ST MICROELECTRONICS TDA 7381 Datasheet

4 x 25W QUAD BRIDGE CAR RADIO AMPLIFIER
HIGHOUTPUTPOWERCAPABILITY: 4 x30W/4MAX. 4 x25W/4ΩEIAJ 4 x18W/4Ω@ 14.4V, 1KHz, 10% 4 x15W/4@ 13.2V,1KHz,10%
CLIPPINGDETECTOR LOW DISTORTION LOW OUTPUTNOISE ST-BYFUNCTION MUTEFUNCTION AUTOMUTEAT MIN. SUPPLY VOLTAGE DE-
TECTION DIAGNOSTICSFACILITYFOR:
– CLIPPING – OUT TOGND SHORT – OUT TOV – THERMALSHUTDOWN
LOW EXTERNALCOMPONENTCOUNT: – INTERNALLYFIXED GAIN (26dB) – NOEXTERNALCOMPENSATION – NOBOOTSTRAPCAPACITORS
Protections:
OUTPUT SHORT CIRCUIT TO GND, TO V
SHORT
S
TDA7381
PRELIMINARY DATA
Flexiwatt25
ACROSSTHE LOAD VERYINDUCTIVE LOADS OVERRATING CHIP TEMPERATURE WITH
SOFTTHERMAL LIMITER LOADDUMP VOLTAGE FORTUITOUSOPEN GND REVERSEDBATTERY ESD PROTECTION
DESCRIPTION
The TDA7381 is a new technology class AB Audio Power Amplifier in Flexiwatt 25 package
,
S
designed for car radio applications.
BLOCK AND APPLICATION DIAGRAM
Vcc1 Vcc2
ST-BY
MUTE
IN1
0.1µF
IN2
0.1µF
IN3
0.1µF
IN4
0.1µF
AC-GND
0.1µF47µF
September 1998
This is preliminary information on anew product now in development. Details are subject tochange without notice.
SVR TAB S-GND
DIAGN. OUT
OUT1+ OUT1­PW-GND
OUT2+ OUT2­PW-GND
OUT3+ OUT3­PW-GND
OUT4+ OUT4­PW-GND
D93AU002C
100nF2.200µF
1/10
TDA7381
DESCRIPTION(continued)
Thanks to the fully complementaryPNP/NPNout­put configurationthe TDA7381 allows a rail to rail output voltage swing with no need of bootstrap capacitors. The extremely reduced components count allows very compact sets.
ABSOLUTE MAXIMUM RATINGS
Symbol Parameter Value Unit
V
V
CC (DC)
V
CC (pk)
P
T
CC
I
O
tot
T
j
stg
Operating Supply Voltage 18 V DC Supply Voltage 28 V Peak Supply Voltage (t = 50ms) 50 V Output Peak Current:
Repetitive (Duty Cycle 10% at f = 10Hz) Non Repetitive(t = 100µs)
Power dissipation, (T
=70°C) 80 W
case
Junction Temperature 150 Storage Temperature – 40 to150
The on-board clipping detector simplifies gain compression operations. The fault diagnostics makes it possible to detect mistakes during Car­Radioassemblyand wiring in the car.
3 4
A A
C
°
C
°
PIN CONNECTION
(Topview)
1 25
TAB
OUT2-
P-GND
ST-BY
CC
V
OUT2+
OUT1-
OUT1+
P-GND1
SVR
IN1
IN2
IN4
S-GND
IN3
OUT3+
AC-GND
OUT3-
P-GND3
CC
V
OUT4+
D94AU117B
MUTE
OUT4-
P-GND4
DIAGNOSTICS
THERMAL DATA
Symbol Parameter Value Unit
Thermal ResistanceJunction to Case Max. 1
2/10
R
th j-case
C/W
°
TDA7381
ELECTRICALCHARACTERISTICS
= 14.4V; f = 1KHz; Rg= 600;RL=4Ω;T
(V
S
amb
=25°C;
Refer tothe Test and application circuit (fig.1), unless otherwisespecified.)
Symbol Parameter Test Condition Min. Typ. Max. Unit
I
q1
V
OS
G
v
P
o
P
o EIAJ
P
o max
THD Distortion P
e
No
SVR Supply Voltage Rejection f = 100Hz 50 65 dB
f
cl
f
ch
R
i
C
T
I
SB
V
SB out
V
SB IN
A
M
V
M out
V
Min
I
m (L)
I
CDOFF
I
CDON
(*) Saturated square wave output. (**) Diagnostics output pulled-up to5V with 10Kseries resistor.
Quiescent Current 180 300 mA Output Offset Voltage 100 mV Voltage Gain 25 26 27 dB Output Power THD = 10%
THD = 1% THD = 10%; V
THD = 1%; V
= 13.2V
S
= 13.2V
S
16.5 13
13.5 11
18 14
15
12 EIAJ Output Power(*) EIAJ (VS = 13.7V) 23 25 W Max.Output Power (*) VS= 13.7V 28 30 W
= 4W 0.04 0.3 %
o
Output Noise ”A” Weighted
Bw = 20Hz to 20KHz
50
65 150
Low Cut-Off Frequency 20 Hz High Cut-Off Frequency 75 KHz Input Impedance 70 100 K Cross Talk f = 1KHz 50 70 dB St-By Current Consumption St-By = LOW 100 St-By OUT ThresholdVoltage (Amp: ON) 3.5 V St-By IN Threshold Voltage (Amp: OFF) 1.5 V Mute Attenuation VO= 1Vrms 80 90 dB Mute OUT Threshold Voltage (Amp: Play) 3.5 V Mute IN Threshold Voltage (Amp: Mute) 1.5 V Muting Pin Current V
MUTE
= 1.5V
51016µA
(Source Current)
Clipping Detector ”OFF” Output
THD = 1% (**) 100
Average Current Clipping Detector ”ON” Output
THD = 10% (**) 100 240 350 µA
Average Current
W W
W W
µ µV
µ
µ
V
A
A
3/10
TDA7381
Figure 1:
ST-BY
MUTE
IN1
IN2
IN3
IN4
StandardTestand Application Circuit
C8
0.1µF
R1
10K
R2
47K
C1
0.1µF
C2 0.1µF
C3 0.1µF
C4 0.1µF
C9
1µF
C10 1µF
S-GND
4
22
11
12
15
14
13
16 10 25 1
C5
0.1µF
C6
47µF
C7
2200µF
Vcc1-2 Vcc3-4
620
17 18 19
21 24 23
SVR TAB
9 8 7
5 2 3
OUT1
OUT2
OUT3
OUT4
D94AU179B
4/10
DIAGNOSTICS
TDA7381
Figure 2:
P.C.B.and component layout of the figure 1 (1:1scale)
COMPONENTS & TOP COPPER LAYER
TDA7381
BOTTOM COPPER LAYER
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TDA7381
APPLICATIONHINTS
(ref.to the circuit of fig. 1) BIASING AND SVR As shown by fig. 3, all the TDA7381’s main sec-
tions, such as INPUTS, OUTPUTS AND AC-GND (pin 16) are internally biased at half Supply Volt­age level (Vs/2), which is derived from the Supply VoltageRejection (SVR) block. In this way no cur­rent flowsthroughthe internalfeedbacknetwork.
The AC-GND is common to all the 4 amplifiers and represents the connection point of all the in­verting inputs.
Both individual inputs and AC-GND are con­nected to Vs/2 (SVR) by means of 100KΩresis­tors.
To ensure proper operation and high supply volt­age rejection, it is of fundamental importance to provide a good impedance matching between IN­PUTS and AC-GROUND terminations. This im­plies that C
1,C2,C3,C4,C5
CAPACITORSHAVE TO CARRY THE SAME NOMINAL VALUE AND THEIR TOLERANCE SHOULD NEVER EXCEED ±10 %.
Besides its contributionto the ripple rejection, the SVR capacitor governs the turn ON/OFF time se­quence and, consequently,plays an essential role in the pop optimization during ON/OFF transients. To convenientlyserve both needs,
RECOMMENDED VALUE IS 10µF
ITS MINIMUM
.
INPUT STAGE The TDA7381’S inputs are ground-compatible
and can stand very high input signals (± 8Vpk) without any performancesdegradation.
If the standard value for the input capacitors
(0.1µF) is adopted, the low frequency cut-off will amountto 16 Hz.
STAND-BYAND MUTING STAND-BY and MUTING facilities are both
CMOS-COMPATIBLE. If unused, a straight con­nectionto Vs of theirrespective pinswould be ad­missible. Conventional low-power transistors can be employedto drive muting and stand-bypins in absence of true CMOS portsor microprocessors.
R-C cells have always to be used in order to smooth down the transitions for preventing any audibletransientnoises.
Since a DC current of about 10 uA normallyflows out of pin 22, the maximum allowable muting-se­ries resistance (R
) is 70K, which is sufficiently
2
high to permit a muting capacitor reasonably small(about 1µF).
If R
is higher than recommended, the involved
2
risk will be that the voltage at pin 22 may rise to above the 1.5 V threshold voltage and the device will consequentlyfail to turn OFF when the mute line is broughtdown.
About the stand-by, the time constant to be as­signed in order to obtain a virtually pop-freetran­sitionhas to be slower than 2.5V/ms.
DIAGNOSTICSFACILITY The TDA7381 is equipped with a diagnostics cir-
cuitry able to detect the following events:
CLIPPINGin the outputstage OVERHEATING (THERMAL SHUT-DOWN
proximity)
Figure 3:
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Input/OutputBiasing.
V
S
10K
SVR AC_GND
10K
100K
F
0.1µ
C1 ÷ C4
100K70K
47µ
F
C6
IN
0.1µ C5
F
+
-
8K
400
400
8K
-
+
TOWARDS
OTHER CHANNELS
D95AU302
TDA7381
OUTPUT MISCONNECTIONS (OUT-GND & OUT-Vsshorts)
Diagnostics information is available across an open collector output located at pin 25 (fig. 4) through a current sinking whenever at least one of the above events is recognized.
Among them, the CLIPPING DETECTOR acts in a way to output a signal as soon as one or more power transistorsstartbeing saturated.
As a result, the clipping-related signal at pin 25
Figure 4:
Diagnosticscircuit.
25
TDA7385
TDA7381
R
VREF
Vpin 25
D95AU303
Figure5:
ClippingDetectionWaveforms.
takes the form of pulses, which are perfectly syn­cronized with each single clipping event in the music program and reflect the same duration time (fig. 5). Applications making use of this facility usually operate a filtering/integrationof the pulses train through passive R-C networks and realize a volume (or tone bass) stepping down in associa­tion with microprocessor-drivenaudioprocessors.
The maximum load that pin 25 can sustain is 1K.
Due to its operating principles, the clipping detec-
Figure 6: DiagnosticsWaveforms.
ST-BY PIN
VOLTAGE
MUTE PIN VOLTAGE
Vs
OUTPUT
WAVEFORM
Vpin 25
WAVEFORM
t
t
t
D95AU304
CLIPPING
SHORT TO GND
OR TO Vs
t
THERMAL
PROXIMITY
7/10
TDA7381
Figure 7.
VREF
25
TDA7381
TDA7385
T1 <<
T2
VREF VREF1 >> VREF2
T1
T2
VREF1
VREF2
tor has to be viewed mainly as a power-depend­ent featurerather than frequency-dependent.This means that clipping state will be immediately sig­naled out whenever a fixed power level is reached,regardless of the audio frequency.
In other words, this feature offers the means to counteract the extremely sound-damagingeffects of clipping, caused by a sudden increase of odd order harmonics and appearance of serious inter­modulationphenomena.
Another possible kind of distortion control could be the setting of a maximum allowable THD limit (e.g. 0.5 %) over the entire audio frequency range. Besides offering no practical advantages, this procedure cannot be much accurate, as the non-clipping distortion is likely to vary over fre­quency.
In case of
OVERHEATING
, pin 25 will signal out the junction temperature proximity to the thermal shut-down threshold. This will typically start about
o
C before the thermal shut-down threshold is
2 reached.
As variouskind of diagnostics informationis avail­able at pin 25 (CLIPPING, SHORTS AND OVER­HEATING), it may be necessary to operatesome distinctions on order to treat each event sepa­rately. This could be achieved by taking into ac­count the intrinsically different timing of the diag­nostics outputunder each circumstance.
In fact, clipping will produce pulses normally much shorter than thosepresent under faulty con­ditions. An example of circuit able to distinguish between the two occurrencesis shown by fig. 7.
-
+
-
+
CLIP DET. (TO
COMPRESSOR/
TONE CONTROL)
FAULT, THERMAL
(TO POWER SUPPLY
SECTION, µP
REGULATOR, FLASHING SYSTEM)
D95AU305
GAIN
SHUTDOWN
VOLTAGE
STABILITYANDLAYOUTCONSIDERATIONS If properly layouted and hooked to standard car-
radio speakers, the TDA7381 will be intrinsically stable with no need of external compensations such as output R-C cells. Due to the high number of channels involved, this translates into a very remarkable components saving if compared to similardeviceson the market.
To simplify pc-board layout designs, each ampli­fier stagehas its own power ground externally ac­cessible (pins 2,8,18,24)and one supply voltage pin for eachcouple of them.
Even more important, this makes it possible to achieve the highest possible degree of separation among the channels, with remarkable benefitsin termsof cross-talkand distortionfeatures.
About the layout grounding, it is particularly im­portant to connect the AC-GND capacitor (C
)to
5
the signal GND, as close as possibleto the audio inputs ground: this will guaranteehigh rejectionof any common mode spurious signals.
The SVR capacitor (C
) has also to be connected
6
to the signalGND. Supply filtering elements (C
) have naturally
7,C8
to be connected to the power-ground and located as close as possibleto theVs pins.
Pin 1, which is mechanically attached to the de­vice’s tab, needs to be tied to the cleanest power ground point in the pc-board, which is generally near the supplyfilteringcapacitors.
8/10
TDA7381
DIM.
MIN. TYP. MAX. MIN. TYP. MAX.
mm inch
A 4.45 4.65 0.175 0.183 B 1.80 1.90 2.00 0.070 0.074 0.079 C 1.40 0.055 D 0.75 0.90 1.05 0.029 0.035 0.041 E 0.37 0.39 0.42 0.014 0.015 0.016 F 0.57 0.022 G 0.80 1.00 1.20 0.031 0.040 0.047
G1 23.75 24.00 24.25 0.935 0.945 0.955
H 28.90 29.23 29.30 1.138 1.150 1.153 H1 17.00 0.669 H2 12.80 0.503 H3 0.80 0.031
L 21.57 21.97 22.37 0.849 0.865 0.880
L1 18.57 18.97 19.37 0.731 0.786 0.762 L2 15.50 15.70 15.90 0.610 0.618 0.626 L3 7.70 7.85 7.95 0.303 0.309 0.313
M 3.70 4.00 4.30 0.145 0.157 0.169
M1 3.60 4.00 4.40 0.142 0.157 0.173
N 2.20 0.086
O 2 0.079
R 1.70 0.067 R4 0.50 0.019 V2 20° V3 45°
OUTLINE AND
MECHANICAL DATA
Flexiwatt25
L2
H
V3
H3
OL3
G
C
H1
G1
R3
H2
F
A
R4
N
R
L
L1
V2
D
M
E
M1
B
FLEX25
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TDA7381
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