Stoll CompactLine FC 250 H, CompactLine FC 150 L, CompactLine FC 150 P, CompactLine FC 250 L, CompactLine FC 250 P Operating Instructions Manual

...
Operating instructions
Front loader CompactLine
Type FC: L, H, P
Status: 12/2018
3483230 B58FC1 0000000094 EN 002
Company details
Wilhelm STOLL Maschinenfabrik GmbH
PO box 1181, 38266 Lengede
Phone: +49 (0) 53 44/20 -0
Fax: +49 (0) 53 44/20 -182
E-mail: info@stoll-germany.com
Web: www.stoll-germany.com
Spare parts order
Phone: +49 (0) 53 44/20 -144 and -266
Administration
Phone: +49 (0) 53 44/20 -145 and -146
Fax: +49 (0) 53 44/20 -183
E-mail: parts@stoll-germany.com
Copyright
© Wilhelm STOLL Maschinenfabrik GmbH
Reproduction of these instructions, both completely and in excerpts, is only allowed with approval from Wilhelm STOLL Maschinenfabrik GmbH. Any infringement shall entail full compensation of damages and can be punishable by law.
The original instructions were written in the German language.
Instructions in other languages were translated from German.
Contents
1 About these operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Documentation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Use and purpose of the operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Validity of the operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Storage of the documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 Design tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8 Nomenclature of the footer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Explanation of safety and warning notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Representation and layout of warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Danger grading of warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 EC Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Operational limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 Basic safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.8 Danger zones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.9 Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.10 Adhesive safety label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.11 Personnel requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.12 Behaviour in case of emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.12.1 Behaviour if the tractor tips or falls over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.12.2 Behaviour in case of flashovers from electrical power lines . . . . . . . . . . . . . . . . . 22
3 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1 Structure of L front loaders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2 Structure of H front loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3 Structure of P front loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.4 Structure of additional equipment for L, H, and P front loaders . . . . . . . . . . . . . . . . . . . . 26
3.5 Equipment variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.6 Attaching it to the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7 Change frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.7.1 Skid-steer change frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.7.2 Euro change frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.8 Hydraulic lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.9 Hydraulic couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.9.1 Plug-in couplings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
B58FC1 0000000094 EN 002 2
4 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1 Implement locking mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.1.1 Mechanical implement locking mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.2 Basic functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.3 Float position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.3.1 Lifting arm float position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.4 Indicator for implement position (only H and P). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5 Parallel motion (P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.6 Anti-lowering guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.7 Additional functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.7.1 Additional control circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.7.2 Comfort Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1 Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2 Check before each start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.3.1 Preparations on the tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.3.2 Ballasting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4 Mounting the front loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.5 Aligning the front loader for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1.1 Basic controls with levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.1.2 Tractor's own operating lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.1.3 STOLL Base Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.2 Operating the parking supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.3 Operating the hydraulic couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.3.1 Operating the plug-in coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4 Operating the implement locking mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4.1 Operating the mechanical implement locking mechanism on skid-steer change
frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4.2 Operating the mechanical implement locking mechanism on Euro change
frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.5 Picking up and putting down the implement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.5.1 Picking up implements with mechanical implement locking mechanism on skid-
steer change frames. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.5.2 Picking up implements with mechanical implement locking mechanism on Euro
change frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.5.3 Picking up implements with manual PinON implement locking mechanism. . . . . 65
6.5.4 Putting down implements with mechanical implement locking mechanism on
6.5.5 Putting down implements with manual PinON implement locking mechanism . . 69
6.6 Levelling in reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.7 Driving on roads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6.7.1 Activating and deactivating the road operation lock . . . . . . . . . . . . . . . . . . . . . . . 72
6.7.2 Passing through low clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6.8 Parking the tractor with the front loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
skid-steer and Euro change frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
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8 Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.1 Cleaning and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.1.1 Lubrication points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.1.2 Lubrication schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.2.1 Service schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2.2 Service instructions for Comfort Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2.3 Service instructions for the hydraulic lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.2.4 Service instructions for oil changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8.3 Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
9 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.1 Temporary decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.2 Recommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.3 Final decommissioning and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
10 Spare parts and customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10.1 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10.2 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
11 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
11.1 Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
11.2 Noise emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
11.3 Tightening torque for screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
11.4 Hydraulic diagram FC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
11.5 Electric circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
11.6 Arrangement of the hydraulic valves for additional functions. . . . . . . . . . . . . . . . . . . . . . 90
12 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
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ABOUT THESE OPERATING INSTRUCTIONS

1 About these operating instructions

1.1 Documentation overview

There are various instructions and technical documentation for the front loader, mounting kit and accessories. Most documents are available in multiple languages.
If a set of instructions is missing or required in a different language:
Order the instructions through a dealer.
Download instructions free of charge from the Internet at www.stoll-germany.com.
Installation instructions for the front loader mounting kit
The installation of the mounting kit as well as the hydraulic and electric equipment may only be performed by an authorised specialised workshop.
The installation instructions describe how to install the front loader mounting kit and the hydraulic and electrical equipment up to the initial start-up of the front loader. They are intended for the specialist workshop.
The installation instructions have been specially compiled for this tractor model. They do not contain any information that is already included in the operating instructions.
The installation instructions contain information on spare parts for the tractor-specific mounting parts and equipment.
Operating instructions of the front loader
These operating instructions describe the safe use of the front loader from the initial operation to its disposal. They are intended for the operator and the user of the front loader.
The operating instructions are compiled specifically for the front loader series, they can therefore only take tractor-specific equipment into account to a limited extent.
Spare parts list
The spare parts list of the front loader lists all the information required for ordering spare parts, the front loader series and their options. Special adaptations for the tractor are not taken into account.
In addition, spare parts lists are available for front loader implements.
Operating instructions for front loader implements
The operating instructions describe the implements available for the front loader series.
Other documents
In addition to the above instruction manuals, there may be installation and operating instructions as well as other Technical Information that deal with special additional equipment and extensions, which are not included in the other documentation.
When you pass on the front loader or the tractor with a front loader attached, please also hand over all the relevant documents. The next owner needs the information.
5 B58FC1 0000000094 EN 002
ABOUT THESE OPERATING INSTRUCTIONS
Type
XXXXXXXXXXXXXXXXXXXX
Item-No. XXXXXXX
Year XXXXWeight XXXX
kg Hydr. Pres. XXXX bar
Made in ROK
Designed by GmbH D 38268 Lengede Germany
Serial-No. XXXXXXX
11
55
22
44
33
B0BW

1.2 Use and purpose of the operating instructions

The present operating instructions contain important information on the safe operation and for faultless, proper and economical operation of front loaders from Wilhelm STOLL Maschinenfabrik GmbH. It is intended for the operator and user of the front loader and should help to prevent risks, damage and downtimes as well as ensure and increase the service life of the front loader.
Before start-up of the front loader, the operating instructions must be read and understood.
For better readability, Wilhelm STOLL Maschinenfabrik GmbH will be called "STOLL" in the following.
The operating instructions are compiled specifically for the front loader series, they can therefore only take tractor-specific equipment into account to a limited extent.

1.3 Rating plate

The front loader is identified with a that is located on the inside of the left bar at the rear or on the right pillar of the front loader.
Fig. 1 Rating plate on the front loader
Legend
1 Type of the front loader (e.g. CompactLine FC 350)
2 Weight
3 Serial number
4 Year of manufacture
5 Permissible hydraulic pressure

1.4 Validity of the operating Instructions

The operating instructions are valid only for the STOLL front loader CompactLine, called "front loader" in the following or "L", "H" or "P" as the special versions. The front loader type can be found on the rating plate.
The operating instructions covers all of the components and functions of the model.

1.5 Storage of the documents

The operating instructions are a part of the machine. The entire documentation, consisting of these operating instructions as well as all other additional instructions supplied, must always be kept accessible, safe and dry on or in the vehicle. When lending or selling the front loader, the entire documentation must also be handed over.
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1.6 Other applicable documents

In conjunction with these operating instructions, the following additional documents also apply:
Operating instructions of the tractorOperating instructions for the respective implementsInstallation instructions for the respective mounting kit and front loader additional equipment
When handling the front loader and for all service work, please also observe:
The recognised technical regulations for safe and professional work,The legal regulations for accident prevention,The legal regulations for health and environmental protection,The national regulations that apply in the country of the operator / user of the front loader,The specifications that are relevant for the status of the technology,The road traffic regulations.

1.7 Design tools

The operating instructions contain the following different symbols and markings in the text:
ABOUT THESE OPERATING INSTRUCTIONS
Warning symbol that is used for warning notices and is graduated based on the danger (see 2 Safety)
Additional information and tips
List points
Requirement for a sequence of actions
Required tools
(1) Numbered action step
Result of an action or sequence of actions
Unnumbered action step
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ABOUT THESE OPERATING INSTRUCTIONS
11 22
Moreover, stylised drawings are used. For better understanding, some of the figures are exemplary, simplified or with dismounted parts for better representation and explanation.
Please observe the following:
Dismounting is not always absolutely required for the respective description.No different equipment variations are shown in the figures, unless otherwise specified.The associated descriptive text always applies to the figures.The following representation rules and elements apply:
Representation Meaning
Elements represented in yellow highlight the components for the respective operating situation.
Item numbers designate assemblies or components. In each figure, there is always an explanatory legend for the item numbers.
Magnifying glasses serve to focus on individual parts and details.
Arrows indicate a direction of movement or action to be performed.

1.8 Nomenclature of the footer

The footer consists of the following parameters:
1234567 A12XYZ 0000001234 DE 123
Fig. 2 Nomenclature of the footer
Legend
1 Document number (order number)
2 Type of instructions
3 Internal system number
4 Language identifier
5Version
2211 33 44 55
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2 Safety

2.1 Explanation of safety and warning notices

The basic safety information comprises instructions that always apply for safe operation or to maintain the safe condition of the front loader.
The action-related warning notices warn against residual dangers and are placed in front of dangerous action sequences.

2.2 Representation and layout of warning notices

Warning notices are action-related and are designed according to the following principle:
DANGER
Type and source of danger!
Explanation of the type and source of danger.
Measures to prevent the danger.
SAFETY

2.3 Danger grading of warning notices

Warning notices are graded according to their level of danger and are represented as follows with the corresponding signal words and warning symbols:
DANGER
Immediate lethal danger or serious injuries.
WARNING
Possible lethal danger or serious injuries.
CAUTION
Possible slight injuries.
NOTICE
Damage to the implement or the surroundings.

2.4 EC Conformity

STOLL front loaders comply with Machine Directive 2006/42/EC.
9 B58FC1 0000000094 EN 002
SAFETY

2.5 Proper use

The CompactLine front loader is a mounted implement for agricultural and forestry tractors and is designed and intended solely for:
Mounting on tractors with the front loader mounting kit approved by STOLL (see 3.6 Attaching it to
the tractor),
Use with work implements specified by STOLL, which are suitable for the respective loading work
(see 6.5 Picking up and putting down the implement and operating instructions for the implement),
Use and operation within the defined limits (see 11 Technical specifications),Control from the driver's seat.
The front loader may only be operated when it is in perfect condition. If faults impair safety, these must be promptly repaired by an authorised specialist workshop.
The front loader must not be used in work processes and with implements that require the presence of people close to the load when the front loader is in the raised position! This kind of work is only permitted if the front loader is equipped with an anti-lowering guard (see 4.6 Anti-lowering guard).
The front loader and its implements must not be operated simultaneously with other hydraulic equipment on the tractor.
Proper use also includes reading and observing the operating instructions, the associated additional instructions, the other applicable documents as well as the safety information. To ensure operational safety, prescribed maintenance work as well as intervals and conditions for care and service must also be observed. Any use other or beyond those described in the manual is considered as improper use.
Foreseeable misuse
Avoid the following:
Exceeding of the permissible axle load and the permissible total weight of the tractorUse outside of the conditions and prerequisites that are specified in the technical manuals and
documents
Transport of personsTransport of loads that are not intended for use with front loadersTransport of loads in road trafficTransport of unsecured loads (e.g. stone pallets)

2.6 Operational limits

The following operating conditions and requirements on the operational environment must be
observed:
If applicable, temperature range for proper operation of the tractor (see operating instructions of the
tractor)
Sufficient load capacity of the tires and the front axle of the tractor
B58FC1 0000000094 EN 002 10

2.7 Basic safety information

The basic safety information comprises all safety measures grouped by theme and is applicable at all times. In addition, the information is presented as warning notices at the correspoding positions in these operating instructions.
Basic dangers
Mortal danger exists when persons are lifted or carried with the front loader. The front loader is not equipped with the necessary safety equipment to be used as a work cage.
It is forbidden to lift or transport people with the front loader.
Mechanical dangers
There is a risk of crushing and impact of the upper and lower limbs due to projecting or protruding frame parts and moving components of the machine.
Personnel must be instructed in the proper use of the machine and in the location
and types of danger.
Instruct persons to exit the danger and movement areas of the machine.
SAFETY
Wear suitable protective gear, if necessary, when performing service tasks.
There is a lethal risk of crushing and injury due to accidental movements of the tractor, the front loader, and the implements.
Instruct unauthorised persons to exit the danger and action area of the machine.
Assistance from a second person for loading activities should only be allowed when
the front loader is lowered, provided that an anti-lowering guard is not installed.
For loading work as well as when mounting and dismounting the front loader,
ensure that the tractor is standing on level and solid ground.
The front loader may only be operated from the driver's seat of the tractor.
Operating elements outside of the tractor must not affect the front loader! In particular, the operating elements of the front linkage must not affect the front loader!
The front loader must only be operated by one person.
There is a lethal risk of injury due to exceeding of the maximum permissible load or with improper use of the front loader resulting in breaking of the front loader or its components.
Observe the load limits specified in the technical data.
When levelling or pushing snow, do not drive faster than 10 km/h.
Work only with mounted and locked implement.
Observe the load capacity of the tyres and the front axle of the tractor.
11 B58FC1 0000000094 EN 002
SAFETY
0 Bar
Hydraulic dangers
There is a risk of injury due to escaping hydraulic fluids under high pressure.
Observe the safety stickers on the machine.
Check the hydraulic couplings and lines for leaks before uncoupling.
On tractors without a closed driver’s cab, mount tubes with splash guards.
There is a risk of crushing when machine parts move uncontrollably due to entrapped air in the hydraulic system.
Before performing any work on the hydraulic system, depressurize the system.
Clean the hydraulic couplings and lines before coupling.
Change the hydraulic fluid regularly according to the service schedule.
Electrical dangers
There is lethal danger due to power surges when touching live machine parts, e.g. due to short circuits in the on-board network of the tractor.
Installation and service tasks on the electrical system should only be performed by
an electrician.
Observe the operating instructions of the tractor.
There is lethal danger due to collision of the raised front loader with high-voltage lines.
Do not raise the front loader higher than 4 m when driving on roads.
Keep a safe distance away from electrical lines.
If you do not know the rated voltage, stay at least 4 m away from electrical lines.
Danger due to emissions
With long-lasting normal operation of the machine, hearing damage can be caused by the noise level of the tractor and the hydraulic system.
Always wear personal hearing protection.
Observe special regulations for road operation and for operating machines in open
spaces.
B58FC1 0000000094 EN 002 12
Dangers during packaging and transport
There is a risk of injury due to crushing, impacts or pinching if the front loader tips over or falls from the lifting gear.
During all preparatory work, always ensure a secure stand of the machine.
Assisting persons must be instructed to exit the immediate danger area under the
front loader.
There is a risk of accidents during transport of the front loader if it is not correctly loaded and secured.
The front loader must be correctly secured and transported.
SAFETY
Dangers during assembly for initial operation
There is a risk of injury when lifting and handling heavy machine parts as well as bulky components of the front loader.
Heavy and bulky machine parts may only be lifted with the assistance of a second
person.
Avoid back injuries by lifting correctly.
Dangers when mounting and dismounting the front loader
There is a risk of injury when the front loader tips over during mounting or dismounting or when the parked front loader tips over due to a lack of stability.
Ensure the stability of the front loader and the tractor.
Observe the instructions and sequence in these operating instructions for proper
mounting and dismounting of the front loader.
Check the proper locking of the front loader.
There is a risk of crushing of limbs when operating the parking supports to park the front loader, especially on uneven ground.
Observe the instructions and sequence in these operating instructions for proper
operation of the parking supports.
13 B58FC1 0000000094 EN 002
SAFETY
Dangers when picking up and putting down implements
There is a risk of serious injury and lethal danger due to implements falling down or uncontrolled lowering of the front loader when unsuitable implements are used or if the used implements are overloaded.
Check that the implements are suitable before use.
Check that the implement is locked correctly by repeatedly putting the implement
down on the ground.
Perform a visual check on the locking device.
Only perform the hydraulic locking of the implement up to a height of 1.5 m.
Check the proper functioning of the implements one time without load before
beginning work.
Dangers during excavation work
There is lethal danger and a risk of explosion during excavation work due to collision with cables buried in the ground.
Before performing excavation work, ensure that there are no electric cables in the
ground.
Before performing excavation work, ensure that there are no gas lines in the ground.
Dangers during loading work
There is a risk of serious injury and mortal danger when loading and transporting loads, if the front loader is operated from one side, the load is raised too far over the driver's seat or if unsuitable implements are used.
If not equipped, check for retrofitting a cab and/or a FOPS (falling objects protection
structure) / ROPS (roll-over protection structure) within the framework of work safety regulations.
If there is no cab or safety equipment, never lift loads over the driver's seat.
Only use suitable implements, which prevent e.g. rolling back and falling on the
driver's seat.
B58FC1 0000000094 EN 002 14
Dangers when operating the front loader
There is a risk of serious injury or lethal danger due to tipping of the tractor when working on slopes, when going around bends, when the load on the rear axle is too low, and when driving into the bulk to be lifted at a skewed angle. The risk increases when the front loaders are raised up high because of the higher centre of gravity.
Drive carefully when working on slopes. Never travel with a raised load across a
≥ 20%
10 km/h
slope.
Ensure that the ground is level enough.
When driving in curves, reduce the speed and lower the load.
Never start driving abruptly with the front loader raised high and fully loaded.
Observe and comply with the maximum load of the tractor.
Always use sufficient counterweights at the rear of the tractor.
In case of instability or tipping, lower the front loader and remain in the driver's cab.
Drive towards the load in a straight line and do not steer while driving into the load.
Use the safety belts.
SAFETY
Connect the brake pedals.
Switch off the front axle suspension.
On tractors with adjustable track width: set the maximum possible track width.
When driving on roads, there is a risk of serious injury and lethal danger for the operator as well as for other road users if the tractor and the front loader are not correctly prepared and operated for road traffic.
Only drive on roads without a load.
Before driving on roads, switch off the hydraulic system and lock it.
Raise the front loader.
15 B58FC1 0000000094 EN 002
SAFETY
Dangers due to falling loads
There is mortal danger due to raised loads falling down on the driver's seat. There is a particularly high risk when lifting pallets or bales above the driver's cab and when working on slopes. Even the standard protection systems (roll-over protection structure ROPS, falling objects protective structures FOPS) do not provide fully adequate protection.
When working on slopes, reduce the implement filling and lower the load.
Check the inclination of the implement. Do not scoop too far with the implement.
Use implements that are designed such that they prevent loads from falling onto the
driver's seat.
Only use the appropriate implements when loading piece goods (e.g. bale grabber
for bales or pallet fork for pallets).
Lift pallets or bales one at a time. Never stack several loads on top of each other,
since the top load could fall down on the driver's seat.
Compensate for the increased angle on front loaders without parallel motion when
lifting by “dumping” with the implement.
Do not operate the front loader without parallel motion while driving in reverse.
On tractors without a cab or 4-post roll-over protection structure, do not lift large
load items, in particular bales, any higher than the pivot point of the lifting arm.
Watch the load as you are lifting. Do not lift the load when reversing.
Dangers during maintenance
Maintenance work carried out incorrectly (care and cleaning, service, repairs) impair the safety of the front loader.
Check the front loader regularly for defects.
Check mounting parts (brackets) regularly for damage (cracks).
Care and cleaning work must be carried out correctly.
Only have repair work performed by authorised qualified personnel.
B58FC1 0000000094 EN 002 16

2.8 Danger zones

B081
11
22
33
On and around the front loader, there are the following areas with increased risk to safety of the operator or safety of other persons:
Fig. 3 Top view (from above)
Legend
1 Work area (yellow)
2 Outer danger zones (hatched in orange)
3 Inner danger zones (red)
SAFETY
Danger zone Description Danger
Work area Overall possible movement area of the tractor incl.
Outer danger zone Overall field of action of the tractor and front loader
Inner danger zone Area on and around the tractor and front loader,
Observe the danger zones and instruct unauthorised persons out of these areas.

2.9 Safety equipment

Depending on the equipment, the front loader has the following protective and safety equipment:
the front loader during loading work.
as well as the area in which the tractor or front loader could tip over in case of accident:
On the sides (left and right): height of the
tractor with the front loader raised as far as it goes (incl. implement)
Front and rear: half the height of the tractor
with the front loader raised as far as it goes (incl. implement)
especially between the wheels of the tractor, directly in front of and behind the tractor as well as on and under the front loader.
Standing in the working area represents a risk.
When the tractor tips over or when loads fall
down, people can be seriously injured.
Persons can be pinched in between the
wheels of the tractor.
Persons can be overseen by the tractor driver
and run over.
Moving machine parts can move
uncontrollably and thereby crush and injure people.
Protective/safety equipment Function
Safety stickers Safety stickers warns against hazards at danger points (see 2.10 Adhesive safety
label).
Anti-lowering guard The anti-lowering guard protects against accidental lowering of the front loader during
work that requires another person in the working or danger zone of the front loader (see 4.6 Anti-lowering guard).
17 B58FC1 0000000094 EN 002
SAFETY
11
2
2
3
3
3
3
6
6
4
4
B0A1
55
77

2.10 Adhesive safety label

Safety stickers warn of hazards at danger points and are an important part of the safety equipment of the front loader.
Clean safety stickers if they are soiled.
Replace damaged or illegible safety stickers (see 10.1 Spare parts).
If necessary, equip new spare parts with the corresponding safety stickers.
Position of the safety sticker on the front loader
Fig. 4 Front loader P (exemplary figure)
Legend
1 Mounting and dismounting aid for the front loader on the right side
2 Safety instructions in the tractor driver's cab
3 Safety instructions on the left and right lifting arm
4 Mounting and dismounting instructions for the front loader on the right pillar
5 Instructions for operating the Comfort Drive on the pressure accumulator bracket
6 Safety instruction for pressure accumulator on the accumulator on the cross tube (optional)
7 Information for crane transport above, below or next to the hole for the hook (on the deviation triangle on P
front loaders, on the frame on L & H front loaders)
B58FC1 0000000094 EN 002 18
Description of the safety sticker
3449070c
3377220a
1a1a
1b
1b
1e
1e
1f
1f
1g
1g
1c
1c
1d
1d
3a
3a 3b3b
2a2a
2h
2h
2g2g
2b
2b
2c
2c
2e
2e
2f
2f
2i
2i
2j
2j
2d
2d
4
4
B05T
66
5a5a 5b5b 5c5c
7
7
The numbering corresponds to the positions on the front loader (see Position of the safety sticker on the front loader).
SAFETY
Fig. 5 Safety sticker
19 B58FC1 0000000094 EN 002
SAFETY
Position Description
1a Re-tighten all the fixing screws on the mounting kit after the first 5 hours of operation.
1b Do not stand under the raised front loader.
1c Do not stack several loads on top of each other.
1d Only use suitable implement to prevent the load from falling down.
1e Increased risk of tilting when the front loader is raised.
1f Do not lift or transport persons with the front loader.
1g Keep a safe distance away from electrical lines.
2a Observe the operating instructions.
2b Only use suitable implement to prevent the load from falling down.
2c Do not stack several loads on top of each other. Check the inclination of the implement.
2d Do not lift or transport persons with the front loader.
2e Do not stand in the working area of the front loader.
2f Keep a safe distance away from electrical lines.
2g Keep a distance of at least 4 m from electrical high-voltage lines.
2h Do not stand under the raised front loader.
2i Increased risk of tilting when the front loader is raised.
2j Be careful of hydraulic oil under high pressure.
3a Observe the operating instructions.
3b Do not stand in the working area of the front loader. Possible danger due to loads falling down.
4 Only park the front loader with attached implement with a minimum weight of 70 kg.
5a The front loader is lowered when the Comfort Drive is switched on.
5b Lever position to switch on the Comfort Drive.
5c Lever position to switch off the Comfort Drive.
6 The pressure accumulator is under pressure from the gas and oil. Parts should only be removed and repaired
according to the instructions in the installation instructions.
7 Mounting points for crane transport of the front loader.
B58FC1 0000000094 EN 002 20

2.11 Personnel requirements

In the operating instructions, a distinction is made between the following persons:
OperatorsQualified personnelSpecialised tradesmen
All person groups must have read and understood the operating instructions. The table lists the other respective qualifications and responsibilities.
Personnel Qualification/responsibility
Operators
are responsible for the proper operation of the front loaderinstruct qualified personnel on how to handle the front loaderensure regular inspection and service of the front loader in a specialised workshop
Qualified personnel
are responsible for the proper operation of the front loaderare physically able to control the front loader and the tractorensure regular service of the front loaderknow the relevant road traffic regulationsare in possession of the prescribed driving licenseare familiar with driving tractors safely
Specialised tradesmen
perform maintenance work (service and repairs)have a recognised training certificate or specialised knowledge that is required to observe the
existing specifications, regulations, and directives
SAFETY
Work on electrical components of the machine may only be performed by an electrician according to the electro-technical regulations. Welding work may only be performed in an authorised workshop.
21 B58FC1 0000000094 EN 002
SAFETY

2.12 Behaviour in case of emergency

Initiate the following measures to avoid further damage in cases of emergency:
(1) Secure the accident site correctly.
(2) Provide first aid (if necessary).
(3) Call rescue workers, describe the situation briefly and concisely. Wait for feedback.
(4) Inform the employer or operator.

2.12.1 Behaviour if the tractor tips or falls over

If the tractor tips or falls over with the front loader, observe the following instructions:
(1) Lower the load.
(2) Stay in the driver's cab until professional help arrives.

2.12.2 Behaviour in case of flashovers from electrical power lines

In the vicinity of electrical power lines, flashovers can happen quickly that cause high electrical voltage on the outside of the tractor. This results in large voltage differences on the ground around the machine.
In the case of a flashover:
Do not exit the driver's cab.
Do not touch any metal parts.
There must be no connection to the earth.
Warn any persons standing around against coming closer.
Have the power switched off.
Wait for professional rescue workers.
If it is still necessary to exit the driver's cab, e.g. due to the threat of fire:
Jump away from the tractor and be sure not to touch it.
Take small steps to move away from the tractor.
B58FC1 0000000094 EN 002 22

3Structure

B0A2
22
1
1
8
8
7
7
6
6
3
3
10
10
4
4
33
8
8
11
1111
99
55
1010
7
7

3.1 Structure of L front loaders

L front loaders are composed of the following main components:
STRUCTURE
Fig. 6 L front loader (exemplary figure)
Legend
1 Pillars (drive-in system)
2 Lifting arm (base frame)
3 Implement cylinder: hydraulic cylinder for dumping and scooping
4 Hydraulic tubes
5 Cross tube
6 Implement (e.g. bucket)
7 Parking supports
8 Lifting cylinder: hydraulic cylinder for lifting and lowering
9 Locking pins for the front loader
10 Rating plate
11 Hydraulic hoses to the tractor (interface on the mounting part)
Sizes, see 11.1 Dimensions and weights.
23 B58FC1 0000000094 EN 002
STRUCTURE
B0A3
11
11
11
9
9
8
8
3
3
12
12
4
4
33
9
9
1313
1
1
1414
66
66
10
10
55
77
1313
11
11
22

3.2 Structure of H front loaders

H front loaders are composed of the following main components:
Fig. 7 H front loader (exemplary figure)
Legend
1 Pillars (drive-in system)
2 Lifting arm (base frame)
3 Implement cylinder: hydraulic cylinder for dumping and scooping
4 Hydraulic tubes
5 Cross tube
6 Lever mechanism dumping/scooping
7 Implement locking mechanism
8 Skid-steer change frame (implement support)
9 Parking supports
10 Indicator for implement position
11 Lifting cylinder: hydraulic cylinder for lifting and lowering
12 Locking pins for the front loader
13 Rating plate
14 Hydraulic hoses to the tractor (interface on the mounting part)
Sizes, see 11.1 Dimensions and weights.
B58FC1 0000000094 EN 002 24

3.3 Structure of P front loaders

P front loaders are composed of the following main components:
1
1
1515
STRUCTURE
22
13
13
33
4
4
1616
11
15
15
3313
13
1414
1212
4
4
55
1111
88
Fig. 8 Front loader P (exemplary figure)
Legend
1 Pillars (drive-in system)
2 Lifting arm (base frame)
3 Control rod of the parallel motion
4 Deviation triangle of the parallel motion
5 Implement cylinder: hydraulic cylinder for dumping and scooping
6 Hydraulic tubes
7 Cross tube
8 Lever mechanism dumping/scooping
9 Implement locking mechanism
10 Skid-steer change frame (implement support)
11 Parking supports
12 Indicator for implement position
13 Lifting cylinder: hydraulic cylinder for lifting and lowering
14 Locking pins for the front loader
15 Rating plate
16 Hydraulic hoses to the tractor (interface on the mounting part)
5
5
11
11
6
6
77
88
99
1010
B0A4
Sizes, see 11.1 Dimensions and weights.
25 B58FC1 0000000094 EN 002
STRUCTURE
B0A5
22
11
3
3
4
4

3.4 Structure of additional equipment for L, H, and P front loaders

The additional equipment for L, H, and P front loaders consists of the following components:
Fig. 9 Additional equipment for L, H, and P front loaders (exemplary figure)
Legend
1 Hydraulic valve for the 3rd control circuit
2 Socket for electrical connection to the 4th control circuit (on the implement)
3 Comfort Drive (vibration damping)
4 Hydraulic couplings for the 3rd control circuit
B58FC1 0000000094 EN 002 26

3.5 Equipment variations

The table shows the different equipment variations for L, H and P front loaders:
Equipment Front loader
Basic equipment
Parallel motion (mechanical) ──●
Change frame
Skid-Steer ─●●
Euro ─○○
Implement locking mechanism
mechanical ─●●
Hydraulic and electrical couplings
4 Plug-in couplings ●●●
7-pin electrical plug connection ○○○
Additional functions
Comfort Drive (mechanical operation) ○○○
3rd control circuit ○○○
4th control circuit
1
STRUCTURE
L H P
○○○
= Series, = Optional, = Not available
1
The valve for the 4th control circuit is located on the implement.
27 B58FC1 0000000094 EN 002
STRUCTURE
B0A6
11 22
3
3
11 22

3.6 Attaching it to the tractor

The front loader is attached to the tractor using the mounting kit for tractors. The mounting kit consists of the following components:
Fig. 10 Mounting kit for tractors
Legend
1 Front guard left and right
2 Mounting parts left and right
3 Mountings/catch hooks
The components remain permanently mounted on the tractor. They can look different depending on the tractor model.
Observe the installation instructions for the mounting kit.
Observe the regulations for the registration of the changed empty weight in the vehicle documents
for the tractor.
The assembly of the mounting kit may only be performed by an authorised specialised workshop.

3.7 Change frame

The change frame is a fixed component of the front loader. The different types are designed and adapted for the mounting of standardised implements of this type.
As a matter of principle, the following change frames are available for FC 150-550 H and P front loaders:
Skid-steer change frame Euro change frame (not for FC 150)
The change frames will be presented without implements in the following.
B58FC1 0000000094 EN 002 28

3.7.1 Skid-steer change frame

B0A7
11
22
44
55
66
77
33
88
These change frames are installed on FC 150-550 H and P front loaders.
The change frames are intended for mounting implements complying with the Skid-steer standard.
The implement cylinder serves to swivel the change frame around its pivot point.
STRUCTURE
Fig. 11 Skid-steer change frame
Legend
1 Implement cylinder 2 Top implement support 3 Actuation lever for the implement locking mechanism 4Spring 5 Locking hooks 6 Change frame cross tube 7 Stop plate 8 Pivot point

3.7.2 Euro change frame

These change frames are installed on FC 250-550 H and P front loaders.
The change frames are intended for mounting implements complying with the Euro standard.
The implement cylinder serves to swivel the change frame around its pivot point.
11
88
2
2
3
3
4
4
5
5
7
7
Fig. 12 Euro change frame
Legend
1 Hook catch 2Spring 3 Mounting pocket, left 4 Change frame cross tube 5 Mounting pocket, right 6 Implement stop 7 Actuation lever for the implement locking mechanism 8 Pivot point
66
B0A8
29 B58FC1 0000000094 EN 002
STRUCTURE
A2A2 A1
A1 B1B1B2
B2
B0A9

3.8 Hydraulic lines

CAUTION
There is a risk of injury due to escaping hydraulic fluids!
If the hydraulic lines are not depressurized before the coupling procedures, oil can spray out and injure the skin or other body parts (e.g. eyes).
Always depressurize the hydraulic system before any coupling procedures.
Clean the couplings on a regular basis.
The tractor and front loader are connected with 4 hydraulic lines, which can be found in the right pillar of the front loader.
Hydraulic line Colour of the
protective cap
A1 yellow Lifting function
A2 blue Scooping function
B1 Black Lowering function
B2 red Dumping function
Description
Fig. 13 Hydraulic lines
B58FC1 0000000094 EN 002 30

3.9 Hydraulic couplings

3.9.1 Plug-in couplings

The bushings of the plug-in couplings are located on the hydraulic lines of the front loader.
The plugs for the plug-in couplings can be found on the right-side mounting part for the tractor. They are connected to the hydraulic valve either directly or with hose lines.
Bushings and plugs for the plug-in couplings are equipped with coloured caps to facilitate assignment.
Promptly replace damaged or missing labels (e.g. caps).
STRUCTURE
A2A2
B2
B2
B1
B1
A1
A1
B05X
Fig. 14 Plug for the plug-in couplings on the mounting
part
B1
B1
A1
A1
A2A2
Fig. 15 Plug for the plug-in couplings directly on the
hydraulic valve
B2
B2
B0AA
31 B58FC1 0000000094 EN 002
FUNCTIONS

4 Functions

4.1 Implement locking mechanism

4.1.1 Mechanical implement locking mechanism

Skid-steer and Euro change frames
WARNING
Risk of injury due to implements falling down!
The implement may fall down if the implement locking mechanism is open or not locked correctly. This can cause serious injury to persons standing in the surrounding area.
Only actuate the implement locking mechanism when the implement is set down on the ground or
on a secure rack.
Always check that the implement is correctly locked.
CAUTION
Risk of crushing due to spring tension!
There is spring tension on the handle of the implement locking mechanism, which closes the locking mechanism when the handle is lifted. Improper use can lead to injury to hands and fingers.
Always operate the handle with one hand and grab it in the middle.
B58FC1 0000000094 EN 002 32
Skid-steer change frame
11
3
3
2
2
B05W
4455667788
The mechanical implement locking mechanism on skid-steer change frames is actuated manually.
To attach implements, the edge of the mounting surfaces is pushed into the mounting on the implement. As soon as the implement is resting on the change frame, the locking mechanism is closed with the lever. The locking hooks then engage with the lug on the implement.
Doe not raise the front load higher than
1.5 m until proper locking of the implement locking mechanism has been checked!
11
78
8
Fig. 16 Open locking mechanism
5667
5
FUNCTIONS
44
2
2
3
3
B0AB
Fig. 17 Closed locking mechanism
Legend
1Implement 2 Implement support 3 Back of the implement 4 Stop plate 5 Actuation lever for the implement locking mechanism 6 Change frame cross tube 7 Locking hooks 8Spring
33 B58FC1 0000000094 EN 002
FUNCTIONS
B0A8
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11
2
2
3
3
66
4
4
5
5
7
7
Euro change frame
The mechanical implement locking mechanism on Euro change frames is actuated manually.
The implement is hinged with its hooks on the hook catch on the change frame.
At the bottom, the implement is resting on the stop of the change frame. Both eyelets of the implement project into the mounting pockets of the change frame.
The locking mechanism is held open by the stop. When turning the actuation lever, the locking mechanism is closed by the spring, as the locking pin is pushed through the eyelets of the implement.
Do not raise the front loader higher than
1.5 m until proper locking of the implement locking mechanism has been checked!

4.2 Basic functions

DANGER
Lethal danger due to loads falling down from front loaders without parallel motion!
On front loaders without parallel motion, the implement tilts to the rear when lifting. As a result, the load can fall on the driver and cause lethal injuries.
Watch the load as you are lifting. Do not lift the load when reversing.
Compensate for the increased angle on front loaders without parallel motion when lifting by
“dumping” with the implement.
Fig. 18 Euro change frame
Legend
1 Hook catch 2Spring 3 Mounting pocket, left 4 Change frame cross tube 5 Mounting pocket, right 6 Implement stop 7 Actuation lever and locking pin for the implement
locking mechanism
8 Pivot point
WARNING
Risk of injury and material damage caused by falling loads or lowering front loader!
With dumping implements that are long or protrude far to the front, the centre of gravity can shift and cause the pressure relief valve of the front loader to open by itself. As a result, the front loader dumps or lowers uncontrollably and can lead to serious injuries and damage.
Observe the maximum load of the front loader (see 11 Technical specifications).
Always use sufficient counterweights at the rear of the tractor (see 5.3.2 Ballasting).
During loading work, instruct persons to exit the working area (see 2.8 Danger zones).
The front loader has 4 basic functions that are required to move the lifting arms and the implement.
B58FC1 0000000094 EN 002 34
Lifting
11
33
2
2
B0AC
The 2 lifting cylinders are extended and thus raise the lifting arm and the implement.
Without parallel motion, the angle between the lifting arm and the implement remains constant so that the implement changes its orientation.
With parallel motion, the angle between the lifting arm and the implement changes so that the implement maintains its original orientation.
To move the implement, see 4.5 Parallel motion (P).
FUNCTIONS
Fig. 19 Lifting function
Legend
1 Lifting cylinders on the left and right 2Lifting arm 3Implement
Lowering
The 2 lifting cylinders are retracted and thus lower the lifting arm and the implement.
Without parallel motion, the angle between the lifting arm and the implement remains constant so that the implement changes its orientation.
With parallel motion, the angle between the lifting arm and the implement changes so that the implement maintains its original orientation.
To move the implement, see 4.5 Parallel motion (P).
2
11
2
3
3
Fig. 20 Lowering function
Legend
1 Lifting cylinders on the left and right 2Lifting arm 3Implement
B0AD
35 B58FC1 0000000094 EN 002
FUNCTIONS
22
1
1
B0AE
22
1
1
B0AF
Scooping
The 2 implement cylinders are retracted and thus swivel the implement upwards. The implement scoops.
Dumping
The 2 implement cylinders are extended and thus swivel the implement downwards. The load is dumped out.
Fig. 21 Scooping function
Legend
1 Implement cylinders on the left and right 2 Implement
Fig. 22 Dumping function
Legend
1 Implement cylinders on the left and right 2 Implement
B58FC1 0000000094 EN 002 36

4.3 Float position

11
3
3
2
2
B0AG
WARNING
Possible risk of injury due to unexpected movement!
If the front loader is not completely lowered, a vacuum may form in the hydraulic cylinders during the float position. This causes uncontrolled lowering of the front loader at a later time. This can cause persons to be injured or crushed.
Only use the float position when the front loader is completely lowered.
Do not use the float position with implements that require the presence of other persons!
Only use the float position if nobody is in the danger zone.
Do not scoop while in float position.
WARNING
Possible risk of injury due to the implement tipping over!
On L and H front loaders, the float position for the implement may not be activated for the scooping and dumping functions. This could cause the implement to tip over unintentionally to the rear. This may
result in serious accidents.
The activation of the float position must be ruled out through the assembly on L and H front loaders.
If this is not the case, work with the front loader must be stopped immediately and the specialist workshop must be contacted, to have the float position deactivated for the scooping and dumping functions. The front loader may only be used again when the float position has been deactivated for the scooping and dumping functions.
FUNCTIONS
The float position is used to improve ground adaptation, since the implement can then follow the ground contours and "floats" on it.

4.3.1 Lifting arm float position

For the float position of the lifting arms, the hydraulic cylinders are depressurized, i.e., they are open towards the tank. The front loader lies on the ground through the pressure of its own weight.
Activating the lifting arm float position:
(1) Fully lower the front loader.
(2) Move the operating lever all the way to the
front until it engages (see 6.1 Operating elements).
The float position is activated.
Fig. 23 Front loader in float position
Legend
1 Hydraulic cylinder 2Implement 3 Ground
37 B58FC1 0000000094 EN 002
FUNCTIONS
11
2
2
B0AH
B0AJ

4.4 Indicator for implement position (only H and P)

The indicator for the implement position is located on the right implement cylinder. It allows the horizontal position of the implement to be read from the driver's seat.
The rod is attached on the lower bearing pin and runs through the lug that is attached to the deflection triangle or the lifting arm. When dumping or scooping, the rod moves in the lug. When the implement is in horizontal position, the bend of the rod is resting in the lug.

4.5 Parallel motion (P)

With the parallel motion, the guide linkage ensures constant orientation/inclination of the implement.
The function is particularly suitable for loading pallets and stacking bales.
The function can only be executed when the implement is horizontal or in scooping position.
Fig. 24 Indicator for implement position
Legend
1 Lug 2Rod
Fig. 25 Parallel motion
B58FC1 0000000094 EN 002 38

4.6 Anti-lowering guard

WARNING
Risk of injury and accident due to implement tipping off!
The anti-lowering guard only prevents the front loader from lowering, however, it does not prevent accidental dumping of the implement. Persons whose presence is required near the load can be injured by the load falling down.
Do not move the front loader as long as people are standing in the danger zone.
Only start the lifting operation after everybody has left the danger zone.
The anti-lowering guard in compliance with EN 12525/A1 prevents sudden lowering of the front loader. It is used when working with a raised front loader if the presence of persons is required in the machine's working area.
The anti-lowering guard is not suitable for use with work cages that are used to transport people.
The operating state of the anti-lowering guard is shown by the lamp on the switch box. If the lamp is on, the anti-lowering guard is activated. If the lamp is off, the anti-lowering guard is deactivated. In this case, there may not be any one standing in the working area of the front loader (see 2.8 Danger zones). When the anti-lowering guard is activated, the lifting function is possible and the lowering function is locked.
FUNCTIONS

4.7 Additional functions

4.7.1 Additional control circuits

WARNING
Risk of injury due to unexpected movement of the front loader or implement!
If there is an electrical malfunction, operating elements can be temporarily or permanently out of function. As a result, it is possible that an unintended function is triggered instead of the selected implement functions (see 3rd control circuit and 4th control circuit). The triggering of unwanted functions can lead to unexpected movement of the front loader or implement and cause serious injuries.
Before use, check all of the front loader functions without a load.
In case of malfunction, stop working with the front loader immediately and contact the specialist
workshop.
For hydraulic functions of the implement, additional control circuits must be installed. The corresponding hydraulic couplings are located directly on the valve and are available as plug-in couplings.
39 B58FC1 0000000094 EN 002
FUNCTIONS
B0AK
11
22
44
22
B0AL
33
1
1
3rd control circuit
With a switch valve for the 3rd control circuit, hydraulic implement functions are enabled, e.g. the actuation of a top loading grip.
The 3rd control circuit is actuated using button A on the operating lever (see 6.1.2 Tractor's own operating lever).
4th control circuit
With a switch valve for the 4th control circuit, additional hydraulic implement functions are enabled.
The switch valve for the 4th control circuit is located on the implement.
The 4th control circuit is actuated using button B on the operating lever (see 6.1.2 Tractor's own
operating lever).
Fig. 26 Additional 3rd control circuit
Legend
1 Switch valve for the 3rd control circuit 2 Hydraulic couplings on the valve
Fig. 27 Additional 4th control circuit
Legend
1 Hydraulic couplings of the 3rd control circuit 2 Switch valve for the 3rd control circuit 3 Electric plug for actuating the switch valve for the
4th control circuit
4 Switch valve for the 4th control circuit
Mark the hydraulic couplings on the front loader and implements appropriately to avoid confusion.
Promptly replace damaged or lost labels (e.g. coloured caps).
B58FC1 0000000094 EN 002 40

4.7.2 Comfort Drive

WARNING
Possible risk of crushing!
The front loader is lowered when the Comfort Drive is switched on.
Before switching on the Comfort Drive, lower the front loader completely to the ground.
NOTICE
Possible material damage due to overloading!
The Comfort Drive can be overloaded when working with heavy loads (e.g. excavation) and with the pallet fork, resulting in damage.
Switch the Comfort Drive off for heavy load work and when working with the pallet fork.
The Comfort Drive function enables smoother and more comfortable driving with a mounted front loader during transport and when driving on roads. A piston accumulator is installed in front of the cross tube for this purpose, which absorbs impact loads caused by driving on uneven ground.
To achieve optimal function of the Comfort Drive, lower the front loader again a little bit after lifting.
FUNCTIONS
Gas-hydraulic Comfort Drive
The gas-hydraulic Comfort Drive is operated by hand. The shut-off valve is located on the cross tube of the front loader for this purpose.
Lever position Function
Vertical Comfort Drive off
Horizontal Comfort Drive on
33
Fig. 28 Manually actuated Comfort Drive (lever position
Comfort Drive on)
Legend
1 Cross tube 2 Shut-off valve on the valve 3 Piston accumulator
1122
B0AM
41 B58FC1 0000000094 EN 002
START-UP

5Start-up

5.1 Initial operation

The initial operation is executed at a specialised workshop. This also includes mounting of the front loader as well as a functional check.
Obtain instruction from the specialised workshop and ask questions if necessary.
Read the operating instructions before initial use.
After the first 5 hours of operation, have a specialised workshop re-tighten all of the mounting
screws.
Check all of the front loader functions without a load.

5.2 Check before each start-up

Before each start-up, check all of the points on the checklist.
Fix any observed defects in a safe position and location.
Only use the front loader if proper and safe operation is ensured.
Checks See also Completed
Before mounting the front loader
Are the safety labels on the tractor and on the front loader complete and in order? Section 2.10 Adh
esive safety label
Are the brake pedals connected? Section 5.3.1 Pre
parations on the tractor
Hydraulic oil: Is there enough oil?
Is the front axle turned off?
Is the shut-off valve of the front power lift closed?
Is the pressure of the tires sufficient for operating the front loader?
Is the correct counterweight mounted on the rear? Section 5.3.2 Ball
Are the fixing screws of the mounting parts tightened? Section 5.1 Initial
Are the mountings (bearings and sliding surfaces) on the mounting parts clean, free from paint, and greased?
Are the front loader locking mechanisms lubricated? Section 8.1.1 Lub
During mounting
Are the hydraulic lines connected correctly? Section 6.3 Oper
Is the electric cable of the front loader connected?
After mounting
Are the parking supports folded away and secured? Section 6.2 Oper
Is the locking mechanism for the implement locked properly? Section 4.1 Imple
Mudguards adjusted for front loader operation?
Functional test carried out? (Basic functions and additional functions)
Operating instructions of the tractor
asting
operation
Section 8.1.1 Lub rication points
rication points
ating the hydraulic couplings
ating the parking supports
ment locking mechanism
Section 6.1 Oper ating elements
B58FC1 0000000094 EN 002 42

5.3 Preparations

5.3.1 Preparations on the tractor

NOTICE
Material damage due to divided brakes on the tractor!
When the front loader is mounted, one-sided braking can lead to serious damage.
Couple the brake pedal in the tractor before using the front loader.
The divided brake pedal serve to support the steering of the tractor and can brake the respective wheels on each side. Therefore, for example, small turning radii can be achieved when driving on roads. When the front loader is mounted, it is recommended to couple the brake pedals before start-up.
START-UP
Fig. 29 Coupling the brake pedals
B00C
43 B58FC1 0000000094 EN 002
START-UP
≥ 20%
B078
≥ 20%
B079

5.3.2 Ballasting

WARNING
Serious injury due to the machine falling over!
When working with the front loader without rear counterweights, the tractor can tip over and cause injury to the driver and persons in the surroundings. Moreover, there is the risk of overloading the front axle of the tractor.
For front loader work, always use sufficient counterweight at the rear of the tractor.
The proper ballasting of the tractor is very important to achieve sufficient stability. This stability is influenced by the centre of gravity of the loaded tractor / front loader combination, the geometrical conditions, the weight, the arrangement of the implement and the load in the implement, the track width and wheel base of the tractor, acceleration and braking processes as well as the road conditions, to name a few. A significant measure to increase the stability is the addition of counterweights or rear weights, which is strongly recommended for all front loader work. If operation with a rear weight is not possible, the stability can be increased with appropriate ballasting on the rear wheels (wheel weights) or with liquid in the tyres.
To determine the require weight for ballasting, the following conditions apply:
When the front loader is fully loaded with the implement in the most forward position, the rear axle must carry min. 20 % of the total weight (sum of the weight of the tractor, the front loader, the implement, the load and the counterweight) (see Fig. 30). This ensures stability and braking efficacy.
When the front loader is raised without an implement, the front axle must carry min. 20 % of the total weight (see Fig. 31). This ensures the steering capacity while driving.
Fig. 30 Load for front loader work
Observe the operating instructions of the
tractor as well as the permissible axle loads for the front and rear axles.
Fig. 31 Load for driving on roads
B58FC1 0000000094 EN 002 44
The formula to precisely determine the rear
G
b
N
+
l
2
l
1
M
+
B08N
weight is specified in DIN EN 12525:2000-A2:
P Weight of the tractor in kg
(incl. front loader and change frame without counterweight)
M Weight of the counterweight in kg
N Weight of the implement in kg
(incl. the maximum permissible load of the implement)
Remark: The maximum permissible load is the maximum load that can be safely lifted by the hydraulic system. This can be limited by the shape or the density of the load. If several different implements are used, the most unfavourable case should be taken for the calculation.
G Rear axle load in kg
(incl. front loader and change frame with the maximum ranges without counterweight)
b The distance between the centre of gravity
of the load in the implement and the centre of the front axle with the maximum range in mm
l
Distance between the centre of gravity of
1
the counterweight and the centre of the rear axle in mm
l
Wheel base of the tractor in mm
2
START-UP
Fig. 32 Calculation of the static stability
Observe the respective current version of DIN EN 12525.
45 B58FC1 0000000094 EN 002
START-UP
B0AN

5.4 Mounting the front loader

WARNING
Risk of injury due to uncontrolled movements!
Uncontrolled movements of the front loader can cause injury to persons assisting in the surrounding area.
Only mount the front loader when nobody is standing in the danger area (see 2.8 Danger zones).
Before exiting the driver's cab, switch off the tractor and depressurize the hydraulic system.
Mounting the front loader:
(1) Open the front loader locking mechanism.
Pull out both of the locking pins.
Fig. 33 Opening the front loader locking mechanism
(2) Slowly drive the tractor centrally in the lifting
arm until the catch hooks of the mounting part are a few centimetres away from the pin
11
of the front loader.
Fig. 34 Driving the tractor into the lifting arm
Legend
1 Catch hooks of the mounting part 2 Front loader pin 3 Socket with locking hole in the mounting part 4 Locking hole in the front loader
If it is not possible to fully drive the tractor up to the lifting arm, the front loader must be aligned for mounting (see 5.5 Aligning the front loader for mounting).
2
2
433
4
B0AO
B58FC1 0000000094 EN 002 46
(3) Switch off the tractor.
Apply the parking brake.
Stop the engine.
Depressurize the hydraulic system. To do
so, move all of the operating levers to the end position.
(4) Connect the hydraulic lines of the front
loader (see 3.9 Hydraulic couplings).
(5) Connect the electric cables.
(6) Start the tractor.
(7) Lock the front loader pins in the front loader
mountings.
Use the dumping function to lower the
front loader pins into the catch hooks of the mounting parts.
When the front loader pins are
completely in the catch hooks of the mounting parts, use the lifting function until the front loader catch hooks enclose the sockets in the mounting part and the locking holes in the front loader are aligned with the locking holes in the mounting part.
START-UP
B0AP
Fig. 35 Switching off the tractor and connecting the
hydraulic lines
B05Y
Fig. 36 Locking the pins in the front loader mountings
(8) Close the front loader locking mechanism.
Use the lifting function until the front
loader is just above the ground.
Apply the parking brake.
Stop the engine.
Insert both of the locking pins and secure
with a linch pin.
(9) Fold in the parking supports.
Fold in both parking supports
(see 6.2 Operating the parking supports).
The front loader is mounted and ready for
operation.
B0AQ
Fig. 37 Folding the parking supports
47 B58FC1 0000000094 EN 002
START-UP

5.5 Aligning the front loader for mounting

NOTICE
Material damage due to abrupt operation!
When aligning the front loader, abrupt movements can cause damage to the front loader and the mountings.
Before mounting the front loader, check that the operating lever moves smoothly.
Make sure that the tractor and front loader are operated gently.
If the front loader is being mounted for the first time or if it was previously used with a different tractor, the front loader pillars can be too high or too low for mounting. In this case, the front loader has to be aligned for mounting.
Aligning and mounting the front loader:
(1) Release the front loader locking mechanism.
Pull out both of the locking pins.
(2) Slowly drive the tractor centrally in the lifting arm.
Drive the tractor forwards until the mountings are as close as possible to the front loader pillars.
(3) Switch off the tractor.
Apply the parking brake.Stop the engine.Depressurize the hydraulic system.
(4) Connect the hydraulic lines.
(5) Connect the electric cables.
(6) Start the tractor.
(7) Align the front loader pillars.
Use the lifting, lowering, dumping and scooping functions until the front loader pillars are at the
right height.
(8) Drive the tractor forward until the front loader pin is above the catch hook of the mounting part.
The front loader is aligned for mounting on the tractor.
(9) Lock the front loader pins in the front loader mountings.
Use the dumping function to lower the front loader pins into the catch hooks of the mounting
parts.
When the front loader pins are completely in the catch hooks of the mounting parts, use the
lifting function until the front loader catch pockets enclose the sockets in the mounting part and the locking holes in the front loader are aligned with the locking holes in the mounting part.
(10) Close the front loader locking mechanism.
Use the lifting function until the front loader is just above the ground.Apply the parking brake.Stop the engine.Insert both of the locking pins and secure with a linch pin.
(11) Fold in the parking supports.
Fold in both parking supports (see 6.2 Operating the parking supports).
The front loader is mounted and ready for operation.
B58FC1 0000000094 EN 002 48

6Operation

6.1 Operating elements

6.1.1 Basic controls with levers

WARNING
Possible risk of injury due to uncontrolled movement of the front loader!
If the control unit was not actuated for a longer period of time, there may be e.g. temperature differences between the hydraulic fluid and the control unit. This can cause the control valves to jam and the front loader moves uncontrollably. This may result in serious accidents.
At ambient temperatures lower than 10 °C and when the front loader is not used for longer than
15 minutes, always first actuate the scooping and dumping functions at a standstill to warm up the control unit.
Only use the lifting and lowering functions after the warm-up phase.
WARNING
OPERATION
Possible risk of injury due to the implement tipping over!
On L and H front loaders, the float position for the implement may not be activated for the scooping and dumping functions. This could cause the implement to tip over unintentionally to the rear. This may
result in serious accidents.
The activation of the float position must be ruled out through the assembly on L and H front loaders.
If this is not the case, work with the front loader must be stopped immediately and the specialist workshop must be contacted, to have the float position deactivated for the scooping and dumping functions. The front loader may only be used again when the float position has been deactivated for the scooping and dumping functions.
49 B58FC1 0000000094 EN 002
OPERATION
00
DD
SS
CC
BBAA
B01N
00
DD
SS
CC
B01P
00
AA
BB
Depending on the equipment of the tractor, different operating levers can be installed for the front loader. In most cases, it is a cross lever or a joystick. On some tractors, there are 2 operating levers for the control of the front loader.
The figures show a top view of the assignment for one operating lever (see Fig. 38) and 2 operating levers (see Fig. 39).
Setting Assignment
0 Zero setting
A Dumping
B Scooping
CLifting
D Lowering
S Float position
The symbols marked in red are also found on the operating lever in the tractor. If they are missing, you must affix such symbols according to DIN EN 12525 to clearly mark each function.
Fig. 38 Assignment with one operating lever
The float position is the only position of the lever in which it may latch in.
Fig. 39 Assignment with 2 operating levers
B58FC1 0000000094 EN 002 50

6.1.2 Tractor's own operating lever

WARNING
Risk of injury due to unexpected movement of the front loader!
The front loader can move unexpectedly as a result of unintentional actuation of the operating lever or by programmed sequences. This can cause injury to persons in the surrounding area.
Lock the operating lever in the zero setting when the front loader is not in use.
If it is not possible to lock the operating lever, close the shut-off valve in the lifting hydraulic line.
Immobilise the lock-in position of the hydraulic control units.
Before using the front loader, immobilise or disconnect other implements on the tractor.
Immobilise or disconnect the front loader before using other implements.
Never use programmed sequences for the front loader.
WARNING
Risk of accident due to wrong assignment of the hose lines!
If the front loader is connected directly to the auxiliary control units of the tractor with hose lines, swapping of the hose lines can result in incorrect assignment of the functions on the operating lever. This can result in unexpected movements and accidents.
Always mark the couplings on the hose lines and connection points.
Promptly replace damaged or missing labels.
Connect the hose lines so that the float position takes place in the actuation direction of the lowering
function.
Only connect the float position after lowering.
After connecting, check all of the functions of the front loader while at a standstill.
OPERATION
The operating lever can look different depending on the tractor model. However, the control of basic functions remains the same (see 6.1.1 Basic controls with levers).
The assignment of the buttons is arranged as follows:
Operating lever with one button
Button Front loader Function
A L, H, P 3rd control circuit
Operating lever with 2 buttons
Button Front loader Function
A L, H, P 3rd control circuit
B L, H, P 4th control circuit
Lock the operating lever in the zero position when driving on roads to prevent accidental actuation of the front loader!
51 B58FC1 0000000094 EN 002
OPERATION
DD
E
E
C
C
B
B
A
A
B00N

6.1.3 STOLL Base Control

WARNING
Risk of injury due to unexpected movement of the front loader!
If the operating lever is actuated unintentionally, the front loader can move unexpectedly. This can cause injury to persons in the surrounding area.
Lock the operating lever in the zero setting when the front loader is not in use.
Before using the front loader, immobilise or disconnect other implements on the tractor.
Immobilise or disconnect the front loader before using other implements.
The STOLL "Base Control" operating lever is a single-lever control unit with up to 3 push-button switches for additional functions of the front loader and as an option, 2 micro-buttons on the sides for tractor functions.
Moreover, the Base Control also has a locking function, e.g. for driving on roads.
When the locking function is activated, it is not possible to move the operating lever.
The control of the lever is the same as the basic controls in 6.1.1 Basic controls with levers.
Fig. 40 Base Control with 5 buttons
The assignment of the buttons for the individual front loader types is shown in the following tables:
Operating lever with one button
Button Front loader Function
A L, H, P 3rd control circuit
Operating lever with 2 buttons
Button Front loader Function
A L, H, P 3rd control circuit
B L, H, P 4th control circuit
Buttons D and E are intended for the additional tractor functions and therefore have a different assignment depending on the model and the customer requirements.
B58FC1 0000000094 EN 002 52
Locking and unlocking the operating lever in zero position
OPERATION
Locking the operating lever:
(1) Move the operating lever to the zero setting.
(2) Push in the locking bolt.
The red mark on the bolt is no longer visible.
The operating lever is locked and cannot be
moved.
Unlocking the operating lever:
Pull out the locking bolt until the red mark is
visible.
The operating lever is unlocked and can be
moved.
When driving on roads and when the front loader is not needed, lock the operating lever in the zero position to prevent accidental actuation of the front loader!
11
B01A
Fig. 41 Locking the operating lever
Legend
1 Locking bolt
53 B58FC1 0000000094 EN 002
OPERATION
B0AR
22
1
1
B0AS
22
1
1
33

6.2 Operating the parking supports

CAUTION
Risk of crushing by swivelling components!
When swivelling in the parking supports, limbs can be crushed.
When folding up the parking supports, do not reach between them and the lifting arm bar.
The parking supports serve to safely put down the front loader. Locking struts allow adaptations to be made for putting down the front loader with different implements as well as on different surfaces.
Unfolding the parking support:
(1) Pull out the locking pin.
(2) Fold down the parking support.
(3) Align the locking strut congruently with one
of the holes in the parking support. To do so, you may have to slight lift the parking support again.
(4) Insert the locking pin through the parking
support and the locking strut, and secure with a linch pin.
Make sure that the same hole was used for pegging on both sides.
The parking support is unfolded.
Folding in the parking support:
(1) Fold up the parking support until the holes of
the parking support, locking brace and the lug welded on the lifting arm are congruent.
(2) Insert the locking pin and secure with a linch
pin.
The parking support is folded up.
Fig. 42 Parking support is folded up
Legend
1 Locking pin 2 Parking support
Fig. 43 Parking support unfolded
Legend
1 Locking pin 2 Parking support 3 Locking strut
B58FC1 0000000094 EN 002 54

6.3 Operating the hydraulic couplings

6.3.1 Operating the plug-in coupling

Connecting plugs with couplings:
(1) Remove the caps and wipe the coupling if necessary.
(2) Insert the connector in the couplings.
(3) Stick the caps together to prevent soiling.
The plug-in couplings are connected.
Disconnecting the plugs from the couplings:
(1) Pull out the plugs from the couplings.
(2) Put on the caps.
The plug-in couplings are disconnected.

6.4 Operating the implement locking mechanism

OPERATION

6.4.1 Operating the mechanical implement locking mechanism on skid-steer change frames

WARNING
Risk of injury due to implements falling down!
The implement may fall down if the implement locking mechanism is open or not locked correctly. This can cause serious injury to persons standing in the surrounding area.
Only actuate the implement locking mechanism when the implement is set down on the ground or
on a secure rack.
Always check that the implement is correctly locked.
CAUTION
Risk of crushing due to spring tension!
There is spring tension on the handle of the implement locking mechanism, which closes the locking mechanism when the handle is lifted. Improper use can lead to injury to hands and fingers.
Always operate the handle with one hand and grab it in the middle.
55 B58FC1 0000000094 EN 002
OPERATION
B0BN
11
22
B0BP
11
22
B0BQ
11
22
Functional principle of the skid-steer change frame locking mechanism
The locking procedure consists of 3 phases:
(1) Locking mechanism open
The actuation lever is swivelled down up
The locking hook is pull up far enough so
to the stop (horizontal position).
that it no longer protrudes down through the change frame.
Fig. 44 Mechanical skid-steer implement locking
mechanism (opened state)
Legend
1 Actuation lever 2 Locking hooks
(2) Locking mechanism half-closed
The locking hook is completely swivelled
down (through the locking opening on the implement).
The actuation lever stands between the
opened and locked position.
The implement is now already connected to the change frame, but the locking mechanism is not secured yet and can open by itself!
(3) Locking mechanism completely closed
The actuation lever is swivelled towards
the back of the implement up to the stop (vertical position).
The locking hook is secured.
Fig. 45 Mechanical skid-steer implement locking
mechanism (half-closed state)
Legend
1 Actuation lever 2 Locking hooks
Fig. 46 Mechanical skid-steer implement locking
mechanism (locked state)
Legend
B58FC1 0000000094 EN 002 56
1 Actuation lever 2 Locking hooks
Opening the implement locking mechanism:
B0AT
11
22
(1) Move the actuation lever towards the tractor.
(2) Move the actuation lever further down,
causing the locking hook to be pulled up.
The implement locking mechanism is open.
Closing the implement locking mechanism:
(1) Move the actuation lever up, causing the
locking hook to be pressed down.
(2) Move the actuation lever further towards the
implement, causing the implement locking mechanism to be secured.
The implement locking mechanism is closed.
Checking the implement locking mechanism (visual check):
Check that the actuation lever is positioned
vertically.
The implement locking mechanism is
checked.
OPERATION
Fig. 47 Mechanical skid-steer implement locking
mechanism (locked state with implement)
11
22
Fig. 48 Mechanical skid-steer implement locking
mechanism (locked state without implement)
Legend
1 Actuation lever 2 Locking hooks
B0BC
57 B58FC1 0000000094 EN 002
OPERATION
B0AV
B0AW
Checking the implement locking mechanism (functional check)
Lower front loader close to the ground and
actuate the dumping function.
or
Press the implement with the tip on the
ground.
When locked correctly, the implement
remains on the change frame.
The implement locking mechanism is
checked.
Fig. 49 Lowering and dumping
Fig. 50 Pressing the implement onto the ground
B58FC1 0000000094 EN 002 58

6.4.2 Operating the mechanical implement locking mechanism on Euro change frames

WARNING
Risk of injury due to implements falling down!
The implement may fall down if the implement locking mechanism is open or not locked correctly. This can cause serious injury to persons standing in the surrounding area.
Only actuate the implement locking mechanism when the implement is set down on the ground or
on a secure rack.
Always check that the implement is correctly locked.
CAUTION
Risk of crushing due to spring tension!
There is spring tension on the handle of the implement locking mechanism, which closes the locking mechanism when the handle is lifted. Improper use can lead to injury to hands and fingers.
Always operate the handle with one hand and grab it in the middle.
Opening the implement locking mechanism:
OPERATION
(1) Pull out the handle, turn it slightly towards
the tractor and let it go again to lock the handle.
(2) Do the same thing with the handle on the
other side.
The implement locking mechanism is open.
Closing the implement locking mechanism:
(1) Slightly pull out the handle, turn towards the
implement and let it go again.
(2) Do the same thing with the handle on the
other side.
The implement locking mechanism is closed.
11
88
2
2
3
3
4
4
5
5
7
7
Fig. 51 Implement locking mechanism on Euro change
Legend
1 Hook catch 2Spring 3 Mounting pocket, left 4 Change frame cross tube 5 Mounting pocket, right 6 Implement stop 7 Handle for the implement locking mechanism 8 Pivot point
66
B0A8
frames
Checking the implement locking mechanism (visual check):
Check that the locking pins on both sides are
pushed through the eyelets on the implement.
The implement locking mechanism is
checked.
59 B58FC1 0000000094 EN 002
OPERATION
B0AV
B0AW
Checking the implement locking mechanism (functional check)
Lower front loader close to the ground and
actuate the dumping function.
or
Press the implement with the tip on the
ground.
When locked correctly, the implement
remains on the change frame.
The implement locking mechanism is
checked.
Fig. 52 Lowering and dumping

6.5 Picking up and putting down the implement

WARNING
Risk of injury and material damage caused by falling loads or lowering front loader!
With dumping implements that are long or protrude far to the front, the centre of gravity can shift and cause the pressure relief valve of the front loader to open by itself. As a result, the front loader dumps or lowers uncontrollably and can lead to serious injuries and damage.
Observe the maximum load of the front loader (see 11 Technical specifications).
Always use sufficient counterweights at the rear of the tractor (see 5.3.2 Ballasting).
During loading work, instruct persons to exit the working area (see 2.8 Danger zones).
NOTICE
Material damage due to unsuitable implements!
The mounting of implements that are too long, too wide or too heavy can cause damage to the tractor, the front loader or the implement.
Ensure that the dimensions and weights of the front loader and implements fit to each other.
Only use implements that are designed for the front loader and the mounted change frame.
Only use implements that are appropriate for the kind of work you are doing.
Observe the operating instructions of the implement.
Fig. 53 Pressing the implement onto the ground
B58FC1 0000000094 EN 002 60
OPERATION

6.5.1 Picking up implements with mechanical implement locking mechanism on skid-steer change frames

WARNING
Risk of injury due to implements falling down!
The implement may fall down if the implement locking mechanism is open or not locked correctly. This can cause serious injury to persons standing in the surrounding area.
Only actuate the implement locking mechanism when the implement is set down on the ground or
on a secure rack.
Always check that the implement is correctly locked.
CAUTION
Risk of crushing due to spring tension!
There is spring tension on the handle of the implement locking mechanism, which closes the locking mechanism when the handle is lifted. Improper use can lead to injury to hands and fingers.
Always operate the handle with one hand and grab it in the middle.
Mounting the implement:
(1) Open the implement locking mechanism
(see 6.4.1 Operating the mechanical
implement locking mechanism on skid-steer change frames).
(2) Drive up close to the implement.
11
22
B0AT
Fig. 54 Opening the implement locking mechanism
Legend
1 Actuation lever 2 Locking hooks
B0BD
Fig. 55 Driving up
61 B58FC1 0000000094 EN 002
OPERATION
B0AX
B0BE
B0AY
(3) Use the dumping function until the change
frame is swivelled out about half the way. Use the lowering function until the implement support of the change frame is slightly lower than the mounting pockets of the implement.
(4) Carefully drive the tractor forwards until the
top implement support of the change frame touches the implement.
(5) Lift the front loader slightly until the mounting
pockets of the implement are resting on the change frame.
Fig. 56 Position the lifting arm
(6) Use the scooping function and drive forward
a bit at the same time, until the top implement support of the change frame has hooked into the mounting pockets of the implement and the stop plate of the change frame is resting on the back of the implement.
(7) Switch off the tractor.
Apply the parking brake.
Stop the engine.
(8) Closing the implement locking mechanism
(see 6.4.1 Operating the mechanical
implement locking mechanism on skid-steer change frames).
(9) Checking the implement locking mechanism
(see 6.4.1 Operating the mechanical
implement locking mechanism on skid-steer change frames).
Fig. 57 Hooking in
Fig. 58 Triggering the implement locking mechanism
B58FC1 0000000094 EN 002 62
(10) If applicable, connect the hydraulic lines of
B0AZ
the implement with the front loader couplings.
Lower the front loader until the implement
is level on the ground.
Depressurize the hydraulic system.
or With the implement function actuated, move the operating lever in the lateral end positions in order to depressurize the implement hydraulic system (see
6.1 Operating elements).
Connect the hydraulic lines of the
implement to the couplings of the switch valve for the 3rd control circuit.
(11) For implements from other manufacturers:
carefully swivel the implement to all end positions, to ensure that the implement does not collide with the front loader.
The implement is mounted and ready for
operation.
OPERATION
Fig. 59 Coupling the control circuit

6.5.2 Picking up implements with mechanical implement locking mechanism on Euro change frames

WARNING
Risk of injury due to implements falling down!
The implement may fall down if the implement locking mechanism is open or not locked correctly. This can cause serious injury to persons standing in the surrounding area.
Only actuate the implement locking mechanism when the implement is set down on the ground or
on a secure rack.
Always check that the implement is correctly locked.
CAUTION
Risk of crushing due to spring tension!
There is spring tension on the handle of the implement locking mechanism, which closes the locking mechanism when the handle is lifted. Improper use can lead to injury to hands and fingers.
Always operate the handle with one hand and grab it in the middle.
Mounting the implement:
(1) Open the implement locking mechanism
(see 6.4.2 Operating the mechanical
implement locking mechanism on Euro change frames).
B088
Fig. 60 Opening the implement locking mechanism
63 B58FC1 0000000094 EN 002
OPERATION
B0B2
(2) Drive up close to the implement.
(3) Use the dumping function until the change
frame is swivelled out about half the way. Use the lowering function until the hook catch of the change frame is slightly lower than the hooks on the implement.
(4) Carefully drive the tractor forwards until the
hook catch of the change frame touches the implement.
(5) Slightly raise the front loader until the hooks
of the implement are resting on the hook catch of the change frame.
B0B1
Fig. 61 Driving up
(6) Use the scooping function and drive forward
a bit at the same time, until the stops of the change frame are resting on the back of the implement and the eyelets of the implement are inserted on the mounting pockets of the change frame.
(7) Switch off the tractor
Apply the parking brake.
Stop the engine.
(8) Close the implement locking mechanism
manually (see 6.4.2 Operating the
mechanical implement locking mechanism on Euro change frames).
(9) Checking the implement locking mechanism
(see 6.4.2 Operating the mechanical
implement locking mechanism on Euro change frames).
Fig. 62 Hooking in
B0B3
Fig. 63 Closing the implement locking mechanism
B58FC1 0000000094 EN 002 64
(10) If applicable, connect the hydraulic lines of
B0AZ
the implement with the front loader couplings.
Lower the front loader until the implement
is level on the ground.
Depressurize the hydraulic system.
or With the implement function actuated, move the operating lever in the lateral end positions in order to depressurize the implement hydraulic system (see 6.1 Operating elements).
Connect the hydraulic lines of the
implement to the couplings of the switch valve for the 3rd control circuit.
(11) For implements from other manufacturers:
carefully swivel the implement to all end positions, to ensure that the implement does not collide with the front loader.
The implement is mounted and ready for
operation.
OPERATION
Fig. 64 Coupling the control circuit

6.5.3 Picking up implements with manual PinON implement locking mechanism

WARNING
Risk of injury due to implements falling down!
The implement may fall down if the implement locking mechanism is open or not locked correctly. This can cause serious injury to persons standing in the surrounding area.
Only actuate the implement locking mechanism when the implement is set down on the ground or
on a secure rack.
Always check that the implement is correctly locked.
Mounting the implement:
(1) Drive up close to the implement.
(2) Use the dumping function until the
implement cylinders are extended about halfway. Use the lowering function until the implement pivot point of the front loader is about at the height of the pin holes of the implement.
(3) Carefully drive the tractor forwards until the
sockets of the front loader are between the lugs of the implement.
Fig. 65 Driving up
(4) Switch off the tractor.
Apply the parking brake.
Stop the engine.
B0BT
65 B58FC1 0000000094 EN 002
OPERATION
B0BU
B0BV
B0BS
(5) Connect the implement to the front loader in
the bottom pin holes.
Insert the pins in the pin holes from the
If the holes of the implement and front
Secure the pins against twisting a
(6) Connect the hydraulic cylinders to the front
loader in the top pin holes.
With the help of another person, swivel
Insert the pins in the pin holes from the
Secure the pins against twisting a
outside.
loader are not exactly congruent, align the implement precisely with the help of another person.
slipping out with a screw and circlip.
Fig. 66 Connecting the implement in the bottom pin
holes
the implement so that the holes of the implement and of the hydraulic cylinders are aligned.
outside.
slipping out with a screw and circlip.
(7) Check the implement locking mechanism
(visual check and functional check, see 6.4.1 Operating the mechanical
implement locking mechanism on skid-steer change frames).
Fig. 67 Connecting the implement at the top with the
hydraulic cylinders
Fig. 68 Coupled implement
B58FC1 0000000094 EN 002 66
(8) If applicable, connect the hydraulic lines of
B0AZ
the implement with the front loader couplings.
Lower the front loader until the implement
is level on the ground.
Depressurize the hydraulic system.
or With the implement function actuated, move the operating lever in the lateral end positions in order to depressurize the implement hydraulic system (see 6.1 Operating elements).
Connect the hydraulic lines of the
implement to the couplings of the switch valve for the 3rd control circuit.
(9) For implements from other manufacturers:
carefully swivel the implement to all end positions, to ensure that the implement does not collide with the front loader.
The implement is mounted and ready for
operation.
OPERATION
Fig. 69 Coupling the control circuit

6.5.4 Putting down implements with mechanical implement locking mechanism on skid-steer and Euro change frames

Putting down the implement:
(1) Position the implement horizontally and
lower the front loader until it is just above the ground.
Do not lower the front loader all the way to the ground, otherwise the implement locking mechanism is blocked.
(2) Switch off the tractor.
Apply the parking brake.
Fig. 70 Positioning the implement for putting down
B0BX
Stop the engine.
Depressurize the hydraulic system.
or With the implement function actuated,
move the operating lever in the lateral end positions in order to depressurize the implement hydraulic system (see 6.1 Operating elements).
(3) If necessary, disconnect the hydraulic lines
of the implement from the couplings of the switch valve for the 3rd control circuit (see 6.3 Operating the hydraulic couplings).
Fig. 71 Releasing the hydraulic lines
B0BF
(4) Open the implement locking mechanism
(see 6.4 Operating the implement locking mechanism).
(5) Switch on the tractor.
67 B58FC1 0000000094 EN 002
OPERATION
B0BH
B0BJ
(6) Unhook the change frame from the
implement hooks.
Use the dumping function until the
(7) Slowly drive the tractor away in reverse.
(8) If applicable, cover the implement with a
protective tarp.
The implement is put down.
implement support of the change frame is underneath the mounting pockets of the implement.
Fig. 72 Unhooking the change frame
Fig. 73 Driving away
B58FC1 0000000094 EN 002 68

6.5.5 Putting down implements with manual PinON implement locking mechanism

B0BU
CAUTION
Risk of crushing due to hydraulic cylinders swivelling down!
Pulling out the pin from the hydraulic cylinder and the implements causes the hydraulic cylinder to fall on the front loader bar due to its own weight. As a result, this can crush hands and fingers.
While pulling out the pin, hold the hydraulic cylinder firmly and put it down slowly.
Do not put your hands between the front loader and the implement cylinder when the pin is being
pulled out.
Putting down the implement:
(1) Position the implement horizontally and
lower the front loader until it is just above the ground.
Do not lower the front loader all the way to the ground, otherwise the connection pins are blocked and cannot be pulled out.
OPERATION
(2) Switch off the tractor.
Apply the parking brake.
Stop the engine.
Depressurize the hydraulic system.
or With the implement function actuated,
move the operating lever in the lateral end positions in order to depressurize the implement hydraulic system (see 6.1 Operating elements).
(3) If necessary, disconnect the hydraulic lines
of the implement from the couplings of the switch valve for the 3rd control circuit (see 6.3 Operating the hydraulic couplings).
(4) Disconnect the implement from the hydraulic
cylinders in the top pin holes.
With the help of another person, swivel or
relieve the implement so that the pins are not blocked and can be pulled out.
Remove the screw with circlip from the
pin.
Pull out the pin.
B0BX
Fig. 74 Positioning the implement for putting down
Fig. 75 Pulling out the pin
69 B58FC1 0000000094 EN 002
OPERATION
B0B4
11
22
(5) Disconnect the implement from the front
loader in the bottom pin holes.
Remove the screw with circlip from the
pin.
Pull out the pin.
(6) Switch on the tractor.
(7) Slowly drive the tractor away in reverse.
(8) If applicable, cover the implement with a
protective tarp.
The implement is put down.

6.6 Levelling in reverse

NOTICE
Material damage due to improper levelling!
If the front loader is not correctly used for levelling, the machine can be overloaded and damaged.
Only perform levelling work with bucket implements.
Level only with the front edge of the bucket.
Maintain a maximum angle of 45° between the bottom edge of the bucket and the ground.
Only drive in reverse with the bucket in this position.
Do not exceed a speed of 10 km/h.
B0BY
Fig. 76 Driving away
With a bucket implement, the front loader can perform light levelling work.
Levelling in reverse:
(1) Lower the front loader.
(2) Use the dumping and scooping function until
the angle between the bottom edge of the bucket and the ground does not exceed 45°.
(3) Slowly drive in reverse.
The ground is levelled.
Fig. 77 Levelling in reverse
Legend
1 Maximum angle of 45° between the bottom edge of
the bucket and the ground
2 Maximum speed of 10 km/h
B58FC1 0000000094 EN 002 70

6.7 Driving on roads

WARNING
Serious risk of accidents and injury due to loads falling down!
When driving on roads, serious accidents and injuries can be inflicted on other road users due to loads falling down.
Only drive on roads without a load.
WARNING
Possible risk of accident and injury due to accidental movement of the front loader!
Accidental actuation of the front loader while driving on roads can cause accidents and personal injury.
Lock the operating lever or hydraulic system of the front loader when driving on roads.
WARNING
Possible risk of injury due to uncontrolled movement of the front loader!
If the control unit was not actuated for a longer period of time, there may be e.g. temperature differences between the hydraulic fluid and the control unit. This can cause the control valves to jam and the front loader moves uncontrollably. This may result in serious accidents.
At ambient temperatures lower than 10 °C and when the front loader is not used for longer than
15 minutes, always first actuate the scooping and dumping functions at a standstill to warm up the control unit.
Only use the lifting and lowering functions after the warm-up phase.
OPERATION
WARNING
Risk of accident due to raised front loader!
When driving on roads, the tractor with the raised front loader can tip over and cause serious accidents.
Always use sufficient counterweights at the rear of the tractor.
Do not drive faster than 25 km/h.
Pay attention to changes in the dimensions of the machine.
Pay attention to the clearance height, e.g. under bridges, power lines and trees.
Take extra care on bends.
Pay attention to the longer braking path.
If necessary, let somebody else guide you at blind spots.
When driving on roads, the tractor with a mounted front loader may only be driven by people who have the necessary driving license and knowledge of the traffic regulations.
Also to be observed:
Dismount the implement at a distance of more than 3.5 m between the steering wheel and the front
edge of the implement.
If possible, raise the front loader such that the top edge of the implements does not exceed a height
of 4 m and the bottom edge of the implements begins at least 2 m above the road surface.
Activate the road operating lock (see 6.7.1 Activating and deactivating the road operation lock).
If equipped, activate Comfort Drive (see 4.7.2 Comfort Drive).
Observe the applicable national traffic regulations.
71 B58FC1 0000000094 EN 002
OPERATION

6.7.1 Activating and deactivating the road operation lock

Tractor's own operating lever
To activate the road operation lock:
(1) Lock the operating lever in the zero position. If it is not possible to lock the operating lever, close
the shut-off valve in the lifting hydraulic line (see tractor operating instructions).
The road operation lock is activated. Accidental actuation of the front loader is no longer possible.
STOLL Base Control
To activate the road operation lock:
(1) Lock the operating lever (see 6.1.3 STOLL Base Control) in the zero position.
The road operation lock is activated. Accidental actuation of the front loader is no longer possible.

6.7.2 Passing through low clearances

When passing e.g. bridges, power lines or trees, the clearance height can be too low for the raised front loader. In this case, the following procedure must be observed:
Passing through low clearances:
(1) Stop before driving through.
(2) Deactivate the road operation lock.
(3) Use the scooping and dumping function to warm up the control unit if necessary.
(4) Lower the front loader.
(5) Pass through the clearance.
(6) Once the clearance has been passed, raise the front loader.
(7) Activate the road operation lock.
The clearance has been passed.
B58FC1 0000000094 EN 002 72

6.8 Parking the tractor with the front loader

WARNING
Possible risk of injury due to lowering of the front loader!
The front loader is lowered over time by the drop in pressure in the hydraulic system. This can result in damage and accidents.
Always lower the front loader when parking or exiting the tractor.
Observe all of the action steps to correctly park the tractor with the front loader.
Parking the tractor with the front loader:
(1) Lower the front loader to the ground.
(2) Switch off the tractor.
Apply the parking brake.Stop the engine.
(3) Depressurize the hydraulic system.
Move all of the operating levers to the end position.
OPERATION
(4) Pull out the ignition key to secure the tractor against unauthorised use.
The tractor with the front loader is safely parked.
To park the tractor with the front loader, also observe the operating instructions for the tractor.
Instructions for parking the tractor without front loader, see 9.1 Temporary decommissioning.
73 B58FC1 0000000094 EN 002
TROUBLESHOOTING

7 Troubleshooting

WARNING
Mortal danger and material damage due to lack of safety!
Troubleshooting and repair work carried out incorrectly can impair the safety of the front loader.
Necessary repair work should only be performed by an authorised specialised workshop.
Faults on the front loader are frequently caused by factors that are not a result of a malfunction on the front loader.
In case of faults, first check:
Is there enough oil in the hydraulic tank of the tractor?Has the correct oil been used?
Only use oil types specified in the tractor operating instructions. The wrong oil can cause foam to build up and leaks.
Is the hydraulic oil clean and free of moisture?
You may need to change the oil and filter. Install an additional filter in the hydraulic system if necessary.
Are the hoses and connections mounted correctly?
The connections must be locked in place.
Are the hoses and connectors undamaged, not clamped or twisted?Have the cylinders of the front loader been moved several times into their end positions to remove
the air from the lines and the cylinders?
Have you taken the low outside temperatures into consideration?
Is the oil at operating temperature already?
If these points do not resolve the problem, the following table will help to localize and correct the fault.
Incorrect repairs can lead to safety risks. That is why the repair work must only be carried out by suitably qualified personnel! STOLL recommends that the repair work be performed at a specialised workshop.
B58FC1 0000000094 EN 002 74
TROUBLESHOOTING
Description of the fault Cause Rectifying the fault
It is difficult to move the operating lever (stiff).
Front loader and/or implements work in the wrong direction to the operating lever.
The front loader, implement and implement with hydraulic function, such as a top loading grip, move too slowly or not at all.
Insufficient lifting and tear-out force.
Air in the hydraulic fluid (recognizable by the foamy hydraulic fluid).
Leakage on the hydraulic couplings of the front loader or the 3rd or 4th control circuit.
Bowden cables are stiff. Check the attachment and routing of the
Bowden cables and if they are stuck anywhere. If necessary, oil or replace the Bowden cables.
Stiff shutters in the control block. Check the shutters, and replace if
Hydraulic connection is not connected properly.
Bowden cables are mounted incorrectly. Check the connection of the Bowden
Operating lever not aligned correctly. Check the installation position, and change
Not enough oil in the hydraulic system. Check oil level and refill if necessary.
Hydraulic couplings are not connected correctly.
Tractor pump is worn. Check the tractor pump, replace if
Insufficient oil flow. Check the tractor hydraulics.
Engine speed too low. Increase engine speed.
Hydraulic fluid too cold. Warm up the hydraulic system to operating
Too big load in the implement. Reduce load.
Hydraulic coupling defective. Check couplings, replace if necessary.
Internal leaking in the hydraulic cylinder. Check the cylinders, repair or replace
Pressure relief valve is set incorrectly. Check the setting of the pressure relief
Internal leakage in the control block. Check the control block, replace if
Operating lever not adjusted correctly. Correct the settings of the operating lever.
The top loading grip valve does not switch. Check the magnet and shutters, replace if
Insufficient oil pressure. Check the tractor hydraulics.
Internal leaking in the hydraulic cylinder. Check the cylinders, repair or replace
Too big load in the implement. Reduce load.
The primary or secondary pressure relief valve is incorrectly set or defective.
Internal leakage in the control block. Check the control block, replace if
The hydraulic pump sucks in air. Check the lines between the hydraulic
The hydraulic filter is dirty. Check the hydraulic filter, replace if
Low oil quantity in the tank. Check the oil level, refill if necessary.
Mixed oil types. Only use recommended oils.
Discharging of returning oil. Connection for returning oil according to
Leaks caused by infiltrated dirt. Clean the coupling, replace if necessary.
Couplings are worn or damaged. Replace the couplings.
necessary.
Check the hydraulic connections, correct if necessary.
cables and adjust if necessary.
the connection of the Bowden cables if necessary.
Check the connections.
necessary.
temperature.
defective cylinders.
valve.
necessary.
necessary.
defective cylinders.
Check the settings of the pressure relief valve and replace if necessary.
necessary.
pump and tank for loose or defective connections.
necessary.
the specifications.
If the front loader or the 3rd or 4th control circuits are not used, seal the hydraulic couplings with the protective caps, or close the cover of the Hydro-Fix.
75 B58FC1 0000000094 EN 002
TROUBLESHOOTING
Description of the fault Cause Rectifying the fault
Front loader, implement and implement with hydraulic function is blocked during lifting or lowering movement.
The front loader rocks when lowering the load.
Unstable implement.
(implement tips to the rear)
Unstable front loader.
(The front loader deflects up or down when pushing)
The implement cylinder are extended, but are not retracted again.
Leaks on the hydraulic block and system.
Coupling not completely closed. Check the hydraulic coupling.
The coupling is defective. Replace the defective coupling halves.
Hydro-Fix, multi-coupler and Implement­Fix not fully closed.
Lowering speed too high. Reduce the lowering speed.
The load tips over too fast due to heavy load. This causes a vacuum in the hydraulic system.
The front loader was lowered too fast by gravity.
This causes a vacuum in the hydraulic system.
Piston seal in the implement cylinder is defective, so that the surface of the piston and the ring are stuck together.
Insufficient oil flow. Check the tractor hydraulics.
The double pressure relief valve of the front loader control block does not close.
Loose bolted connections. Tighten the screw again.
Leak between the magnet and valve. Unscrew the knurled nut, remove the
Leak between the valve flanges. Tighten the screws again or renew the
Defective gaskets. Replace the gasket rings such as Walform.
Check the locking lever for deformation. Check the couplings for firm seating, fasten if necessary.
Increase the engine speed in order to deliver enough oil. With the implement in dumping position, continue "actuating the dumping function" until the cylinder is filled with oil again.
Increase the engine speed in order to deliver enough oil. With the implement lowered, continue "actuating the lowering function" until the cylinders are filled with oil again.
Check each cylinder separately for leaks and if necessary replace any defective cylinders.
Clean the double pressure relief valve and replace if necessary.
magnet, tighten the magnetic core again with an open-end spanner.
gasket rings.
B58FC1 0000000094 EN 002 76

8 Servicing

WARNING
Serious risk of injury due to uncontrolled lowering of the front loader!
During service and repair work, a raised front loader can be lowered unexpectedly and crush and injure nearby persons.
Only perform maintenance work when the front loader is completely lowered.
WARNING
Risk of injury due to the front loader tipping over!
When the front loader is put down on the parking supports, it does not have sufficient stability to perform maintenance work. The front loader can tip over and cause serious injury to persons standing nearby.
Only perform maintenance work when the front loader is mounted.
If mounting is not possible, secure the front loader against overturning using a crane or with load-
bearing ropes or chains.
WARNING
SERVICING
Risk of injury due to hydraulic fluids under high pressure!
Even when the tractor is switched off or the front loader has been removed, the hydraulic system can still be under pressure. If the service work is not carried out correctly, oil can spurt out at high pressure and cause serious injury to persons standing nearby.
Before opening the couplings or dismounting hydraulic components, depressurize the hydraulic
system.
Always used suitable auxiliary materials when searching for leaks.
Never search for leaks using your fingers.
CAUTION
Risk of burns by hot machine parts!
Hydraulic components as well as other parts of the front loader and tractor can get very hot during operation. This can cause burns to the skin when performing maintenance work.
Allow the machine and components to cool down to under 55 °C before performing maintenance
work.
Repairs help to maintain proper functioning of the front loader and prevents premature wear. A distinction is made between the following measures:
Cleaning and careServiceRepairs
77 B58FC1 0000000094 EN 002
SERVICING
B0B5
11

8.1 Cleaning and care

NOTICE
Possible material damage due to unsuitable cleaning agents!
Unsuitable cleaning agents can damage surfaces and safety devices as well as destroy seals.
Only use cleaning agents that are compatible with the machine surfaces and seal materials.
Clean the front loader with water and a mild cleaning agent.
Lubricated surfaces of the front loader must be re-greased after cleaning.

8.1.1 Lubrication points

Lubrication points on the catch hooks
The front loader mountings must be lubricated regularly, (see 8.1.2 Lubrication schedule).
Fig. 78 Lubrication points on the front loader mountings
Grease the lubrication points on the front loader mounting each time the front loader is mounted or dismounted to save extra work.
B58FC1 0000000094 EN 002 78
Lubrication points on L, H and P front loaders
B0B6
B0B7
The L front loader has 6 lubrication points on each side:
SERVICING
Fig. 79 L lubrication points
The H front loader has 8 lubrication points on each side:
Fig. 80 Lubrication points on the H
79 B58FC1 0000000094 EN 002
SERVICING
B0B8
The P front loader has 11 lubrication points on each side:
Fig. 81 Lubrication points on the P

8.1.2 Lubrication schedule

Lubrication point Interval
Bearing positions 20 h Multipurpose grease DIN 51502 K2K,
Front loader mountings (catch hooks) 100 h
Front loader locking mechanism 100 h Multipurpose grease or lubricating oil
Shorten the lubrication intervals if there is strong dirt contamination.

8.2 Service

WARNING
Lethal danger and material damage due to lack of service!
Service tasks deferred or carried out incorrectly impair the safety of the front loader.
Only have service carried out by authorised personnel.
Only have visible defects repaired by trained qualified personnel.
Observe additional documentation, e.g. for implements, for other service tasks.
Lubricant
[operating hours]
ISO 6743 ISO-L-XCCEA2, or comparable product
To ensure proper operating condition of the front loader, the defined service tasks must be performed at the specified intervals by qualified personnel.
Have service tasks performed regularly according to the service intervals described in the
following.
B58FC1 0000000094 EN 002 80

8.2.1 Service schedule

The specified service intervals are guidelines.
Adjust the intervals according to the operating conditions.
Consult with a workshop for any questions.
SERVICING
Maintenance position Job
Check the screw connections Check, tighten if necessary (see 11.3 Tightening torque for
screws)
Bearing positions Lubrication (refer to the lubrication schedule) 20 h
Front loader mountings (catch hooks) Lubrication (refer to the lubrication schedule) 100 h
Front loader locking mechanism Lubrication (refer to the lubrication schedule) 100 h
Comfort Drive Open and close the shut-off valve 100 h
Hydraulic hose lines Visual inspection, if necessary, have them replaced by an
authorized workshop
Replacement by authorized workshop 4 years
1
At least once a month
2

See information under 8.2.2 Service instructions for Comfort Drive

8.2.2 Service instructions for Comfort Drive
Maintenance on the Comfort Drive may only be performed by an authorised specialist workshop.

8.2.3 Service instructions for the hydraulic lines

WARNING
Interval [operating hours]
100 h
1
100 h
2
Risk of accident and injury due to defective hydraulic hose lines!
Defective or worn hydraulic hose lines can cause uncontrolled escaping of hydraulic fluid and injury to persons nearby or the safety of the front loader can be impaired.
Do not use hydraulic hose lines that are more than 6 years old.
Do not use hydraulic hoses with tubing material that is more than 10 years old.
Shorten the replacement interval when hoses wear out prematurely.
For all work on the hydraulic system, wear personal protective equipment, especially oil-proof
gloves and goggles.
Have the hydraulic lines replaced if they are porous or cracked.
WARNING
Risk of injury due to hydraulic fluids under high pressure!
Even when the tractor is switched off or the front loader has been removed, the hydraulic system can still be under pressure. Hydraulic fluid can escape under high pressure and cause personal injury.
Depressurize the hydraulic system before performing any service tasks.
In accordance with DIN 20066, hydraulic hose lines should be stored for a maximum of 2 years and used for a maximum of 6 years from the date of manufacture. This results in a service life of at least 4 years with normal loading.
Hydraulic hose lines are marked with 2 dates:
On the hose material, e.g. "1Q15" for production of the hose in the 1st quarter of 2015;on the fittings, e.g. "0415" or "04/15" for production of the hose line in April 2015.
81 B58FC1 0000000094 EN 002
SERVICING

8.2.4 Service instructions for oil changes

The front loader is supplied by the oil circulation of the tractor.
Observe the oil change intervals specified for the tractor.
Before performing an oil change, lower the front loader onto the ground.
After an oil change or after working on the hydraulic system, move the front loader carefully to all
end positions without a load to remove any air that might have entered.

8.3 Repairs

WARNING
Mortal danger and material damage caused by repair work carried out incorrectly!
Repair work carried out incorrectly can impair the safety of the front loader and can lead to serious accidents and injuries.
Repair work should only be performed by an authorised specialised workshop.
Repairs involve the replacement and repair of components. This is only necessary if components are damaged after wear or due to external circumstances.
The specialised workshop must:
Perform all required repair work professionally and complying with the applicable regulations and
according to the rules of engineering.
Worn or damaged parts should never be provisionally repaired.
Only use original or approved spare parts for repairs (see 10.1 Spare parts).
Replace the gaskets.
B58FC1 0000000094 EN 002 82

9 Decommissioning

9.1 Temporary decommissioning

WARNING
Risk of injury due to lacking stability!
If the front loader is not correctly and safely parked, it can tip over and injure persons nearby.
Only park the front loader with a mounted implement that weighs at least 70 kg.
Use the parking supports and lock them correctly.
Only park the front loader on load-bearing and level ground.
Always dismount the front loader alone and without assistance.
Dismounting the front loader:
(1) Lower the front loader until the mounted
implement is approx. 1 m above the ground.
Align the implement horizontally.
DECOMMISSIONING
(2) Switch off the tractor.
Apply the parking brake.
Stop the engine.
(3) Unfold the parking supports
(see 6.2 Operating the parking supports).
(4) Release the front loader locking mechanism
on both sides (see 5.4 Mounting the front loader).
(5) Start the tractor.
(6) Lower the front loader until the feet of the
parking supports touch the ground. Dump the implement until the implement tip also touches the ground.
(7) Using the lowering function, turn the front
loader catch hooks away from the sockets of the mounting part.
(8) Using the scooping function, lift the front
loader pins out of the catch hooks of the mounting part.
B0BM
Fig. 82 Apply the parking brake and release the front
loader locking mechanism
B0BL
Fig. 83 Lowering the front loader and dumping with the
implement
(9) Switch off the tractor.
Apply the parking brake.
Stop the engine.
Depressurize the hydraulic system. To do
so, move all of the operating levers to the end position.
(10) Uncouple the front loader hydraulic system.
(11) Disconnect the electrical system.
B0BR
Fig. 84 Uncouple the hydraulic system
83 B58FC1 0000000094 EN 002
DECOMMISSIONING
B0BK
(12) Drive the tractor in reverse out of the front
loader.
(13) Replace the protective caps on the hydraulic
couplings and plugs.
(14) If applicable, put the protective tarp over the
front loader.
The front loader is dismounted.

9.2 Recommissioning

Recommissioning the front loader:
(1) Remove the tarp from the front loader.
(2) Clean the front loader if necessary.
(3) Have maintenance performed on the front loader if necessary (see 8.2.1 Service schedule).
Fig. 85 Driving the tractor in reverse
(4) Perform a "Check before each start-up" (see 5.2 Check before each start-up).
(5) Check all of the front loader functions.
The front loader is ready for operation.

9.3 Final decommissioning and disposal

NOTICE
Environmental damage due to improper disposal!
The front loader contains operating materials as well as electrical and hydraulic components that need to be disposed of separately. Improper disposal can harm the environment.
Observe the national and local regulations and environmental legislation for the disposal.
Hand the front loader over to the dealer or a specialised company for disposal.
The front loader does not have a limit on its service life. In case of disposal, the front loader must be decommissioned and disposed of correctly.
Also observe the safety instructions for service and maintenance.
B58FC1 0000000094 EN 002 84

10 Spare parts and customer service

10.1 Spare parts

WARNING
Risk of injury and material damage due to using the wrong spare parts!
The use of non-approved spare parts can impair the safety of the front loader and results in expiry of the operating permit.
Only use original spare parts or those approved by STOLL.
Original spare parts and fitting accessories are listed in separate spare part lists.
Download spare part lists at www.stoll-germany.com.
Order information for safety stickers
Order no. Name Stickers included
3480600 Set of stickers "Technology" 1 sticker each at Pos. no. 1, 4,
3431550 Label sheet "Technology yellow" 2 sticker at Pos. no. 3
3449070 Sticker "Cab" 1 sticker at Pos. no. 2
3533120 "Comfort Drive" FC sticker 1 sticker at Pos. no. 5
1432670 "Pressure accumulator" sticker 1 sticker at Pos. no. 6
SPARE PARTS AND CUSTOMER SERVICE
2 stickers at Pos. no. 7

10.2 Customer service

For further questions regarding your front loader, please contact your dealer.
85 B58FC1 0000000094 EN 002
TECHNICAL SPECIFICATIONS

11 Technical specifications

11.1 Dimensions and weights

Front loader Nominal width
[mm] [mm] Bottom 3 [daN] To p 4 [daN] [kg]
FC 150 L 835 1400 525 425 105
FC 150 H 1400 525 425 145
FC 150 P 1400 525 425 165
FC 250 L 945 1590 640 540 160
FC 250 H 1590 640 540 185
FC 250 P 1590 640 540 205
FC 350 H 1700 950 790 210
FC 350 P 1700 950 790 230
FC 450 H 1840 970 920 250
FC 450 P 1840 970 920 270
FC 550 H 2000 1170 1120 270
FC 550 P 2000 1170 1120 290
1
Measured from the centre of the pillar to the centre of the pillar.
2
Measured from the lifting arm pivot point to the implement pivot point.
3
Mathematically determined lifting force in the implement pivot point with hydraulic pressure at 170 bar, lifting arm in completely lowered position and ideal typical mounting. Since the geometry of the actual mounting parts must also take the specific geometry of different tractor equipment (tire sizes, axles, etc.) into account, the actual values in individual cases may vary significantly.
4
Like 3, but with the lifting arm completely raised
5
Typical weight without implement, without special equipment. Deviations in individual cases are possible.
6
The nominal lifting force is reached at the implement pivot point of the front loader, and although it accounts for the net weight of the front loader, it does not account for the weight of the implement. The actual lifting force of the front loaders decreases with increasing distance from the implement pivot point to the front.
1
Lifting arm length
2
Nominal lifting force Weight 5

11.2 Noise emissions

The emission sound pressure level is less than 70 dB(A) (depending on the tractor).
B58FC1 0000000094 EN 002 86

11.3 Tightening torque for screws

Tightening torque for screws
Thread
M4 324.5354
M6 11 8 15 11 17 13
M8 27 20 36 27 42 31
M8x1 29 21 38 28 45 33
M10 544071528361
M10x1.25 57 42 75 55 87 64
M12 93 69 123 91 144 106
M12x1.5 97 72 128 94 150 111
M12x1.25 101 74 133 98 155 114
M14 148 109 195 144 229 169
M14x1.5 159 117 209 154 244 180
M16 230 170 302 223 354 261
M16x1.5 244 180 320 236 374 276
M18 329 243 421 311 492 363
M18x2 348 257 443 327 519 383
M18x1.5 368 271 465 343 544 401
M20 464 342 592 437 692 510
M20x2 488 360 619 457 724 534
M20x1.5 511 377 646 476 756 558
M22 634 468 807 595 945 697
M22x2 663 489 840 620 984 726
M22x1.5 692 510 873 644 1022 754
M24 798 589 1017 750 1190 878
M24x2 865 638 1095 808 1282 946
M27 1176 867 1496 1103 1750 1291
M27x2 1262 931 1594 1176 1866 1376
M30 1597 1178 2033 1499 2380 1755
M30x2 1756 1295 2216 1634 2594 1913
5/8“ UNC (normal) 230 170 302 223
5/8“ UNF (fine) 244 180 320 236
3/4" UNC (normal) 464 342 592 437
3/4" UNF (fine) 511 377 646 476
TECHNICAL SPECIFICATIONS
Strength category
8.8 10.9 12.9
Nm lb-ft Nm lb-ft Nm lb-ft
Make sure that the threads are clean! The specified tightening torques are valid for screws and threads that are clean, dry and free of grease.
87 B58FC1 0000000094 EN 002
TECHNICAL SPECIFICATIONS
B1 A1 A2B2
A2A1
C2C1
B2
A2A1
C1 C2
B2
B1
B0B9
B
B1
AAAA
B
B
1
1 22
2
2
1
1
F3
F3
F2
F2
F1
F1
F1
F1
F1 + F2
F1 + F2
F1
F1
F2
F2
P
P
Z
Z

11.4 Hydraulic diagram FC

Fig. 86 Hydraulic diagram FC
Legend
A Front loader
B Implement
F1 4th control circuit (optional)
F2 3rd control circuit (optional)
F3 Comfort Drive (optional)
P Tractor pressure
Z Ignition
1 Left
2 Right
B58FC1 0000000094 EN 002 88

11.5 Electric circuit diagram

+12 V+12 V
Q1
Q1
10 A
10 A
A
A
Q2Q2
B
B
CC
B0BA
sw rd
wh
bu
bu
bn
DD
NOTICE
Material damage due to improper tensioning or lacking fuse!
If the rated voltage of 12 V is exceeded or the ignition lock is not switched, the system can be damaged.
Switch the rated voltage of 12 V via the ignition lock.
The connection must be protected with a fuse.
The optional functions Q1 and Q2 on the front loader lifting arm are shown in simplified form, as they may vary depending on the type of front loader.
TECHNICAL SPECIFICATIONS
Fig. 87 Electric circuit diagram
Legend
Q1 3rd control circuit
Q2 4th control circuit
A Buttons on the operating lever
a: 3rd control circuit b: 4th control circuit
B Suppressor diode 4th control circuit; button b simultaneously activates valve Q1 for the 3rd control circuit and
C Plug / socket on the mounting part
D Plug / socket on the cross tube of the front loader
switches this function via shuttle valve Q2 to the 4th control circuit.
89 B58FC1 0000000094 EN 002
TECHNICAL SPECIFICATIONS
DD
Q1
Q1
Q2Q2
B0BB

11.6 Arrangement of the hydraulic valves for additional functions

Fig. 88 shows the arrangement of the hydraulic valves for the additional functions Q1 to Q2 on the cross tube of the front loader or on the implement. The maximum equipment for L, H and P front loaders is shown.
The designations Q1 to Q2 correspond to the designations in the electric circuit diagram (see 11.5 Electric circuit diagram).
Fig. 88 Arrangement of the hydraulic valves for additional functions
Legend
Q1 Hydraulic valve for 3rd control circuit
Q2 Hydraulic valve for 4th control circuit (on the implement)
D Plug / socket for actuation of the hydraulic valve for the 4th control circuit
B58FC1 0000000094 EN 002 90

12 Declaration of Conformity

(in accordance with EC Directive 2006/42/EC, Appendix II 1.A)
Wilhelm STOLL Maschinenfabrik GmbH Bahnhofstrasse 21 38268 Lengede, Germany
hereby declares that the machine in its state on delivery complies with the directives and harmonised standards listed in the following, and will be made available on the market:
Designation: Front loader
Type: CompactLine
Machine no.: 1000001 to 1010000
2000001 to 2010000
3000001 to 3010000
3110000 to 3120000
4000001 to 4010000
7015000 to 7999999
With the intended use/ function:
As a mounted implement, the front loader is "interchangeable equipment" as defined by the Machinery Directive 2006/42/EC. The front loader is mounted on agricultural and forestry tractors using a mounting frame, and serves to mount other interchangeable equipment (implements), which are used for processes and tasks in the agricultural and forestry sector. Further information on the intended use with the operating conditions, the description, the function and other technical data for the front loader can be found in the operating instructions.
DECLARATION OF CONFORMITY
The machine complies with all relevant and applicable provisions of the
Council Directive 2006/42/EC on machinery, Directive 2014/30/EU of the European Parliament and the Council for Electromagnetic
Compatibility (EMC),
Directive 2014/68/EU on the provision of pressure equipment on the market.
The technical documentation was produced according to Annexe VII A of Directive 2006/42/EC, and is the responsibility of the development manager at Wilhelm STOLL Maschinenfabrik GmbH, Bahnhofstrasse 21, D-38268 Lengede.
91 B58FC1 0000000094 EN 002
DECLARATION OF CONFORMITY
The design and manufacturing of the front loader observed the following harmonised standards that are also published in the EU official gazette:
Harmonised
Date Title of the standard
standards
DIN EN ISO 4254-1 2011-05 Agricultural machinery – Safety – Part 1: General requirements
DIN EN ISO 4413 2011-04 Hydraulic fluid power – General rules and safety requirements for
systems and their components
DIN EN 12525 2011-02 Agricultural machinery – Front loader – Safety
DIN EN ISO 12100 2011-03 Safety of machinery – Basic terms, General principles for design for
the safety of machinery – General principles for design – Risk assessment and risk reduction
DIN EN ISO 13849-1 2016-06 Safety of machinery – Safety-related parts of control systems –
Part 1: General principles for design
DIN ISO 10448 1999-01 Agricultural tractors – Hydraulic pressure for implements
ISO 23206 2005-06 Agricultural wheeled tractors and attachments – Front loaders –
Carriages for attachments
DIN EN ISO 13857 2008-06 Safety of machinery – Safety distances to prevent hazard zones
being reached by upper and lower limbs
DIN EN ISO 14982 2009 Agricultural and forestry machines – Electromagnetic
compatibility – Test methods and acceptance criteria
Lengede, 01.05.2018
Guido Marenbach Dr. Rainer Golloch
Managing Director Head of development
B58FC1 0000000094 EN 002 92
Index
INDEX
3
3rd control circuit . . .. . .. . .. . .. . .. . .. . . 40
4
4th control circuit . . .. . .. . .. . .. . .. . .. . . 40
A
Aligning the front loader for mounting . .48
Anti-lowering guard .. . .. . .. . .. . .. . .. . .39
B
Ballasting .. . .. . .. . .. . .. . .. . .. . .. . .. . .44
Base Control .. . .. . .. . .. . .. . .. . .. . .. . . 52
Basic functions . .. . .. . .. . .. . .. . .. . .. . . 34
Behaviour in case of emergency .. . .. . .22
C
Check before each start-up . .. . .. . .. . .42
Cleaning . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 78
Comfort Drive . . .. . .. . .. . .. . .. . .. . .. . . 41
D
Danger areas.. . .. . .. . .. . .. . .. . .. . .. . . 17
Danger due to emissions. .. . .. . .. . .. . .12
Dangers during assembly for initial
operation .. . .. . .. . .. . .. . .. . .. . .. . .. . . 13
Dangers during loading work .. . .. . .. . .14
Dangers during maintenance .. . .. . .. . .16
Dangers during packaging and
transport . .. . .. . .. . .. . .. . .. . .. . .. . .. . .13
Dangers when mounting and
dismounting the front loader. .. . .. . .. . .13
Dangers when operating the front
loader .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .15
Dangers when picking up and putting
down implements. . .. . .. . .. . .. . .. . .. . . 14
Dismounting the front loader .. . .. . .. . .83
Disposal . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 84
Documentation overview . .. . .. . .. . .. . .. 5
Driving on roads .. . .. . .. . .. . .. . .. . .. . . 71
Dumping . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 36
E
EC conformity. . .. . .. . .. . .. . .. . .. . .. . .. 9
Electrical dangers . .. . .. . .. . .. . .. . .. . .12
Equipment variations . .. . .. . .. . .. . .. . . 27
Euro change frame .. . .. . .. . .. . .. . .. . . 29
F
Faults .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 74
Float position.. . .. . .. . .. . .. . .. . .. . .. . . 37
Foreseeable misuse. . .. . .. . .. . .. . .. . . 10
G
Gas-hydraulic Comfort Drive .. . .. . .. . . 41
H
Hydraulic dangers . .. . .. . .. . .. . 11, 12, 16
hydraulic lines . .. . .. . .. . .. . .. . .. . .. . . 30
I
Indicator for implement position .. . .. . . 38
Initial operation. .. . .. . .. . .. . .. . .. . .. . . 42
Intended use .. . .. . .. . .. . .. . .. . .. . .. . . 10
L
levelling . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 70
Lifting .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 35
Lowering .. . .. . .. . .. . .. . .. . .. . .. . .. . . 35
Lubrication points on the catch hooks. . 78
Lubrication points on the H . .. . .. . .. . . 79
Lubrication points on the P . .. . .. . .. . . 80
Lubrication schedule . .. . .. . .. . .. . .. . . 80
M
Mechanical dangers. . .. . .. . .. . .. . .. . ..11
Mounting kit for tractors . .. . .. . .. . .. . . 28
Mounting the front loader .. . .. . .. . .. . . 46
O
Operating the implement locking mechanism on skid-steer change
frames .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 59
Operating the parking supports. .. . .. . . 54
Operating the plug-in coupling . .. . .. . . 55
Operational limits . .. . .. . .. . .. . .. . .. . . 10
P
Parallel motion . .. . .. . .. . .. . .. . .. . .. . . 38
Passing through low clearances .. . .. . . 72
PinOn lubrication points . .. . .. . .. . .. . . 79
Plug-in couplings. . .. . .. . .. . .. . .. . .. . . 31
Preparations on the tractor . .. . .. . .. . . 43
Protective and safety equipment.. . .. . . 17
Putting down the implement. .. . .. . 67, 69
93 B58FC1 0000000094 EN 002
INDEX
R
rating plate .. . .. . .. . .. . .. . .. . .. . .. . .. . .6
Recommissioning .. . .. . .. . .. . .. . .. . .. .84
Repairs .. . .. . .. . .. . .. . .. . .. . .. . .. 77, 82
S
Safety and warning notices .. . .. . .. . .. . .9
Safety stickers .. . .. . .. . .. . .. . .. . .. . .. .18
Scooping. . .. . .. . .. . .. . .. . .. . .. . .. . .. .36
Service intervals . .. . .. . .. . .. . .. . .. . .. .81
SMS change frame . .. . .. . .. . .. . .. . .. .29
Spare parts .. . .. . .. . .. . .. . .. . .. . .. . .. .85
Structure of H front loaders .. . .. . .. . .. .24
Structure of L front loaders .. . .. . .. . .. .23
Structure of P front loaders .. . .. . .. . .. .25
T
Tightening torques for screws. .. . .. . .. .87
B58FC1 0000000094 EN 002 94
Address of the dealer
Stick or write down the serial number here
Wilhelm STOLL Maschinenfabrik GmbH STOLL on the Internet:
PO box 1181, 38266 Lengede www.stoll-germany.com
Bahnhofstr. 21, 38268 Lengede www.facebook.com\STOLLFrontloader
Phone: +49 (0) 53 44/20 0 www.youtube.com\STOLLFrontloader
Fax: +49 (0) 53 44/20 182
E-mail: info@stoll-germany.com
3483230 B58FC1 0000000094 EN 002
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