Stihl HT-KM / KM HT KM HT / HT-KM

STIHL HT-KM
WARNING
Read Instruction Manual thoroughly before use and follow all safety precautions – improper use can cause serious or fatal injury.
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Instruction Manual Manual de instrucciones
Instruction Manual 1 - 30
Manual de instrucciones 31 - 63
Contents
English
KombiSystem 2 Guide to Using this Manual 2 Safety Precautions and Working
Techniques 3 Using the Unit 10 Approved KombiEngines 12 Assembling the Unit 12 Mounting the KombiTool 13
Original Instruction ManualPrinted on chlorine-free paper
Cutting Attachment 14 Mounting the Bar and Chain 14 Tensioning the Chain 15 Checking Chain Tension 16 Chain Lubricant 16 Filling Chain Oil Tank 16 Checking Chain Lubrication 18 Fitting the Harness 19 Starting / Stopping the Engine 20 Operating Instructions 20 Storing the Machine 21 Taking Care of the Guide Bar 21 Checking and Replacing the Chain
Sprocket 22
Printing inks contain vegetable oils, paper can be recycled.
Maintaining and Sharpening the Saw Chain 23
Maintenance and Care 26 Main Parts 27 Specifications 28 Maintenance and Repairs 29 Disposal 29 Trademarks 29
Allow only persons who fully understand the manuals of the KombiEngine and pole pruner KombiTool to operate this power tool combination.
To receive maximum performance and satisfaction from your STIHL KombiTool, it is important that you read, understand and follow the safety precautions and the operating and maintenance instructions in chapter "Safety Precautions and Working Techniques" before using your KombiTool. For further information you can go to www.stihlusa.com.
Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in the two manuals.
WARNING
Because a KombiEngine equipped with a pole pruner KombiTool has a high­speed cutting attachment some special safety precautions must be observed to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury.
© ANDREAS STIHL AG & Co. KG, 2020
0458-473-8621-C. VA5.J20.
0000007126_006_GB
HT-KM
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
1
English
KombiSystem Guide to Using this Manual
In the STIHL KombiSystem a number of different KombiEngines and KombiTools can be combined to produce a power tool. In this instruction manual the functional unit formed by the KombiEngine and KombiTool is referred to as the power tool.
Therefore, the separate instruction manuals for the KombiEngine and KombiTool should be used together for the power tool.
Always read and make sure you understand both instruction manuals before using your power tool for the first time and keep them in a safe place for future reference.
Pictograms
All the pictograms attached to or embossed on the machine are shown and explained in this manual.
Symbols in Text
Many operating and safety instructions are supported by illustrations.
The individual steps or procedures described in the manual may be marked in different ways:
N A bullet marks a step or procedure. A description of a step or procedure that
refers directly to an illustration may contain item numbers that appear in the illustration. Example:
N Loosen the screw (1). N Lever (2) ...
In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the following symbols and signal words:
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
NOTICE
Indicates a risk of property damage, including damage to the machine or its individual components.
Engineering Improvements
STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. Therefore, some changes, modifications and improvements may not be covered in this manual. If the operating characteristics or the appearance of your machine differs from those described in this manual, please contact your STIHL dealer or the STIHL distributor for your area for assistance.
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
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Safety Precautions and Working Techniques
Because a KombiEngine equipped with a pole pruner KombiTool is a high-speed, fast-cutting power tool with an extended reach, special safety precautions must be observed to reduce the risk of personal injury.
It is important that you read, fully understand and observe the following safety precautions and warnings. Read the instruction manuals and the safety precautions for your KombiEngine and KombiTool periodically. Careless or improper use may cause serious or fatal injury.
Have your STIHL dealer show you how to operate your power tool. Observe all applicable national, state and local laws, safety regulations, standards and ordinances.
WARNING
Do not lend or rent your power tool without the instruction manuals for your KombiEngine and KombiTool. Be sure that anyone using it understands the information contained in these manuals.
WARNING
The use of this machine may be hazardous. The pole pruner chain has many sharp cutters. If the cutters contact your flesh, they will cut you, even if the chain is not moving.
Do not cut any material other than wood or wooden objects. Use your KombiEngine equipped with the pole pruner KombiTool for limbing only.
WARNING
Do not use it for other purposes, since misuse may result in personal injury or property damage, including damage to the machine.
WARNING
Minors should never be allowed to use this power tool. Bystanders, especially children, and animals should not be allowed in the area where it is in use.
WARNING
To reduce the risk of injury to bystanders and damage to property, never let your power tool run unattended. When it is not in use (e.g. during a work break), shut it off and make sure that unauthorized persons do not use it.
Most of these safety precautions and warnings apply to the use of all STIHL pole pruners. Different models may have different parts and controls. See the appropriate section of your KombiEngine and KombiTool instruction manuals for a description of the controls and the function of the parts of your model.
Safe use of a power tool involves
1. the operator
2. the power tool
3. the use of the power tool.
THE OPERATOR
Physical Condition You must be in good physical condition
and mental health and not under the influence of any substance (drugs, alcohol, etc.) which might impair vision, dexterity or judgment. Do not operate this machine when you are fatigued.
WARNING
Be alert – if you get tired, take a break. Tiredness may result in loss of control. Working with any power tool can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating this machine.
Proper Clothing
WARNING
To reduce the risk of injury, the operator should wear proper protective apparel.
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WARNING
To reduce the risk of injury to your eyes never operate your power tool unless wearing goggles or properly fitted protec­tive glasses with adequate top and side protection complying with ANSI Z87 "+" (or your applicable national stand­ard). To reduce the risk of injury to your face STIHL recommends that you also wear a face shield or face screen over your goggles or protective glasses.
Wear an approved safety hard hat to reduce the risk of injury to your head.
Power tool noise may damage your hearing. Wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Continual and regular users should have their hearing checked regularly.
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
Always wear heavy-duty work gloves (e.g. made of leather or other wear resistant material) when handling the machine and the cutting tool. Heavy-duty, nonslip gloves improve your grip and help to protect your hands.
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Wear long pants made of heavy material to help protect your legs. Do not wear shorts, sandals or go barefoot.
Avoid loose-fitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on branches, brush or the moving parts of the unit. Secure hair so it is above shoulder level.
Good footing is very important. Wear sturdy boots with nonslip soles. Steel-toed safety boots are recommended.
For further instructions on proper clothing see the safety precautions in the instruction manual of the KombiEngine you are using.
THE POWER TOOL (KOMBIENGINE EQUIPPED WITH POLE PRUNER KOMBITOOL)
For illustrations and definitions of the power tool parts see the chapter on "Main Parts."
WARNING
Never modify this power tool in any way. Only attachments supplied by STIHL or expressly approved by STIHL for use with the specific STIHL KombiEngine are authorized. Although certain unauthorized attachments are useable with STIHL power tools, their use may, in fact, be extremely dangerous.
If this tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work. Check in particular that the fuel system is tight (no leaks) and that the controls and safety devices are working properly. Do not continue operating this machine if it is damaged. In case of doubt, have it checked by your STIHL servicing dealer.
THE USE OF THE POWER TOOL (KOMBIENGINE EQUIPPED WITH POLE PRUNER KOMBITOOL)
Transporting the Power Tool
WARNING
Always switch off the engine and fit the scabbard over the cutting attachment before transporting the power tool over long distances.
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002BA254 KN
275BA006 KN
It may be carried only in a horizontal position. Grip the shaft in a manner that the machine is balanced horizontally. Keep the hot muffler away from your body and the cutting attachment behind you. Accidental acceleration of the engine can cause the chain to rotate and cause serious injuries.
WARNING
When transporting it in a vehicle, properly secure it to prevent turnover, fuel spillage and damage to the unit.
Before Starting Take off the chain guard (scabbard) and
inspect the pole pruner for proper condition and operation. (See the maintenance chart near the end of this instruction manuals.)
WARNING
Always check your power tool for proper condition and operation before starting. Never attempt to modify the controls or safety devices.
WARNING
Never operate your power tool if it is damaged, improperly adjusted or maintained, or not completely or securely assembled.
Keep the handles clean and dry at all times; it is particularly important to keep them free of moisture, pitch, oil, fuel mix, grease or resin in order for you to maintain a firm grip and properly control your power tool.
For proper assembly of the bar and chain follow the procedure described in the chapter "Mounting the Bar and Chain" in this instruction manual.
STIHL Oilomatic chain, guide bar and sprocket must match each other in gauge and pitch.
WARNING
Proper tension of the chain is extremely important. In order to avoid improper setting, the tensioning procedure must be followed as described in your manual. Always make sure the hexagonal nut(s) for the sprocket cover is (are) tightened securely after tensioning the chain in order to secure the bar. Never start the pole pruner with the sprocket cover loose. Check chain tension once more after having tightened the nut(s) and thereafter at regular intervals (whenever the pole pruner is shut off). If the chain becomes loose while cutting, shut off the engine and then tighten. Never try to adjust the chain while the engine is running!
Adjust harness and hand grip to suit your size before starting work. To be better prepared in case of an emergency, practice releasing the unit from the harness as quickly as possible.
Starting Start the engine at least 10 feet (3 m)
from the fueling spot, outdoors only.
For specific starting instructions, see the appropriate section of your KombiEngine and KombiTool manuals.
Place the pole pruner on firm ground or other solid surface in an open area or, in the alternative, as shown in the above picture. Maintain good balance and secure footing.
WARNING
To reduce the risk of injury from loss of control, do not attempt to "drop start" your power tool.
WARNING
To reduce the risk of injury from loss of control be absolutely sure that the guide bar and chain are clear of you and all other obstructions and objects, including the ground, because when the engine starts at starting-throttle, engine speed will be fast enough for the clutch to engage the sprocket and move the chain.
Once the engine has started, immediately blip the throttle trigger, which should release the starting throttle and allow the engine to slow down to idle.
HT-KM
5
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473BA007 KN
With the engine running only at idle, attach the power tool to the spring hook of your harness (see appropriate chapter of this manual).
WARNING
Your power tool is a one-person machine. Do not allow other persons in the general work area, even when starting.
See also the Safety Precautions on Starting in the instruction manual of your KombiEngine.
During Operation Holding and Controlling the Power Tool Always hold the unit firmly with both
hands on the handles while you are working. Wrap your fingers and thumbs around the handles.
Place your left hand on the front handle and your right hand on the rear grip and throttle trigger. This also applies to left­handers. Keep your hands in this position to have your pole pruner under control at all times.
WARNING
Never attempt to operate your power tool with one hand. Loss of control of the power tool resulting in serious or fatal injury may result.
WARNING
Do not overreach. Keep proper footing and balance at all times. Special care must be taken in slippery conditions (wet ground, snow) and in difficult, overgrown terrain. Watch for hidden obstacles such as tree stumps, roots and ditches to avoid stumbling. For better footing, clear
away fallen branches, scrub and cuttings. Be extremely cautious when working on slopes or uneven ground.
WARNING
To reduce the risk of injury from loss of control, never work on a ladder, in a tree or any other insecure support. Never hold the machine above shoulder height. When working at a height above 15 feet (4.5 m) use a lift bucket.
WARNING
Take extreme care in wet and freezing weather (rain, snow, ice). Put off the work when the weather is windy, stormy or rainfall is heavy.
Working Conditions Operate and start your power tool only
outdoors in a well-ventilated area. Operate it under good visibility and daylight conditions only. Work carefully.
WARNING
If the vegetation being cut or the surrounding ground is coated with a chemical substance (such as an active pesticide or herbicide), read and follow the instructions and warnings that accompanied the substance at issue.
WARNING
Inhalation of certain dusts, especially organic dusts such as mold or pollen, can cause sus­ceptible persons to have an allergic or asthmatic reaction.
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15m (50ft)
15m (50ft)
Substantial or repeated inhalation of dust and other airborne contaminants, in particular those with a smaller particle size, may cause respiratory or other illnesses. This includes wood dust, especially from hardwoods, but also from some softwoods such as Western Red Cedar. Control dust at the source where possible. Use good work practices, such as always cutting with a properly sharpened chain (which produces wood chips rather than fine dust) and operating the unit so that the wind or operating process directs any dust raised by the power tool away from the operator. Follow the recommendations of EPA / OSHA / NIOSH and occupational and trade associations with respect to dust ("particulate matter"). When the inhalation of dust cannot be substantially controlled, i.e., kept at or near the ambient (background) level, the operator and any bystanders should wear a respirator approved by NIOSH / MSHA for the type of dust encountered.
WARNING
Breathing asbestos dust is dangerous and can cause severe or fatal illness, respiratory illness or cancer. The use and disposal of asbestos-containing products have been strictly regulated by OSHA and the Environmental Protection Agency. If you have any reason to believe that you might be cutting asbestos, immediately contact your employer or a local OSHA representative.
WARNING
This power tool has a large range. In order to reduce the risk of personal or even fatal injury to bystanders from falling objects or inadvertent contact with the moving chain of your power tool always keep bystanders at least 50 feet (15 m) away when the power tool is running.
DANGER
Your power tool is not insulated against electric shock. To reduce the risk of electrocution, never operate this power tool in the vicinity of any wires or cables (power, etc.) which may be carrying electric current.
Electricity can jump from one point to another by means of arcing. Higher voltage increases the distance electricity can arc. Electricity can also move through branches, especially if they are
wet. Maintain a clearance of at least 50 feet (15 m) between the pole pruner (including any branches it is contacting) and any electrical line carrying live current. Before working with less clearance, contact your electric utility and make sure the current is turned off.
Stop the engine immediately if you are approached.
Make sure that the saw chain does not touch any foreign materials such as rocks, fences, nails and the like. Such objects may be flung off and injure the operator or bystanders, or damage the saw chain.
WARNING
Even though bystanders should be kept away from the running power tool, never work alone. Keep within calling distance of others in case help is needed.
Operating Instructions
WARNING
Do not operate your power tool using the starting throttle lock, as you do not have control of the engine speed.
In the event of an emergency, switch off the engine immediately – move the slide control / stop switch / momentary stop switch to 0 or STOP.
See section of your KombiEngine instruction manual on the proper use of the slide control / stop switch / momentary stop switch.
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7
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max
473BA008 KN
WARNING
To reduce the risk of cut injuries, keep hands and feet away from the saw chain. Never touch a moving chain with your hand or any other part of your body. The saw chain continues to move for a short period after the throttle trigger is released (inertia effect).
Accelerating the engine while the chain is blocked increases the load and will cause the clutch to slip continuously. This may result in overheating and damage to important components (e.g. clutch, polymer housing components) – which can then increase the risk of injury from the chain moving while the engine is idling.
WARNING
If the chain becomes clogged, always shut off the engine and make sure the chain has stopped before cleaning.
WARNING
Prior to limbing, clear the working area from interfering limbs and brush. Then, establish an escape area away from where the cut limbs can fall, and remove all obstacles.
Keep work area clear – move away fallen limbs. Place all tools and equipment at a safe distance from the branches being limbed, but not in the escape area.
WARNING
Always observe the general condition of the tree. Look for decay and rot in the trunk and branches. If it is rotted inside,
it could snap and fall toward the operator while being cut. Also look for broken or dead branches which could vibrate loose and fall on the operator. If the branch is thick or heavy, make a shallow relief cut on the bottom of the branch before cutting down from the top to help prevent splitting of the branch. See chapter on "Using the Unit".
WARNING
To reduce the risk of severe or even fatal injury from falling objects do not cut vertically above your body. Hold the pole pruner at an angle of not more than 60° from the horizontal level (see picture). Objects may fall in unexpected directions. Do not stand directly underneath the limb being cut!
Watch for falling wood! As soon as the limbed branch starts to fall, step aside and keep a sufficient distance away from the falling wood.
WARNING
Always pull the unit out of the cut with the chain running to reduce the possibility of pinching the cutting attachment. Don't put pressure on the pole pruner when reaching the end of a cut. The pressure may cause the bar and rotating chain to pop out of the cut or kerf, go out of control and strike some other object.
If the bar becomes pinched and caught in the branch so that the chain can no longer move, shut off the pole pruner and carefully move the branch to open the pinch and release the bar.
WARNING
If a rotating saw chain strikes a rock or other hard object, sparks may be created, which can ignite flammable materials under certain circumstances. Flammable materials can include dry vegetation and brush, particularly when weather conditions are hot and dry. When there is a risk of fire or wildfire, do not use a power tool around flammable materials or around dry vegetation or brush. Contact your local fire authorities or the U.S. Forestry Service if you have any question about whether vegetation and weather conditions are suitable for the use of a pole pruner.
WARNING
The gearbox becomes hot during operation. To reduce the risk of burn injury, do not touch the gear housing when it is hot.
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002BA230 KN
001BA037 KN
A
001BA038 KN
B
Reactive Forces
WARNING
Reactive forces may occur any time the chain is rotating.The force used to cut wood can be reversed and work against the operator. If the rotating chain is suddenly stopped by contact with any solid object such as a branch or is pinched, the reactive forces may occur instantly. These reactive forces may result in loss of control, which, in turn, may cause personal injury. An understanding of the causes of these reactive forces may help you avoid the element of surprise and loss of control.
Because of the design of the pole pruner, the reactive forces experienced when working with it are generally not as severe as those encountered with a chain saw. Nevertheless, you should always maintain a proper grip and good footing to control the power tool when you experience such forces.
The most common reactive forces are:
kickback, pushback, pull-in.
Kickback Kickback may occur when the moving
saw chain near the upper quadrant of the bar nose contacts a solid object or is pinched.
The reaction of the cutting force of the chain causes a rotational force on the pole pruner in the direction opposite to the chain movement. This may cause the bar to move upward.
To Avoid Kickback The best protection from kickback is to
avoid kickback situations:
1. Be aware of the location of the guide bar nose at all times
2. Never let the nose of the guide bar contact any object. Do not cut limbs with the nose of the guide bar. Be especially careful near wire fences and when cutting small, tough limbs, which may easily catch the chain.
3. Cut only one limb at a time.
A = Pull-in
a foreign object in the wood. The reaction of the chain pulls the pole pruner forward.
Pull-in frequently occurs when the chain is not rotating at full speed before it contacts the wood.
To Avoid Pull-in
1. Be alert to forces or situations that may cause material to pinch the chain at the bottom of the bar.
2. Always start a cut with the chain rotating at full speed.
B = Pushback
Pushback occurs when the chain on the top of the bar is suddenly stopped when it is pinched, caught or encounters a foreign object in the wood. The reaction of the chain may drive the pole pruner rapidly straight back toward the operator. Pushback frequently occurs when the top of the bar is used for cutting.
HT-KM
Pull-in occurs when the chain on the bottom of the bar is suddenly stopped when it is pinched, caught or encounters
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To Avoid Pushback
1. Be alert to forces or situations that may cause material to pinch the chain at the top of the bar.
2. Do not cut more than one limb at a time.
3. Do not twist the bar when withdrawing it from an underbuck cut because the chain can pinch.
MAINTENANCE, REPAIR AND STORING
WARNING
Always stop the engine and make sure that the chain is stopped before doing any maintenance or repair work or cleaning the power tool. Do not attempt any maintenance or repair work not described in your KombiEngine and KombiTool instruction manuals. Have such work performed by your STIHL servicing dealer only.
chain when easy-to-cut wood becomes hard to cut or burn marks appear on the wood.
Tighten all nuts, bolts and screws except the carburetor adjustment screws after each use.
Do not clean your machine with a pressure washer. The solid jet of water may damage parts of the machine.
Store the power tool in a dry and high or locked location out of reach of children.
Store chain oil in approved and properly labeled safety-type canisters only. Avoid direct contact with the skin!
Using the Unit
Preparations
N Wear suitable protective clothing,
observe safety precautions.
N Start the engine. N Put on the shoulder strap.
Cutting Sequence
To allow branches to free fall, always cut the lower branches first. Prune heavy branches (large diameter) in several controllable pieces.
WARNING
Never stand directly underneath the branch you are cutting – be wary of falling branches. Note that a branch may spring back at you after it hits the ground – risk of injury.
WARNING
Use only identical STIHL replacement parts for maintenance and repair. Use of non-STIHL parts may cause serious or fatal injury.
Wear gloves when handling or performing maintenance on the bar and chain.
WARNING
Keep the chain, bar and sprocket clean; replace worn sprockets or chains. Keep the chain sharp. You can spot a dull
10
Disposal
Do not throw cuttings into the garbage can – they can be composted.
Working Techniques
Hold the control handle with your right hand, and the loop handle with your left hand. Your left arm should be extended to the most comfortable position.
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max
473BA010 KN
246BA032 KN
2
1
246BA033 KN
3
4
A
390BA024 KN
The shaft should always be held at an angle of 60° or less.
The least tiring working position is a tool angle of 60°.
Any lesser angle may be used to suit the situation.
Cross-cut
Relieving cut
To avoid tearing the bark on thick branches, always start by performing a relieving cut (1) on the underside of the branch.
N To do this, apply the cutting
attachment and pull it across the bottom of the branch in an arc as far as the bar nose.
N Position the housing against the
branch and then perform the cross­cut (2).
Flush-cutting thick branches
If branch diameter is more than 10 cm (4 in), first
N perform undercut (3) and then
cross-cut at a distance of about 20 cm./8 in (A) from the final cut. Then carry out the flush-cut (4), starting with a relieving cut and finishing with a cross-cut.
To avoid pinching the bar in the cut, position the housing against the branch and then perform the cross-cut from the top downwards.
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246BA017 A1
246BA018 KN
413BA014 KN
002BA248 KN
Cutting above obstacles
The machine's long reach makes it possible to prune branches that are overhanging obstacles, such as rivers or lakes. The tool angle in this case depends on the position of the branch.
Cutting from a lift bucket
Approved KombiEngines Assembling the Unit
KombiEngines
Only use KombiEngines supplied or explicitly approved by STIHL for use with the attachment.
This KombiTool may be operated only in combination with the following KombiEngines:
STIHL KM 56 R, KM 85 R, KM 91 R, KM 94 R, KM 111 R, KM 131 R, KMA 130 R, KMA 135 R
WARNING
Loop-handled machines must be equipped with a barrier bar.
N Pull the protective caps off the ends
of the drive tube and keep them in a safe place for later use – see "Storing the Machine".
NOTICE
The plug may come out of the drive tube when you pull off the cap. Push it back into the drive tube as far as stop.
The machine's long reach enables cutting to be performed next to the trunk without the risk of the lift bucket damaging other branches. The tool angle in this case depends on the position of the branch.
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A
402BA002 KN
246BA019 KN
1
2
3
1
3
246BA020 KN
1
473BA012 KN
1
002BA326 KN
2
3
002BA327 KN
4
Mounting the Gearbox
N Apply a mark at distance A (2.4 in /
60 mm) from the end of the drive tube.
N Push the gearbox (1) onto the drive
tube as far as stop – turn the gearbox back and forth until the square end of the shaft engages.
The gearbox is correctly positioned when the end of its housing reaches or covers the mark (arrow).
N Insert the clamp screws (3) as far as
stop.
N Line up the gearbox (1) so that the
chain sprocket cover is exactly vertical and the lug (arrow) on the end of the drive tube faces up.
N Tighten down the clamp screws (3)
in the following sequence:
tighten the left screw moderately tighten the right screw moderately tighten down the left screw firmly tighten down the right screw firmly
Mounting the KombiTool
N Push the lug (1) on the drive tube
into the slot (2) in the coupling sleeve as far as stop.
When correctly installed, the red line (3) (arrow point) must be flush with the end of the coupling sleeve.
N Tighten down the star knob (4)
firmly.
Removing the KombiTool
N Reverse the above sequence to
remove the drive tube.
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001BA248 KN
1
2
3
a
001BA244 KN
246BA021 KN
1
2
246BA022-A1
Cutting Attachment
A cutting attachment consists of the saw chain, guide bar and chain sprocket.
The cutting attachment that comes standard is designed to exactly match the pole pruner.
The pitch (t) of the saw chain (1),
chain sprocket and the nose sprocket of the Rollomatic guide bar must match.
The drive link gauge (2) of the saw
chain (1) must match the groove width of the guide bar (3).
If non-matching components are used, the cutting attachment may be damaged beyond repair after a short period of operation.
Chain scabbard
Your pole pruner comes standard with a chain scabbard that matches the cutting attachment.
If you use guide bars of different lenghts on the pole pruner, the length of the chain scabbard must be matched to the guide bar to reduce the risk of injury. It should cover the full length of the guide bar.
The length of the matching guide bars is marked on the side of the chain scabbard.
Mounting the Bar and Chain
Removing the Chain Sprocket Cover
N Unscrew the nut and remove the
chain sprocket cover.
N Turn the screw (1) clockwise until
the tensioner slide (2) butts against the right end of the housing slot.
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390BA003 KN
1
246BA024 KN
Fitting the Chain
WARNING
Wear work gloves to protect your hands from the sharp cutters.
N Fit the chain – start at the bar nose.
1
5
3
4
N Fit the guide bar over the screw (3)
and engage peg of tensioner slide in the hole (4) – place the chain over the sprocket (5) at the same time.
N Turn the tensioning screw (1)
counterclockwise until there is very little chain sag on the underside of the bar – and the drive link tangs are engaged in the bar groove.
N Refit the sprocket cover and screw
on the nut fingertight.
N Go to chapter on "Tensioning the
Saw Chain".
Tensioning the Chain
246BA023 A1
Re-tensioning during cutting work:
N Shut off the engine. N Loosen the nut. N Hold the bar nose up. N Use a screwdriver to turn the
tensioning screw (1) counterclockwise until the chain fits snugly against the underside of the bar.
N While still holding the bar nose up,
tighten down the nut firmly.
N Go to "Checking Chain Tension". A new chain has to be re-tensioned
more often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating Instructions".
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15
English
246BA025 KN
246BA026 KN
Checking Chain Tension
N Shut off the engine. N Wear work gloves to protect your
hands.
N The chain must fit snugly against
the underside of the bar and it must still be possible to pull the chain along the bar by hand.
N If necessary, re-tension the chain. A new chain has to be re-tensioned
more often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating Instructions".
Chain Lubricant Filling Chain Oil Tank
For automatic and reliable lubrication of the chain and guide bar – use only an environmentally compatible quality chain and bar lubricant. Rapidly biodegradable STIHL BioPlus is recommended.
NOTICE
Biological chain oil must be resistant to aging (e.g. STIHL BioPlus), since it will otherwise quickly turn to resin. This results in hard deposits that are difficult to remove, especially in the area of the chain drive and chain. It may even cause the oil pump to seize.
The service life of the chain and guide bar depends on the quality of the lubricant. It is therefore essential to use only a specially formulated chain lubricant.
WARNING
Do not use waste oil. Renewed contact with waste oil can cause skin cancer. Moreover, waste oil is environmentally harmful.
NOTICE
Waste oil does not have the necessary lubricating properties and is unsuitable for chain lubrication.
NOTICE
A full chain oil tank is sufficient for only half a tankful of fuel. Check the oil level regularly during cutting work. Never allow the oil tank to run dry.
Preparations
N Thoroughly clean the tank cap and
the area around it to ensure that no dirt falls into the tank.
N Position the machine so that the
tank cap faces up.
16
HT-KM
Opening
002BA575 KN
0000-GXX-0136-A0
0000-GXX-0137-A0 KN
0000-GXX-0138-A0 KN
0000-GXX-0137-A0 KN
0000-GXX-0139-A0 KN
0000-GXX-0140-A0 KN
0000-GXX-0141-A0 KN
English
N Raise grip to vertical position.
N Turn the cap counterclockwise
(about a quarter turn).
Marks on tank cap and oil tank must line up.
N Remove the tank cap.
Filling the Chain Oil Tank
N Fill up with chain oil. Take care not to spill chain oil while
refilling and do not overfill the tank.
Closing
Grip must be vertical: N Fit the cap – marks on tank cap and
oil tank must line up.
N Press the cap down as far as stop.
N While holding the cap depressed,
turn it clockwise until it engages in position.
The marks on the cap and oil tank are then in alignment.
N Fold the grip down.
HT-KM
17
English
0000-GX-0142 A0 KN
002BA584 KN
1
0000-GXX-0136-A0
246BA027 KN
Checking Chain Lubrication
Tank cap is locked. If the oil level in the tank does not go
down, the reason may be a problem in the oil supply system: Check chain lubrication, clean the oilways, contact your dealer for assistance if necessary. STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer.
If the tank cap cannot be locked in the oil tank opening
Bottom of cap is twisted in relation to top.
N Remove the cap from the oil tank
and check it from above.
Left: Bottom of cap is twisted –
inner mark (1) in line with outer mark.
Right: Bottom of cap in correct posi-
tion – inner mark is under the grip. It is not in line with the outer mark.
N Place the cap on the opening and
rotate it counterclockwise until it engages the filler neck.
N Continue rotating the cap
counterclockwise (about a quarter turn) – this causes the bottom of the cap to be turned to the correct position.
N Turn the cap clockwise and lock it in
position – see section on "Closing".
The saw chain must always throw off a small amount of oil.
NOTICE
Never operate your machine without chain lubrication. If the chain runs dry, the whole cutting attachment will be irretrievably damaged within a very short time. Always check chain lubrication and the oil level in the tank before starting work.
Every new chain has to be broken in for about 2 to 3 minutes.
After breaking in the chain, check chain tension and adjust if necessary – see "Checking Chain Tension".
18
HT-KM
English
1
002BA374 KN
2
1
002BA308 KN
2
1
2
1
002BA310 KN
2
1
2
Fitting the Harness
The type and style of the harness, carrying ring and carabiner (spring hook) depend on the market.
Shoulder Strap
Attaching Machine to Harness
N Attach the carabiner (1) to the
carrying ring (2) on the drive tube – hold the carrying ring steady.
Detaching Machine from Harness
Practice quickly detaching the power tool from the carabiner as described under "Detaching Machine from Harness".
Practice slipping the strap off your shoulder.
N Put on the shoulder strap (1). N Adjust the length of the strap so that
the carabiner (2) is about a hand’s width below your right hip.
HT-KM
N Press down the bar on the
carabiner (1) and pull the carrying ring (2) out of the carabiner.
Throwing Off the Machine
WARNING
The machine must be quickly thrown off in the event of imminent danger. Practice removing and putting down the power tool as you would in an emergency. To avoid damage, do not throw the power tool to the ground when practicing.
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