Stihl STIHL MS 201 TC-M STIHL MS 201 TC-M (en)

STIHL MS 201 TC-M
Instruction Manual
Contents
Guide to Using this Manual 2 Safety Precautions 3 Reactive Forces 9 Working Techniques 10 Cutting Attachment 12 Mounting the Bar and Chain 12 Tensioning the Saw Chain (side
chain tensioner) 13
Original Instruction ManualPrinted on chlorine-free paper
Checking Chain Tension 14 Fuel 14 Fueling 15 Chain Lubricant 17 Filling Chain Oil Tank 17 Checking Chain Lubrication 18 Chain Brake 18 Winter Operation 19 Starting / Stopping the Engine 19 Operating Instructions 22 Oil Quantity Control 23 Taking Care of the Guide Bar 23 Cleaning the Air Filter 24 M-Tronic 24
Printing inks contain vegetable oils, paper can be recycled.
Spark Arresting Screen in Muffler 25 Spark Plug 25 Storing the Machine 26 Checking and Replacing the Chain
Sprocket 27 Maintaining and Sharpening the
Saw Chain 28 Maintenance and Care 32 Main Parts 34 Specifications 35
Ordering Spare Parts 36 Maintenance and Repairs 37 Disposal 37 EC Declaration of Conformity 37
Dear Customer,
Thank you for choosing a quality engineered STIHL product.
It has been built using modern production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and trouble-free use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl
© ANDREAS STIHL AG & Co. KG, 2019
0458-599-8321-A. VA8.M18.
0000006931_008_GB
MS 201 TC-M
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
1
English
Guide to Using this Manual
This Instruction Manual refers to a STIHL chain saw, also called a machine in this Instruction Manual.
Pictograms
Pictograms that appear on the machine are explained in this Instruction Manual.
Depending on the machine and equipment version, the following pictograms may appear on the machine.
Fuel tank; fuel mixture of gasoline and engine oil
Tank for chain oil; chain oil
Engage and release chain brake
Coasting brake
Intake air baffle: winter operation
Intake air baffle: summer operation
Handle heating
Actuate decompression valve
Actuate manual fuel pump
Symbols in text
WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
Engineering improvements
STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this manual.
Direction of chain travel
Ematic; chain oil flow adjustment
Tension saw chain
2
NOTICE
Caution where there is a risk of damaging the machine or its individual components.
MS 201 TC-M
English
Safety Precautions
This special chain saw shall be used only by persons who are trained in special cutting and working techniques.
Due to the special handle design (closely spaced handles) there is an increased risk of injury using this kind of saw (cut injuries due to uncon­trolled reactive forces of the chain saw). Special safety precautions must be observed to reduce the risk of personal injury when working with a chainsaw because of the very high chain speed and very sharp cutters.
It is important that you read the instruction man­ual before first use and keep it in a safe place for future reference. Non­observance of the instruction manual may result in serious or even fatal injury.
General
Observe all applicable local safety regulations, standards and ordinances.
The use of noise emitting power tools may be restricted to certain times by national or local regulations.
If you have not used this model before: Have your dealer or other experienced user show you how to operate your machine or attend a special course in its operation.
Minors should never be allowed to use a chainsaw. Exceptions to this rule are young persons older than 16 who have been trained in special cutting techniques with the tree surgery saw.
Keep bystanders, especially children, and animals away from the work area.
The user is responsible for avoiding injury to third parties or damage to their property.
Do not lend or rent your chain saw without the instruction manual. All users must be specially trained in tree surgery work with a tree surgery saw and be familiar with this model and its operation.
To operate a chain saw you must be rested, in good physical condition and mental health. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a chainsaw.
Do not operate the chain saw if you are under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment.
To reduce the risk of accidents or injury, put off the work in poor weather conditions (rain, snow, ice, wind).
Persons with pacemakers only: The ignition system of your chainsaw produces an electromagnetic field of a very low intensity. This field may
interfere with some pacemakers. To reduce health risks, STIHL recommends that persons with pacemakers consult their physician and the pacemaker manufacturer before operating this power tool.
Intended Use
Tree surgery chainsaws are special­purpose saws equipped with a top handle. They are designed specifically for tree surgery and maintenance in the crown of the standing tree.
Chainsaw operators must be properly secured while working in a tree (e.g. lift bucket, personal safety equipment, safety harness).
The chainsaw may be used for cutting wood and wooden objects only.
It must not be used for any other purpose because of the increased risk of accidents.
They must not be used for felling trees or cutting firewood. Normal chainsaws with wider spaced handles are recommended for such operations.
Never attempt to modify your saw in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.
Clothing and Equipment
Wear proper protective clothing and equipment.
MS 201 TC-M
3
English
0012BA024 KN
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Wear snug­fitting clothing with cut­retardant pads for feet, legs, hands and forearms – an overall, not a loose­fitting jacket.
Avoid clothing that could get caught on branches, brush or moving parts of the machine. Do not wear a scarf, necktie or jewelery. Tie up and confine long hair (headscarf, cap, hard hat, etc.).
Wear suitable safety shoes – with cut-retard­ant material, non-slip soles and steel toe caps.
WARNING
To reduce the risk of eye injuries, wear tight-fitting safety goggles conform­ing to standard EN 166. Make sure that the safety goggles fit correctly.
Wear a face shield and make sure it fits correctly.
Wear "personal" hearing protection – for example, ear defenders.
Wear a hard hat with a chin strap wherever there is any risk of falling objects.
Wear sturdy protective gloves made of a resist­ant material (e.g. leather) – with cut-retardant material.
STIHL can supply a comprehensive range of personal protective clothing and equipment.
Use a personal fall arrest system.
Use only certified equipment that is suitable for the application concerned.
Check the condition of the equipment before use and replace broken parts.
Transporting
Always stop the engine, engage the chain brake and fit the chain guard (scabbard) before carrying the saw short distances. This avoids the risk of the chain running unintentionally.
Always carry the saw by the control handle – with the hot muffler away from your body – the guide bar must point to the rear. To reduce the risk of serious burn injuries, avoid touching hot parts of the machine, especially the surface of the muffler.
In vehicles: Properly secure your saw to prevent turnover, fuel spillage and damage.
Cleaning
Clean plastic parts with a cloth. Harsh detergents can damage the plastic.
Clean the dust and dirt off the machine – do not use any grease solvents for this purpose.
Clean the ventilation slots if necessary.
Do not use a high-pressure cleaner to clean the machine. The hard jet of water can damage parts of the machine.
Accessories
Only use those tools, guide bars, chains, chain sprockets, accessories or technically equivalent components that have been approved by STIHL for this machine. If you have any questions in this respect, consult a servicing dealer. Use only high quality tools and accessories. Otherwise, there may be a risk of accidents and damage to the machine.
STIHL recommends the use of genuine STIHL tools, guide bars, chains, chain sprockets and accessories. They are specifically designed to match your model and meet your performance requirements.
Refuelling
Gasoline is an extremely flammable fuel – keep clear of naked flames and fire – do not spill any fuel – no smoking.
Switch off the engine before refuelling.
Never refuel the machine while the engine is still hot – the fuel may spill over – risk of fire!
4
MS 201 TC-M
English
Open the fuel filler cap carefully so that any excess pressure is relieved gradually and fuel does not splash out.
The machine may only be refuelled in a well ventilated place. Clean the machine immediately if fuel is spilled. Do not spill fuel over your clothing – contaminated clothing must be changed immediately.
The machines can be equipped with the following filler caps as standard:
Cliplock filler cap (bayonet-type)
Place the cliplock filler cap (bayonet-type) in position, turn as far as stop and fold the cliplock down.
This helps reduce the risk of unit vibrations causing an incorrectly tightened filler cap to loosen or come off and spill quantities of fuel.
Look out for leaks! Never start the engine if fuel has been spilled or is leaking – Fatal burns may result!
Before Starting Work
Check that your saw is properly assembled and in good condition – refer to appropriate chapters in the instruction manual.
Check the fuel system for leaks,
paying special attention to visible parts such as the tank cap, hose connections and the manual fuel pump (on machines so equipped). If
there are any leaks or damage, do not start the engine – risk of fire. Have your saw repaired by a servicing dealer before using it again.
Check operation of chain brake,
front hand guard
Correctly mounted guide bar
Correctly tensioned chain
The trigger and trigger lockout must
move freely and spring back to the idle position when they are released.
Master Control lever must move
easily to STOP, 0 or
Check that the spark plug boot is
secure – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.
Never attempt to modify the controls
or safety devices in any way.
Keep the handles dry and clean –
free from oil and dirt – for safe control of the saw.
Make sure there is sufficient fuel
and chain oil in the tanks.
To reduce the risk of personal injury, do not operate your saw if it is damaged or not properly assembled.
Starting the Saw
Start the saw on level ground only. Make sure you have a firm footing. Hold the saw firmly. To reduce the risk of injury from the rotating chain, check that the cutting attachment is not touching any object or the ground .
The chainsaw is a one-person saw. Do not allow other persons in the work area – even when starting.
Do not attempt to start the saw when the saw chain is in a cut.
Starting the saw in a tree is very dangerous since the user may lose control of the machine – risk of injury.
The tree surgery saw should be checked, fueled, started and warmed up by an assistant on the ground before it is transported up to the operator in the tree.
Start the engine at least 3 meters from the fueling spot, outdoors only.
To reduce risk of chain rotation and personal injury, lock the chain with the chain brake before starting.
Do not drop start the power tool – start the engine as described in the instruction manual.
During Operation
When working in the tree, always secure the chainsaw with a rope – tie it to the ring and attach it to the lifeline. Always engage the chain brake before letting the chainsaw hang by the rope.
MS 201 TC-M
5
English
0012BA019 KN
H
L
To reduce the risk of accidents and injuries, always hold your saw firmly with both hands: Right hand on the control handle, even if you are left-handed. To ensure safe control, wrap your fingers tightly around both handles.
One-handed operation is particularly dangerous, e.g. when cutting dry, knotty and dead wood, the chain may not enter the cut properly. The resultant reactive forces may cause the saw to skate or bounce on the limb and slide out of con­trol. This increases the risk of serious or even fatal injury.
Use the tree surgery chainsaw with one hand only:
if two-handed cutting is not possible
and
if one hand is required for support
during the cut and
if the saw is held firmly and
if all parts of your body are clear of
the cutting attachment.
During one-handed cutting:
never support yourself on the limb
being cut
never cut with the bar nose
never attempt to hold falling limbs
Make sure you always have good balance and secure footing. To avoid slipping, take special care when the bark is wet.
In the event of impending danger or in an emergency, switch off the engine immediately – move the Master Control lever in the direction of STOP, 0 or .
Never leave a running saw unattended.
Take special care in slippery conditions – damp, snow, ice, on slopes, uneven ground and freshly debarked logs.
Watch out for obstacles such as tree stumps, roots and ditches which could cause you to trip or stumble.
Do not work alone – keep within calling distance of other persons trained in first aid who can provide assistance in an emergency. Helpers at the cutting site must also wear protective clothing (hard hat) and stand well clear of the branches being cut.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
To reduce the risk of accidents, take a break in good time to avoid tiredness or exhaustion.
The dusts (e.g. sawdust), vapor and smoke produced during operation may be dangerous to health. If dust levels are very high, wear a suitable respirator.
When the engine is running: Note that the chain continues to rotate for a short period after you let go of the throttle trigger (flywheel effect).
To reduce the risk of fire, do not smoke while operating or standing near your chainsaw. Note that combustible fuel vapor may escape from the fuel system.
Check the saw chain at regular short intervals during operation or immediately if there is a noticeable change in cutting behavior:
Shut off the engine and wait until the
chain comes to a complete standstill.
Check condition and proper
mounting.
Check sharpness.
Do not touch the chain while the engine is running. If the chain becomes jammed by an obstruction, switch off the engine immediately before attempting to remove the obstruction – risk of injury.
Always shut off the engine before leaving the saw unattended.
Shut off the engine before changing the saw chain. This avoids the risk of injury from the engine starting unintentionally.
To reduce risk of fire, keep hot exhaust gases and hot muffler away from easily combustible materials (e.g. wood chips, bark, dry grass, fuel). Mufflers with a catalytic converter can become particularly hot.
6
MS 201 TC-M
English
2 3
0012BA029 KN
1
0012BA028 KN
2
Never operate your saw without proper chain lubrication – check oil level regularly during operation. Stop work immediately if the oil level is too low and refill the oil tank – see also chapters on "Filling Chain Oil Tank" and "Checking Chain Lubrication".
If your saw is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting Work".
Check the fuel system in particular for leaks and make sure the safety devices are working properly. Do not continue operating your saw if it is damaged. In case of doubt, have the unit checked by your servicing dealer.
Make sure the idle speed setting is correct. The chain must not run when the engine is idling with the throttle trigger released. Check and correct the idle speed setting regularly. It the chain continues to rotate when the engine is idling, have your dealer make proper adjustments or repairs.
The chain saw produces poisonous exhaust gases as soon as the engine starts. These gases may be colourless and odour­less and may contain unburnt hydrocarbons and benzene. Never work with the machine indoors or in poorly ventilated areas, even if your machine is equipped with a catalytic converter.
Ensure proper ventilation when working in trenches, hollows or other confined locations – risk of fatal injury from breathing toxic fumes!
If you feel sick, have a headache, vision problems (e. g., your field of vision gets smaller), hearing problems, dizziness or inability to concentrate, stop work immediately. Such symptoms may be caused by an excessively high concentration of exhaust emissions – risk of accident!
After finishing work
Switch off the motor, engage the chain brake and attach the chain scabbard.
Storage
When the machine is not in use, it should be stored in such a way that no­one is endangered. Secure the machine against unauthorised use.
Store the machine in a safe, dry room.
Loss-proof chain scabbard
The loss-proof chain scabbard is designed especially for using the chain saw in a tree.
Rings (1) – for fastening the chain scabbard to the user's harness.
Snap fitting (2) – the loss-proof chain scabbard is held firmly on the sprocket cover of the chain saw. This keeps it from slipping off of the guide bar during transport.
Broad base (3) – for covering the spiked bumper
Application
Always push the chain scabbard onto the guide bar as far as it will go. Snap fitting (2) must snap onto the chain sprocket cover.
MS 201 TC-M
7
English
0012BA026 KN
4
1
0012BA027 KN
Always use one of the two rings to fasten the chain scabbard to the harness for storage while working.
Always use the pull-out ring (4) on the back of the chain saw to transport and secure the chain saw on a rope.
Never use one of the chain scabbard rings (1) to transport or secure the chain saw – risk of accident due to falling chain saw!
Vibrations
Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by:
Hand protection (wearing warm
gloves)
Work breaks
The period of usage is shortened by:
Any personal tendency to suffer
from poor circulation (symptoms: frequently cold fingers, tingling sensations).
Low outside temperatures.
The force with which the handles
are held (a tight grip restricts circulation).
Continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.
Maintenance and repairs
Always switch off the engine before any repair, cleaning or maintenance work and any work on the chain. Risk of injury if the engine starts inadvertently!
The machine must be serviced regularly. Do not attempt any maintenance or repair work not described in the Instruction Manual. All other work should be carried out by a servicing dealer.
STIHL recommends that maintenance and repair work be carried out only by authorised STIHL dealers. STIHL dealers receive regular training and are supplied with technical information.
Use only high-quality spare parts. Otherwise, there may be a risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
Do not modify the machine in any way – this may increase the risk of personal injury –risk of accidents!
To reduce the risk of fire due to ignition outside the cylinder, move the master control level to STOP, 0 or before turning the engine over on the starter when the spark plug boot is removed or the spark plug is unscrewed!
Do not service or store the machine near a naked flame – risk of fire due to the fuel!
Check fuel cap regularly for tightness.
Use only spark plugs that are in perfect condition and have been approved by STIHL – see "Specifications".
Check ignition lead (insulation in good condition, secure connection).
Check that the muffler is in perfect working condition.
Do not use the machine if the muffler is damaged or missing – risk of fire, damage to hearing!
Never touch a hot muffler – risk of burns!
8
MS 201 TC-M
English
0012BA022 KN
H
L
001BA257 KN
The condition of the anti-vibration elements influences vibration behaviour – inspect anti-vibration elements periodically.
Inspect chain catcher – replace if damaged.
Switch off the engine
To check the chain tension
To retension the chain
To replace the chain
For remedying malfunctions
Observe sharpening instructions – for safe and proper handling, always keep the chain and guide bar in flawless condition. Keep the chain properly sharpened, tensioned and well lubricated.
Change chain, guide bar and chain sprocket in due time.
Regularly check that the clutch drum is in perfect working condition.
Always store fuel and chain lubricant only in the specified type of containers and ensure they are correctly labelled. Store in a dry, cool and secure place protected against light and sunlight.
In the event of a chain brake malfunction, switch off the machine immediately – risk of injury! Consult a servicing dealer – do not use the machine until the malfunction has been remedied, see "Chain brake".
Reactive Forces
The most common reactive forces that occur during cutting are: kickback, pushback and pull-in.
Dangers of kickback
Kickback can result in serious or fatal injury.
Kickback occurs when the saw is suddenly thrown up and back in an uncontrolled arc towards the operator.
Kickback occurs, e.g.
when the upper quadrant of the bar
nose unintentionally contacts wood or another solid object, e.g. when another limb is touched accidentally during limbing.
when the chain at the nose of the
guide bar is pinched in the cut.
QuickStop chain brake:
This device reduces the risk of injury in certain situations – it cannot prevent kickback. If activated, the brake stops the saw chain within a fraction of a second – for a description of this device refer to chapter on "Chain Brake" in this manual.
To reduce the risk of kickback
Work cautiously and avoid
situations which could cause kickback.
Hold the saw firmly with both hands
and maintain a secure grip.
Always cut at full throttle.
Be aware of the location of the guide
bar nose at all times.
MS 201 TC-M
9
English
001BA037 KN
A
001BA038 KN
B
9923BA034 KN
Do not cut with the bar nose.
Take special care with small, tough
limbs, they may catch the chain.
Never cut several limbs at once.
Do not overreach.
Never cut above shoulder height.
Use extreme caution when re-
entering a previous cut.
Do not attempt plunge cuts if you
are not experienced in this cutting technique.
Be alert for shifting of the log or
other forces that may cause the cut to close and pinch the chain.
Always cut with a correctly
sharpened, properly tensioned chain – the depth gauge setting must not be too large.
Use a low kickback chain and a
narrow radius guide bar.
Pull-in (A)
Pushback (B)
Pushback occurs when the chain on the top of the bar is suddenly pinched, caught or encounters a foreign object in the wood. The reaction of the chain drives the saw straight back toward the operator – to avoid this risk:
Be alert to situations that may cause
the top of the guide bar to be pinched
Do not twist the guide bar in the cut.
Working Techniques
Cutting
Do not operate your saw in the starting throttle position. Engine speed cannot be controlled with the throttle trigger in this position.
Work calmly and carefully – in daylight conditions and only when visibility is good. Ensure you do not endanger others – stay alert at all times.
Use the shortest possible guide bar: The chain, guide bar and chain sprocket must match each other and your saw.
Pull-in occurs when the chain on the bottom of the bar is suddenly pinched, caught or encounters a foreign object in the wood. The reaction of the chain pulls the saw forward – to reduce this risk, always engage the spiked bumper securely in the tree or limb.
10
Position the saw so that your body is clear of the cutting attachment.
MS 201 TC-M
English
001BA064 LÄ
If conditions allow, work from a lift bucket.
Never work on a ladder or on any other insecure support, do not work above shoulder height.
Cordon off the work area in order to reduce the risk of injuries and damage to property from falling branches (e.g. motor vehicles).
When working with a lifeline there is a risk of cutting through the rope – to reduce the risk of fall injuries, always use double lifelines.
Take special care when cutting through a limb. Hold the machine firmly to control and counteract the feed force. Note when reaching the end of a cut that the saw is no longer supported in the kerf. You have to take the full weight of the saw – increased risk of accidents.
Make sure your saw does not touch any foreign materials: Stones, nails, etc. may be flung off and damage the saw chain. The saw may kick back unexpectedly – risk of accidents.
If the rotating chain makes contact with a rock or other solid object there is a risk of sparking which may cause easily combustible material to catch fire under certain circumstances. Dry plants and scrub are also easily combustible, especially in hot and dry weather conditions. If there is a risk of fire, do not use your chainsaw near combustible materials, dry plants or scrub. Always contact your local forest authority for information on a possible fire risk.
Warning! To avoid risk of electrocution, take extra precautions when cutting near power lines. Have the power switched off before starting cutting work in the immediate vicinity of power lines.
Do not underbuck freely hanging limbs because the chain may get pinched and cause kickback and loss of control.
Take care when cutting scrub and young trees. The saw chain may catch and throw thin shoots in your direction.
To reduce the risk of injury, take special care when cutting shattered wood because of the risk of injury from slivers being caught and thrown in your direction.
After finishing a cut, activate the chain brake to lock the chain or shut off the engine before moving the saw to another position in the tree.
Cutting techniques:
Always start the cut with the engine at full throttle.
Always pull the saw out of the cut with the chain running.
Cut straight through thin limbs
In case of thick limbs, first perform
relieving cut from below (approx. 1/5 of diameter), then buck from above
Support and secure heavy
branches with ropes.
If the saw gets pinched in the cut:
Shut off the engine and secure the
saw to the tree – in direction of trunk.
Carefully free the saw from the cut,
using another saw if necessary.
Limbs under tension:
N Always start relieving cut (1) at the
compression side (A).
N Make relieving cut (1) and then
perform bucking cut (2) at the tension side (B) – the saw will otherwise pinch or kick back.
If not otherwise possible, make the bucking cut from the bottom upwards (underbuck) – be wary of pushback.
MS 201 TC-M
11
English
001BA248 KN
1
2
3
a
0012BA033 KN
1
0011BA002 KN
2
161BA027 KN
1
2
3
4
161BA028 KN
Cutting Attachment
A cutting attachment consists of the saw chain, guide bar and chain sprocket.
The cutting attachment that comes standard is designed to exactly match the chain saw.
The pitch (t) of the saw chain (1),
chain sprocket and the nose sprocket of the Rollomatic guide bar must match.
The drive link gauge (2) of the saw
chain (1) must match the groove width of the guide bar (3).
If non-matching components are used, the cutting attachment may be damaged beyond repair after a short period of operation.
Mounting the Bar and Chain
Disengaging the Chain Brake
N Pull the hand guard towards the
front handle until there is an audible click – the chain brake is disengaged.
Removing the Chain Sprocket Cover
Mounting the Guide Bar
N Turn the screw (1)
counterclockwise until the tensioner slide (2) butts against the left end of the housing slot.
N Fit the guide bar over the stud (3)
and engage the peg of the tensioner slide in the hole (4).
Fitting the Chain
N Rotate the captive nut (1)
counterclockwise until it hangs loosely in the sprocket cover.
N Remove the sprocket cover (2) with
captive nut.
WARNING
Wear work gloves to protect your hands from the sharp cutters.
12
MS 201 TC-M
Loading...
+ 30 hidden pages