING!

Never jump start a battery near re, ames, or electrical sparks. Batteries generate explosive gases that could explode. Keep sparks, ame, and lighted cigarettes away from batteries. Failure to comply may result in death, personal injury, equipment or property damage.

WARNING!

Never remove or caps. Ignoring this could allow battery acid to contact eyes, skin, fabrics, or painted surfaces. Failure to comply may result in death, personal injury, equipment or property damage.

Be careful that metal in contact with the positive terminal) do not contact the positive battery terminal and any other metal on the vehicle at the same time. Remove

tamper with battery

metal tools (or any

metal jewelry and the battery.

avoid leaning over

2-8

Y53-1200-1B1 (04/13)

JUMP STARTING VEHICLES

To Jump Start your Vehicle

WARNING!

When jump starting using a battery booster, it is best to jump start with an equivalently powered vehicle. Ver ify that the booster battery has the same volt and CCA specications as the dead battery before attempting to jump start. Failure to comply may cause an explosion resulting in death, personal injury, equipment or property damage.

CAUTION

Applying a higher voltage booster battery may cause expensive damage to sensitive electronic components, such as relays, Electronic Control units or electronics in general. Failure to com ply may result in equipment damage.

CAUTION

Improper hook-up of jumper cables or not following these procedures can damage the alternator or cause seri

ous damage to both vehicles.

WARNING!

Heed all warnings and instructions of the jumper cable manufacturer. Fail ure to comply may result in death, personal injury, equipment or property damage.

Preparing the vehicles:

1. Remove any personal that may come in contact with the

battery terminals.

2. Select a jumper enough to attach to both vehicles in a way that ensures neither vehicle touches each other.

3. Position the two but do not allow them to touch.

4. Turn OFF and any other accessory on both vehicles.

5. Set the parking the Yellow button located on the dash.

6. Shift the transmission position or neutral for manual transmissions. (See Operating the Transmission on and Parking Brake 4-23, for transmission parking brake information.)

jewelry

cable that is long

vehicles together,

all lights, heater, radio,

brakes: pull out

into park

page 4-19

Valve on page

shifting and

(04/13) Y53-1200-1B1 2-9

JUMP STARTING VEHICLES

7. If either vehicle is equipped with battery disconnects ensure they are in the "OFF" position prior to connecting the two

vehicles.

Connect the batteries:

1. Attach one end of a jumper cable to the positive (+) terminal of the discharged (dead) battery will have a battery case, post,

2. Attach the other cable to the of the good

3. Attach the remaining

FIRST to the negative (-) terminal (black or N) of the good battery.

4. Attach the other negative cable to a bare metal part not bolted to the engine block.

Always connect positive (+) to positive (+) and negative (-) to negative (-).

5. If either vehicle is equipped with battery disconnects, ensure that they are in the "ON" position.

large red + or P on the

positive (+) terminal

(booster) battery.

NOTE

. This

or clamp.

end of the same

jumper cable

end of the

6. Start the good battery rst. Let it run for 5 minutes.

7. Start the discharged (dead) battery

If the engine continue to crank contact the nearest

vehicle that has the

fails to start, do not

the starter but

authorized dealer.

2-10 Y53-1200-1B1 (04/13)

Remove jumper cables:

WARNING!

When disconnecting jumper cables, make sure they do not get caught in any moving parts in the engine com partment. Failure to comply may result in death, personal injury, equipment or property damage.

Reverse the above procedure exactly when removing the jumper cables. With engine running, disconnect jumper cables from both vehicles in the exact reverse order, making sure to rst remove the negative cable from the vehicle with the discharged battery.

JUMP STARTING VEHICLES

(04/13) Y53-1200-1B1 2-11

VEHICLE RECOVERY AND SPRING BRAKES

VEHICLE RECOVERY

AND

Vehicle Recovery Guidelines

SPRING BRAKES

Your vehicle is equipped with removable Recovery Hitches, designed for short distance recovery purposes only. Use only the provided hitches, according the following instructions. When using this connection, do not transport your vehicle over long distances. (If your vehicle does not have the proper hitches, contact your dealer.)

All lubricating and oil pressure is provided by an engine-driven pump, which will not work when the engine is stopped. You could seriously damage your vehicle by towing it with the driveline connected and the drive wheels on the ground. Worse, when vehicles are towed, either by wrecker or piggyback,

clutch application

the lubricant in drive axle will drain to the rear. This will leave the top components dry. The resulting friction may damage them. Always remove the main drive axle shafts before towing your vehicle.

Remove the drive axle shafts or lift the driving wheels off the ground before towing the vehicle. Towing the vehicle with either the wheels on the ground or the axle shafts in the axles will cause damage to the axle gears.

If your vehicle has a Meritor axle with a driver-controlled main differential lock, install the caging bolt before removing the axles for towing, see Driver Con trolled Main Differential Lock on page 2-16. Installing the caging bolt pre vents damage by locking internal axle components in position.

the top front of the

CAUTION

Connect only to the Recovery Hitches, see Vehicle Recovery Guidelines on page 2-12. Connections to other struc tural parts could damage the vehicle. Do not attach to bumpers or brackets. Use only equipment designed for this purpose. Failure to comply may result in equipment damage.

2-12 Y53-1200-1B1 (04/13)

VEHICLE RECOVERY AND SPRING BRAKES

1 Recovery Hitch Sockets

Recovery Procedure

1. Review and understand cautions and warnings of this section, see V Guidelines on page

2. Install the recovery Recovery Hitch Installation page 2-15.

Disconnect the drive

3. and cover the open hubs. This is necessary because if the transmission is driven by the driveshaft (rear wheels on the ground), no lubricant will reach the gears and bearings, causing damage to the transmission.

4. Install the recovery safety chain system, Rigging on page

5. Make sure the parking brakes are released.

6. If you desire vehicle’s brakes, ensure that

ehicle Recovery

2-12.

hitches, see

axle shafts

rigging using a

see Recovery

2-19.

recovered vehicle's

to use the recovered

all the

the vehicle’s air connected to that of the recovery vehicle. Ensure that any air line that has been removed from a driver-controlled main differential lock is rmly capped to prevent loss of air pressure from the recovery vehicle if it is supplying air pressure. If you don’t desire to use the recovered vehicle’s brakes, ensure that you cage the spring brakes before attempting to move the vehicle, see Main Differential Lock 2-16.

Before towing a vehicle, test your air brakes to ensure that you have prop erly connected and inspected the recovery vehicle’s brake system. Failure to do so could lead to a loss of vehicle control which may result in an accident involving death or personal injury.

system is

Driver Controlled

on page

WARNING!

(04/13) Y53-1200-1B1 2-13

VEHICLE RECOVERY AND SPRING BRAKES

7. Follow state/provincial and local laws that apply to vehicles in tow.

8. Do not tow

excess of 55 mph (90 km/h).

For additional information heavy duty truck recovery, refer to the following Technology & Maintenance Council (TMC) literature.

vehicles at speeds in

• Recommended Practice #602–A

— “Front Towing Devices Trucks and Tractors.”

• Recommended Practice #602–B

— “Recovery Attachment Points For Trucks, Tractors, and Combination Vehicles."

• Recommended Practice #626

— “Heavy Duty T Procedures.”

Copies of these the following address:

ruck Towing

can be obtained from

concerning

For

Technology & Maintenance Council 950 N. Glebe Road (703) 838-1763 Arlington, V Email: tmc@trucking.org http://tmc.truckline.com

A 22203

Recovery Hitch Connection

Specially designed hitches required to recover your vehicle. The recovery hitches attach to the frame, see Recovery Hitch 2-15.

Two hitch following parts, are recommended for the proper recovery of your vehicle: see Recovery Hitch 2-15.

Do not use parts from other trucks or materials from other sources to repair a hitch or to replace a missing hitch. The parts provided for recovery are made of high strength steel specically designed for vehicle recovery. Fail ure to use the correct factory equipment may result in an accident involving death or personal injury.

assemblies, made up of the

Assembly on page

WARNING!

are

2-14 Y53-1200-1B1 (04/13)

VEHICLE RECOVERY AND SPRING BRAKES

If your vehicle the proper recovery hitch assembly, Use the following contact an authorized dealer to obtain the Vehicle Recovery the proper equipment. Recovery Hitch Assembly illustration

is not equipped with

Recovery Hitch Assembly

1 Tow Pin 2 Tow Hitch 3 Square Hitch Socket 4 Lock Pin 5 Lock Tab

Recovery Hitch Installation

procedure to install

Hitches. See

for part identication.

1. Check square sockets lower bumper for obstructions, clear if necessary.

2. With lock pins hitches through bumper and into the square hitch socket.

3. Align the hole the square hitch socket hole.

4. Insert the hitch socket hole and through the hole in the tow hitch until the lock tab is within the square hitch socket.

5. Rotate the lock secure the pin in place.

6. Remove the hitches parts after recovering the vehicle.

removed, insert

in the tow hitch with

lock pin into the square

pin 90 degrees to

behind

and store all

(04/13) Y53-1200-1B1 2-15

VEHICLE RECOVERY AND SPRING BRAKES

Driver Controlled Main Differential

Follow these steps driver-controlled main differential.

An open air line on the recovered vehicle will cause a leak in the air system of the recovery vehicle if both vehicles’ brake systems are connected. This could cause a loss of system air, which can cause the service brakes not to function, resulting in the sudden application of the spring brakes caus ing wheel lock-up, loss of control, or overtake by following vehicles. You could be in an accident involving death or personal injury. Ensure that any air line that has been removed from a driver-controlled main differential lock is rmly capped to prevent loss of air pressure from the recovery vehicle if it is supplying air pressure.

to lock a

WARNING!

Driver Controlled Main Differential

Lock

1. Lift driving wheels or remove the driveline and axle shafts before towing the vehicle.

Line (remove to install

Air Caging Bolt) Caging Bolt (in storage location)

CAUTION

Failure to lift the driving wheels off the ground or remove the driveline and axle shafts before towing the vehicle could seriously damage your vehicle. All lubricating and clutch application oil pressure is provided by an engine-driven pump, which does not work when the engine is stopped. When vehicles are towed either by wrecker or piggyback, lubricant in the top front of the drive axle will drain to the rear. This will leave the top components dry, resulting in friction that will seriously damage these components.

2. Cover open hubs when removing drive axle shafts.

off the ground

2-16 Y53-1200-1B1 (04/13)

VEHICLE RECOVERY AND SPRING BRAKES

CAUTION

Water, dirt and other material can enter an open hub or axle. This can contaminate the axle uid and cause possible damage to components. Ensure that the hubs are covered with plas tic whenever a drive axle shaft is removed.

3. For vehicles with driver-controlled main differential lock, install the caging bolt before removing the axle shafts for towing.

a. Remove the air

cap.

b. Remove the caging

its storage hole.

c. Screw the caging

the air line hole. When fully engaged, a 0.25 - 0.5 in. (6.35-12.7 mm) space will remain between the air cylinder and the bolt head.

line and rmly

bolt from

bolt into

This action will differential by pushing a piston into a “lock” position.

CAUTION

Failure to install the caging bolt when

towing vehicles with driver-control main differential lock can result in damage by failing to lock internal com ponents in position.

WARNING!

Ensure there are no open air lines on the recovered vehicle if the recovery vehicle and recovered vehicle brake systems are connected. An open air line on the recovered vehicle will cause a leak in the air brake system of the recovery vehicle possibly causing death, personal injury, equipment or property damage.

lock the

CAUTION

A recovered vehicle will have no operational brake system. Additionally, the rear axle spring brakes will probably be applied.

• If you desire to use the recovered

vehicle’s brakes, ensure that the vehicles air system is connected to that of the recovery vehicle. Also ensure that any air line that has been removed from a driver-controlled main differential lock is rmly capped to prevent loss of air pressure from the recovery vehicle.

• If you don’t desire to use the recovered vehicle’s brakes, ensure that you cage the spring brakes before attempting to move the vehicle.

4. Install recovery hitches and rigging.

(04/13) Y53-1200-1B1 2-17

VEHICLE RECOVERY AND SPRING BRAKES

CAUTION

Connect recovery rigging only to hitches intended for that purpose. Do not attach to bumpers or brackets.

Connections to other structural parts could damage the vehicle.

Recovery Hitch Capacities

The maximum rated

loads for vehicle

recovery varies depending on the direction or angle of pull. These capacities are listed in the table below and are for the two hitches working together, simultaneously.

Hitch Capacities

DIRECTION OF

Directly Forward 80,000 Directly Vertical or Horizontally to the Side 45º in any * Both hitches

PULL

Direction

pulled simultaneously.

MAXIMUM

CAPACITY

(Lb)

14,600

20,000

CAUTION

Recovery pull maximums assume the tow rigging evenly distributes the load between both recovery hitches. See examples in Recovery Rigging on page 2-19 for details. Serious damage to the vehicle may occur if rigging is not connected properly.

CAUTION

When recovering ditched or bogged vehicles, stay well below Maximum Capacities. Even at loads below maxi mum, the physical strain of recovering a vehicle could damage axles, sus pensions, fth wheels, etc.

2-18 Y53-1200-1B1 (04/13)

VEHICLE RECOVERY AND SPRING BRAKES

Recovery Rigging

To connect suggested rigging methods below.

to the vehicle, follow the

• Use a double chain or cable setup

that distributes the load equally to both hitches. See 1 or 2 in Recovery Rigging illustration.

1. Spreader Bar or Equalizer Preferred

• Never loop a single chain or cable

through both hitches

(3).

• Use a spreader or equalizer bar to

distribute the load on both hitches (1).

• If no spreader bar is available,

connect the main tow chain or

2. Minimum 6 FT. Acceptable

cable no closer vehicle (2).

3. NEVER USE SINGLE CHAIN OR CABLE LOOPED THROUGH TOW DEVICES

than 6 ft. from the

(04/13) Y53-1200-1B1 2-19

VEHICLE RECOVERY AND SPRING BRAKES

Returning Vehicle to Service

You will have to add lubricant to prevent damage after your vehicle has been towed.

1. Into the pinion (.47 liter) of lubricant or into the interaxle differential, add 2 pints (.94 liter) of approved lubricant.

2. After adding the and amount of lubricant, drive the vehicle. It should be unloaded. Drive 1 to 2 miles (1.5 to 3 km) at a speed lower than 25 mph (40 km/h). This will thoroughly circulate the lubricant through the assembly.

cage, add 1 pint

specied type

Spring Brakes—Manual Release

Recovering a vehicle requires that you release the parking brakes. There may be times when there is not enough air pressure to release the parking brakes. In such cases, the parking brakes (or Spring Brakes) can be manually released.

WARNING!

Do not drive vehicle with malfunctioning brakes. If one of the brake circuits should become inoperative, braking distances will increase sub stantially and handling characteristics while braking will be affected. You could lose control of your vehicle or cause an accident. Have it towed to the nearest dealer or qualied repair facility for repair. Failure to comply may result in death, personal injury, equipment or property damage.

The brakes can be released in this manner should the pressure in the air system not be enough to release them. This may occur in instances where the engine's air compressor is not able to get the system up to operating pressure.

WARNING!

Do not disassemble a spring brake chamber. These chambers contain a powerful spring that is compressed. Sudden release of this spring may re sult in death or personal injury.

WARNING!

Do not operate a vehicle when the spring brakes have been manually released. Driving a vehicle after its spring brakes are manually released is extremely dangerous. The brakes may not function. Failure to comply may result in death, personal injury, equipment or property damage.

2-20 Y53-1200-1B1 (04/13)

VEHICLE RECOVERY AND SPRING BRAKES

WARNING!

Always secure the vehicle with wheel chocks, chains, or other safe means to prevent rolling before manually releas ing the spring brakes. Releasing the spring brakes on an unsecured vehicle could lead to an accident. The vehicle could roll, which may result in death, personal injury, equipment or property damage.

To move a vehicle immobilized by the spring brakes due to loss of air pressure in the brake system, perform the following procedure:

1. Remove the cap from the spring chamber.

2. Remove the release stud assembly from the side pocket, and remove the release nut and washer from the release

stud.

3. Slide out the stud.

4. Insert the release through the opening in the spring chamber where the cap was removed. Insert it into the pressure plate. Turn the release stud 1/4 turn clockwise in the pressure plate. This secures the cross pin into the cross pin area of the pressure plate and locks it into the manual release position.

release

stud

5. Assemble the release stud washer and nut on the release stud.

6. With a wrench, turn the release stud assembly nut until the compression spring is 90-95 percent caged. While doing this, check to make sure the push rod (adapter push rod or service push rod) is retracting. Do not over-torque the release stud assembly. (S-Cam type maximum: 50 lb-ft, Wedge type maximum: 30 lb-ft). The spring brake is now mechanically released.

(04/13) Y53-1200-1B1 2-21

VEHICLE RECOVERY AND SPRING BRAKES

Sand, Mud, Snow and Ice

If the vehicle gets stuck in sand, mud, snow, or ice:

• Move the gearshift lever or

selector from First to Reverse.

• Apply light pressure on the

accelerator pedal while the transmission is in gear.

• Remove your foot from the

accelerator while shifting.

• Do not race the engine.

• For best traction and safety, avoid

spinning the wheels.

WARNING!

Do not spin the wheels faster than 35 mph (55 km/h). Spinning a tire at speedometer readings faster than 35 mph (55 km/h) can be dangerous. Tires can explode from spinning too fast. Under some conditions, a tire may be spinning at a speed twice that shown on the speedometer. Any resulting tire explosion could cause death or personal injury to a bystander or passenger, as well as extensive vehicle damage: including tire, trans mission and/or rear axle malfunction.

Comply with the following instructions to avoid transmission damage:

• Always start vehicle in motion with

the shift lever in rst gear.

• Be sure that transmission is fully

engaged in gear before releasing the clutch pedal (manual only).

• Do not shift into reverse while the

vehicle is moving.

• If the vehicle needs to be

recovered from being stuck, do not permit the vehicle to be towed for long distances without removing the driveshaft.

Tire Chains

If you need both sides of the driving axle.

Chains on the tires of only one tandem axle can damage the driveline U-joints and the interaxle differential. Repairs could be costly and time-consuming. Failure to comply may result in equip ment damage.

tire chains, install them on

CAUTION

2-22 Y53-1200-1B1 (04/13)

VEHICLE RECOVERY AND SPRING BRAKES

Towing the

Towing the vehicle should be done by either an authorized dealer or a commercial vehicle towing service. The dealer or commercial towing service will have the necessary equipment to safely tow the vehicle and should be able to make arrangements to limit any damage to the vehicle. The towing service and the dealer should be aware of towing regulations and safety precautions.

The towing service following precautions are taken:

Vehicle

will ensure that the

• Use of a safety chain system.

• Abide by all local towing

regulations.

• Ensure that the towing device

does not contact any surfaces that could be damaged while in transit.

• If towing from the front, ensure

that the rear axles are prepared for towing.

• If towing from the rear, ensure

that all body components such as roof, side and chassis fairings are secured properly to avoid damage while in transit.

WARNING!

Secure the roof, side and chassis fairings while towing from the rear. An unsecured fairing may come off of the vehicle during transit. Failure to secure the fairings while towing may cause an injury accident resulting in death or personal injury.

(04/13) Y53-1200-1B1 2-23

INSTRUMENT PANEL

Getting to know your Instrument Panel. . . . . . . 3-5

Instrument Cluster . Instrument Cluster Description Driver Performance Center Driver Performance Center How to Navigate

Performance Center. . . . . . . . . . . . . 3-

WARNING SYMBOLS

Guide to the Warning Symbols . . . . . . . . . 3-29

Description of W

OPTIONAL GAUGES

Introduction . . . . . . . . . . . . . . . . . 3-43

Axle, Pusher Air Pressure . Axle, Tag Air Pressure . . . Fuel Filter Restriction Air Filter Restriction

. . . . . . . . . . . . . . 3-7

. . . . . . . . . . 3-8

. . . . . . . . . . . 3-14

Description . . . . . 3-15

the Functions in the Driver

arning Symbols . . . . . . . . 3-37

. . . . . . . . . . 3-43

Pressure . . . . . . . . . 3-44

Indicator or Gauge . . . . . 3-44

CONTROLS

(04/13) Y53-1200-1B1 3-1

Engine, Oil Pressure . . . . . . . . . . . . . 3-45

Engine, Oil T Manifold Pressure Gauge Fuel Pressure Gauge Transmission T Drive Axle T Suspension Load Air Tractor Brake Trailer Brake Trailer Air Transfer Case Transmission Oil Transmission Retarder

SWITCHES

Dash Switches . . . . . . . . . . . . . . . . 3-50

Steering Column Controls Steering Wheel Controls Door Mounted Controls

CONTROLS

emperature . . . . . . . . . . . . 3-45

. . . . . . . . . . . 3-45

. . . . . . . . . . . . . 3-46

emperature Gauge. . . . . . . . 3-46

emperature Gauge (Forward and Rear) 3-46

Pressure, #1, #2 . . . . . . 3-47

Application Air Pressure . . . . . . 3-47

Application Air Pressure . . . . . . 3-48

Tank Air Pressure . . . . . . . . . . 3-48

Oil Temperature . . . . . . . . . 3-48

Temperature, Auxiliary . . . . . 3-49

Oil Temperature . . . . . 3-49

. . . . . . . . . . . 3-67

(Optional) . . . . . . . 3-73

. . . . . . . . . . . . 3-75

3-2 Y53-1200-1B1 (04/13)

Exterior Lights Self Test . . . . . . . . . . . . 3-77

HEATING AND AIR CONDITIONING

Cab Controls . . . . . . . . . . . . . . . . . 3-79

Introduction . . . . . . . . . . . . . . . . . 3-

Manual Control Mode . Automatic Control Mode . . . MAX Defrost Mode .

Buttons and Dials . . . . . . . . . . . . . . . 3-

Operating Tips . Sleeper Heater -

. . . . . . . . . . . . . . . 3-86

A/C Controls (optional) . . . . . 3-89

. . . . . . . . . . . . 3-82

. . . . . . . . . 3-83

. . . . . . . . . . . . . 3-84

ACCESSORIES

Sleeper Alarm Clock . . . . . . . . . . . . . 3-91

Radio (Option) . Cigarette Lighter and Cab Storage . Ignition Key Switch . Vehicle T Passenger Side 'down'

elematic System . . . . . . . . . . . 3-97

. . . . . . . . . . . . . . . 3-94

Ashtray (Option) . . . . . . 3-94

. . . . . . . . . . . . . . . . 3-95

. . . . . . . . . . . . . 3-96

Mirror . . . . . . . . . . 3-99

CONTROLS

(04/13) Y53-1200-1B1 3-3

INSTRUMENT PANEL

Getting to know your Instrument Panel

This part explains the location of the various features on your vehicle and describes their function. For information on using these features in driving, see the paragraphs that follow. Please remember that each vehicle is custom-made. Your instrument panel may not look exactly like the one in the pictures that follow. We have tried to describe the most common features and controls available. You can pick out the parts that apply to you and read them to be fully informed on how your particular vehicle operates.

INSTRUMENT PANEL

(04/13) Y53-1200-1B1 3-5

INSTRUMENT PANEL

1. Instrument Cluster 6. Glove Box 12. Optional Gauge

2. PACCAR Navigation (optional) 8. Park Brake Controls 14. Switches

3. Switches 9. Radio

4. Air Conditioning 10.

5. Cup Holder 1

7. Overhead Storage 13. Menu Control Switch (MCS)

Ignition Switch

1. Headlight Switch

3-6

Y53-1200-1B1 (04/13)

Instrument Cluster

INSTRUMENT PANEL

1. Speedometer 11. Diesel Exhaust Fluid (DEF)

2. Fuel Level (primary)

3. Tachometer 13.

4. Ignition Switch

Engine Coolant

emperature

(04/13) Y53-1200-1B1 3-7

12. Menu Control Switch (MCS)

6. Engine Oil Pressure

7. Voltmeter

8. Driver Performance Center

9. Brake Application Pressure

10. Primary/Secondary Air Pressure

Trip Reset Button

INSTRUMENT PANEL

Instrument Cluster

Description

Instrument System Self Test

When the ignition on the instrumentation system will undergo a Self Test. This test will verify the operation of the gauges and warnings.

During the Instrumentation Self Test, multiple warning icons will be displayed in a sequence. The total sequence should only take no more than 10 seconds to complete.

Refer to W Symbols on page on each symbol.

Completing this sequence a successful Self Test. Have your instrumentation system checked by a qualied service technician if does not successfully complete.

switch is turned

arning Light/Indicator

3-30 for information

System

will indicate

Audible Alarm

audible alarm

The the Instrumentation System Self Test. The audible alarm will also sound in conjunction with most warning lights. These events include but are not limited to headlight on, fth wheel, stop engine, primary/secondary air, and driver door open warnings.

will sound during

Optional Icon

Additional depending on individual vehicle specications. These will be included in the Instrument System Self Test.

Some optional lights may illuminate even though your vehicle is not equipped with that particular feature.

icon may

NOTE

be operational

3-8 Y53-1200-1B1 (04/13)

INSTRUMENT PANEL

Check Messages

Check messages are the operator additional information regarding systems that require attention due to a system malfunction and/or operating conditions that may hinder safe and proper performance for the vehicle. Some messages can be managed by the operator while others may require an authorized dealer repair.

provided to give

1. Speedometer

The Speedometer indicates the vehicle speed in miles per hour (mph) and in kilometers per hour (km/h). The Speedometer cluster also includes several warning and indicator lamps (see Audible Alerts

on page 3-29).

2. Fuel Level, Primary

The Primary Fuel total (approximate) amount of fuel in the fuel tank. In addition to indicating empty and full, the gauge(s) also indicate the fuel level in graduated increments. When the fuel level for the tank is below 1/4 full, a red warning light in the gauge will come on.

Primary

Secondary

gauge indicates the

(04/13) Y53-1200-1B1 3-9

INSTRUMENT PANEL

NOTE

For Export vehicles, will not state: ULTRA LOW SULFUR DIESEL FUEL ONLY.

This vehicle may be manufactured

with different fuel systems and differ ent draw tube locations. Because of this and the amount of road crown, it is recommended that you do not operate your vehicle with less than one-quarter of your truck’s fuel capac ity. Allowing the fuel level to go below one-quarter of capacity could result in the lack of fuel to keep the engine running. In addition, you will want to keep the fuel tanks at least half-full to reduce condensation of moisture in the tanks. This moisture can damage the engine.

the fuel gauges

NOTE

WARNING!

Do not carry fuel containers or any container used to store combustible liquids. Failure to comply may result in death, personal injury, equipment or property damage.

Do not remove an open ame. Fuel vapors may be hot and combustible and can cause an explosion or re. Failure to comply

may result in death, personal injury, equipment or property damage.

Refer to Refueling more information.

WARNING!

a fuel tank cap near

on page 4-60 for

Tachometer

The

Tachometer measures

speed in revolutions per minute (RPM).

The RPM Detail as a viewable screen in the Driver Performance Center. Viewing the RPM detail is accomplished by using the MCS dial to rotate to the [VIRTUAL GAUGES].

The tachometer is when attempting to drive efciently. It will let you match driving speed and gear selection to the operating range of your engine. If the engine speed gets too high, you can select a higher gear to lower the RPM's. If the engine speed drops too low, you can select a lower gear to raise the RPM's. (Refer to Driving on page 4-52 on driving techniques tachometer.) To avoid engine damage, do not let the pointer exceed maximum

is also available

a useful gauge

Tips and Techniques

for further instructions

the engine

and using the

3-10

Y53-1200-1B1 (04/13)

INSTRUMENT PANEL

governed speed. (See your Engine Operation and Maintenance Manual

for RPM recommendations.)

The tachometer will green light just below the numbers of the gauge. This is to indicate the engine speed for optimal fuel economy. See Optimal Engine 4-54 for more to use this operation.

indicator during normal

illuminate a small

Speed on page

information on how

5. Engine, Coolant T

The water temperature gauge shows the temperature of the engine coolant. Under normal operating conditions the water temperature gauge should register between 165° and 205°F (74° and 90°C). Under certain conditions, somewhat higher temperatures may be acceptable. But the maximum allowable temperature is 210°F (99°C), except for certain special engines. Check your engine manual to be sure.

Please refer to on page 2-5 do if the

for instructions on what to

engine is overheating.

emperature

Engine is Overheating

6. Engine, Oil Pressure

It is important to maintain oil pressure within acceptable limits. If oil pressure drops below the minimum psi a red warning light in the gauge will turn on, the Stop Engine light will come on and an audible alarm tone will sound.

For further information and normal operating pressures, see the Engine Operation and Maintenance Manual.

CAUTION

Operating your vehicle with insufcient oil pressure will cause serious engine damage.

If the oil seconds after the engine starts, stop the engine and determine the cause.

pressure fails to rise within 10

on engine oil

(04/13) Y53-1200-1B1 3-11

INSTRUMENT PANEL

Check the engine manufacturer's manual for the correct oil pressure ranges for your vehicle's engine.

If the oil or the audible alarm and engine oil pressure warning light come on while driving, please refer Pressure Lamp T

regarding what to insufcient.

For further information gauges and operating your engine properly, refer on page 5-93.

pressure suddenly drops,

to Engine Oil

urns On on page 2-4

do if oil pressure is

on engine

to Engine Maintenance

8. Driver Performance Center

The display can lights. Warning information will appear momentarily and then will minimize in the screen. Reviewing the warnings can be done by navigating the menu via the Menu Control Switch.

show multiple warning

10. Primary and Secondary Pressure

Primary Air Pressure

Secondary Air Pressure

The air gauge pressure in the brake system. There are two dial indicators, the primary indicator and icon is for the rear brake system while the secondary dial and icon is for the front brake system. The gauge indicates the amount of air pressure in each system in pounds per square inch (psi).

On vehicles equipped pressure gauges, the gauge face plate includes a kPa (major) scale and psi (minor) scale.

indicates the air

with metric air

Air

3-12

Y53-1200-1B1 (04/13)

INSTRUMENT PANEL

Please refer to Low Air Alarm Turns On on page what to do inoperative.

Be sure the air pressure registers more than 100 psi (690 kPa) in both service systems before you move the vehicle.

If the pressure in either or both circuits falls below 65 psi (448 kPa), a red warning light in the gauge will turn on and an audible alarm tone will sound when the engine is running.

2-3 for instructions on

if the air system becomes

NOTE

WARNING!

If the air pressure falls below 60 psi (414 kPa), the spring brakes may stop the vehicle abruptly which could cause an accident resulting in death or per sonal injury. Observe the red warning lamps on the gauges. If one comes on, do not continue to drive the vehicle un til it has been properly repaired or serviced. If the light and alarm do not turn off at start-up, do not try to drive the vehicle until the problem is found and xed.

WARNING!

The air pressure warning light and the audible alarm tone indicate a danger ous situation: there is not enough air pressure in the air tanks for repeated

braking and the brake system has failed. Without the use of your service brakes your spring brakes could sud

denly apply causing a wheel lock-up, loss of control, or over-take by fol lowing vehicles. This may cause an accident resulting in death or personal injury. Bring the vehicle to a safe stop right away, while you still have control of the vehicle.

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INSTRUMENT PANEL

11. Diesel Exhaust Fluid (DEF)

The diesel exhaust uid gauge shows the approximate amount of DEF uid in the DEF tank. Besides empty and

full, the gauge also indicates 1/4, 1/2, and 3/4 of total capacity. DEF uid is required to meet certain emission requirements. Do not allow your DEF tank to remain empty. Please refer to your Engine Aftertreatment Controls Operator's Manual for more details about DEF uid.

CAUTION

Use Diesel Exhaust Fluid only. Failure to do so may damage components of the Diesel Particulate Filter (DPF).

13. Trip Reset

The cluster mounted is the only way to zero trip data. After toggling the trip ODO (short pushes to select Trip A, B, C, or D) to the desired trip, HOLD the trip reset button, that resets the displayed trip data.

trip reset button

Driver Performance Center

1 Odometer/Trip Odometer 2 Outside Air T 3 Clock 4 Active Warnings 5

Cruise Control Indicator

6 Automated Transmission

Shift Indicator

and

7 Header 8 MCS Knob 9 Main Content Window

emperature

Area

Cue

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INSTRUMENT PANEL

Driver Performance Center Description

WARNING!

Do not look at the Driver Performance Center for prolonged periods while the vehicle is moving. Only glance at the monitor briey while driving. Failure to do so can result in the driver not being attentive to the vehicle’s road position or situation, which could lead to an accident and possible death, personal injury or equipment damage.

The Driver Performance located at the top of the instrument cluster, displays important vehicle information through a constant monitoring of systems when any of the following conditions are met:

Center,

• ignition key in ON or ACC positions

• ignition timer is active

• MCS button is pushed or spun

(independent of ignition key switch position)

• clock alarm sounds

• driver or passenger door is opened

• hazard warning lamp switch is on

• Service brake switch is on

• Tractor marker lamp switch is on

• Trailer marker lamp switch is on

• Low Voltage Display not active

• and the screen has not been put

into "Display Off Mode"

In addition to following are menu items and the information available within each menu selections.

a blank screen, the

NOTE

Some Driver Performance Center functions are only accessible when the vehicle is parked. Other functions are accessible while the vehicle is mov ing or when parked. Each function is identied in the following descriptions:

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INSTRUMENT PANEL

1. Odometer/Trip Odometer

The Odometer/Trip Meter when the door is opened and when the ignition key is in the ACC or ON position.

The odometer displays your vehicle has traveled. The display

can be congured to display Metric units or English units.

The current trip far the vehicle has gone on a particular trip and can display in increments of a tenth of a unit.

Please refer to page 3-24 for

odometer displays how

Trip Information on

more information.

comes on

the distance

2. Outside Air T

Used to display information and a warning of low temperatures.

The display will driver when the outside temperate approaches freezing (32° F or 0° C) by displaying a snowake symbol. The symbol will turn on when the temperature drops below 34° F or 11° C and ash for the rst 3 seconds, then stay on until the temperature goes above 37° F or 28° C.

The systems unit (Fahrenheit or Celsius) can be changed by navigating to the settings menu.

The outside air will come on when the door is open and when the ignition key is in the ACC or ON position and turn off when the ignition switch is turned off.

emperature

outside air temperature

also alert the

of measure

temperature display

The outside air uses a sensor (located at the bottom of the driver's side mirror assembly) to measure outside air temperature only. It is not capable of displaying the temperature of the road surface on either the temperature display or the snowake icon. Additionally, the outside air temperature reading may be affected by exposure to direct sunlight.

temperature display

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INSTRUMENT PANEL

3. Clock

The clock presents time or the local time when the clock is set. If the clock is not set, the words "SET CLOCK" will appear when the ignition is turned ON. If the clock does not get set, the message will disappear and no time will be displayed. The time can be set while the "SET CLOCK" prompt is showing or it can be set by navigating to the settings menu via the Menu Control Switch.

The clock will or the home time of day.

Set the Home time at the base of operation. Set the local time according to a time zone of destination. Reset the local time anytime the destination location changes and you need to use this function.

either the home

display either the local

time to the current

Please refer to to read more clock.

Settings on page 3-27

about how to set the

4. Active Warnings

warnings will

Active area in addition to areas around the center of the display. Active Warnings are those pop-up messages that have come up on the screen and/or been suppressed with an MCS button push. If there are warning icons active while the cruise control is enabled, icons will appear on each side of the cruise control icon. If there are multiple warnings, the display will show how many are active. The numbers may change without user interaction if individual warnings are intermittent, time based, self correcting, or the situation is rectied.

appear in this

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INSTRUMENT PANEL

5. Cruise Control Indicator

This area is driver with a dedicated location for cruise control set speed and if so equipped, adaptive cruise control with it’s following distance information. Vehicles with adaptive cruise control will display many different icons in

this area to alert the operator to take specic actions.

If there are while the cruise control is enabled, icons will appear on each side of the cruise control icon.

used to provide the

NOTE

secondary telltales active

6. Automated Transmission and Shift Indicator Area

This area will feedback from the transmission. The display may reect the transmission gear being operated, may provide Progressive Shift Cues (for vehicles built with PACCAR MX Engines with Progressive Shift option) or fault indicators specic for the transmission.

provide the operator with

7. Header

This area displays category in which the MCS knob and display software are currently set. Depending on the display operation, the text color may change to indicate a user selection.

the function

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INSTRUMENT PANEL

8. MCS Knob Cue

Used to provide navigation feedback. Cues are provided regarding when a user can push or spin the input control, shows in icon format which function is active, and which function will come up next if the knob is rotated either clockwise or counter clockwise.

the driver with screen

9. Main Content Area

There are 5 driving, and 7 when the vehicle is parked. Some functions are available in both modes, but have different content available dependent on the mode

functions allowed when

How to Navigate the Functions in the Driver Performance Center

Menu Control Switch (MCS)

The MCS is instrument display. It comprises of a back button and a push and spin knob. The Menu Control Switch is located on the right side panel.

The MCS knob functions. It can select and set values when spun and enter your settings when pushed.

The indicator image you know whether to spin or push is available. The back button is always available even if there is no indicator image being displayed.

used to navigate the

can perform two

on the left lets

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INSTRUMENT PANEL

In addition to the prompts for spin and push, this area will show the current menu item as a larger icon and the available menus before and after as smaller icons.

The MCS button located above the knob. Pressing this

has a BACK button

button will go menu.

If the button turn off the display screen.

Here is a list of the available menu items:

back to the previous

NOTE

is held for 2 seconds, it will

• Blank screen - Use this menu item

to minimize information on the screen.

• Virtual gauges - This menu item

provides dynamic information to the operator.

• Ignition timer - Use this menu to

set the time to idle the engine after removing the ignition key.

• Trip Information - Use this

information to get trip summary details.

• Truck Information - Provides

information about the vehicle.

• Active Warnings - Use this menu

to view vehicle fault codes and messages.

• Settings - Use this menus to

change preferences.

• Fuel Economy - Use this display

to view the fuel economy performance of the vehicle. (available in driving mode)

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INSTRUMENT PANEL

Navigation of the system is organized into 3 levels of functions. The rst level of organization is identied as "Trunk" level functions. The second level is identied as "Branch" level functions. The lowest level of functions are identied as the "Leaf" level functions. Some screens will appear differently depending if the vehicle is moving or parked. The following images provide an example of a screen to get familiarized with the interface.

Trunk Level

At this level, functions by turning the MCS knob. You can enter a function by pushing the knob; at which you would then be going to what is termed the “branch” level of the software.

Display of a

you can navigate between

trunk level option

Branch Level

In the branch the MCS knob rotation controls a cursor highlight. When something is highlighted, an MCS Push will select that item or toggle its contents. Toggle elds typically use a darker colored text to distinguish them from elds that take the user to the “Leaf level”.

Display of a

level of functions,

branch level option

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INSTRUMENT PANEL

Leaf Level

At this level, to choose from. The MCS can be used to scroll through various information and the back button can be used to revert up to the branch (1 push) or the trunk (2 pushes) levels of the system.

there are no more options

Display of a

leaf level option

Description of Menu Screens

Blank Screen

This screen is and driving modes.

The blank screen for minimized screen content, while still maintaining some of the more permanent screen elements such as the odometer, outside air temperature, warning cue, etc. This is different from the Display OFF Mode where the entire display shuts off.

available in both parked

mode is to allow

The blank screen through the rotary MCS knob. The Display OFF Mode is selected by pressing the button above the MCS knob for more than 2 seconds.

mode is selected

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INSTRUMENT PANEL

Tire Pressure Monitoring System parameters. This information is only Virtual Gauges

available when parked.

The tire pressure monitor menu provides individual tire pressure and temperature information for each tire identied on the vehicle when the vehicle is parked only. A push on the MCS knob will open the menu item. Spinning the MCS knob will scroll through the tires and display the information accordingly. When scrolling through each tire’s information, the relevant tire will appear highlighted in the menu screen. A warning message will appear if the system detects a tire temperature or pressure that is outside of normal

(04/13) Y53-1200-1B1 3-23

The virtual gauges through the rotary MCS knob and is available in both parked and driving modes.

Virtual gauges information about the vehicle's performance. Spin the MCS button to scroll through the available gauges and push to select the desired gauge to view.

function is selected

provide dynamic

INSTRUMENT PANEL

Ignition Timer

This function allows the driver to set a timer to shut off the truck. This feature is only available when the vehicle is parked. After the timer is set, the ignition key may be turned to the off position and removed. The engine will continue to run for the programmed time, then will shut off automatically.

Fuel Economy

This

function displays economy performance of the vehicle. It shows Average Speed, Average Fuel Economy, and a dynamic instantaneous indication of fuel economy above or below the current average. The screen is available when driving. Average fuel economy is computed by the fuel consumed during the trip (see the next section for Trip information). The fuel economy for a trip will be reset when that trip odometer is reset.

the dynamic fuel

Trip Information

This function allows you to keep trip information data on up to 4 separate trips – labeled A, B, C, and D. Trips are also selectable as “Active” or “Inactive” so you can use the data logging function to treat trips separate from each other, or as segments of a combined trip. When driving, the screen only allows you to toggle which trip is viewed in the trip odometer and set the active/inactive status. When parked you can select and view a variety of data collected for each trip, as seen in the list below:

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Y53-1200-1B1 (04/13)

INSTRUMENT PANEL

•

Fuel Economy

• Average Speed

• Engine Hours

• Idle Hours

• % Idle Hours

• Fuel Used

• Idle Fuel Used

• % Idle Fuel Used

• Sweetspot Hours

• Cruise Control Hours

• Average Engine % Load

• Drive Hours

• PTO Hours

• % PTO Hours

• PTO Fuel Used

• % PTO Fuel Used

• PTO Economy

The cluster mounted is used to zero and clear accumulated trip data. Short presses toggle between the odometer view, and the 4 trips. Holding the button when on a particular trip will zero the stored data and also automatically set the cleared trip to “active” status.

Using the MCS screen will only activate or deactivate a trip function.

PTO options shown if the vehicle is equipped with a PTO.

in the display will only be

trip reset button

knob while in this

NOTE

Truck Information

Only available truck shown (e.g., manual transmissions do not have a software version).

This information is vehicle is parked.

1. Chassis Information a. Chassis Number b. Fleet ID c. CECU Software Version #

NOTE

information will be

available when the

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INSTRUMENT PANEL

2. Engine Information a. Engine Make

Engine Model

Engine Software V

d. Governed Speed Limit

e. Engine Power

Transmission Information

a. Transmission Make b. Transmission Model c. Transmission Software

Version #

4. ABS Information

ABS Make

ABS Model

ABS Software V

ersion

ersion #

Warning and

The display has a message alerting function that overrides the normal viewing and navigation of functions when an issue occurs on the truck. These alert messages are called “pop-ups” because they take over the screen. Some messages are low enough priority that they can be “suppressed”, which is done by pushing the MCS button. There will be a screen indicator showing which messages are suppressible. If multiple pop-ups are present at the same time, they are viewed in a stack format, and

Faults

a spin of to see the different warnings. The highest priority warning defaults to the top of the stack.

When the vehicle “Warnings and Faults” function will access suppressed pop-ups that are counted and presented in the upper left corner of the screen.

By selecting “Review Warnings” the pop-up messages are recalled, and if multiple are active, the stack can be navigated by spinning the MCS knob. The warning description can be viewed when driving or when parked, but

the MCS knob will allow you

is parked, the

3-26 Y53-1200-1B1 (04/13)

INSTRUMENT PANEL

the fault details are visible only when parked. The menu selection shown in the image above simply won’t be there if the truck is driving, though the warnings and tell-tale indicators on the cluster will still be available as indicators if the problem is serious. Fault details screens include:

1. how many faults, scrollable stack format

2. which ECU the generated from

3. a text description

4. it’s actual

5. action instructions telling to do (e.g. seek service soon vs. correct at next scheduled service visit)

fault code

shown in a

fault is being

of the issue

you what

An example of is shown below:

Fault Details Example

a Fault Details screen

Settings

This function is the vehicle is parked.

Various settings this function. The operator can change the time format (12hr/24hr), the time of day, alarm settings, units of measure for the display (mile/kilometer), and the language being displayed. Changing settings functions are typically done one of two ways. Items can be toggled straight from the highlighted selection (at the branch level); these cases use dark blue text that changes to the set value. Others are menu selections that bring up new “leaf level” screens. The following shows examples of turning the alarm on/off vs. screens that are navigated to in order to set the clock time.

available only when

may be changed using

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INSTRUMENT PANEL

To turn alarm ON/OFF: To set home, local or alarm time:

1. When in the Settings Menu, scroll through the list of menu items to “Alarm”. Press the MCS.

2. Press the MCS ON or OFF.

To set clock display format:

1. When in the through the list of menu items to “Format”.

2. Press the MCS hour (AM/PM) or 24 hour (military) time.

to turn the alarm

Settings Menu, scroll

to display either 12

1. When in the Settings Menu, scroll through the list of menu items.

2. Press the MCS to change.

3. Rotate the MCS the hour. Press the MCS.

4. Rotate the MCS knob to change the minutes. Press the MCS.

5. Rotate the MCS Press the MCS.

6. Press the to Exit.

to select the item

knob to change

to toggle AM/PM.

button above the MCS

Display Mode

display of

The any time in menu navigation, but the screen minimize mode can only be done when on this screen.

There are times mode is not allowed or over-ridden by the system, for example if a “pop-up” message appears, the screen will turn back on, or if the truck is equipped with an adaptive cruise control system, the screen cannot be turned off when it is active.

f mode is available at

NOTE when the “Display Off”

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WARNING SYMBOLS

Guide to the Warning Symbols

The warning lights and audible alarm may indicate a system malfunction. Check the lights frequently, and respond properly as soon as you see one go on. These lights could save you from a serious accident.

When multiple warning shown on the instrument cluster, they will appear at rst and then minimize. When minimized they will be represented in the active warnings area of the display (see Driver Performance Center 3-14 for details). a warning registered represents a check message.

icons are

on page

A triangle represents

and a diamond

WARNING!

Do not ignore a warning light or audible alarm. These signals tell you some thing is wrong with your vehicle. It could be a failure in an important sys tem, such as the brakes, which could lead to an accident causing death or injury. Have the appropriate system checked immediately.

Check messages are provided to give the operator additional information regarding systems that require attention due to a system malfunction and/or operating conditions that may hinder safe and proper performance for the vehicle. The system will emit a chime to alert the operator that a message is appearing on the cluster. Some messages can be managed by the operator while others may require an authorized dealer repair.

The following is Light/Indicator Symbols that appear

a list of Warning

in the instrument Performance Center.

• the Symbol Name

cluster and Driver

• the appearance of the Symbol

• the Symbol Color when it is

illuminated

• whether the symbol is standard

(Std) or optional (Opt)

• whether the symbol has an

associated check message

• the Page Number reference for

additional information

Symbols are listed sections.

Example: Engine, and alphabetical order.

by major component

then in

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WARNING SYMBOLS

Warning Light/Indicator Symbols

Msg Page

on page 3-37

1. Axle, T

Symbol Name Symbol Color Std/Opt

raction Control

Yellow

OPT

2. Brakes, Anti-Lock

3. Brakes, Low

4. Brake, Park

5. Brake, Service

Air Red

Brake Red

Brakes

Brake System (ABS)

Yellow

Red

STD

OPT

3-30 Y53-1200-1B1 (04/13)

on page 3-37

on page 2-3

on page 3-37

Stoneridge Electronics 32476 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual