STIHL MS 461 Rescue Owner's Manual

STIHL MS 461 Rescue Saw

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Instruction Manual Manual de instrucciones

WARNING

This saw is capable of severe kickback

which may cause serious or fatal injury. Only for users with extraordinary cutting needs and experience and training dealing with kickback. Chainsaws with significantly reduced kickback potential are available. STIHL recommends the use of STIHL reduced kickback bar and low kickback chain.

ADVERTENCIA

Esta sierra es capaz de causar

contragolpes severos, los cuales pueden causar lesiones graves o mortales. Sólo es apta para usuarios con necesidades extraordinarias de corte y mucha experiencia y capacitación en el manejo de los contragolpes. Existen sierras con un potencial mucho menor de causar contragolpes. STIHL recomienda usar una barra y cadena de contragolpe reducido de STIHL.

Read and follow all safety precautions in Instruction Manual – improper use can cause serious or fatal injury.

Lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.

Instruction Manual 1 - 64

Manual de instrucciones 65 - 136

Contents

English

Guide to Using this Manual 2 Safety Precautions and Working

Techniques 3 Depth Limiter 25 Adjusting Cutting Depth 27 Cutting Attachment 27 Mounting the Bar and Chain 28 Tensioning the Chain 29

Original Instruction ManualPrinted on chlorine-free paper

Checking Chain Tension 30 Fuel 31 Fueling 32 Chain Lubricant 34 Filling Chain Oil Tank 34 Checking Chain Lubrication 35 Chain Brake 35 Winter Operation 36 Starting / Stopping the Engine 37 Operating Instructions 40 Oil Quantity Control 41 Taking Care of the Guide Bar 42 Air Filter System 42 Remove air filter 43

Printing inks contain vegetable oils, paper can be recycled.

Cleaning the Air Filter 43 Engine Management 44 Adjusting the Carburetor 44 Spark Arresting Screen in Muffler 45 Spark Plug 46 Replacing the Starter Rope and

Rewind Spring 47 Storing the Machine 49 Checking and Replacing the Chain

Sprocket 49

Maintaining and Sharpening the Saw Chain 50

Maintenance and Care 55 Main Parts 57 Specifications 59 Special Accessories 60 Ordering Spare Parts 60 Maintenance and Repairs 61 Disposal 61 STIHL Incorporated Federal

Emission Control Warranty Statement 62

Trademarks 64

The Rescue Saw is specially designed for rescue operations. Only persons specifically trained for rescue operations should use the STIHL Rescue Saw.

Allow only persons who fully understand this manual to operate your STIHL Rescue Saw.

To receive maximum performance and satisfaction from your STIHL Rescue Saw, it is important that you read, follow and understand the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your Rescue Saw. For further information you can go to www.stihlusa.com.

Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.

WARNING

Because a Rescue Saw is a high-speed wood-cutting tool, some special safety precautions must be observed as with any other power saw to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury.

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Guide to Using this Manual

Pictograms

The meanings of the pictograms attached to or embossed on the machine are explained in this manual.

Depending on the model concerned, the following pictograms may be on your machine.

Fuel tank; fuel mixture of gasoline and engine oil

Chain oil tank; chain oil

Engaging and disengaging the STIHL Quickstop chain brake

Direction of chain rotation

Ematic; chain oil quantity control

Tension the chain

Intake air preheating for winter operation

Intake air for summer operation

Handle heating

Operate decompression valve

Operate manual fuel pump

Symbols in Text

Many operating and safety instructions are supported by illustrations.

The individual steps or procedures described in the manual may be marked in different ways:

N A bullet marks a step or procedure. A description of a step or procedure that

refers directly to an illustration may contain item numbers that appear in the illustration. Example:

N Loosen the screw (1). N Lever (2) ...

In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below:

DANGER

Indicates an imminent risk of severe or fatal injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury.

NOTICE Indicates a risk of property damage,

including damage to the machine or its individual components.

Engineering Improvements

STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those described in this manual, please contact your STIHL dealer for assistance.

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Safety Precautions and Working Techniques

The STIHL MS 461 Magnum Rescue Saw has been specifically designed for use in rescue operations, e.g., by fire services, emergency services, disaster services, etc.

Because a chain saw is a high-speed, fast-cutting power tool, special safety precautions must be observed to reduce the risk of personal injury.

It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manual and the safety precautions periodically. Careless or improper use may cause serious or fatal injury.

WARNING

The use of this saw for rescue operations, even by trained personel, can be extremely hazardous and may result in severe or fatal personal injury. The risk of injury from reactive forces, fire or explosion, electrocution, damaged chain and other causes when employing a chainsaw for these purposes is substantially increased.

WARNING

The STIHL MS 461 Magnum Rescue Saw may be used only by personnel who have been specifically trained for rescue operations. They must not only be knowledgeable concerning the correct use of chainsaws but also able to assess the additional risks and dangers associated with emergency situations. Cutting with a Rescue Saw requires special working techniques that must be utilized to reduce the risk of accidents and injuries to the user, bystanders and the persons being rescued. It also requires the use of a certain, specially designed, carbide-tipped chain specifically authorized by STIHL for such purposes.

WARNING

Reactive forces, including kickback, can be dangerous. Pay special attention to the section on reactive forces.

Have your STIHL dealer show you how to operate your power tool. All safety precautions that are generally observed when working with an axe or a hand saw also apply to the operation of chain saws. Observe all applicable federal, state and local safety regulations, standards and ordinances. When using a chain saw for logging purposes, for instance, refer to the OSHA regulations for "logging operations" at 29 Code of Federal Regulations 1910.266.

WARNING

Do not lend or rent your power tool without the instruction manual. Be sure that anyone using it understands the information contained in this manual.

WARNING

The use of this machine may be hazardous.The saw chain has many sharp cutters. If the cutters contact your flesh, they will cut you, even if the chain is not moving.

WARNING

Cutting any materials other than wood will decrease the service life of the chain and may cause irreversible damage to it, requiring replacement before work with the saw can be continued. The rescue community, however, generally accepts such increased safety and maintenance requirements in the pursuit of preserving life and property.

WARNING

Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use.

WARNING

To reduce the risk of injury to bystanders and damage to property, never let your power tool run unattended. When it is not in use (e.g. during a work break), shut it off and make sure that unauthorized persons do not use it.

Most of the following safety precautions and warnings are general in nature and apply to the use of any chain saw. Since this machine can also be used as a conventional chain saw, warnings and instructions are included here with respect to, e.g., the felling and limbing of trees. There are additional warnings, however, specifically with respect to the

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operation of Rescue Saws. For instance, see the sections of these General Safety Precautions dealing with "Proper Clothing" and "Cutting Techniques."

Different models may have different parts and controls. See the appropriate section of your instruction manual for a description of the controls and the function of the parts of your model.

The "Rescue" model normally uses a special heavy-duty, carbide-tipped chain specifically designed for cutting various materials encountered in rescue operations. Due to the possibility of a fractured cutting tooth being propelled away from the machine, bystanders should be kept even further away, i.e. at least 100 feet (30 m), than for regular chain saws. Like all chain saws, a "Rescue Saw" should be used only in good visibility and daylight conditions.

Safe use of a chain saw involves 1 the operator 2 the power tool 3 the use of the power tool.

THE OPERATOR

Physical Condition You must be in good physical condition

and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued.

WARNING

Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine.

WARNING

Prolonged use of a power tool (or other machines) exposing the operator to vibrations may produce whitefinger disease (Raynaud's phenomenon) or carpal tunnel syndrome.

These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.

All factors which contribute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of

exposure to vibration are mentioned as factors in the development of whitefinger disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following:

– Most STIHL power tools are

available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the machine to the operator's hands. An AV system is recommended for those persons using power tools on a regular or sustained basis.

– Wear gloves and keep your hands

warm. Heated handles, which are available on some STIHL powerheads, are recommended for cold weather use.

– Keep the AV system well

maintained. A power tool with loose components or with damaged or worn AV elements will tend to have higher vibration levels. Keep the saw chain sharp. A dull chain will increase cutting time, and pressing a dull chain through wood will increase the vibrations transmitted to your hands.

– Maintain a firm grip at all times, but

do not squeeze the handles with constant, excessive pressure. Take frequent breaks.

All the above-mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore, continual and regular users should closely monitor the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.

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WARNING

The ignition system of the STIHL unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with a pacemaker should consult their physician and the pacemaker manufacturer before operating this tool.

Proper Clothing

WARNING

To reduce the risk of injury, the operator should wear proper protective apparel. When using this Rescue Saw in an emergency situation, the operator should wear clothing appropriate to the type of operation. For example, fire fighters using the saw at a fire should wear their normal protective apparel, as well as any additional apparel required below.

Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Wear long pants made of heavy material to help protect your legs from contact with branches or brush. To reduce the risk of cut injuries, wear pants or chaps that contain pads of cut retardant material. Avoid loose-fitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on branches, brush or the moving parts of the unit. Secure hair so it is above shoulder level.

Good footing is very important. Wear sturdy boots with nonslip soles. Steel-toed safety boots are recommended.

Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.

Never operate your power tool unless wearing goggles or properly fitted protective glasses with adequate top and side protection complying with ANSI Z 87.1 (or your applicable national standard). To reduce the risk of injury to your face STIHL recommends that you also wear a face shield or face screen over your goggles or protective glasses.

Always wear gloves when handling the machine and the saw chain. Heavy-duty, nonslip gloves improve your grip and help to protect your hands.

THE POWER TOOL

For illustrations and definitions of the power tool parts see the chapter on "Main Parts."

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Wear an approved safety hard hat to reduce the risk of injury to your head. Chain saw noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to help protect your hearing. Continual and regular users should have their hearing checked regularly.

WARNING

Never modify this power tool in any way. Only attachments supplied by STIHL or expressly approved by STIHL for use with the specific STIHL model are authorized. Although certain unauthorized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous. For rescue operations, when cutting materials other than wood, use only the chain specifically authorized by STIHL for such purposes.

English

001BA115 KN

If this tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and that the controls and safety devices are working properly. Do not continue operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer.

THE USE OF THE POWER TOOL

Transporting the Power Tool

WARNING

To reduce the risk of injury from saw chain contact, never carry or transport your power tool with the saw chain moving. Always engage the chain brake when taking more than a few steps.

WARNING

Always switch off the engine, and fit the chain guard (scabbard) over the chain and guide bar before transporting the power tool over longer distances. When transporting it in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the unit.

It may be carried only in a horizontal position. Grip the front handle in a manner that the machine is balanced horizontally. Keep the hot muffler away from your body and the cutting attachment behind you.

Fuel Your STIHL power tool uses an oil-

gasoline mixture for fuel (see the chapter on "Fuel" of your instruction manual).

WARNING

Gasoline is an extremely flammable fuel. If spilled and ignited by a spark or other ignition source, it can cause fire and serious burn injury or property damage. Use extreme caution when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel or the power tool. Note that combustible fuel vapor may escape from the fuel system.

Fueling Instructions

WARNING

Fuel your power tool in well-ventilated areas, outdoors. Always shut off the engine and allow it to cool before refueling. Gasoline vapor pressure may build up inside the fuel tank depending on the fuel used, the weather conditions and the tank venting system.

In order to reduce the risk of burns and other personal injury from escaping gas vapor and fumes, remove the fuel filler cap on your power tool carefully so as to allow any pressure build-up in the tank to release slowly. Never remove the fuel filler cap while the engine is running.

Select bare ground for fueling and move at least 10 feet (3 m) from the fueling spot before starting the engine. Wipe off any spilled fuel before starting your machine.

WARNING

Check for fuel leakage while refueling and during operation. If fuel leakage is found, do not start or run the engine until the leak is fixed and any spilled fuel has been wiped away. Take care not to get fuel on your clothing. If this happens, change your clothing immediately.

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001BA234 KN

001BA238 KN

001BA239 KN

Toolless cap with grip

WARNING

In order to reduce the risk of fuel spillage and fire from an improperly tightened fuel cap, correctly position and tighten the fuel cap in the fuel tank opening.

To do this with this STIHL cap, raise the grip on the top of the cap until it is upright at a 90° angle. Insert the cap in the fuel tank with the positioning mark on the grip of the cap and the "open" mark on the fuel tank opening lining up. Using the grip, press the cap down firmly while turning it clockwise as far as it will go (approx. 1/4 turn). The positioning mark on the cap should now line up with the "cosed" mark on the tank.

Fold the grip flush with the top of the cap. Grip the cap and check for tightness. If the grip does not lie completely flush with the cap and the detent on the grip does not fit in the corresponding recess in the filler opening, or if the cap is loose in the filler opening, the cap is not properly seated and tightened and you must repeat the above steps.

Misaligned, damaged or broken cap N If the cap does not drop fully into the

opening when the positioning marks line up and/or if the cap does not tighten properly when twisted, the base of the cap may be prematurely rotated (in relation to the top) to the closed position. Such misalignment can result from handling, cleaning or an improper attempt at tightening.

Left: Bottom of cap in closed posi-

tion – inner mark (1) in line with outer mark.

Right: Bottom of cap in correct posi-

tion for installation – inner mark is under the grip and not in line with the outer mark.

N To return the cap to the open

position for installation, turn the cap (with the grip up) until it drops fully into the tank opening. Next, twist the

cap counterclockwise as far as it will go (approx. 1/4 turn) – this will twist the base of the cap into the correct position for installation. Then, twist the cap clockwise, closing it normally.

N If your cap still does not tighten

properly, it may be damaged or broken; immediately stop use of the unit and take it to your authorized STIHL dealer for repair.

See also the "Fueling" chapter in your Instruction Manual for additional information.

Before Starting Take off the chain guard (scabbard) and

inspect the saw for proper condition and operation. (See the maintenance chart near the end of the instruction manual.)

WARNING

Always check your power tool for proper condition and operation before starting, particularly the throttle trigger, throttle trigger lockout, stop switch and saw chain. The throttle trigger must move freely and always spring back to the idle position. Never attempt to modify the controls or safety devices.

WARNING

Never operate your power tool if it is damaged, improperly adjusted or maintained, or not completely or securely assembled.

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001BA113 KN

WARNING

Check that the spark plug boot is securely mounted on the spark plug – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.

For proper assembly of the bar and chain follow the procedure described in the chapter "Mounting the Bar and Chain" of your instruction manual. STIHL Oilomatic chain, guide bar and sprocket must match each other in gauge and pitch. Before replacing any bar and chain, see the chapter entitled "Specifications" in the instruction manual and the section "Kickback" and the "ANSI B 175.1-2000 chain saw chain saw kickback standard" below.

WARNING

Proper tension of the chain is extremely important. In order to avoid improper setting, the tensioning procedure must be followed as described in your manual. Always make sure the hexagonal nut(s) for the sprocket cover is (are) tightened securely after tensioning the chain in order to secure the bar. Never start the saw with the sprocket cover loose. Check chain tension once more after having tightened the nut(s) and thereafter at regular intervals (whenever the saw is shut off). If the chain becomes loose while cutting, shut off the engine and then tighten. Never try to adjust the chain while the engine is running!

Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, fuel mix,

grease or resin in order for you to maintain a firm grip and properly control your power tool.

Depth Limiter The depth limiter is intended for the use

only on the STIHL MS 461 Magnum "Rescue Saw" for fire and rescue operations by specially trained personnel. The cutting depth or plunge depth of the cutting attachment can be set by means of a sliding metal sleeve that is moveable within a preset range along a specially prepared guidebar. Its sole purpose is to limit the depth of entry into material, which may be useful to fire and rescue personnel when cutting into walls, etc. It is not designed to protect the operator from chain contact. The additional weight of the depth limiter will make the chain saw more nose-heavy.

For mounting instructions see the chapter entitled "Depth Limiter" in this manual.

Starting

WARNING

To reduce the risk of fire and burn injuries, start the engine at least 10 feet (3 m) from the fueling spot, outdoors only.

Start and operate your saw without assistance. For specific starting instructions, see the appropriate section of the instruction manual. Proper starting methods reduce the risk of injury.

WARNING

To reduce the risk of injury from chain contact and / or reactive forces, the chain brake must be engaged when starting the saw.

WARNING

Do not drop start. This method is very dangerous because you may lose control of the saw.

There are two recommended methods for starting your chain saw.

With the first recommended method, the chain saw is started on the ground. Make sure the chain brake is engaged (see "Chain Brake" chapter in your instruction manual) and place the chain saw on firm ground or other solid surface in an open area. Maintain good balance and secure footing.

Grip the front handlebar of the saw firmly with your left hand and press down. For saws with a rear handle level with the ground, put the toe of your right foot into the rear handle and press down. With your right hand pull out the starter grip slowly until you feel a definite resistance and then give it a brisk, strong pull.

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The second recommended method for

001BA114 KN

001BA087 LÄ

starting your chain saw allows you to start the saw without placing it on the ground. Make sure the chain brake is engaged, grip the front handle of the chain saw firmly with your left hand. Keep your arm on the front handle in a locked (straight) position. Hold the rear handle of the saw tightly between your legs just above the knees. Maintain good balance and secure footing. Pull the starting grip slowly with your right hand until you feel a definite resistance and then give it a brisk, strong pull.

WARNING

Be sure that the guide bar and chain are clear of you and all other obstructions and objects, including the ground. When the engine is started, the engine speed with the starting throttle lock engaged will be fast enough for the clutch to engage the sprocket and, if the chain brake is not activated, turn the chain. If the upper quadrant of the tip of the bar touches any object, it may cause kickback to occur (see section on reactive forces). To reduce this risk, always engage the chain brake before starting. Never attempt to start the chain saw when the guide bar is in a cut or kerf.

As soon as the engine is running, immediately blip the throttle trigger, which will disengage the starting throttle lock and allow the engine to settle down to idle.

WARNING

When you pull the starter grip, do not wrap the starter rope around your hand. Do not let the grip snap back, but guide the starter rope to rewind it properly. Failure to follow this procedure may result in injury to your hand or fingers and may damage the starter mechanism.

Important Adjustments

WARNING

To reduce the risk of personal injury from loss of control and / or contact with the running cutting tool, do not use your unit with incorrect idle adjustment. At correct idle speed, the cutting tool should not move.

If your power tool shows an incorrect idle adjustment, have your STIHL dealer check your power tool and make proper adjustments and repairs.

During Operation Holding and Controlling the Power Tool Always hold the unit firmly with both

hands on the handles while you are working. Wrap your fingers and thumbs around the handles.

English

Your right hand should grip the rear handle. This also applies to left-handers. With your hands in this position, you can best oppose and absorb the push, pull and kickback forces of your saw without losing control (see section on reactive forces).

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001BA031 KN

001BA082 KN

WARNING

To reduce the risk of serious or fatal injury to the operator or bystanders from loss of control, never use the saw with one hand. It is more difficult for you to control reactive forces and to prevent the bar and chain from skating or bouncing along the limb or log. Even for those compact saws designed for use in confined spaces, onehanded operation is dangerous because the operator may lose control.

WARNING

To reduce the risk of cut injuries, keep hands and feet away from the cutting tool. Never touch a moving cutting tool with your hand or any other part of your body.

WARNING

Keep proper footing and balance at all times. Special care must be taken in slippery conditions (wet ground, snow) and in difficult, overgrown terrain. Watch for hidden obstacles such as tree stumps, roots, rocks, holes and ditches

to avoid stumbling. There is increased danger of slipping on freshly debarked logs. For better footing, clear away fallen branches, scrub and cuttings. Be extremely cautious when working on slopes or uneven ground.

WARNING

Take extreme care in wet and freezing weather (rain, snow, ice). Put off the work when the weather is windy, stormy or rainfall is heavy.

WARNING

To reduce the risk of injury from loss of control, never work on a ladder or any other insecure support. Never hold the machine above shoulder height. Do not overreach.

WARNING

Never work in a tree unless you have received specific, professional training for such work, are properly secured (such as tackle and harness system or a lift bucket), have both hands free for operating the chain saw in a cramped environment and have taken proper precautions to avoid injury from falling limbs or branches.

Position the chain saw in such a way that your body is clear of the cutting attachment whenever the engine is running. Stand to the left of cut while bucking.

Never put pressure on the saw when reaching the end of a cut. The pressure may cause the bar and rotating chain to pop out of the cut or kerf, go out of control and strike the operator or some other object. If the rotating chain strikes some other object, a reactive force may cause the moving chain to strike the operator.

Working Conditions Operate and start your power tool only

outdoors in a well ventilated area. Operate it under good visibility and daylight conditions only. Work carefully. For nighttime operations, use bright artificial light.

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WARNING

Your chain saw is a one-person machine. Do not allow other persons in the general work area, even when starting. Stop the engine immediately if you are approached.

WARNING

Even though bystanders should be kept away from the running saw, never work alone. Keep within calling distance of others in case help is needed.

WARNING

As soon as the engine is running, this product generates toxic exhaust fumes containing chemicals, such as unburned hydrocarbons (including benzene) and carbon monoxide, that are known to cause respiratory problems, cancer, birth defects, or other reproductive harm. Some of the gases (e.g. carbon monoxide) may be colorless and odorless. To reduce the risk of serious or fatal injury / illness from inhaling toxic fumes, never run the machine indoors or in poorly ventilated locations. If exhaust fumes become concentrated due to insufficient ventilation, clear obstructions from work area to permit proper ventilation before proceeding and / or take frequent breaks to allow fumes to dissipate before they become concentrated.

WARNING

Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Substantial or repeated inhalation of dust and other airborne contaminants, in particular those with a smaller particle size, may cause respiratory or other

illnesses. This includes wood dust, especially from hardwoods, but also from some softwoods such as Western Red Cedar. Control dust at the source where possible. Use good work practices, such as always cutting with a properly sharpened chain (which produces wood chips rather than fine dust) and operating the unit so that the wind or operating process directs any dust raised by the power tool away from the operator. Follow the recommendations of EPA / OSHA / NIOSH and occupational and trade associations with respect to dust ("particulate matter"). When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (background) level, the operator and any bystanders should wear a respirator approved by NIOSH / MSHA for the type of dust encountered.

WARNING

Breathing asbestos dust is dangerous and can cause severe or fatal illness, respiratory illness or cancer. The use and disposal of asbestos-containing products have been strictly regulated by OSHA and the Environmental Protection Agency. Do not use your chain saw to cut or disturb asbestos, asbestoscontaining products. If you have any reason to believe that you might be cutting asbestos, immediately contact your employer or a local OSHA representative.

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Operating Instructions

WARNING

Do not operate your power tool using the starting throttle position, as you do not have control of the engine speed.

In the event of an emergency, switch off the engine immediately – move the slide control / stop switch to 0 or STOP.

WARNING

Always stop the engine before putting a chain saw down.

WARNING

The saw chain continues to move for a short period after the throttle trigger is released (flywheel effect).

Accelerating the engine while the saw chain is blocked increases the load and will cause the clutch to slip continuously. This may occur if the throttle is depressed for more than a few seconds when the chain is pinched in the cut or the chain brake is engaged. It can result in overheating and damage to important components (e.g. clutch, polymer housing components) – which can then increase the risk of injury, e.g., from the saw chain moving while the engine is idling.

WARNING

Your chain saw is equipped with a chain catcher. It is designed to reduce the risk of personal injury in the event of a thrown or broken chain. From time to time, the catcher may be damaged or

removed. To reduce the risk of personal injury, do not operate a chain saw with a damaged or missing chain catcher.

WARNING

Inspect antivibration elements periodically. Replace damaged, broken or excessively worn antivibration elements immediately, since they may result in loss of control of the saw. A "sponginess" in the feel of the saw, increased vibration or increased "bottoming" during normal operation may indicate damage, breakage or excessive wear. Antivibration elements should always be replaced in sets. If you have any questions as to whether the antivibration elements should be replaced, consult your STIHL servicing dealer.

WARNING

Your saw is not designed for prying or shoveling away limbs, roots or other objects. Such use could damage the cutting attachment or AV system.

Unlike a conventional chainsaw, however, this Rescue Saw may also be used in an emergency situation to cut through materials other than pure wood – if it is equipped with the carbide-tipped chain specially authorized by STIHL for this purpose. Generally, the specially designed and hardened cutters of such a chain can penetrate most wooden doors (even if nails are encountered), thin metal sheets, glass (e.g., train windows), insulating materials, as well as frame, stucco and even some lightweight masonry walls.

WARNING

If the chain strikes a solid metal or other very hard object in the material being cut (such as a nail), the carbide tips or other chain parts may break off and be propelled at a high velocity away from the saw. Try to avoid striking such objects where possible, and always stand to the left of the plane of the cutting attachment.

WARNING

When making a forced entry through a wall, be aware of the possibility of encountering electrical wiring and pipes. Cutting into such objects will increase the risk of serious or fatal injury from electrocution, fire and / or explosion. To the extent possible, make sure no live electrical wires or pipes carrying flammable or toxic substances are in or on the other side of the wall you intend to cut. Follow all applicable rules and guidelines in this regard.

The extraordinary cutting capabilities of the STIHL carbide-tipped rescue chain may result in higher vibration levels. Consequently, a STIHL MS 461 Magnum Rescue Saw equipped with rescue chain should be limited to occasional use only, i.e. short emergency and rescue cutting operations (max. 2 tank fillings daily). If daylong use for woodcutting is anticipated, such as clearing windfalls, natural disasters, etc., replace the carbide-tipped rescue chain with a normal woodcutting chain such as 36 RMC 3 / 36 RSC 3, as listed in this

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manual, which reduces vibrations to a level that allows for such extended chain saw operation.

WARNING

When sawing, make sure that the saw chain does not touch any foreign materials such as rocks, fences, nails and the like. Such objects may be flung off, damage the saw chain or cause the saw to kickback.

WARNING

Never modify your muffler. Any modification could cause an increase in heat radiation, sparks or sound level, thereby increasing the risk of fire, burn injury or hearing loss. You may also permanently damage the engine. Have your muffler serviced and repaired by your STIHL servicing dealer only.

WARNING

The muffler and other parts of the engine (e.g. fins of the cylinder, spark plug) become hot during operation and remain hot for a while after stopping the engine. To reduce risk of burns, do not touch the muffler and other parts while they are hot. Keep the area around the muffler clean. Remove excess lubricant and all debris such as pine needles, branches or leaves. Let the engine cool down sitting on concrete, metal, bare ground or solid wood (e.g. the trunk of a felled tree) away from any combustible substances.

WARNING

An improperly mounted or damaged cylinder housing or a damaged/deformed muffler shell may interfere with the cooling process of the muffler. To reduce the risk of fire or burn injury, do not continue work with a damaged or improperly mounted cylinder housing or a damaged/deformed muffler shell.

Your muffler is furnished with a spark arresting screen designed to reduce the risk of fire from the emission of hot particles. Never operate your unit with a missing or damaged spark arresting screen. If your gas/oil mix ratio is correct (i.e., not too rich), this screen will normally stay clean as a result of the heat from the muffler and need no service or maintenance. If you experience loss of performance and you suspect a clogged screen, have your muffler maintained by a STIHL servicing dealer. Some state or federal laws or regulations may require a properly maintained spark arrestor for certain uses. See the "Maintenance, Repair and Storing" section of these Safety Precautions. Remember that the risk of a brush or forest fire is greater in hot or dry conditions.

WARNING

Some STIHL power tools are equipped with a catalytic converter, which is designed to reduce the exhaust emissions of the engine by a chemical process in the muffler. Due to this process, the muffler does not cool down as rapidly as conventional mufflers when the engine returns to idle or is shut off. To reduce the risk of fire and burn injuries when using a catalytic converter, always set your power tool down in the upright position and never locate it where the muffler is near dry brush, grass, wood chips or other combustible materi-

als while it is still hot. Roof-Venting Fire and rescue departments in North

America frequently engage in the practice of "roof-venting" structures involved in fires to help evacuate penned-up heat and smoke by sawing vent openings into the top layer of a building.

Roof-venting usually means physically placing one or more fire fighters on or near the roof of a structure, that may still be burning and forcing openings either manually or with a power tool. There are several ways to make such an opening, but many, if not most, run counter to standard safe and sound operating

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001BA093 LÄ

001BA035 KN

principles for handheld power equipment, primarily due to insecure footing.

WARNING

STIHL does not generally recommend this practice due to the many variables the fire / rescue service may encounter in the field, e.g. steeply sloped roofs, low-grip conditions such as ice / snow, the close proximity of bystanders (including other fire fighters), weakened structural integrity, etc.

WARNING

Roof venting is extremely dangerous and should be conducted only byspecially trained personnel in accordance with all local, state and federal rules and regulations. In addition, in order to reduce the risk of serious or fatal injury, always observe the following precautions. Never attempt to operate any Rescue Saw when you are not in a secure position, allowing you to safely hold the saw with both hands. Never use a Rescue Saw while standing on an insecure and / or unstable ladder. Such ladders may fall, slide or collapse. Never use a Rewscue Saw on a roof unless you are certain that it is (still) structurally sound and secure footing is provided. Avoid cutting through rafters that will weaken the roof support and standing on surfaces that will be weakened by the cut. The frequently used pre-fab roof trusses held together by nail-plates are particularly subject to rapid weakening when exposed to the heat of a fire. Sometimes, a moveable platform unattached to the structure, such as the basket of an aerial truck,

may be the only means to provide the necessary adequate footing and the freedom to use both hands to operate the saw.

Reactive Forces Including Kickback

WARNING

Reactive forces may occur any time the chain is rotating. Reactive forces can cause serious personal injury.

The powerful force used to cut wood can be reversed and work against the operator. If the rotating chain is suddenly stopped by contact with any solid object such as a log or branch or is pinched, the reactive forces may occur instantly. These reactive forces may result in loss of control, which, in turn, may cause serious or fatal injury. An understanding of the causes of these reactive forces may help you avoid the element of surprise and loss of control. Sudden surprise contributes to accidents.

The most common reactive forces are:

– kickback, – pushback, – pull-in.

Kickback:

Kickback may occur

when the moving saw

chain near the upper

quadrant of the bar nose

contacts a solid object or

is pinched.

The reaction of the cutting force of the chain causes a rotational force on the chain saw in the direction opposite to the chain movement. This may fling the bar up and back in a lightning fast reaction in an uncontrolled arc mainly in the plane of the bar. Under some cutting circumstances the bar moves towards the operator, who may suffer severe or fatal injury.

Kickback may occur, for example, when the chain near the upper quadrant of the bar nose contacts the wood or is pinched during limbing or when it is incorrectly used to begin a plunge or boring cut.

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The greater the force of the kickback reaction, the more difficult it becomes for the operator to control the saw. Many factors influence the occurrence and force of the kickback reaction. These include chain speed, the speed at which the bar and chain contact the object, the angle of contact, the condition of the chain and other factors.

The type of bar and saw chain you use is an important factor in the occurrence and force of the kickback reaction. Some STIHL bar and chain types are designed to reduce kickback forces. STIHL recommends the use of reduced kickback bars and low kickback chains.

ANSI B 175.1-2000 chain saw kickback standard

§ 5.11 of ANSI standard B 175.1-2000, sets certain performance and design criteria related to chain saw kickback.

To comply with § 5.11 of ANSI B175.1-2000:

a) Saws with a displacement of less

than 3.8 cubic inches (62 cm³)

– must, in their original condition,

meet a 45° computer derived kickback angle when equipped with certain cutting attachments,

– and must be equipped with at least

two devices to reduce the risk of kickback injury, such as a chain brake, low kickback chain, reduced kickback bar, etc.

b) Saws with a displacement of

3.8 cubic inches (62 cm³) and above

– must be equipped with at least one

device designed to reduce the risk of kickback injury, such as a chain brake, low kickback chain, reduced kickback bar, etc.

The computer derived angles for saws below 3.8 cubic inches (62 cm³) displacement are measured by applying a computer program to test results from a kickback test machine.

WARNING

The computer derived angles of § 5.11 of ANSI B 175.1-2000 may bear no relationship to actual kickback bar rotation angles that may occur in real life cutting situations.

In addition, features designed to reduce kickback injuries may lose some of their effectiveness when they are no longer in their original condition, especially if they have been improperly maintained. Compliance with § 5.11 of ANSI B 175.1-2000 does not automatically mean that in a real life kickback the bar and chain will rotate at most 45°.

WARNING

In order for powerheads below 3.8 cubic inches (62 cm³) displacement to comply with the computed kickback angle requirements of § 5.11 of ANSI B 175.1-2000 use only the following cutting attachments:

– bar and chain combinations listed

as complying in the "Specifications" section of the instruction manual or

– other replacement bar and chain

combinations marked in accordance with the standard for use on the powerhead or

– replacement chain designated "low

kickback saw chain."

See the section on "Low kickback saw chain and reduced kickback bars."

Devices for Reducing the Risk of Kickback Injury

STIHL recommends the use of the STIHL Quickstop chain brake on your powerhead with green labeled reduced kickback bars and low kickback chains.

WARNING

To reduce the risk of injury, never use a saw if the chain brake does not function properly. Take the saw to your local STIHL servicing dealer. Do not use the saw until the problem has been rectified.

STIHL Quickstop Chain Brake STIHL has developed a chain stopping

system designed to reduce the risk of injury in certain kickback situations. It is called a Quickstop chain brake.

MS 461 R

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001BA174 KN

All STIHL chain saws are equipped with a Quickstop chain brake which can be activated by inertia. If the forces of an occurring kickback are sufficiently high, the hand guard is accelerated towards the bar nose even without hand contact. See the chapter entitled "Chain Brake" of your instruction manual.

WARNING

Never operate your chain saw without a front hand guard. In a kickback situation this guard helps protect your left hand and other parts of your body. In addition, removal of the hand guard on a saw equipped with a Quickstop chain brake will deactivate the chain brake.

WARNING

No Quickstop or other chain brake device prevents kickback. These devices are designed to reduce the risk of kickback injury, if activated, in certain

kickback situations. In order for the Quickstop to reduce the risk of kickback injury, it must be properly maintained and in good working order. See the chapter of your instruction manual entitled "Chain Brake" and the section "Maintenance, Repair and Storing" at the end of these Safety Precautions. In addition, there must be enough distance between the bar and the operator to ensure that the Quickstop has sufficient time to activate and stop the chain before potential contact with the operator.

WARNING

An improperly maintained chain brake may increase the time needed to stop the chain after activation, or may not activate at all.

WARNING

Never run the chain saw above idle speed for more than 3 seconds when the chain brake is engaged or when the chain is pinched or otherwise caught in the cut. Clutch slippage can cause excessive heat, leading to severe damage of the motor housing, clutch and oiler component and may interfere with the operation of the chain brake. If clutch slippage in excess of 3 seconds has occurred, allow the motor housing to cool before proceeding and check the operation of your chain brake as described in the chapter entitled "Chain Brake" of your instruction manual. Also make sure that the chain is not turning at idle speed (see above at "Important Adjustments").

Low Kickback Saw Chain and Reduced Kickback Bars

STIHL offers a variety of bars and chains. STIHL reduced kickback bars and low kickback chains are designed to reduce the risk of kickback injury. Other chains are designed to obtain higher cutting efficiency or sharpening ease but may result in higher kickback tendency.

STIHL has developed a color code system to help you identify the STIHL reduced kickback bars and low kickback chains. Cutting attachments with green warning decals or green labels on the packaging are designed to reduce the risk of kickback injury. The matching of green decaled powerheads under

3.8 cubic inches (62 cm³) displacement with green labeled bars and green labeled chains gives compliance with the computed kickback angle requirements of ANSI B 175.1-2000 when the products are in their original condition. Products with yellow decals or labels are for users with extraordinary cutting needs and experience and specialized training for dealing with kickback.

STIHL recommends the use of its green labeled reduced kickback bars, green labeled low kickback chains and a STIHL Quickstop chain brake for both experienced and inexperienced chain saw users.

Please ask your STIHL dealer to properly match your powerhead with the appropriate bar / chain combination to reduce the risk of kickback injury. Green labeled bars and chains are recommended for all powerheads.

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WARNING

Use of other, non-listed bar / chain combinations may increase kickback forces and the risk of kickback injury. New bar / chain combinations may be developed after publication of this literature, which will, in combination with certain powerheads, comply with § 5.11 of ANSI B 175.1-2000. Check with your STIHL dealer for such combinations.

WARNING

Reduced kickback bars and low kickback chains do not prevent kickback, but they are designed to reduce the risk of kickback injury. They are available from your STIHL dealer.

WARNING

Even if your saw is equipped with a Quickstop, a reduced kickback bar and / or low kickback chain, this does not eliminate the risk of injury by kickback. Therefore, always observe all safety precautions to avoid kickback situations.

Low Kickback Chain Some types of saw chain have specially

designed components to reduce the force of nose contact kickback. STIHL has developed low kickback chain for your powerhead.

"Low kickback saw chain" is a chain which has met the kickback performance requirements of § 5.11.2.4 of ANSI B 175.1-2000 (GasolinePowered Chain Saws–Safety Requirements) when tested in its original condition on a selected representative sample of chain saws

below 3.8 cubic inches (62 cm³) displacement specified in ANSI B 175.1-2000.

WARNING

There are potential powerhead and bar combinations with which low kickback saw chains can be used which have not been specifically certified to comply with the 45° computer derived kickback angle of § 5.11 of ANSI B 175.1-2000. Some low kickback chains have not been tested with all powerhead and bar combinations.

WARNING

A dull or improperly sharpened chain may reduce or negate the effects of the design features intended to reduce kickback energy. Improper lowering or sharpening of the depth gauges or shaping of the cutters may increase the chance and the potential energy of a kickback. Always cut with a properly sharpened chain.

Reduced Kickback Bars STIHL green labeled reduced kickback

bars are designed to reduce the risk of kickback injury when used with STIHL green labeled low kickback chains.

WARNING

When used with other, more aggressive chains, these bars may be less effective in reducing kickback.

WARNING

For a properly balanced saw (without use of the depth limiter) and in order to comply with § 5.12.1 of ANSI B 175.1-

2000, use only bar lengths listed in the specifications chapter of the instruction manual for your chain saw powerhead.

Bow Guides

WARNING

Do not mount a bow guide on any STIHL chain saw. Any chain saw equipped with a bow guide is potentially very dangerous. The risk of kickback is increased with a bow guide because of the increased kickback contact area. Low kickback chain will not significantly reduce the risk of kickback injury when used on a bow guide.

To avoid kickback The best protection from personal injury

that may result from kickback is to avoid kickback situations:

1. Hold the chain saw firmly with both

hands and maintain a secure grip. Don’t let go.

2. Be aware of the location of the guide

bar nose at all times.

3. Never let the nose of the guide bar

contact any object. Do not cut limbs with the nose of the guide bar. Be especially careful near wire fences and when cutting small, tough limbs, small size brush and saplings which may easily catch the chain.

4. Don't overreach.

5. Don't cut above shoulder height.

6. Begin cutting and continue at full

throttle.

7. Cut only one log at a time.

8. Use extreme caution when

reentering a previous cut.

MS 461 R

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001BA037 KN

001BA038 KN

9. Do not attempt to plunge cut if you are not experienced with these cutting techniques.

10. Be alert for shifting of the log or other forces that may cause the cut to close and pinch the chain.

11. Maintain saw chain properly. Cut with a correctly sharpened, properly tensioned chain at all times.

12. Stand to the side of the cutting path of the chain saw.

A = Pull-in

Pull-in occurs when the chain on the bottom of the bar is suddenly stopped when it is pinched, caught or encounters a foreign object in the wood. The reaction of the chain pulls the saw forward and may cause the operator to lose control.

Pull-in frequently occurs when the bumper spike of the saw is not held securely against the tree or limb and when the chain is not rotating at full speed before it contacts the wood.

WARNING

Use extreme caution when cutting small size brush and saplings which may easily catch the chain, be whipped towards you or pull you off balance.

To avoid pull-in

1. Always start a cut with the chain rotating at full speed and the bumper spike in contact with the wood.

2. The risk of pull-in may also be reduced by using wedges to open the kerf or cut.

B = Pushback

Pushback occurs when the chain on the top of the bar is suddenly stopped when it is pinched, caught or encounters a foreign object in the wood. The reaction of the chain may drive the saw rapidly straight back toward the operator and may cause loss of saw control. Pushback frequently occurs when the top of the bar is used for cutting.

To avoid pushback

1. Be alert to forces or situations that may cause material to pinch the top of the chain.

2. Do not cut more than one log at a time.

3. Do not twist the saw when withdrawing the bar from a plunge cut or underbuck cut because the chain can pinch.

Cutting Techniques Felling Felling is cutting down a tree. Before felling a tree, consider carefully

all conditions which may affect the direction of fall.

WARNING

There are a number of factors that may affect and change the intended direction of fall, e.g. wind direction and speed, lean of tree, surrounding trees and obstacles, sloping ground, one-sided limb structure, wood structure, decay, snow load, etc. To reduce the risk of severe or fatal injury to yourself or others, look for these conditions prior to beginning the cut, and be alert for a change in direction while the tree is falling.

WARNING

Always observe the general condition of the tree. Inexperienced users should never attempt to cut trees that are decayed or rotted inside or that are leaning or otherwise under tension. There is an increased risk that such trees could snap or split while being cut and cause serious or fatal injury to the operator or bystanders. Also look for broken or dead branches which could vibrate loose and fall on the operator. When felling on a slope, the operator should stand on the uphill side if possible.

MS 461 R

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001BA088 LÄ

1 1

001BA040 KN

45°

001BA146 KN

001BA153 KN

Felling Instructions

When felling, maintain a distance of at least 2 1/2 tree lengths from the nearest person.

When felling in the vicinity of roads, railways and power lines, etc., take extra precautions. Inform the police, utility company or railway authority before beginning to cut.

WARNING

The noise of your engine may drown any warning call.

Escape Path

First clear the tree base and work area from interfering limbs and brush and clean its lower portion with an ax.

Then, establish two paths of escape (B) and remove all obstacles. These paths should be generally opposite to the planned direction of the fall of the tree (A) and about at a 45° angle. Place all tools and equipment a safe distance away from the tree, but not on the escape paths.

Buttress Roots

If the tree has large buttress roots, cut into the largest buttress vertically first (horizontally next) and remove the resulting piece.

Gunning Sight

When making the felling notch, use the gunning sight on the shroud and housing to check the desired direction of fall:

Position the saw so that the gunning sight points exactly in the direction you want the tree to fall.

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001BA143 KN

001BA150 KN

Conventional Cut

Felling notch (C) – determines the direction of the fall

For a conventional cut: N Properly place felling notch

perpendicular to the line of fall, close to the ground.

N Cut down at approx. 45° angle to a

depth of about 1/5 to 1/4 of the trunk diameter.

N Make second cut horizontal. N Remove resulting 45° piece.

Open-face Technique

Felling notch (C) – determines the direction of the fall

For an open-face cut: N Properly place felling notch

perpendicular to the line of fall, close to the ground.

N Cut down at approx. 50° angle to a

depth of approx.1/5 to 1/4 of the trunk diameter.

N Make second cut from below at

approx. 40 degree angle.

N Remove resulting 90° piece.

Making Sapwood Cuts

N For medium sized or larger trees

make cuts at both sides of the trunk, at same height as subsequent felling cut.

N Cut to no more than width of guide

bar.

This is especially important in softwood in summer – it helps prevent sapwood splintering when the tree falls.

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001BA144 KN

001BA145 KN

001BA147 KN

D =Felling Cut

Conventional and open-face technique: N Begin 1 to 2 inches (2,5 to 5 cm)

higher than center of felling notch.

N Cut horizontally towards the felling

notch.

N Leave approx.1/10 of diameter

uncut. This is the hinge.

N Do not cut through the hinge – you

could lose control of the direction of the fall.

Drive wedges into the felling cut where necessary to control the fall.

WARNING

If the tip of the bar contacts a wedge, it may cause kickback. Wedges should be of wood or plastic – never steel, which can damage the chain.

E = Hinge

N Helps control the falling tree. N Do not cut through the hinge – you

could lose control of the direction of the fall.

Felling Cut for Small Diameter Trees: Simple Fan Cut

Engage the bumper spikes of the chain saw directly behind the location of the intended hinge and pivot the saw around this point only as far as the hinge. The bumper spike rolls against the trunk.

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001BA148 KN

Felling Cut for Large Diameter Trees

WARNING

Felling a tree that has a diameter greater than the length of the guide bar requires use of either the sectioning felling cut or plunge-cut method. These methods are extremely dangerous because they involve the use of the nose of the guide bar and can result in kickback. Only properly trained professionals should attempt these techniques.

Sectioning Method For the sectioning method make the first

part of the felling cut with the guide bar fanning in toward the hinge. Then, using the bumper spike as a pivot, reposition the saw for the next cut.

Avoid repositioning the saw more than necessary. When repositioning for the next cut, keep the guide bar fully engaged in the kerf to keep the felling cut straight. If the saw begins to pinch, insert a wedge to open the cut. On the last cut, do not cut the hinge.

Plunge-cut Method Timber having a diameter more than

twice the length of the guide bar requires the use of the plunge-cut method before making the felling cut.

First, cut a large, wide felling notch. Make a plunge cut in the center of the notch.

The plunge cut is made with the guide bar nose. Begin the plunge cut by applying the lower portion of the guide bar nose to the tree at an angle. Cut until the depth of the kerf is about the same as the width of the guide bar. Next, align the saw in the direction in which the recess is to be cut.

With the saw at full throttle, insert the guide bar in the trunk.

Enlarge the plunge cut as shown in the illustration.

WARNING

There is an extreme danger of kickback at this point. Extra caution must be taken to maintain control of the saw. To make the felling cut, follow the sectioning method described previously.

If you are inexperienced with a chain saw, plunge-cutting should not be attempted. Seek the help of a professional.

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001BA033 KN

001BA051 LÄ

WARNING

In order to reduce the risk of personal injury, never stand directly behind the tree when it is about to fall, since part of the trunk may split and come back towards the operator (barber-chairing), or the tree may jump backwards off the stump. Always keep to the side of the falling tree. When the tree starts to fall, withdraw the bar, shut off the engine and walk away on the preplanned escape path. Watch out for falling limbs.

WARNING

Be extremely careful with partially fallen trees which are poorly supported. When the tree hangs or for some other reason does not fall completely, set the saw aside and pull the tree down with a cable winch, block and tackle or tractor. If you try to cut it down with your saw, you may be injured.

Limbing Limbing is removing the branches from a

fallen tree.

causing loss of control. If a pinch occurs, stop the engine and remove the saw by lifting the limb.

WARNING

Be extremely cautious when cutting limbs or logs under tension (spring poles). The limbs or logs could spring back toward the operator and cause loss of control of the saw and severe or fatal injury to the operator.

Bucking

Shattered wood should be cut very carefully. Sharp slivers of wood may be caught and flung in the direction of the operator of the saw.

When cutting small logs, place log through "V" – shaped supports on top of a sawhorse. Never permit another person to hold the log. Never hold the log with your leg or foot.

WARNING

There is an extreme danger of kickback during the limbing operation. Do not work with the nose of the bar. Be extremely cautious and avoid contacting the log or other limbs with the nose of the guide bar.

Do not stand on a log while limbing it – you may slip or the log may roll.

Start limbing by leaving the lower limbs to support the log off the ground. When underbucking freely hanging limbs, a pinch may result or the limb may fall,

MS 461 R

Bucking is cutting a log into sections.

WARNING

When bucking, do not stand on the log. Make sure the log will not roll downhill. If on a slope, stand on the uphill side of the log. Watch out for rolling logs.

Cut only one log at a time.

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001BA151 KN

001BA152 KN

Logs under strain: Risk of pinching! Always start relieving

cut (1) at compression side.Then make bucking cut (2) at tension side. If the saw pinches, stop the engine and remove it from the log.

Only properly trained professionals should work in an area where the logs, limbs and roots are tangled. Working in "blow down" areas is extremely hazardous. Drag the logs into a clear area before cutting. Pull out exposed and cleared logs first.

MAINTENANCE, REPAIR AND STORING

Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, if you make a warranty claim for a component which

has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may deny coverage.

WARNING

Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury.

Strictly follow the maintenance and repair instructions in the appropriate section of your instruction manual. Please refer to the maintenance chart in this manual.

WARNING

Always stop the engine and make sure that the cutting tool is stopped before doing any maintenance or repair work or cleaning the power tool.

WARNING

Do not attempt any maintenance or repair work not described in your instruction manual. Have such work performed by your STIHL servicing dealer only. For example, if improper tools are used to remove the flywheel or if an improper tool is used to hold the flywheel in order to remove the clutch, structural damage to the flywheel could occur and could subsequently cause the flywheel to burst.

Wear gloves when handling or performing maintenance on saw chains.

WARNING

Use the specified spark plug and make sure it and the ignition lead are always clean and in good condition. Always press spark plug boot snugly onto spark plug terminal of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be securely attached.) A loose connection between spark plug terminal and the ignition wire connector in the boot may create arcing that could ignite combustible fumes and cause a fire.

WARNING

Never test the ignition system with the spark plug boot removed from the spark plug or with a removed spark plug, since uncontained sparking may cause a fire.

WARNING

Do not operate your power tool if the muffler is damaged, missing or modified. An improperly maintained muffler will increase the risk of fire and hearing loss. Your muffler is equipped with a sparkarresting screen to reduce the risk of fire; never operate your power tool if the screen is missing, damaged or clogged. Remember that the risk of a brush or forest fire is greater in hot or dry weather.

In California, it is a violation of § 4442 or

§ 4443 of the Public Resources Code to use or operate gasoline-powered tools on forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a complying spark arrester that is maintained in effective working order. The owner/operator of this product is

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responsible for properly maintaining the spark arrester. Other states or governmental entities/agencies, such as the U.S. Forest Service, may have similar requirements. Contact your local fire agency or forest service for the laws or regulations relating to fire protection requirements.

Keep the chain, bar and sprocket clean; replace worn sprockets or chains. Keep the chain sharp. You can spot a dull chain when easy-to-cut wood becomes hard to cut and burn marks appear on the wood. Keep the chain at proper tension.

Tighten all nuts, bolts and screws except the carburetor adjustment screws after each use.

WARNING

In order for the chain brake on your STIHL chain saw to properly perform its function of reducing the risk of kickback and other injuries, it must be properly maintained. Like an automobile brake, a chain saw chain brake incurs wear each time it is engaged.

The amount of wear will vary depending upon usage, conditions under which the saw is used and other factors. Excessive wear will reduce the effectiveness of the chain brake and can render it inoperable.

For the proper and effective operation of the chain brake, the brake band and clutch drum must be kept free of dirt, grease and other foreign matter which may reduce friction of the band on the drum.

For these reasons, each STIHL chain saw should be returned to trained personnel such as your STIHL servicing dealer for periodic inspection and servicing of the brake system according to the following schedule:

Heavy usage – every three months, Moderate usage – twice a year, Occasional usage – annually.

The chain saw should also be returned immediately for maintenance whenever the brake system cannot be thoroughly cleaned or there is a change in its operating characteristics.

For any maintenance of the emission control system please refer to the maintenance chart and to the limited warranty statement near the end of the instruction manual.

Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.

Store chain saw in a dry place and away from children. Before storing for longer than a few days, always empty the fuel tank (see chapter "Storing the Machine" in the instruction manual).

Depth Limiter

The depth limiter (special accessory) is intended exclusively for use with the STIHL MS 461 rescue saw. It slides within a preset range along a special guide bar to allow adjustment of the cutting or plunge depth.

Chain sprocket cover

N Mount spacers (1), cover (2), and

spiked bumper (3) as shown in picture – continue with "Mounting the depth limiter"

Repositioning the spiked bumper

N Remove the chain sprocket cover

N Remove spiked bumper

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3443BA030 KN

3443BA031 KN

N Lift up the bumper strips (1) N Remove screws (2)

N Insert screws (3) M5x20 from the

conversion kit as shown in the picture

N Put on the bumper strips (1) again

N Push the spacers (4), cover (5), and

spiked bumper (6) onto the screws and secure them with the locknuts (7)

Mounting the depth limiter

N Mount the guide bar and saw chain

– see "Mounting the bar and chain"

N Push the slide (3) into place N Fit the star screw with washer (5) N Tighten screws (2)

N Pull the slide (3) forward as far as

possible

N Tighten star screw (4)

N Slide the guide (1) over the bar and

screw in the screws (2)

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3443BA032 KN

001BA248 KN

Adjusting Cutting Depth

The cutting depth is infinitely adjustable from just a few millimeters to approx. 8in (20cm).

Before each adjustment of the cutting depth:

N Switch off the engine N Engage the chain brake by pushing

the hand guard (1) toward the nose of the guide bar – the saw chain is blocked

N Place the chain saw on the ground

and position the front of the right foot in the rear handle

N With the right hand, grip the slide

from above and loosen the adjusting screw (2) with the left hand

N Adjust cutting depth (arrow) and

tighten adjusting screw (2)

N Release the chain brake

Cutting Attachment

STIHL is the only manufacturer in the industry to produce its own chain saws, guide bars, saw chains and chain sprockets.

A cutting attachment consists of the saw chain, guide bar and chain sprocket.

The cutting attachment that comes standard is designed to exactly match the chain saw.

– The pitch (t) of the saw chain (1),

chain sprocket and the nose sprocket of the Rollomatic guide bar must match.

– The drive link gauge (2) of the saw

chain (1) must match the groove width of the guide bar (3).

If non-matching components are used, the cutting attachment may be damaged beyond repair after a short period of operation.

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001BA244 KN

001BA249 KN

31 2

001BA250 KN

143BA034 KN

001BA185 KN

Chain scabbard

Your saw comes standard with a chain scabbard that matches the cutting attachment.

If you use guide bars of different lengths on the saw, the length of the chain scabbard must be matched to the guide bar to help reduce the risk of injury. It should cover the full length of the guide bar.

The length of the matching guide bars is marked on the side of the chain scabbard.

Chain scabbard extensions One chain scabbard extension is

required for guide bars longer than

35.4 in (90 cm). Two extensions are required for guide bars longer than

47.2 in (120 cm). Depending on original equipment, the

chain scabbard extension either comes with the machine or is available as a special accessory.

Fitting chain scabbard extension

N Push the chain scabbard

extension (1) and chain scabbard (2) together, making sure the locking tabs (3) engage in the chain scabbard

N If more than one chain scabbard

extension is required, push the second chain scabbard extension and the first chain scabbard extension together, making sure the locking tabs (3) engage in the first chain scabbard extension

Mounting the Bar and Chain

Removing the chain sprocket cover

N Unscrew the nuts and take off the

chain sprocket cover.

N Turn the screw (1)

counterclockwise until the tensioner slide (2) butts against the left end of the housing slot.

MS 461 R

+ 110 hidden pages