STIHL KW, KB Owner's Manual

STIHL KB, KW
WARNING
Read and follow all safety precautions in Instruction Manual – improper use can cause serious or fatal injury.
Lea y siga todas las precauciones de seguridad dadas en el manual de instrucciones – el uso incorrecto puede causar lesiones graves o mortales.
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Instruction Manual Manual de instrucciones
Instruction Manual 1 - 22
Manual de instrucciones 23 - 46
Contents
English
Interchangeable Attachments 2 Guide to Using this Manual 2 Safety Precautions and Working
Techniques 3 Using the Unit 9 Approved Basic Power Tools 11 Mounting the Attachment 11 Fitting the Carrying Ring 13
Original Instruction ManualPrinted on chlorine-free paper
Mounting the Loop Handle 14 Fitting the Harness 15 Balancing the Trimmer/Brushcutter 16 Starting / Stopping the Engine 17 Storing the Machine 17 Replacing the Sweeping
Attachments 18 Maintenance and Care 18 Main Parts 19 Specifications 20 Special Accessories 20 Maintenance and Repairs 21 Disposal 21 Trademarks 21
Printing inks contain vegetable oils, paper can be recycled.
Allow only persons who fully understand the manuals of the basic power tool and your Bristle Brush or PowerSweep attachment to operate this power tool combination.
To receive maximum performance and satisfaction from your STIHL Bristle Brush or PowerSweep attachment, it is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your Bristle Brush or PowerSweep attachment. For further information you can go to www.stihlusa.com.
Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in the two manuals.
WARNING
Because a power tool power head and shaft equipped with a Bristle Brush or PowerSweep attachment is a power tool, some special safety precautions must be observed to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury.
Always wear proper eye protection.
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© ANDREAS STIHL AG & Co. KG, 2013
0458-509-8621-A. VA1.B13.
0000000744_002_GB
KB, KW
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
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002BA322 KN
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. . . .
Interchangeable Attachments
The STIHL attachment may be mounted to different STIHL power tools.
The approved power tool models are listed in the chapter on "Approved Basic Power Tools".
In this instruction manual the functional unit formed by the basic power tool power head and shaft and attachment is referred to as the power tool.
Therefore, the separate instruction manuals for the basic power tool and attachment should be used together for the power tool.
Always read and and make sure you understand both instruction manuals before using your power tool for the first time and keep them in a safe place for future reference.
Guide to Using this Manual
Pictograms
All the pictograms attached to or embossed on the machine are shown and explained in this manual.
Symbols in Text
Many operating and safety instructions are supported by illustrations.
The individual steps or procedures described in the manual may be marked in different ways:
N A bullet marks a step or procedure. A description of a step or procedure that
refers directly to an illustration may contain item numbers that appear in the illustration. Example:
N Loosen the screw (1). N Lever (2) ...
In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols and signal words described below:
DANGER
Indicates an imminent risk of severe or fatal injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury.
NOTICE Indicates a risk of property damage,
including damage to the machine or its individual components.
Engineering Improvements
STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those described in this manual, please contact your STIHL dealer for assistance.
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Safety Precautions and Working Techniques
Because a power tool power head and shaft equipped with a Bristle Brush or PowerSweep attachment is a powerful tool, special safety pre­cautions must be observed to reduce the risk of personal injury.
It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manuals and the safety precautions of your basic power tool and your Bristle Brush or PowerSweep attachment periodically. Careless or improper use may cause serious or fatal injury.
Have your STIHL dealer show you how to operate your power tool. Observe all applicable local safety regulations, standards and ordinances.
WARNING
As more fully explained later in these Safety Precautions, to reduce the risk of personal injury, make sure your unit is equipped with the proper handle, harness (if applicable) and deflector for the type of working tool you are using. Use only attachments that are specifically authorized by STIHL for use on your basic power tool model.
WARNING
Do not lend or rent your power tool without the instruction manuals of your basic power tool and your Bristle Brush or PowerSweep attachment. Be sure that anyone using it understands the information contained in these manuals.
WARNING
The use of this machine may be hazardous. When it comes in contact with solid foreign objects such as rocks or bits of metal, it may fling them directly or by ricochet in the direction of bystanders or the operator. Striking such objects could damage the sweeping attachment. Thrown objects may result in serious or fatal injury to the operator or bystanders.
Use your power tool power head and shaft equipped with the KW PowerSweep attachment only for moving wet materials, such as leaves or dirt, clearing snow and removing standing water from solid surfaces.
Use your power tool power head and shaft equipped with the KB Bristle Brush attachment only for sweeping areas and paths, including uneven and jointed surfaces, and natural stone paving.
WARNING
Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the machine.
WARNING
Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use.
WARNING
To reduce the risk of injury to bystanders and damage to property, never let your power tool run unattended. When it is not in use (e.g. during a work break), shut it off and make sure that unauthorized persons do not use it.
Most of these safety precautions and warnings apply to the use of all STIHL power tools. Different models may have different parts and controls. See the appropriate section of your basic power tool and your Bristle Brush or PowerSweep attachment instruction manuals for a description of the controls and the function of the parts of your model.
Safe use of a power tool involves
1. the operator
2. the power tool
3. the use of the power tool.
THE OPERATOR
Physical Condition You must be in good physical condition
and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued.
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WARNING
Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine.
Proper Clothing
WARNING
To reduce the risk of injury, the operator should wear proper protective apparel.
The suitable deflector for your power tool will not protect the operator from all foreign objects (gravel, glass, wire, etc.) thrown back by the rotating attachment. Thrown objects may also ricochet and strike the operator.
WARNING
To reduce the risk of injury to your eyes never operate your power tool unless wearing goggles or properly fitted protec­tive glasses with adequate top and side protection complying with ANSI Z 87.1 (or your applicable national standard).
Power tool noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
Always wear gloves when handling the power tool. Heavy-duty, nonslip gloves improve your grip and help to protect your hands.
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Wear long pants made of heavy material to help protect your legs. Do not wear shorts, sandals or go barefoot.
Avoid loose-fitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on branches, brush or the moving parts of the unit. Secure hair so it is above shoulder level.
Good footing is very important. Wear sturdy boots with nonslip soles. Steel-toed safety boots are recommended.
For further instructions on proper clothing see the safety precautions in the instruction manual of the basic power tool you are using.
THE POWER TOOL
For illustrations and definitions of the power tool parts see the chapter on "Main Parts."
WARNING
Never modify this power tool in any way. Only attachments supplied by STIHL and expressly approved by STIHL for use with the specific STIHL basic power tool model are authorized. Although certain unauthorized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous.
If this tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the controls and safety devices are working properly. Do not continue
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operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer.
THE USE OF THE POWER TOOL
Transporting the Power Tool
WARNING
To reduce the risk of injury from loss of control and working tool contact, never carry or transport your power tool with the working tool moving.
WARNING
Always switch off the engine and make sure the working tool has stopped before putting a power tool down.
WARNING
When transporting it in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the unit.
Before Starting
WARNING
Always check your power tool for proper condition and operation before starting. Never attempt to modify the controls or safety devices.
WARNING
Never use a power tool that is damaged or not properly maintained.
WARNING
Do not attach any sweeping attachment to a unit without proper installation of all required parts. Failure to use the proper parts may cause the working tool to fly off and seriously injure the operator or bystanders.
Position the gearbox so that the axle for sweeping and cleaning attachments is above the drive shaft.
WARNING
The sweeping attachment must be properly tightened and in safe operating condition. Inspect for loose parts (hitch pins, screws, etc.) and for damaged parts. Replace damaged parts before using the power tool.
Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, fuel mix, grease or resin in order for you to maintain a firm grip and properly control your power tool.
Keep the deflector adjusted properly at all times (see chapter on "Assembling the Unit" of your instruction manual).
Adjust carrying harness and hand grip to suit your size before starting work. The machine should be properly balanced as specified in your instruction manual for proper control and less fatigue in operation. To be better prepared in case of an emergency, practice releasing the unit from the harness as quickly as possible.
Starting
WARNING
Start the engine at least 10 feet (3 m) from the fueling spot, outdoors only.
For specific starting instructions, see the appropriate section of your basic power tool and your Bristle Brush or PowerSweep attachment manuals.
Place the power tool on firm ground or other solid surface in an open area. Maintain good balance and secure footing.
If you start the engine the working tool will rotate when the engine starts – this may set the sweeping attachment in motion back towards the operator.
WARNING
To reduce the risk of injury from loss of control, be absolutely sure that the working tool is clear of you and all other obstructions and objects, because when the engine starts at starting-throttle, engine speed will be fast enough for the clutch to engage and move the working tool.
KB, KW
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002BA054 KN
Once the engine has started, immediately blip the throttle trigger, which should release the starting throttle and allow the engine to slow down to idle.
With the engine running only at idle, attach the power tool to the spring hook of your harness if you are using one (see appropriate chapter of this manual).
WARNING
Your power tool is a one-person machine. Do not allow other persons in the general work area, even when starting.
See also the safety precautions on Starting in the instruction manual of your basic power tool.
During Operation Holding and Controlling the Power Tool
Always hold the unit firmly with both hands on the handles while you are working. Wrap your fingers and thumbs around the handles.
WARNING
To reduce the risk of injury from loss of control, hold and guide the machine at a shallow angle. If the machine is held at too steep an angle, it tends to push back toward the operator.
WARNING
Never work on steep slopes because of the risk of injury through loss of control of the power tool.
KB Bristle Brush
KW PowerSweep
WARNING
Never attempt to operate your power tool with one hand. Loss of control of the power tool may result in serious or fatal injury.
WARNING
Do not overreach. Keep proper footing and balance at all times. Special care must be taken in slippery conditions (wet ground, snow) and in difficult, overgrown terrain. Watch for hidden obstacles such as tree stumps, roots and ditches to avoid stumbling. Be extremely cautious when working on slopes or uneven ground.
Operate the power tool only at a normal walking pace.
Working Conditions Start and operate your power tool only
outdoors in a well-ventilated area. Operate it under good visibility and daylight conditions only. Work carefully.
WARNING
As soon as the engine is running, this product gen­erates toxic exhaust fumes containing chemi­cals, such as unburned hydrocarbons (including benzene) and carbon monoxide, that are known to cause respira­tory problems, cancer, birth defects, or other reproductive harm. Some of the gases (e.g. carbon monoxide) may be color­less and odorless. To reduce the risk of serious or fatal injury/illness from inhaling toxic fumes, never run the machine indoors or in poorly venti­lated locations.
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WARNING
Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause susceptible persons to have an allergic or asthmatic reaction. Substantial or repeated inhalation of dust and other airborne contaminants, in particular those with a smaller particle size, may cause respiratory or other illnesses. Control dust at the source where possible. Use good work practices, such as operating the unit so that the wind or operating process directs any dust raised by the power tool away from the operator. Follow the recommendations of EPA / OSHA / NIOSH and occupational and trade associations with respect to dust ("particulate matter"). When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (background) level, the operator and any bystanders should wear a respirator approved by NIOSH / MSHA for the type of dust encountered.
WARNING
Never divert discharge of material toward bystanders nor allow anyone near the area of operation. Use care in directing discharge to avoid damage to surfaces, automobiles, and the like.
WARNING
Before you start work, examine the area for stones, glass, pieces of metal, rubbish or other solid objects. Such objects could be hurled aside by the sweeping tool and directly or indi­rectly strike the operator or bystanders. Such objects may also damage the sweeping tool.
WARNING
Static charges may build up when cleaning synthetic floors – risk of electric shock and accidents.
WARNING
To reduce the risk of a dust explosion, spray very dusty surfaces with water before sweeping. Always operate the power tool in such a way that the sweeping attach­ment cannot become jammed or blocked.
WARNING
To reduce the risk of injury, keep hands and feet away from the sweeping attachment.
attachments above ground level because they are more exposed and the power tool is more difficult to control.
Operating Instructions
WARNING
Do not operate your power tool using the starting throttle lock, as you do not have control of the engine speed.
In the event of an emergency, switch off the engine immediately – move the slide control / stop switch / momentary stop switch to 0 or STOP.
See also the safety precautions in the instruction manual of your basic power tool on the proper use of the slide control / stop switch / momentary stop switch.
WARNING
Never touch a rotating sweeping attachment with your hand or any part of your body. The sweeping attachment continues to rotate for a short period after the throttle trigger is released (flywheel effect).
If the sweeping attachment or deflector becomes clogged or stuck, always switch off the engine and make sure the sweeping attachment has stopped before cleaning. Dirt, grass, weeds, etc. should be cleaned off the sweeping attachment as necessary.
KB, KW
WARNING
Use the sweeping attachments at ground level only. The risk of injury is increased if you use sweeping
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5m (16ft)
The rotating sweeping attachment may fling foreign objects directly or by ricochet a great distance. To reduce the risk of eye and other injury always wear proper eye protection (see the chapter on "Proper Clothing") and ensure that bystanders are at least 16 feet (5 m) away. To reduce the risk of damage to property, also maintain this distance from such objects as vehicles or windows. Any coworkers who must be in the restricted area should also wear goggles or protective glasses.
Stop the engine immediately if you are approached.
WARNING
During work, check the tightness and the condition of the sweeping attachment at regular intervals with the engine and attachment stopped. If the behavior of the sweeping attachment changes during use, stop the engine immediately and check the attachment for cracks, wear and damage. Replace cracked or damaged sweeping attachments immediately.
WARNING
Do not mount any sweeping attachment to a machine without proper installation of all required parts. Never use unauthorized parts to secure the sweeping attachments. Failure to use
the proper parts may cause the attachments to fly off and seriously injure the operator or bystanders.
MAINTENANCE, REPAIR AND STORING
WARNING
Always stop the engine and make sure that the attachment is stopped before doing any maintenance or repair work or cleaning the power tool. Do not attempt any maintenance or repair work not described in the instruction manuals for your basic power tool and your Bristle Brush or PowerSweep attachment. Have such work performed at your STIHL servicing dealer only.
WARNING
Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury.
WARNING
Check the condition of the attachment at regular short intervals. Loose parts might fly off and injure the operator or bystanders. To reduce the risk of injury, always replace sweeping attachments immediately and in pairs. Do not attempt to repair or continue using damaged or worn sweeping attachments.
Tighten all nuts, bolts and screws, except the carburetor adjustment screws, after each use.
Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.
Store the power tool in a dry and high or locked location out of reach of children.
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Using the Unit
Sweeping Attachments
There are two attachments designed for sweeping and cleaning operations: KB bristle brush and KW PowerSweep.
Preparations
If the surface to be cleaned is dry, spray it with water to reduce the amount of dust created.
N To reduce the risk of accidents or
injury, remove all obstacles and objects from the work area.
N Start the engine. N Put on the shoulder strap.
The basic power tool with sweeping attachment is operated in the forward direction.
Working Technique
Bristle Brush
The KB bristle brush is used for cleaning areas and paths, including uneven and jointed surfaces, and natural stone paving.
WARNING
To reduce the risk of injury, never work without the deflector and two extensions.
These devices divert material away from the machine and the operator.
N Push the bristle brush steadily at
walking pace.
KB, KW
N Always hold and guide the tool at a
shallow angle.
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479BA017 KN
1
479BA017 KN
1
WARNING
The steeper the angle shown above, the more difficult it is to control the tool.
N Guide the bristle brush at right
angles to the direction of travel (1). Sweepings are thrown forwards, ahead of the operator.
WARNING
The bristle brush pushes back towards the operator.
PowerSweep
The KW PowerSweep is used for sweeping areas and paths, moving wet materials, such a leaves or dirt, to a central point, clearing snow and removing standing water from solid surfaces.
N Push the PowerSweep steadily at
walking pace.
N Always hold and guide the tool at a
shallow angle.
WARNING
The steeper the angle shown above, the more difficult it is to control the tool.
N Guide the PowerSweep at right
angles to the direction of travel (1). Sweepings are thrown forwards, ahead of the operator.
WARNING
The PowerSweep pushes back towards the operator.
Cleaning the Sweeping Attachment
Clean away any dirt and debris that has accumulated between the sweeping attachments, around the gearbox or between the sweeping attachments and the deflector:
Shut off the engine. Pull the hitch pins out of the axle. Remove the sweeping attachments
from the axle and clean them.
Clean away dirt and debris from the
machine.
Refer to "Replacing the Sweeping Attachments" for mounting instructions.
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Approved Basic Power Tools
Operation of this interchangeable attachment is permitted only with the following basic power tools:
STIHL FC 83, FC 85, FC 95, FC 110 STIHL FH 75 STIHLFS83R, FS85R
FS 110 R2), FS 130 R STIHLHL73
2)
, HL 752), HL 100
STIHL KW 85
WARNING
This interchangeable attachment may only be operated on a basic power tool with a loop handle – see "Retrofitting a Loop Handle". The loop handle need not be equipped with a barrier bar.
WARNING
Other combinations of the attachment and non-approved basic power tools are not permitted since they may result in accidents or serious personal injury.
1) 2)
, FS 90 R,
2)
STIHL HL 73, HL 75 and HL 100 in the versions with a 0°-gearbox.
To retrofit the loop handle see chapter on "Mounting the Loop Handle".
Mounting the Attachment
Preparations
WARNING
To reduce the risk of injury, always shut off the engine before converting the basic power tool.
NOTICE Make sure the work area is clean before
mounting or removing the attachment. Remove any existing gearhead or
interchangeable attachment from the basic power tool.
Retrofitting a Loop Handle
The following models must be retrofitted with a loop handle:
1)
Not approved for FS 85 R with serial numbers from 2 49 848 196 up to 2 53 552 82
2)
Not approved for bike-handled models or models FS 85 RX, FS110RX, HL73K, HL75K and HL 100 K
KB, KW
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228BA048 KN
FCS
HL/FH
BF
HT
KB/KW
FS
381BA015 KN
L
3
1
1
2
509BA009 KN
N To do this, loosen the clamp screws
on the gearhead (arrows) and pull the gearhead off the drive tube.
The drive shaft may slip out of the tube in this process. If this happens, push the drive shaft back into the tube.
The drive shaft must not project from the tube more than L = 22 mm (7/8 in). If this dimension is not correct, apply slight pressure to the drive shaft and rotate it slowly at the same time until it can be pushed in to the required length.
Mounting the Deflector
N Apply a mark (with pencil or felt-tip
pen) at distance A (125 mm/5 in) from the end of the drive tube.
N Remove the protective caps from
the ends of the tube and keep them in a safe place.
N Loosen the clamp screws (1). N Push the deflector (2) onto the drive
tube (3) and beyond the mark (arrow). Then pull the deflector back until it is flush with or just covers the mark (arrow).
N Position the deflector so that the
machine support on the engine faces down and the deflector is horizontal.
N Tighten down the clamp screws (1)
firmly.
WARNING
Check that the deflector is secure – it must not be possible to rotate it on the drive tube.
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3
479BA021 KN
4
3
479BA019 KN
5
5
6
002BA142 KN
1
2
1
Mounting the Gearbox
N Remove both sweeping
attachments – see "Replacing the Sweeping Attachments".
N Push the sleeve (4) onto the drive
tube (3) as far as stop.
N Loosen the clamp screws (5) – do
not remove them.
N Push the gearbox (6) onto the drive
tube (3), turn the gearbox back and forth as necessary.
Aligning the Gearbox
N Line up the gearbox on the drive
tube so that the distance between the horizontal axles (7) and the deflector is the same at both sides.
N Tighten down the clamp screws
firmly.
WARNING
It must not be possible to rotate the gearbox on the drive tube.
N Mount the two sweeping
attachments – see "Replacing the Sweeping Attachments".
Fitting the Carrying Ring
Not all basic power tools are equipped with a carrying ring.
The carrying ring is available as a special accessory.
The type of carrying ring depends on the market and the basic power tool.
For position of carrying ring see "Mounting the Loop Handle".
N Place the clamp (1) against the
drive tube with the tapped hole on the left (viewed from engine).
N Squeeze the two ends of the clamp
together and hold in that position.
N Insert the M6x14 screw (2). N Line up the carrying ring. N Tighten down the screw firmly.
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2
1
002BA184 KN
A
4
3
1
6
002BA157 KN
10
7
10
5
9 8
9 8
002BA183 KN
1
A
Mounting the Loop Handle
Position of Loop Handle
A loop handle (1) may already be mounted to the basic power tool.
N Secure the loop handle (1) at
distance A = about 20 cm (8 in) in front of the control handle (2) – if the sleeve (3) and carrying ring (4) are already fitted, they must be between the loop handle and control handle.
Mounting the Loop Handle
N Place the clamp (5) in the loop
handle (1) and position them both against the drive tube (6).
N Place the clamp (7) against the
drive tube.
N Line up the holes. N Fit the washers (8) on the
screws (9), and insert the screw in the holes.
N Turn the square nuts (10) as far as
stop.
Adjusting the Loop Handle
N Align the loop handle (1) and move
it to the most comfortable position.
Distance A must not be more than 55 cm (22 in).
Recommendation: distance A: about 35 cm (14 in)
N Tighten down the screws on the
loop handle.
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