Stoelting MDC-2 Service Manual

Page 1
Dipping Cabinets
OPERATORS MANUAL
Manual No. 513629 Rev.2
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Page 3
This manual provides basic information about the machine. Instructions and suggestions are given covering its operation and care.
The illustrations and specifi cations are not binding in detail. We reserve the right to make changes to the machine without notice, and without incurring any obligation to modify or pro­vide new parts for machines built prior to date of change.
stoeltingfoodservice.com
Stoelting Foodservice Equipment 502 Highway 67 Kiel, WI 53042-1600 U.S.A.
Main Tel: 800.558.5807 Fax: 920.894.7029
Customer Service: 888.429.5920 Fax: 800.545.0662 Email: foodservice@stoelting.com
© 2014 PW Stoelting, LLC
Page 4
A Few Words About Safety
Safety Information
Read and understand the entire manual before operating or maintaining Stoelting equipment.
This manual provides the operator with information for the safe operation and maintenance of Stoelting equipment. As with any machine, there are hazards associated with their operation. For this reason safety is emphasized throughout the manual. To highlight specifi c safety information, the following safety defi ni- tions are provided to assist the reader.
The purpose of safety symbols is to attract your at­tention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
If you need to replace a part, use genuine Stoelting parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious per­sonal injury. The message that follows the symbol contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially hazardous situation, which, if not avoided, may result in death or serious injury and equipment/property damage.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result in minor or moderate injury and equipment/property damage.
CAUTION
The signal word “CAUTION” not preceded by the safety alert symbol indicates a potentially hazardous situation, which, if not avoided, may result in equip­ment/property damage.
NOTE (or NOTICE)
The signal word “NOTICE” indicates information or procedures that relate directly or indirectly to the safety of personnel or equipment/property.
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DIPPING
CABINETS
The dipping cabinet allows for the storage of freshly run custard for use in cones, dishes and other products. The dipping cabinet features an adjustable digital temperature controller which holds the custard at a consistent dipping temperature. The dipping cabinet has four 4.25 gallon removable square buckets.
This manual is designed to assist in the use of the DC-4, DC-4T, MDC2, MDC3 and MDC4 dipping cabinets.
CAUTION
Electrical Hazard
Do not operate the dipping cabinet unless the re­ceptacle has an electrical ground. Do not attempt any repairs unless the power has been discon­nected.
CLEANING THE DIPPING CABINET
The frequency of cleaning must comply with local health regulations. To clean the dipping cabinet, refer to the following steps:
1. Remove the buckets from the dipping cabinet and take them to the washing station.
2. Turn the dipping cabinet power switch OFF. This must be done daily to allow the cabinet to reach above freezing temperatures.
3. Remove the stainless steel covers and take them to the washing station.
4. Prepare detergent water by mixing 2 oz. of Palmolive detergent or equivalent in 2 gallons of 90° to 110°F water.
MDC-2 MDC-3
DC-4TDC-4
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5. Place the buckets and covers in the detergent solution. Clean the buckets and covers with a towel or sponge.
6. Thoroughly wash the dipping cabinet exterior, bucket well, and trough (if applicable) with a clean towel and the detergent solution.
7. Rinse all cleaned surfaces with a clean towel and water. Dry all surfaces with a clean dry towel.
SANITIZING THE DIPPING CABINET
Sanitizing must be done after the dipping cabinet is cleaned and before any product is added. Sanitizing the night before is not effective. However, you should always clean the dipping cabinet and parts after each use.
When sanitizing the dipping cabinet, refer to local sanitary regulations for applicable codes and recommended sani­tizing products and procedures. The frequency of sanitiz­ing must comply with local health regulations.
In general, sanitizing may be conducted as follows:
1. Prepare Stera-Sheen Green Label Sanitizer or equivalent according to manufacturer’s instructions to provide a 100 parts per million strength solution. Mix sanitizer in quantities of no less than 2 gallons of 90° to 110°F water.
2. Place the cleaned buckets and covers into the sanitizer solution.
3. With a clean and sanitized towel, wipe the dipping cabinet exterior, bucket well, and trough.
4. Remove the buckets and covers from the sanitizer solution and let them air dry.
5. Place the buckets into the well and install the covers onto the dipping cabinet.
6. Turn the dipping cabinet power switch ON.
NOTE
Allow the dipping cabinet to operate for at least 2 hours prior to adding any custard.
DC4/DC4T
Dimensions
width
height
depth
Weight
Electrical
conn ection ty p e
Compressor
Di pping Wel l
Cabi net wit h c r ate
44-3/4'' (113,7 cm) 60'' (152,4 cm)
36'' ( 9 1,4 cm) 44'' ( 1 11,8 cm)
22-1/4'' (56, 5 cm)
35-3/4'' (90,8 cm)
218 lbs (98, 8 kg) 383 lbs (173,7 kg)
1 Phase, 115 VA C, 60 Hz
NEM A5- 15P power cor d pr ovided
1,340 Btu/h r
Four - 4. 25 gall on squar e bu ck ets with lids
MDC3MDC2
MDC4
Dimensi ons Cabinet with cr at e Cabi net wit h crat e Cabinet with cr at e
width
height
depth
Weight
Electrical
connection type
Dipping Well
24'' (61,0
cm)
36'' (91,4
cm)
14-1/4''
(36, 2 cm )
203 lbs
(92,0 kg)
Two - 4. 25 gallo n squ ar e
buckets with lids
60'' ( 1 52,4
cm)
44'' ( 1 11,8
cm)
35-3/4''
(90, 8 cm )
383 lbs
(173, 7 k g)
NEM A5-15 P pow er cor d pr ovided
34'' (86,4
cm)
36'' (91,4
cm)
14-1/4''
(36, 2 cm )
203 lbs
(92,0 kg)
60'' ( 1 52,4
cm)
44'' ( 1 11,8
cm)
35-3/4''
(90, 8 cm )
383 lbs
(173,7 kg)
1 Phase, 115 VAC, 60Hz
Three - 4.25 gal lon
square buckets with lids
44-3/4''
(113, 7 c m )
36'' (91,4
cm)
14-1/4''
(36, 2 cm )
218 lbs
(98,8 kg)
60'' (152,4
cm)
44'' (111,8
cm)
35-3/4''
(90, 8 cm )
383 lbs
(173,7 kg)
Four - 4.25 gallon square
buckets with lids
Page 7
Typical Settings for Dipping Cabinets with a
Dual Stage Temperature Control
Note: Please use these settings as guidelines. Each cabinet may vary and should be set up for highest efficiency, best quality, and preferred product texture. Space has been provided for inputting the final settings after set up
Settings for Custard Buckets
Factory Settings Press set button on thermostat once F/C: F ________ Press set button again S1 10° ________ Press set button again Diff 1: ________ Press set button again Mode: C1 ________ Press set button again S1 0 ________ Press set button again Diff 2 2 ________ Press set button again Mode C2 ________
Press the set button one more time and it will show current temperature and lock in any changes that were made.
Settings for Lemon Ice Bucket
Factory Settings Press set button on thermostat once F/C: F ________ Press set button again S1 10° ________ Press set button again Diff 1: ________ Press set button again Mode: C1 ________ Press set button again S1 0 ________ Press set button again Diff 2 2 ________ Press set button again Mode C2 ________
Press the set button one more time and it will show current temperature and lock in any changes that were made.
Your Settings
Your Settings
Page 8
Typical Settings for Dipping Cabinets with a
Single Stage Temperature Control
Note: Please use these settings as guidelines. Each cabinet may vary and should be set up for highest efficiency, best quality, and preferred product texture. Space has been provided for inputting the final settings after set up
Settings for Custard Buckets
Factory Settings Press set button on thermostat once F/C: F ________ Press set button again S1 10° ________ Press set button again Diff 1: ________ Press set button again Mode: C1 ________
Press the set button one more time and it will show current temperature and lock in any changes that were made.
Your Settings
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