Stinger CS150 Owner's Manual

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Page 1

•  Operation

•  Safety

www.stingerworld.com

•  Maintenance

•  Warranty

CS150 CAP STAPLER OWNER’S MANUAL

REV 1/17

PLEASE READ!

This manual contains important information about product safety.

Page 2

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CS150 Cap Stapler

!"#$%&'()&*"#+,"#,-(%./&+0#$,'/1,STINGER(CS150(!&-,2'&-)1%3,,4"(,/&51,+1)1.'16,&,7%, ,&,'""),'/&',8"(,.&#,."(#',"#,'",61)051%,71+',-%&.*.1,0#+'&))&*"#9,,-1%:"%;,<"7,&=1%,

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WELCOME(TO(STINGER(

Page 3

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CS150 Cap Stapler

•  Important Information 1

•  Tool Specifications 4

•  Loading the Tool 5

•  Operating the Tool 6

•  STINGER CS150 Schematic 8

•  STINGER CS150 Parts List 9

•  Maintenance and Storage 10

•  Warranty 11

•  Troubleshooting 12

TABLE(OF(CONTENTS(

Page 4

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CS150 Cap Stapler

IMPORTANT(INFORMATION(

PERSONAL SAFETY ITEMS

•  Do not use tool prior to reading the Owner’s Manual.

•  Always wear eye protection that conforms to ANSI requirements (Z87.1) and provides protection against flying particles both from the front and side. Eye protection should be worn by the operator and by others in the work area. Eye

protection is required to protect against flying fasteners and debris that could possibly cause severe eye injury.

•  The employer is responsible to enforce the use of eye protection equipment by the tool operator and all other personnel in the work area.

•  To prevent accidental injuries:

–  Handle the tool with care –  Always assume that the tool contains fasteners

–  Always disconnect the air hose from the STINGER CS150 when:

•  loading staples and/or caps

•  performing inspection, maintenance or repair

•  clearing a staple or collated cap jam

•  the tool is not in use

•  leaving the work area

•  moving the STINGER CS150 to another work location

•  handing the STINGER CS150 to another person

•  storing the tool –  Never point the tool toward yourself or anyone else –  Never engage in horseplay

–  Never hold or carry the tool with a finger on the trigger –  Never place a hand or any other part of the body in the fastener discharge area of

the tool while the air supply is connected

Page 5

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CS150 Cap Stapler

IMPORTANT(INFORMATION(

AIR(SUPPLY(AND(CONNECTIONS(

(

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Page 6

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CS150 Cap Stapler

IMPORTANT(INFORMATION(

OPERATION OF THE TOOL

•  Never inspect, maintain, repair, adjust, clear a jam or store the tool with the air connected.

•  Never use the tool in proximity of flammable gases or liquids, as some tools will create sparks that can be an ignition source for a fire or explosion.

•  Always inspect the safety device for damage and proper operation prior to operation.

•  Never assume the tool is empty of fasteners.

•  Never point the tool toward yourself or any other persons.

•  Never cycle the tool unless it is in contact with the work-piece.

•  Never use the tool as a hammer or wedging device or drop to the floor from any height.

•  Always remove your finger from the trigger when pausing from cycling.

•  Never tamper with the safety device or use the tool if the safety device is not functioning properly.

•  Use only 7/8”, 1 ¼” or 1 ½” STINGER StaplePac® cap fasteners with the STINGER CS150 Cap Stapler. Never use any fasteners that are not specified for use in this tool. The CS150 holds 1 coil of plastic caps (200 caps) and 2 strips of staples (100 staples each).

Page 7

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CS150 Cap Stapler

Operating pressure 95-105 psi

Weight 4.2lbs

Staple capacity 200 staples (2-100 count strips)

Cap capacity 200 plastic collated caps (1 reel)

Air inlet ¼”

Fasteners STINGER StaplePac

only. Each 2000 count StaplePac consists of

20 strips of 7/8”, 1-1/4” and 1-1/2” 18 gauge staples (100 staples per strip) and 10 reels of 1” diameter plastic collated caps (200 caps per

reel).

1.  Magazine

2.  Magazine Cover

3.  Cover Release Tab

4.  Cap Feeder

5.  Staple Track

6.  Staple Follower

7.  Catch Button

8.  Latch

9.  End Cap

10. Exhaust

11. Safety

12. Trigger

13. Nose

14. Quick Clear™ Lever

15. Feed Chute

13.

12.

1. / 2.

14.

10.

11.

15.

TOOL(SPECIFICATIONS(

Page 8

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CS150 Cap Stapler

LOADING(THE(TOOL(

FOR USE WITH 7/8”, 1-1/4”, or 1-1/2” STINGER STAPLEPAC® CAP STAPLES ONLY

•  Disconnect air. Open the Magazine Cover by pushing the green Cover Release Tab and lifting.

•  Place cap reel in Magazine. Make sure the front end of the cap coil is placed over the cap guide area of the Magazine. Insert lead cap into the Feed Chute.

•  Slide caps along the Feed Chute with fingers until they engage the Cap Feeder. Pull the Cap Feeder back and release to advance caps until the first cap is under the Nose of the tool.

•  Close the Magazine Cover.

•  Pull back the Staple Follower until the Latch catches.

•  Place staples in Staple Track.

•  Release the Catch Button. Plug into air source. Tool is ready to use.

Page 9

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CS150 Cap Stapler

OPERATING(THE(TOOL(

1.  Do not use tool prior to reading the STINGER CS150 Owner’s Manual.

2.  Read warning label(s) on the tool.

3.  Visually inspect the tool for worn or damaged parts.

4.  Wear appropriate eye and ear protection.

5.  Install a male pneumatic fitting into the End Cap of the tool, ensuring that the fitting allows the tool to exhaust any air in the tool when the air hose is disconnected.

6.  Add 2 drops of non-detergent, 20-weight oil into the male fitting daily.

7.  Connect the air hose to the tool using a quick connect fitting, and check the air pressure reading on the regulator to ensure it does not exceed 105 PSI. Check the tool for any air leaks.

8.  Place the tool, empty of fasteners, in operating position on a scrap work piece. Fully depress the Safety and pull the Trigger to verify that the tool cycles.

9.  Disconnect the air hose from the tool when:

•  Loading staples and/or caps

•  Performing inspection, maintenance or repair

•  Clearing a staple or collated cap jam

•  The tool is not in use

•  Leaving the work area

•  Moving the tool to another work location

•  Handing the STINGER CS150 to another person

•  Storing the tool

10.  Following recommended loading instructions, load the fasteners approved for use in the tool. See Page 6.

Page 10

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CS150 Cap Stapler

OPERATING(THE(TOOL(

11.  Cycle the tool on a scrap work piece to evaluate the depth of penetration by the fastener into the work piece.

12.  To adjust the depth of penetration, regulate the air pressure at the regulator and/or disconnect the air hose, adjust the depth control screw, connect the air hose, and cycle the

tool on a scrap work piece to evaluate the adjustment.

13.  Repeat Step 12 as needed to set the correct depth, using the minimum amount of air pressure to drive the fastener.

Page 11

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CS150 Cap Stapler

STINGER(CS150(SCHEMATIC(

Page 12

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CS150 Cap Stapler

STINGER(CS150(PARTS(LIST(

* Parts included in 0137905 O-Ring and Seal Kit

Ref No. Item No.

Description

01 0136665

SCREW

02 0135851

WASHER

03 0135951

EXHAUST DEFLECTOR

* 04 0137973

O-RING

05 0135854

WASHER

06 0137953

CAP SCREW (4)

07 0135856

FLAT WASHER (4)

08 0137899

CAP

* 09 0136627

EXHAUST SEAL

* 10 0136628

O-RING

11 0136630

POPPET SPRING

* 12 0136643

POPPET O-RING

13 0136642

POPPET

* 14 0137976

PISTON STOP O-RING

* 15 0137979

CYLINDER SEAL O-RING

16 0553031

GUIDE SPACER

17 0136675

CYLINDER

* 18 0137969

CYLINDER O-RING

* 19 0553029

CYLINDER O-RING

* 20 0136615

PISTON O-RING

21 0137898

PISTON & DRIVER ASSEMBLY

* 22 0553001

BUMPER

23 0136657

RETURN SEAL

* 24 0137966

GASKET

25 0137897

BODY

* 26 0136621

0-RING (2)

27 0136645

BARB FITTING (2)

28 0135897

SAFETY GUIDE

29 0136658

SPRINT

30 0137896

SAFETY

31 0137895

SAFETY ASSEMBLY

32 0135947

WASHER

33 0135948

BELT CLIP

34 0136623

TRIGGER PIN

35 0136653

* 36 0135911

O-RING (2)

37 0136640

BLEEDER VALVE

* 38 0136676

O-RING

39 0136622

SPRING

40 0136620

PLUNGER

41 0136650

TRIGGER ASSEMBLY

42 0137894

TUBING

43 0135907

44 0137893

CAP FEEDER

45 0137911

SPRING

46 0135910

FEED CYLINDER

47 0135912

FEED PISTON

Ref No. Item No.

Description

* 48 0135913

O-RING

49 0135914

SPRING

* 50 0135915

PISTON STOP

51 0135916

FEED PISTON COVER

52 0135917

RETAINING RING

* 53 0137986

O-RING

54 0135918

HOLD DOWN SPRING

55 0135925

FEED CHUTE

56 0137957

LOCK NUT

57 0135926

SCREW (2)

58 0136608

SCREW (5)

59 0135919

MAGAZINE RIGHT

60 0135927

MAGAZINE COVER

61 0135921

MAGAZINE LEFT

62 0135922

SCREW (2)

63 0135923

NUT

64 0136672

SPRING CLIP

65 0136631

NEGATOR SPRING

66 0136673

NEGATOR SPRING DRUM

67 0136648

SCREW (5)

68 0135892

STATIC FRONT PLATE

* 69 0135893

O-RING

70 0136654

STEP PIN

71 0136624

LATCH ASSEMBLY

72 0136637

REMOVABLE FRONT PLATE

73 0136652

74 0136656

WEAR PLATE

75 0136653

76 0137892

FEED CHUTE BASKET

77 0136660

SCREW

78 0137891

MAGAZINE COVER

79 0137890

COVER ROD

80 0137889

MAGAZINE

81 0135885

SPRING

82 0137888

BUTTON

83 0137887

HOUSING

84 0136659

SPRING

85 0136651

FIXED SPACER

86 0136644

PLUG

87 0136639

SPRING

88 0137886

PUSHER

89 0136649

SPACER

90 0137885

BRACKET

91 0136611

WASHER

92 0135924

SCREW

** 0137905

O-RING AND SEAL KIT

Page 13

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CS150 Cap Stapler

MAINTANANCE(&(STORAGE(

MAINTENANCE

1.  Disconnect the air hose from the tool when performing inspections, maintenance or repairs.

2.  Use air line lubricators. If lubricators are not available, or if hose length exceeds 10 feet, add 2 drops of non-detergent 20-weight oil daily into the air inlet of the tool.

3.  Whenever repairs or replacement of parts inside the body occur, check the piston “O” ring for adequate grease lubrication.

4.  Never use any parts other than genuine STINGER replacement parts. To order, call 800-746-5659.

5.  Periodically clean the Magazine and Nose of the tool with a mild solvent.

STORAGE

1.  Disconnect the air hose when storing the tool.

2.  Never store the tool in cold weather environments for any duration of time as any frost or ice formation in the tool will cause tool failures.

3.  For prolonged storage, add 2 drops of oil to the air inlet of the tool prior to discontinuing use. Also clean the exterior of the tool with a mild solvent.

Page 14

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CS150 Cap Stapler

WARRANTY(

WARRANTY(ITEMS(

(

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A1&%0#$,-&%'+,A/"+1,)0:1,0+,61-1#61#',"#,&--)0.&*"#3,

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WARRANTY(CONDITIONS(

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"'/1%,'/&#,[&*"#&),[&0),

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Page 15

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CS150 Cap Stapler

TROUBLESHOOTING(

PROBLEM:(

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6%051#3,

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^3  ]&+'1#1%+,A0)),#"',6%051,.";-)1'1)8,

0#'",A"%?,-01.13,

CORRECTION:(

(

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]&+'1#1%+,+/"()6,+)061,:%11)8,0#,,"(',":,'/1, ;&$&_0#13,

, I D0$/'1#,.&-,+.%1A+3,

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I d"&6,'"")3,

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+(--)83,

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/0$/3,

, I Z6<(+','/1,61-'/,":,6%0513,

Please contact Inside Sales for technical support if you have any other problems: 800-746-5659

Disconnect the air hose from the tool when performing inspections, maintenance or repairs.

Page 16

2964 Clydon SW, Grand Rapids MI 49519, USA

Phone: 800-968-6245 Fax: 616-531-5970

www.nationalnail.com

Contact Inside Sales at

800-746-5659

to place an order for

replacement parts.

Visit our website at

www.stingerworld.com

to learn more about our

products and services.

www.nationalnail.com

Revised 11/07/11

REV 06/15

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