Stober AX 5000 Operating Manual

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Page 1

Axis switch POSISwitch® AX 5000

Operating manual

Commissioning

Connecting

Mounting

V 5.6-E or later

04/2012 en

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ID 441689.032

Operating manual Axis switch POSISwitch® AX 5000

WE KEEP THINGS MOVING

Table of contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Further support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Notes on Safety. . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Component part of the product . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Operation in accordance with its intended use . . . . . . . . . . . . 5

2.3 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 Transportation and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7 Presentation of notes on safety. . . . . . . . . . . . . . . . . . . . . . . . 7

3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Mechanical Installation. . . . . . . . . . . . . . . . . . . .

4.1 Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5 Electrical installation . . . . . . . . . . . . . . . . . . . . .

5.1 EMC Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2 Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2.1 POSISwitch® AX 5000 to MDS 5000/SDS 5000 . . . 12

5.2.2 POSISwitch® AX 5000 to Encoder . . . . . . . . . . . . . 12

5.2.3 Temperature Sensors and Braking Contacts . . . . . . 13

5.2.4 Power and Relays / Contactors . . . . . . . . . . . . . . . . 13

5.2.5 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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Table of contents

ID 441689.03 3

Operating manual Axis switch POSISwitch® AX 5000

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6 Terminal Overview . . . . . . . . . . . . . . . . . . . . . . .

6.1 Overview of the Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.2 Terminal Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

7 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Principal Circuit Diagrams . . . . . . . . . . . . . . . . .

9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Introduction

ID 441689.034

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1Introduction

1.1 Purpose of the manual

These operating instructions describe the use of the axis switch POSISwitch® AX 5000.

1.2 Other manuals

The documentation of the MDS 5000 includes the following manuals:

The documentation of the SDS 5000 includes the following manuals:

1.3 Further support

If you have questions about the technology which have not been answered in this document, please contact:

• Telephone: +49 (0) 7231 582-1187

• E-Mail: [email protected]

If you have questions about the documentation or training programs, please contact:

• E-Mail: [email protected]

Manual Contents ID Latest version

Commissioning Instructions Reinstallation, replacement, function test 442297 V 5.6-E Projecting manual Installation and connection 442273 V 5.6-E Operating manual Set up the inverter 442285 V 5.6-E

a) At the time of publication. You can find all versions at www.stoeber.de > Products > Doc Center.

Manual Contents ID Latest version

Commissioning Instructions Reinstallation, replacement, function test 442301 V 5.6-E Projecting manual Installation and connection 442277 V 5.6-E Operating manual Set up the inverter 442289 V 5.6-E

a) At the time of publication. You can find all versions at www.stoeber.de > Products > Doc Center.

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Notes on Safety

Operating manual Axis switch POSISwitch® AX 5000

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2 Notes on Safety

The devices may cause risks. For these reasons, comply with the following:

• The safety notes listed in the following sections and points

• The technical rules and regulations.

In addition, always read the appropriate documentation. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG accepts no liability for damages caused by non-adherence to the instructions or applicable regulations. Subject to technical changes to improve the devices without prior notice. This documentation is purely a product description. It does not represent promised properties in the sense of warranty law.

2.1 Component part of the product

The technical documentation is a component part of a product.

• Since the technical documentation contains important information, always keep it handy in the vicinity of the device until the machine is disposed of.

• If the product is sold, disposed of, or rented out, always include the technical documentation with the product.

2.2 Operation in accordance with its intended use

The axis switcher POSISwitch Ax 5000 may only be used for the sequential switching of up to four servo motors at a POSIDRIVE® MDS 5000 or POSIDYN® SDS 5000. Any other use is not permitted.

2.3 Qualified personnel

Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning tasks including operation and disposal may only be performed by trained personnel who are aware of the possible risks. Personnel must have the qualifications required for the job. The following table lists examples of occupational qualifications for the jobs:

Activity Possible occupational qualifications

Transportation and storage Worker skilled in storage logistics or comparable

training

Configuration - Graduate engineer (electro-technology or

electrical power technology)

- Technician (m/f) (electro-technology)

Installation and connection Electronics technician (m/f)

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Notes on Safety

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Tab. 2-1: examples of occupational qualifications

In addition, the valid regulations, the legal requirements, the reference books, this technical documentation and, in particular, the safety information contained therein must be carefully

•read

• understood and

• complied with

2.4 Transportation and storage

Immediately upon receipt, examine the delivery for any transportation damages. Immediately inform the transportation company of any damages. If damages are found, do not commission the product. If the device is not to be installed immediately, store it in a dry, dust-free room. Please see the documentation for how to commission an inverter after it has been in storage for a year or longer.

2.5 Installation and connection

Installation and connection work are only permitted after the device has been isolated from the power!

2.6 Disposal

Please comply with the latest national and regional regulations! Dispose of the individual parts separately depending on their nature and currently valid regulations such as, for example:

• Electronic scrap (PCBs)

• Plastic

• Sheet metal

• Copper

•Aluminum

Commissioning (of a standard application)

- Technician (m/f) (electro-technology)

- Master electro technician (m/f)

Programming Graduate engineer (electro-technology or

electrical power technology)

Operation - Technician (m/f) (electro-technology)

- Master electro technician (m/f)

Disposal Electronics technician (m/f)

Activity Possible occupational qualifications

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Notes on Safety

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2.7 Presentation of notes on safety

NOTICE

Notice

means that property damage may occur X if the stated precautionary measures are not taken.

CAUTION!

Caution

with warning triangle means that minor injury may occur X if the stated precautionary measures are not taken.

WARNING!

Warning

means that there may be a serious danger of death X if the stated precautionary measures are not taken.

DANGER!

Danger

means that serious danger of death exists X if the stated precautionary measures are not taken.

Information

indicates important information about the product or a highlighted portion of the documentation which requires special attention.

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Technical data

ID 441689.038

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3 Technical data

3.1 Electrical Data

Product key

General data

ID no. 49578 Voltage 24 V +20 % / -15 % (protected against

polarity reversal)

without encoder and contactor <100 mA with encoder, without contactor < 1 A

Ambient temperature 0 - 45°C Encoder system EnDat®

EnDat® Port

Input level TIA/EIA 422 Connection, encoder input Sub D 15-pole (STÖBER contact allocation) Connection, encoder output SUB D 15-pole (STÖBER contact allocation

- see 9 Accessories) Output level TIA/EIA 422 EnDat® version EnDat® 2.1, EnDat® 2.2 Max. clock pulse frequency 2 MHz Umschaltzeit < 200 μs Galvanic isolation EnDat® input to

EnDat® input

Galvanic isolationEnDat® input to 24 V supply

500 V

Max. cable length between POSISwitch® and inverter

80 m

a) Only valid in connection with STÖBER cables.

Max. cable length between POSISwitch® and encoder

20 m

Voltage for encoder 5.25 V I

max

for encoder 200 mA

POSISwitch AX 5000

Designation

5 generation

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Technical data

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3.2 Mechanical Data

Specifications in mm.

Power protection

Number of protective connections 4 Max. output current 200 mA Output voltage min. 22 V at 200 mA Connection Screw-type terminal (max. 1.5 mm

)

Galvanic isolation to EnDat® Yes

35 Ø 6

10159

179

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Mechanical Installation

ID 441689.0310

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4 Mechanical Installation

This chapter gives you complete information on the subject of mechanical installation. Only specialized personnel qualified for this task may instal, commission and control the device.

4.1 Installation Location

• Operate only in closed switching cabinet.

• Avoid installation above heat-generating devices.

• Ensure sufficient air circulation in the switching cabinet. (The installation site of POSISwitch® AX 5000 may not hinder the air circulation of the inverter).

• The installation site must be free of dust, corrosive fumes and all liquids (in accordance with soil degree 2 as per EN 50178).

• Avoid humidity.

• Avoid condensation (e.g., due to anti-condensation heaters.

• To satisfy EMC requirements, use mounting plates with conductive surfaces (e.g., unpainted).

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Mechanical Installation

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4.2 Mounting

approx. 15-20 mm

InverterInverte

POSISwitch connection cable

Length: 500 mm (Id. no. 45405)

Length: 2500 mm (Id. no. 45386)

~~~~~~~

Encoder 1...4

Encoder

...

159 mm

Drilling jig

Possible arrangement

ESC

I/O

ESC

I/O

max.

80 m

Valid only in connection

with STÖBER cables

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Electrical installation

ID 441689.0312

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5 Electrical installation

This chapter gives you complete information on the subject of electrical installation. Only specialized personnel qualified for this task may install, commission and control the device.

5.1 EMC Connection

• Mount device on conductive surface (unpainted).

• Install motor cable and encoder cable separately from each other.

• Use only shielded cables for motor and encoder lines (corresponding cabels can be ordered from STÖBER ANTRIEBSTECHNIK).

• Apply shield of the motor cable on both sides.

• The circuit breakers may not interrupt the shield lines.

• Use output derating for motor lines > 50 m.

• When an additional transmission plug connector is installed in the motor cable, the shield may not be interrupted and the plug connection may not be opened when the motor is electrified.

• When the braking line is installed in the motor cable, the braking line must be shielded separately.

5.2 Connecting

5.2.1 POSISwitch® AX 5000 to MDS 5000/SDS 5000

POSISwitch® AX 5000 is controlled by POSIDRIVE® MDS 5000 or by POSIDYN® SDS 5000. A connection via socket X4 on the inverter to plug X500 on the AX 5000 enables the switching of the axes. Completely prefabricated cables are available in the lengths 500 mm (ID no. 45405) and 2500 mm (ID no. 45386). Cf. chap. 9 Accessories). POSISwitch® AX 5000 is usually installed in the immediate vicinity of the inverter (see chap. 3.1 Electrical Data and chap. 3.2 Mechanical Data). However, if this is not possible or desirable, a cable of up to 80 m

in length can be used.

5.2.2 POSISwitch® AX 5000 to Encoder

The encoders of the individual servo motors are connected to POSISwitch® AX 5000 with the STÖBER encoder cable. The encoder of the first motor is connected with the socket Enc. 1.The encoder of the second motor is connected with the socket Enc. 2 and so on. The length of the encoder cable may not exceed 20 m

Information

This chapter gives you general information on EMC-suitable installation. These are only recommendations. Depending on the application, the ambient conditions and the legal requirements, measures in addition to the following recommendations may be necessary.

Only valid in connection with STÖBER cables.

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Electrical installation

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5.2.3 Temperature Sensors and Braking Contacts

Activation of a halting brake and the evaluation of the temperature sensors on the motors is handled with braking module for 24 V brake (BRM 5000 for MDS 5000, BRS 5000 for SDS 5000). The brakes or temperature sensors (positor lines) allocated to the motors are activated and deactivated via auxiliary contacts of the applicable power relays/contactors. Chap. 8 contains examples of correct wiring.

5.2.4 Power and Relays / Contactors

POSISwitch® AX 5000 is powered with 24 V via the screw-type terminal strip X501 (terminals X501.24V and X501.0V). Power consumption is a maximum of 1 A. The power relays/contactors are controlled via the AX 5000 on terminals X501.K1 to X501.K4. The contactors are powered via terminals X501.K+ and X501.K-. Chapter 8 contains examples of correct wiring.

5.2.5 Motors

The motors are activated and deactivated via power relays / contactors. POSISwitch® AX 5000 controls and checks the power relays/contactors. Chapter 8 contains examples of correct wiring. Please adhere to the EMC recommendations.

Only valid in connection with STÖBER cables.

Information

Use to switch the motor temperature sensor relay contacts for low currents/voltages (gold contacts).

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Terminal Overview

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6 Terminal Overview

This section explains the position, designation and allocation of the terminals.

6.1 Overview of the Terminals

1 X500 Connection for the POSIDRIVE® MDS 5000 or POSIDYN® SDS

5000

2Enc. 1 3Enc. 2 4Enc. 3 5Enc. 4 6LED 7 X501 Power and relays

Enc. 1 to Enc. 4: Connection for encoder 1 to encoder 4

2 3 4

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Terminal Overview

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6.2 Terminal Allocation

This section presents and describes all interfaces.

Terminal description X500 – Connection for MDS 5000 or SDS 5000

Please note that pin 4 is jumpered internally with pin 12.

POSISwitch® cable

Pin Designation Function

plug

1 NC Not connected 2 GND Reference for power supply 3 NC Not connected 4 VCC Power supply 5 V

5 DATA Differential input DATA 6 NC Not connected 7 ERROR Differential output ERROR 8 CLK Differential input CLOCK 9 NC Not connected 10 NC Not connected 11 NC Not connected 12 Sense Sense connection 13 /DATA Inverted, diff. input DATA 14 /ERROR Inverted, diff. output ERROR 15 /CLK Inverted, diff. input CLOCK

POSISwitch X500

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Terminal Overview

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Terminal description X501 – voltage supply and relays

LED

Pin Designation Function Data

+24 V

Voltage supply — 0 V Reference for 24 V — PE Protective conductor — K+ Power for the relays + Potential for powering power

relays/contactors U

min

= 5 V

max

= 30 V K- Reference potential for Pin 4 — K1 OUT Relay output for 1

axis

max

(24 V) = 0.2 A, Internal safety circuit with freewheeling diode for relay coil.

K2 OUT Relay output for 2

axis

K3 OUT Relay output for 3

axis

K4 OUT Relay output for 4

axis

Designation Meaning

ON When the LED is on, the axis switch is supplied with

voltage.

1 When the LED is on, axis 1 is selected.

a) When the LED is on, communication is taking place with the encoder of the axis. The relay output (X501.K1 OUT to X501.K4 OUT) becomes active when the axis is activated by axis management (device control).

2 When the LED is on, axis 2 is selected.

3 When the LED is on, axis 3 is selected.

4 When the LED is on, axis 4 is selected.

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Terminal Overview

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Enc. 1, Enc. 2, Enc.3, Enc. 4 – Connection for encoder 1 - 4

Encoder connection to POSISwitch® AX 5000

Pin Designation Function

socket

1 NC Not connected 2 GND Reference 3 NC Not connected 4 VCC Power supply 5 V

, jumpered internally with pin 12 5 DATA Differential input DATA 6 NC Not connected 7 NC Not connected 8 CLK Differential output CLOCK 9 NC Not connected 10 NC Not connected 11 NC Not connected 12 Sense Sense connection, jumpered internally with pin 4 13 /DATA Inverted, diff. input DATA 14 NC Not connected 15 /CLK Inverted, diff. output CLOCK

Signal Clock+ Sense DATA- DATA+ Clock- UB+ DGND Enc. 1-4 8 12 13 5 15 4 2 Motor

a) PIN number of 12-pin encoder plug for STÖBER ED/EK motor.

125681210

Cable

b) Color when STÖBER encoder cable is used.

yellow pink brown white green red blue

rs rs

10 1 2

Encoder connection bracket flange socket motor

Terminal, enc. 1 to 4 on POSISwitch

* Cables twisted in pairs.

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Configuration

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7 Configuration

This chapter describes the configuration of POSISwitch® AX 5000. The user decides whether POSISwitch® will be used in the configuration assistants during the step "inverter selection". An appropriate selection is offered here (see Fig. 7-1)

Fig. 7-1: POSITool configuration assistants / Umrichterauswahl

For further information on the functionality (e.g., encoder simulation and time behavior), see operating manuals of the inverter:

• MDS 5000: ID 442285

• SDS 5000: ID 442289 When POSISwitch® AX 5000 configured, the device is adjusted to the application via the following

parameters.

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Configuration

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Par. Description Fieldbus-

address

A63

Global, OFF r=1, w=1

Axis selector 0 source: There are 2 "axis selector 0/1" signals with which one of the max. of 4 axes are selected in binary coding. The A63 parameter specifies where bit 0 for the axis selection is coming from. The possible selections "0:Low" and "1:High" are the same as fixed values. With A63 = 0:Low, the bit is set permanently to 0. With A63 = 1:High, it is permanently set to 1. With A63 = 3:BE1 ... 28:BE13-inverted, the axis selection can be made via the selected binary input. With A63 = 2:Parameter, A180, bit 3 is used as the signal source (global parameter).

NOTE

• Axis switchover is not possible unless the enable is off and E48 device control state is not 5:fault.

• With the FDS 5000, the axes can only be used as parameter records for a motor. The POSISwitch® AX 5000 option cannot be connected.

Value range: 0 ... 0: Low

... 28

Fieldbus: 1LSB=1; Type: U8; USS-Addr: 01 0F C0 00 hex

203Fh 0h

A64

Global, OFF r=1, w=1

Axis selector 1 source: There are 2 "axis selector 0/1" signals with which one of the max. of 4 axes are selected in binary coding. The A64 parameter specifies where bit 0 for the axis selection is coming from. The possible selections "0:Low" and "1:High" are the same as fixed values. With A64 = 0:Low, the bit is set permanently to 0. With A64 = 1:High, it is permanently set to 1. With A64 = 3:BE1 ... 28:BE13-inverted, the axis selection can be made via the selected binary input. With A64 = 2:Parameter, A180, bit 4 is used as the signal source (global parameter).

NOTE

• Axis switchover is not possible unless the enable is off and E48 device control state is not 5:fault.

• With the FDS 5000, the axes can only be used as parameter records for a motor. The POSISwitch® AX 5000 option cannot be connected.

Value range: 0 ... 0: Low ... 28 Fieldbus: 1LSB=1; Type: U8; USS-Addr: 01 10 00 00 hex

2040h 0h

F90

Global r=2, w=3

Release time axis-switch: Specifies the release time of the contactor used for the axis switchover. This minimum time is waited before the inverter lets the next contactor be applied.

Value range in ms:0 ... 20

... 32767

Fieldbus: 1LSB=1ms; Type: I16; USS-Adr: 06 16 80 00

hex

2A5Ah 0h

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Configuration

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F91

Global r=2, w=3

Set time axis-switch: Specifies the set time of the contactor used for the axis switchover. This time is at least waited before the inverter lets the axis be electrified.

Value range in ms:0 ... 20

... 32767

Fieldbus: 1LSB=1ms; Type: I16; USS-Adr: 06 16 C0 00

hex

2A5Bh 0h

H08

Axis, OFF r=2, w=2

POSISwitch® encoder selector: Available as an option, the POSISwitch® control module permits the connection of several motors to one inverter. In H08 it can be set separately for each of the four (software) axes which connection on the POSISwitch® (i.e., which motor) is allocated to the particular axis configuration. This routine permits two or more applications to be run together on separate (software) axes with a single motor.

NOTE

Following a change in parameter H08, correct evaluation of the electronic nameplate is not ensured until after a device new start.

0: Enc1;

1: Enc2; 2: Enc3; 3: Enc4;

Fieldbus: 1LSB=1; Type: U8; USS-Adr: 08 02 00 00

hex

Only visible when a POSISwitch® was detected on X4.

2E08h 0h

H18

Global, OFF read (2)

POSISwitch® port-status: Indicates as a binary word the POSISwitch® ports to which encoders are connected. This is determined by the inverter during startup.

Fieldbus: 1LSB=1; Type: U8; USS-Adr: 08 04 80 00

hex

Only visible when a POSISwitch® was detected on X4.

2E12h 0h

U12

Global r=3, w=3

Level motor connection: When the axis switch via POSISwitch® is utilized, the inverter can test during switching whether the contactor of the motor to be switched off has actually broken contact (opened). In addition, under certain circumstances, it can be determined that no motor is connected.

0: inactive;

3: Fault;

Fieldbus: 1LSB=1; Type: U8; USS-Adr: 15 03 00 00

hex

480Ch 0h

Par. Description Fieldbus-

address

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Principal Circuit Diagrams

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8 Principal Circuit Diagrams

L1L1

. . .

15 15 15 15

L2L2

L3L3

24V

PEPE

X10

POSIDRIVE MDS 5000

BRM 5000

POSISwitch AX 5000

X500

X20

X501

X300

X301

K1 K2 K3 K4

K4K4K4

M3 M4

Enc. 1

Enc. 2

Enc. 3

Enc. 4

M2M3M4

K1K2K3

5 6 7 8

X302

24V 0V PE K+ K- K1 K2 K3 K4

brake1

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Principal Circuit Diagrams

ID 441689.0322

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X10

POSIDYN SDS 5000

BRS 5000

POSISwitch AX 5000

X20

X300

brake1 M1

brake1 M2

brake1 M3

brake1 M4

2 3

X302

L1L2L3

. . .

X500

Enc. 1

Enc. 2

Enc. 3

Enc. 4

15 15 15 15

M1 M2

K1 K2 K3 K4

X501

PE 24V 0V

K2 K3

24V 0V PE K+ K- K1 K2 K3 K4

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Principal Circuit Diagrams

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Information

The lines to the brake and temperature sensor must be opened with two poles when an axis switches so that no interference is created (e.g., with long lines).

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Accessories

ID 441689.0324

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9 Accessories

POSISwitch® - connection cable

Description: Connection between inverter and POSISwitch® AX 5000 ID No. 45405: 0.5 m Length ID No. 45386: 2.5 m Length

Page 25

Global Presence

Address registers Always up to date on the internet: www.stober.com

→ contact

• Technical Offices (TB) for advice and marketing in Germany

• Global presence for advice and marketing in about 25 countries

• Service Network Germany

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• STÖBER Subsidiaries:

Austria

Switzerland

China

USA

Great Britain

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Italy

Singapore

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Hauptstraße 41a 4663 Laakirchen Fon +43 7613 7600-0 Fax +43 7613 7600-2525 E-Mail: [email protected] www.stoeber.at

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Rugghölzli 2 5453 Remetschwil Fon +41 56 496 96 50 Fax +41 56 496 96 55 eMail: [email protected] www.stoeber.ch

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