Stihl HT 70, HT 75 Instruction Manual

STIHJ.:
Warning!
For safe operation follow all safety precautions in Instruction Manual use can cause serious injury.
Advertencia!
improper
-
Contents
english
Guide to Using this Manual .............. 2
Safety Precautions ........................... 3
Using the Pole Pruner .................... 13
Mounting the Bar and Chain ........... 16
Tensioning the Saw Chain .............. 17
Checking Chain Tension ................. 17
Adjusting the Throttle
Cable* ............................................. 17
Fuel ................................................ 18
Printing inks contain vegetable oils;
paper can be recycled.
Fueling ............................................ 19
Chain Oil ......................................... 20
Filling Chain Oil Tank ...................... 20
Checking Chain Lubrication ........... 21
Adjusting Telescopic Shaft .............. 21
Fitting the Harness ......................... 22
Starting / Stopping
the Engine ...................................... 23
Operating Instructions .................... 27
Taking Care of Guide Bar ............... 28
Cleaning the Air Filter ..................... 28
Motor Management ........................ 29
Adjusting the Carburetor ................ 29
Spark Arresting Screen* in Muffler . 31
Checking the Spark Plug ................ 31
Printed on chlorine-free paper.© ANDREAS STIHL AG & Co. KG, 2003
Replacing the Starter Rope
and Rewind Spring ......................... 32
Storing the Machine ....................... 35
Checking the Chain Sprocket ......... 35
Replacing Chain Sprocket .............. 36
Maintaining and Sharpening
Saw Chain ...................................... 36
Maintenance Chart ......................... 41
Parts and Controls ......................... 42
Specifications ................................. 44
Special Accessories ....................... 45
Maintenance and Repairs .............. 45
STIHL Incorporated Federal and California Emission Control
Warranty Statement ........................ 46
Allow only persons who understand this manual to operate your pole pruner.
To receive maximum performance and satisfaction from your STIHL pole pruner, it is important that you read and understand the maintenance and safety precautions, starting on page 3, before using your pole pruner.
Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this manual.
!Warning!
Because a pole pruner is a high-speed cutting tool with a very long reach some special safety precautions must be observed to reduce the risk of personal injury.
Careless or improper use may cause serious or even fatal injury.
STIHL's philosophy is to continually improve all of its products. As a result, engineering changes and improve­ments are made from time to time. If the operating characteristics or the appearance of your pole pruner differ from those described in this manual, please contact your STIHL dealer for information and assistance.
* ........see “Guide to Using this Manual“
STIHl
0458 390 3021. M7. D3. PM. Printed in USA
1HT 70, HT 75
english
Guide to Using this Manual
Pictograms
All the pictograms attached to the machine are shown and explained in this manual.
The operating and handling instructions are supported by illustrations.
Symbols in text
The individual steps or procedures described in the manual may be marked in different ways:
: Step or procedure without direct
reference to an illustration.
Description of step or procedure that refers directly to the illustration and contains item numbers that appear in the illustration. Example:
Loosen the screw (1)
Lever (2) ...
In addition to the operating instructions, this manual may contain paragraphs that require your special attention. Such paragraphs are marked with the symbols described below:
Warning where there is a risk of an accident or personal injury or serious damage to property.
Warning where there is a risk of damaging the machine or individual components.
Note or hint which is not essential for using the machine, but may improve the operator’s under­standing of the situation and result in better use of the machine.
Note or hint on correct procedure in order to avoid damage to the environment.
Equipment and features
This instruction manual refers to several models with different features. Components that are not installed in all models and related applications are marked thus Such components are available as special accessories from your STIHL dealer.
*.
Engineering improvements
STIHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time to time. If the operating characteristics or the appearance of your machine differ from those described in this manual, please contact your STIHL dealer for assistance.
Therefore, we cannot be responsible for changes, modifications or improvements not covered in this manual.
2
HT 70, HT 75
Safety Precautions
english
The use of any pole pruner may be hazardous. The pole pruner chain has many sharp cutters. If the
cutters contact your flesh, they will cut you, even if the chain is not moving. At full throttle, the chain speed can reach 68 mph (30 m/s). It is important that you read, fully understand and observe the following safety precautions and warnings. Read the owner's manual and the safety instructions periodically.
All safety precautions that are generally observed when working with an axe or a hand saw also apply to the operation of pole pruners. However, because a pole pruner is a high-speed, fast-cutting power tool with a very long reach, special safety precautions must be observed to reduce the risk of personal injury.
Have your STlHL dealer show you how to operate your pole pruner. Observe all applicable local safety regulations, standards and ordinances.
!Warning!
Minors should never be allowed to use a pole pruner. Bystanders, especially children, and animals should not be allowed in the area where a pole pruner is in use. Never let the pole pruner run unattended.
The pole pruner user is responsible for accidents or risks involving third parties or their property!
Do not lend or rent your pole pruner without the owner's manual. Be sure that anyone using your pole pruner reads and understands the information contained in this manual.
These safety precautions and warnings apply to the use of all STIHL pole pruners. Different models may have different parts and controls. See the appropriate section of your owner's manual for a description of the controls and function of the parts of your model pole pruner.
Safe use of a pole pruner involves:
1. the operator
2. the pole pruner
3. the use of the pole pruner
THE OPERATOR
Physical Condition
You must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol etc.) which might impair vision, dexterity or judgment.
Do not operate a pole pruner when you are fatigued. Be alert – if you get tired while operating your pole pruner, take a break. Tiredness may result in loss of control. Working with any pole pruner can be strenuous. If you lack sufficient strength to maintain control of the pruner, do not use it. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a pole pruner.
3HT 70, HT 75
english
!Warning!
Prolonged use of pole pruners (or other machines) exposing the operator to vibrations may produce whitefinger disease (Raynaud's phenomenon) or carpal tunnel syndrome. These conditions reduce the hand's ability to feel and regulate temperature, produce numbness and burning sensations and may cause nerve and circulation damage and tissue necrosis.
All factors which contribute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to vibration are mentioned as factors in the development of whitefinger disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following:
: Most STIHL power tools are
available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the engine to the operator's hands. An AV system is recommended for those persons using power tools on a regular or sustained basis.
: Wear gloves and keep your hands
warm.
: Keep the AV system well
maintained. A pole pruner with loose components or with damaged or worn AV buffers will tend to have higher vibration levels.
: Maintain a firm grip at all times, but
do not squeeze the handles with constant, excessive pressures, take frequent breaks.
All the above mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.
!Warning!
The ignition system of your unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers.
To reduce the risk of serious or fatal injury, persons with pacemaker should consult their physician and the pacemaker manufacturer before operating this tool.
Proper Clothing
Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Avoid loose­fitting jackets, scarves,
neckties, jewelry, flared or cuffed pants, or anything that could become entangled with the pruner or brush. Wear overalls or jeans with reinforced cut retardant inserts.
Wear gloves to improve
your grip and help protect
your hands when
handling the pole pruner
and saw chain. Heavy-
duty, nonslip gloves are
recommended.
Good footing is most
important in pole pruner
work. Wear sturdy boots
with nonslip soles. Steel-
toed safety boots are
recommended.
4
HT 70, HT 75
english
To reduce the risk of injury to your eyes never operate a pole pruner unless wearing goggles or properly fitted safety
glasses with adequate top and side protection complying with ANSI Z 87.1.
To reduce the risk of injury to your face, STIHL recommends that you also wear a face shield or face screen over your goggles or safety glasses.
Wear an approved safety hard hat to reduce the risk of head injury. Pole pruner noise may damage your hearing. Always wear sound barriers (ear plugs or ear mufflers) to reduce the risk of hearing loss. Continual and regular users should have their hearing checked regularly.
THE POLE PRUNER
For illustrations and definitions of the parts of the pole pruner see the chapter on "Parts and Controls" and "Definitions".
!Warning!
Never modify a pole pruner in any way. Only attachments and parts supplied by STIHL or expressly approved by STIHL for use with the specific STIHL pole pruner models are authorized. Although certain unauthorized attachments are useable with the STIHL powerhead, their use may, in fact, be extremely dangerous.
Use the unit only with the recommended saw chain and guide bar – a longer bar makes the unit difficult to control.
THE USE OF THE UNIT
Transporting the pole pruner
!Warning!
Always stop the engine before putting a pole pruner down or carrying it. Carrying a pole pruner with the engine running is extremely dangerous. Accidental acceleration of the engine can cause the chain to rotate.
!Warning!
During operation, the powerhead muffler and the material around it reach extremely high temperatures. Avoid touching the hot muffler – you could receive serious burns!
390BA000 KN
By hand: When carrying your pole pruner by hand, the engine must be stopped and the pole pruner must be in the proper position. The chain guard (scabbard) should be over the chain and the guide bar, which should point backwards. When carrying your pole pruner, the bar should be behind you.
By vehicle: When transporting in a vehicle, keep chain and bar covered with the chain guard. Properly secure your pole pruner to prevent turnover, fuel spillage and damage to the pole pruner.
5HT 70, HT 75
english
Preparation for the use of the pole pruner
Take off the chain guard and inspect for safety in operation. For assembly, follow the procedure described in the chapter "Mounting the Bar and Chain" of your owner's manual.
STIHL Oilomatic chain, guide bar and sprocket must match each other in gauge and pitch.
!Warning!
Proper chain tension is extremely important. In order to avoid improper setting, the tensioning procedure must be followed as described in your manual. Always make sure the hex nut(s) for the sprocket cover is (are) tightened securely after tensioning the chain. Never start the pole pruner with the sprocket cover loose. Check chain tension once more after having tightened the nut(s) and thereafter at regular intervals (whenever the pole pruner is shut off). If the chain becomes loose while cutting, shut off the engine and then tighten. Never try to tighten the chain while the engine is running!
Fueling
Your STIHL pole pruner uses an oil­gasoline mixture for fuel (see chapter "Fuel" of your owner's manual).
!Warning!
Gasoline is an extremely flammable fuel. If spilled or ignited by a spark or other ignition source, it can cause fire and serious burn injury or property damage. Use extreme caution when handling gasoline or fuel mix.
To reduce the risk of fire or burn injury, do not smoke while using or standing near the machine. Combustible fuel vapor may escape from the fuel system.
Dust (e.g. wood dust), vapor (e.g. oil mist from the chain lubricating system) and smoke containing chemical substances may be produced when using this machine. These substances may cause serious injuries and health risks such as respiratory illnesses, cancer, genetic defects or hereditary damage.
If the risks associated with the possible dust, vapor and smoke emissions are not known, you should obtain the relevant information from the contractor or the responsible control body.
If it is not possible to avoid considerable amounts of dust, vapor or smoke being generated in spite of using the proper working techniques, it is recommended that the operator and bystanders wear respirators approved for the substances concerned.
Fueling Instructions
Fuel your pole pruner in well-ventilated areas, outdoors only.
Always shut off the engine and allow it to cool before refueling. Gasoline vapor pressure may build up inside the gas­tank of a two cycle engine depending on the fuel used, the weather conditions, and the venting system of the tank.
6
HT 70, HT 75
english
In order to reduce the risk of burns or other personal injury from escaping gas vapor and fumes, remove the fuel cap on the STIHL product carefully so as to allow any pressure build-up in the tank to release slowly. Never remove fuel filler cap while engine is running.
Select bare ground for fueling and move at least 10 feet (3 m) from fueling spot before starting the engine. Wipe off any spilled fuel before starting your pole pruner, and check for leakage.
Check for fuel leakage while refueling and during operation. If fuel or oil leakage is found, do not start or run the engine until leak is fixed and spilled fuel has been wiped away. Take care not to get fuel on your clothing. If this happens, change your clothing immediately.
!Warning!
Unit vibrations can cause an improperly tightened fuel cap to loosen or come off and spill quantities of fuel.
In order to reduce risk of fuel spillage and fire, tighten fuel cap by hand with as much force as possible. Check fuel cap periodically for tightness.
Starting
!Warning!
Your pole pruner is a one-person unit. Do not allow other persons to be near the running pole pruner. Keep bystanders at least 15 m (50 ft) away. Start and operate your pole pruner without assistance.
For specific starting instructions, see the appropriate section of the Owner's Manual. Proper starting methods reduce the risk of injury.
390BA022 KN
Place the pole pruner on firm ground or other solid surface in an open area or in the alternate as shown in the above picture. Maintain a good balance and secure footing.
!Warning!
To reduce the risk of injury from loss of control, be sure that the guide bar and chain are clear of you and all other obstructions and objects, including the ground. When the engine is started, the engine speed with the starting throttle lock engaged will be fast enough for the clutch to engage the sprocket and turn the chain. Never attempt to start the pole pruner when the guide bar is in a cut or kerf.
7HT 70, HT 75
english
When you pull the starter grip, do not wrap the starting rope around your hands. Do not allow the grip to snap back, but guide the starter rope slowly back to permit the rope to rewind properly. Failure to follow this procedure may result in injury to hand or fingers and may damage the starter mechanism.
Important adjustments
!Warning !
To reduce the risk of personal injury from loss of control or contact with the running chain, do not use a pole pruner with incorrect idle adjustment. At correct idle speed, the chain should not rotate.
For directions to adjust idle speed, see the appropriate section of your owner's manual. If you cannot set the correct idle speed, have your STIHL dealer check your pole pruner and make proper adjustments or repairs.
After adjusting chain tension, start the pole pruner, let the engine run for a while, then switch engine off and recheck chain tension. Proper chain tension is very important at all times.
Working Conditions
Danger! Risk of Electrocution!
This pruner is not insulated against electric shock. Approaching or contacting electric power lines with a pruner may cause death by
electrocution or serious bodily injury.
15m (50ft)
15m (50ft)
Electricity can jump from one point to another by means of arcing. Higher voltage increases the distance electricity can arc. Electricity can also move through branches, especially if they are wet. Maintain a clearance of at least 15 m (50 ft) between the pruner (including any branches it is contacting) and any electrical line carrying live current. Before working with less clearance, contact your electric utility and make sure current is turned off.
!Warning!
The pole pruner has a large range. In order to reduce the risk of personal or even fatal injury to bystanders from falling objects and thrown pieces of wood or in advertent contact with the rotating chain of the pruner always keep bystanders at least 15 m (50 ft) away when the pole pruner is running. Operate your pole pruner only outdoors in a ventilated area.
!Warning!
Your pole pruner produces toxic exhaust fumes as soon as the combustible engine is running. These gases (e.g. carbon monoxide) may be colorless and odorless.
To reduce the risk of serious or fatal injury from breathing toxic fumes, never run the pole pruner indoors or in poorly ventilated locations.
8
HT 70, HT 75
english
!Warning!
Use of this product (including sharpen­ing the saw chain) can generate dust, mists and fumes containing chemicals known to cause respiratory disease, cancer, birth defects, or other reproductive harm. If you are unfamiliar with the risks associated with the particular dust, mist or fume at issue, consult your employer, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, etc. Control dust (such as sawdust), mists (such as oil mist from chain lubrication) and fumes at the source where possible.
In this regard use good work practices and follow the recommendations of OSHA / NIOSH and occupational and trade associations. When the inhalation of toxic dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH / MSHA for the type substance at issue.
!Warning!
Breathing asbestos dust is dangerous and can cause severe or fatal injury, respiratory illness or cancer. The use and disposal of asbestos containing products have been strictly regulated by OSHA and the Environmental Protection Agency. Do not cut or disturb asbestos, asbestos containing products (e.g. asbestos containing drywall or other construction products), or products such as pipes which are wrapped or covered with asbestos insulation. If you have any reason to believe that you might be cutting asbestos, immediately contact your employer or a local OSHA representative.
!Warning!
The muffler and other parts of the engine (e.g. fins of the cylinder, spark plug) become hot during operation and remain hot for a while after stopping the engine. To reduce risk of burns do not touch the muffler and other parts while they are hot. Operate the pole pruner under good visibility and daylight conditions only. Don't work alone. Keep within calling distance of others in case help is needed.
!Warning!
Take extreme care in wet and freezing weather and in slippery conditions (rain, snow, ice). Put off the work when the weather is windy, stormy or rainfall is heavy.
!Warning!
Avoid stumbling on obstacles such as stumps, roots or rocks and watch out for holes or ditches. Be extremely cautious when working on slopes or uneven ground.
9HT 70, HT 75
english
!Warning!
To reduce risk of serious or fatal injury from loss of control of the pole pruner never attempt to operate any pole pruner with one hand. Always hold the pole pruner firmly with both hands.
Wrap your fingers tightly around the control handle and shaft, keeping the handle and shaft between your thumb and forefinger.
Keep your hands in this position to have your pole pruner under control at all times. Make sure the handle and shaft are in good condition and free of moisture, pitch, oil or grease. Place your left hand on front handle and your right hand on rear handle and throttle trigger. Left handers should follow these instructions too.
!Warning!
Do not operate your pole pruner with the starting throttle lock engaged. Cutting with the starting throttle lock engaged does not permit the operator proper control of the pole pruner or chain speed. Always cut at full throttle.
390BA026 KN
!Warning!
Never touch a chain with your hand or any part of your body when the engine is running, even when the chain is not rotating. The chain continues to rotate for a short period after the throttle trigger is released.
Do not cut any material other than wood or wooden objects. Use your pole pruner for limbing only. It is not designed for felling. It is not designed for prying or shoveling away limbs, roots or other objects.
When limbing, make sure that the saw chain does not touch any foreign materials such as rocks, fences, nails and the like. Such objects may be flung off and injure the operator or bystanders, or damage the saw chain.
!Warning!
In order to keep control of your pole pruner, always maintain a firm foothold. Never work on a ladder, in a tree or on any other insecure support. When working at a height above 4.5 m (15 ft) use a lift bucket. For pole pruner with adjustable shaft: Expand the shaft only as far as necessary for the intended application.
!Warning!
Don't put pressure on the pole pruner when reaching the end of a cut. The pressure may cause the bar and rotating chain to pop out of the cut or kerf, go out of control and strike the operator or some other object.
!Warning!
Prior to limbing, clear the working area from interfering limbs and brush. Then, establish a path of escape and remove all obstacles.
10
HT 70, HT 75
english
max
60°
Keep work area clear – move away fallen limbs. Place all tools and equipment at a safe distance from the branches being limbed, but not on the escape path.
!Warning!
To reduce the risk of personal or even fatal injury from falling objects do not cut vertically above your body. Hold the pole pruner at an angle of not more than 60° from the horizontal level (see picture). Objects may fall in unexpected directions. Do not stand directly underneath the limb being cut!
Watch for falling wood! As soon as the limbed branch starts to fall, step aside and keep distance away from the falling wood.
!Warning!
Always observe the general condition of the tree. Look for decay and rot in the trunk and branches. If it is rotted inside, it could snap and fall toward the operator while being cut. Also look for broken or dead branches which could vibrate loose and fall on the operator. If branch is thick or heavy, make a shallow relief cut on the bottom of the branch before cutting down from the top to help prevent splitting of the branch. Always pull the unit out of the cut with
390BA025 KN
the chain running to reduce the possibility of pinching the cutting attachment.
If the bar becomes pinched and caught in the branch so that the chain can no longer move, shut off the pruner and carefully move the branch to open the pinch and release the bar.
MAINTENANCE, REPAIR AND STORING
!Warning!
Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However if you claim warranty for a component which has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may deny warranty.
Never operate a pole pruner that is damaged, improperly adjusted or not completely or securely assembled. Follow the maintenance and repair instructions in the appropriate section of your Owner's Manual, especially those in the chapters " Mounting the Bar and Chain" and "Maintaining and Sharpening Saw Chain".
!Warning!
Use only STIHL replacement parts for maintenance and repair. Use of parts manufactured by others may cause serious or fatal injury.
11HT 70, HT 75
english
!Warning!
Always shut off the engine and ensure that the chain is stopped before undertaking any adjustments, maintenance or repair work, changing the saw chain or cleaning the pole pruner. Do not attempt any maintenance or repair work not described in your Owner's Manual. Have such work performed at your STIHL service shop only.
!Warning!
Never test the ignition system with ignition wire terminal removed from spark plug or with unseated spark plug, since uncontained sparking may cause a fire.
!Warning!
To reduce the risk of fire and burn injury, use only spark plugs authorized by STIHL. Always press spark plug boot snugly onto spark plug boot of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be attached.)
A loose connection between spark plug boot and ignition wire connector in the boot may create arcing that could ignite combustible fumes and cause a fire. Keep spark plug clean, and make sure ignition lead is in good condition.
!Warning!
Do not operate your pole pruner if the muffler is damaged, missing or modified. An improperly maintained muffler will increase the risk of fire and hearing loss. Never touch a hot muffler or burn will result. If your muffler was equipped with a spark-arresting screen to reduce the risk of fire (e. g. in the USA, Canada and Australia), never operate your pole pruner if the screen is missing or damaged. Remember that the risk of forest fires is greater in hot or dry weather.
Keep the chain, bar and sprocket clean; replace worn sprockets or chains. Keep the chain sharp. You can spot a dull chain when easy-to-cut wood becomes hard to cut or burn marks appear on the wood.
Keep the chain at proper tension. Tighten all nuts, bolts and screws except the carburetor adjustment screws before each use.
Additionally, the daily maintenance schedule for your pole pruner set forth in your STIHL Owner's Manual should be strictly followed. Store pole pruner in a dry place and away from children. Before storing for longer than a few days, always empty the fuel tank.
For any maintenance please refer to the maintenance chart and to the warranty statement near the end of this manual.
Store fuel and chain oil in approved and properly labeled safety-type canisters only. Take care when handling gasoline! Avoid direct contact with the skin and avoid inhaling fuel vapor!
12
HT 70, HT 75
Using the Pole Pruner
english
Preparations
: Wear suitable protective clothing
and equipment – see chapter "Safety Precautions".
: Adjust telescopic shaft to the
required length (HT 75 only).
: Start the engine.
: Put on the shoulder strap.
Never throw cuttings into the household garbage can – cuttings can be composted.
Never stand directly underneath the branch you are cutting – be wary of falling branches. Note that a branch may spring back at you after it hits the ground.
Cutting sequence
To allow branches a free fall, always cut the lower branches first. Prune heavy branches (large diameter) in several controllable pieces.
Working techniques
Hold the control handle with your right hand, and the shaft with your left hand. Your left arm should be extended to the most comfortable position.
HT 70:
Always hold the shaft with your left hand in the area of the handle hose.
The most convenient working position is a tool angle of 60°, but any lesser angle may be used to suit the situation concerned.
Cross-cut
390BA052 KN
Position the cutting attachment with the hook against the branch and then perform the cross-cut.
The shaft should always be held at an angle of 60° or less.
390BA018 KN
13HT 70, HT 75
english
2
1
Relieving cut
: To avoid kickback, pinching the bar
or tearing the bark when pruning thick branches, always start by performing a relieving cut (1) on the underside of the branch.
: To do this, apply the cutting
attachment and pull it across the bottom of the branch as far as the bar nose.
: Locate the hook against the branch
and then perform the cross-cut (2).
A
4
390BA041 KN
Flush-cutting thick branches
: If branch diameter is more than 4“
(10cm), first perform undercut (3) and then cross-cut at a distance of about 8“ (20cm) (A) from the final cut. Then carry out the flush-cut (4), starting with a relieving cut and finishing with a cross-cut.
3
390BA024 KN
Cutting above obstacles
The unit's long reach makes it possible to prune branches that are overhanging obstacles, such as rivers or lakes. The tool angle in this case depends on the position of the branch.
390BA020 KN
14
HT 70, HT 75
english
1
2
Cutting from a lift bucket
The unit's long reach enables cutting to be performed next to the trunk without the risk of the lift bucket damaging other branches. The tool angle depends on the position of the branch.
390BA017 KN
30° angle drive (special accessory for HT 70)
The angle drive keeps the cutting attachment at an angle of 30° to the drive tube.
The angle drive may be adjusted on the drive tube to the following positions only:
1: For cross-cutting vertical branches
and bushes.
2: For a better view of the cutting
attachment.
390BA053 KN
15HT 70, HT 75
english
Mounting the Bar and Chain
: Unscrew nut and take off cover.
1
2
: Turn tensioning screw (1)
counterclockwise until the tensioning nut (2) butts against the left end of the housing slot, then back it off 5 full turns.
390BA042 KN
390BA043 KN
The chain is very sharp – wear work gloves to protect hands from cuts.
: Fit the chain –
start at the bar nose.
5
: Fit guide bar over the stud (3).
Engage peg of tensioner slide in locating hole (4) – place the chain over sprocket (5) at the same time.
: Now turn tensioning screw (1)
clockwise until there is very little chain sag on the underside of the
390BA003 KN
bar – and the drive link tangs are located in the bar groove.
: Refit the sprocket cover and screw
on the nut only fingertight.
: Now refer to "Tensioning the Saw
Chain".
1
3
4
390BA044 KN
16
HT 70, HT 75
english
Tensioning the Saw Chain
1
Retensioning during cutting work:
: Shut off the engine and then
slacken the nut.
: Hold the bar nose up.
: Use screwdriver to turn the
tensioning screw (1) clockwise until chain fits snugly against the underside of the bar. Tighten down the nut firmly.
A new chain has to be retensioned more often than one that has been in use for some time – check chain tension frequently – see chapter "Operating Instructions / During Operation“.
: Check chain tension.
Checking Chain Tension
390BA045 KN
: Shut down the engine.
: Wear work gloves to protect hands.
: Chain must fit snugly against the
underside of the bar and it must still be possible to pull the chain along the bar by hand.
: If necessary, retension the chain.
A new chain has to be retensioned more often than one that has been in use for some time. Check chain tension frequently – see chapter "Operating Instructions / During Operation“.
Adjusting the Throttle Cable*
A properly adjusted throttle cable is the precondition for correct operation in the full throttle, starting throttle and idle positions.
Adjust the throttle cable only after the unit is fully assembled.
390BA046 KN
002BA163 KN
: Use a suitable tool to push the slide
to the bottom of the slot (see illustration).
* see "Guide to Using this Manual"
17HT 70, HT 75
english
Fuel
1
2
: Press down the trigger interlock (1)
and squeeze the throttle trigger (2) (full throttle) – this sets the throttle cable correctly.
This engine is certified to operate on unleaded gasoline and the STIHL two­stroke engine oil at a mix ratio of 50:1.
Your two-stroke engine requires a mixture of brand-name gasoline and quality two-stroke air cooled engine oil.
Use mid-grade unleaded gasoline with a
002BA161 KN
minimum octane rating of 89 (R+M/2). If the octane rating of the mid-grade gasoline in your area is lower, use premium unleaded fuel.
Fuel with a lower octane rating may increase engine temperatures. This, in turn, increases the risk of piston seizure and damage to the engine.
The chemical composition of the fuel is also important. Some fuel additives not only detrimentally affect elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as well. This could cause running problems or even damage the engine. For this reason STIHL recommends that you use only nationally recognized name brand unleaded gasoline!
Use only STIHL two-stroke engine oil or equivalent branded two-stroke engine oils that are designed for use only in air cooled two-cycle engines.
We recommend STIHL 50:1 two-stroke engine oil since it is specially formulated for use in STlHL engines.
Do not use BIA or TCW rated (two­stroke water cooled) mix oils or other mix oils that state they are for use in both water cooled and air cooled engines (e.g., outboard motors, snowmobiles, chain saws, mopeds, etc.).
Take care when handling gasoline. Avoid direct contact with the skin and avoid inhaling fuel vapor. When filling at the pump, first remove the canister from your vehicle and place the canister on the ground before filling. Do not fill fuel canisters that are sitting in or on a vehicle.
The canister should be kept tightly closed in order to avoid any moisture getting into the mixture.
The machine‘s fuel tank and the canister in which fuel mix is stored should be cleaned as necessary.
18
HT 70, HT 75
Fuel mix ages
Only mix sufficient fuel for a few days work, not to exceed 3 months of storage. Store in approved fuel-canisters only. When mixing, pour oil into the canister first, and then add gasoline. Close the canister and shake it vigorously by hand to ensure proper mixing of the oil with the fuel.
english
Fueling
Gaso­line
Oil (STIHL 50:1 or equivalent branded oils)
US gal. US fl.oz
12.6 2 1/2 6.4
512.8
Dispose of empty mixing-oil canisters only at authorized disposal locations.
Before fueling, clean the filler cap and the area around it to ensure that no dirt falls into the tank.
Always thoroughly shake the mixture in the canister before fueling your machine.
In order to reduce the risk of burns or other personal injury from escaping gas vapor and fumes, remove the fuel filler cap carefully so as to allow any pressure build-up in the tank to release slowly.
After fueling, tighten fuel cap as securely as possible by hand.
389BA031 KN
Change the fuel pick up body every year.
Before storing your machine for a long period, drain and clean the fuel tank and run engine until carburetor is dry.
Checking oil level
Check chain oil level in tank at regular short intervals and fill up as necessary.
389BA032 KN
19HT 70, HT 75
english
Chain Oil Filling Chain Oil
Tank
For automatic and reliable lubrication of the chain and guide bar: Use only a quality,
environmentally compatible chain and bar lubricant. STIHL chain lubricant with non-fling additive or the rapidly biodegradable STIHL BioPlus is recommended.
Biological chain oil must be resistant to aging (e.g. STIHL BioPlus) since it will otherwise quickly turn to resin. This results in hard deposits that are difficult to remove, especially in the area of the chain drive and chain. It may even cause the oil pump to seize.
The service life of the chain and guide bar depends on the quality of the lubricant. It is therefore essential to use only a specially formulated chain lubricant!
If special chain lubricant is not available, you may – in an emergency – use an HD single grade or multigrade engine oil with a viscosity that suits the prevailing outside temperature.
Do not use waste oil! Waste oil does not have the required lubricating properties and is unsuitable for chain lubrication.
Medical studies have shown that renewed contact with waste oil can cause skin cancer. It also harms the environment!
390BA047 KN
A full chain oil tank is sufficient for about one tankful of fuel. Check the oil level regularly during cutting work. Never allow the oil tank to run dry!
: Thoroughly clean the filler cap and
area around it so that no dirt can fall into the tank.
: Position the unit so that the filler cap
faces up.
If the oil level in the tank does not change, this may be due to a problem in the oil supply: Check chain lubrication, clean the oilways, contact your STlHL dealer for assistance if necessary.
20
HT 70, HT 75
english
1
2
The bayonet-type oil tank filler cap with its hinged clip can be opened and closed without tools.
: To open the tank, swing the clip (1)
to the vertical position.
: Turn the filler cap counterclockwise
as far as stop and remove.
: Fill up with chain oil.
: To close the oil tank, place the filler
cap in position with the clip vertical, making sure the recesses (2) are in alignment.
: Turn the filler cap clockwise as far
as stop.
: Fold the clip down so that it is flush
with the top of the cap.
Checking Chain Lubrication
247BA011 KN
The saw chain must always throw off a small amount of oil.
: Always check chain lubrication and
the oil level in the tank before starting work.
Never operate your pruner without chain lubrication. If the chain is run dry, the whole cutting attachment will be irretrievably damaged within a very short time.
Inadequate lubrication can be caused by a dirty oil strainer: Have the oil strainer cleaned or replaced by your STIHL dealer.
Every new chain has to be broken in for about 2 to 3 minutes. After breaking in the chain, check chain tension and adjust if necessary – see chapter "Checking Chain Tension".
Adjusting Telescopic Shaft
(HT 75)
390BA048 KN
Always shut down the engine and put on the chain guard!
: Slacken off the screw.
: Adjust shaft to required length.
: Tighten the screw firmly.
390BA049 KN
390BA049 KN
21HT 70, HT 75
english
Fitting the Harness
2
2
1
1
1
Shoulder strap*
: Put on the shoulder strap (1).
: Adjust length of strap so that the
spring hook (2), with the unit attached, is at about the same height as your right hip.
* see “Guide to Using this Manual“
3
390BA040 KN
390BA040 KN
Full harness*
: Put on the full harness (1) and
sling (2) as shown on the instruction sheet supplied.
: Adjust the harness and thigh belt (3)
as required.
: Rest the powerhead in the sling
during cutting work.
*see “Guide to Using this Manual”
2
386BA012 KN
22
HT 70, HT 75
Starting / Stopping the Engine
english
3
2
4
6
5
STOP
3
Controls
Throttle trigger interlock (1), throttle trigger (2) and slide control (3) with the positions:
START (4) The normal run position # (5)
and $STOP (6) for stopping the engine..
1
Starting
: Hold down the trigger interlock and
squeeze the throttle trigger.
: Keep both levers in that position.
: Move the slide control to START
position and hold it there.
: Now release the throttle trigger,
slide control and trigger interlock in that order. This is the starting-throttle position.
8
9
002BA149 KN
If engine is cold: Set the choke lever (8) to g
If engine is warm:
Set the choke lever (8) to e
Also use this setting if engine has been running but is still cold.
: Press the fuel pump bulb (9) at least
five times, even if the bulb is still filled with fuel.
8
393BA017 KN
393BA018 KN
23HT 70, HT 75
english
390BA022 KN
: Place the unit on the ground:
It must rest securely on the engine support and the hook.
: Remove the chain guard.
Check that chain is not touching any object or the ground. If necessary, rest the hook on a raised support (e.g. a branch, mound or something similar).
Check that nobody is standing within the working range of the pruner.
.
24
: Make sure you have a firm footing:
Press the unit firmly against the ground with your left hand on the fan housing. Your thumb should be under the fan housing.
Do not stand or kneel on the drive tube. This will bend the tube and result in permanent damage to the telescopic shaft.
HT 70, HT 75
Alternative method:
: Remove the chain guard.
Position the shaft on a branch so that it is held by the hook.
: Hold the unit firmly with your left
hand around the fan housing – your thumb under the fan housing.
: Pull the starter grip slowly with your
right hand until you feel it engage – and then give it a brisk strong pull. Do not pull out starter rope to full length – it might break.
: Do not let the starter grip snap back
– guide it slowly into the housing so that the starter rope can rewind properly.
When engine begins to fire:
: Move choke lever to e
: continue cranking.
As soon as engine runs:
: Blip the throttle trigger – the slide
control moves to the run position #, and the engine returns to idling speed.
Make sure carburetor is correctly adjusted – chain must not run when engine is idling.
Your pruner is ready for operation.
To shut down engine:
390BA009 KN
: Move the slide control in direction
of c to $.
english
25HT 70, HT 75
english
At very low temperatures
As soon as engine runs:
: Blip the throttle trigger – the slide
control moves to the run position #, and the engine returns to idling speed.
: Open throttle slightly – warm up
engine for short period.
If the engine does not start
If you did not move the choke to e quickly enough after the engine began to fire, the combustion chamber is flooded.
: Set choke lever to e.
: Set slide control, interlock lever and
throttle trigger to starting throttle position.
: Start the engine – pull the starter
rope briskly – 10 to 20 pulls may be necessary.
10
If the engine still does not start
: Move the slide control in direction of
c to STOP – $.
: Pull off the spark plug boot (10).
: Unscrew and dry off the spark plug.
: Open the throttle fully.
: Pull the starter rope several times
to clear the combustion chamber.
: Fit the spark plug – use combination
wrench to tighten it down.
: Connect the spark plug boot and
press it down firmly.
: Move the slide control to START. : Set choke lever to e
even if engine is cold.
: Now start the engine.
Throttle cable
Check adjustment of the throttle cable – see "Adjusting the Throttle Cable".
Fuel tank run until dry
: After refueling, press the fuel pump
393BA019 KN
bulb at least fives times – even if the bulb is filled with fuel.
: Set choke lever to suit engine
temperatire.
: Now start the engine.
26
HT 70, HT 75
Operating Instructions
english
During break-in period
A factory new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the break-in period. As all moving parts have to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings.
Do not make the mixture leaner to achieve an apparent increase in power – this could damage the engine – see chapter “Adjusting the Carburetor”.
During operation
Check chain tension frequently!
A new chain has to be tensioned more often than one that has been in use for some time.
Cold chain
Tension is correct when the chain fits snugly against the underside of the bar and can still be pulled along the bar by hand. Retension if necessary – see chapter “Tensioning the Saw Chain”.
Chain at operating temperature
The chain stretches and begins to sag. The drive links on the underside of the bar must not come out of the bar groove – the chain may otherwise jump off the bar. Retension the chain – see chapter “Tensioning the Saw Chain”.
Always slacken off the chain again after finishing work. The chain contracts as it cools down. If it is not slackened off, it may damage the crankshaft and bearings.
After a long period of full-throttle operation
Allow engine to run for a while at idle speed so that the heat in the engine can be dissipated by flow of cooling air. This protects engine-mounted components (ignition, carburetor) from thermal overload.
After finishing work
: Slacken off the chain if you have
retensioned it at operating temperature during cutting work.
The chain contracts as it cools down. If it is not slackened off, it may damage the crankshaft and bearings.
Wait for engine to cool down. Drain the fuel tank. Store the machine in a dry place. Check tightness of nuts and screws (not adjusting screws) at regular intervals and retighten as necessary.
27HT 70, HT 75
english
Taking Care of Guide Bar
2
1
: Turn the bar over –
every time you sharpen the chain – and every time you replace the chain – this avoids one-sided wear, especiallly at nose and underside of the bar.
Regularly clean
1 = oil inlet hole 2 = oil passage 3 = bar groove
3
: Measure groove depth –
with scale on filing gauge – see “Special Accessories“ – in area used most for cutting on Rollomatic bars.
Chain type Chain pitch Minimum
groove depth
Picco-Mini 3/8" P 5.0 mm
(0.20")
If groove depth is less than specified:
: Replace the guide bar.
The drive link tangs will otherwise
390BA050 KN
scrape along the bottom of the groove – the cutters and tie straps will not ride on the rails.
Cleaning the Air Filter
2
1
355BA014 KN
Dirty air filters reduce engine power increase fuel consumption and make starting more difficult.
If there is a noticeable loss of engine power
: Move choke lever to g.
: Press in the tab (1).
: Ease the filter cover (2) over the tab
and take it away.
: Clean away loose dirt from around
the filter.
: Remove the foam and felt filter
elements.
28
HT 70, HT 75
english
Motor Management Adjusting the Carburetor
Exhaust emissions are controlled by the design of the fundamental engine parameters and components (e.g. carburation, ignition, timing and valve or port timing) without the addition of any major hardware.
HL
3 / 4
1
2
3
355BA031 KN
4
: Wash the foam element in a clean,
non-flammable cleaning solution (e.g. warm soapy water) and then dry.
: Fit new felt element.
As a temporary measure you can knock it out on the palm of your hand or blow it out with compressed air. Do not wash.
Replace damaged parts!
: Install the foam element (3) in the
filter cover (2).
: Place felt element (4) (lettering
facing inward) in filter housing (5).
: Fit filter cover so that it snaps into
position.
5
355BA032 KN
LA
265BA024 KN
The carburetor comes from the factory with a standard setting.
This setting provides an optimum fuel-air mixture under most operating conditions.
With this carburetor it is only possibleto adjust the engine idle speed within fine limits.
29HT 70, HT 75
english
Standard Setting
: Shut off the engine.
: Check chain tension.
: Check the air filter and clean or
replace as necessary.
: Check spark arresting screen* and
clean or replace as necessary.
: Check adjustment of the throttle
cable and readjust if necessary – see "Adjusting the Throttle Cable".
: Turn high speed screw (H)
counterclockwise (max. 3/4 turn) as far as stop.
: Carefully screw the low speed
screw (L) down onto its seat. Then open it one turn counterclockwise.
: Start and warm up the engine.
: Adjust idle speed with the idle speed
screw (LA) so that the chain does not rotate.
Fine Tuning
A slight correction of the setting of the high speed screw (H) may be necessary if engine power is not satisfactory when operating at high altitude or at sea level.
Rule of thumb
: Turn high speed screw (H) about
1/4 turn for every 1000m (3300 ft) change in altitude.
Conditions for adjustment
: Carry out standard setting.
: Warm up engine for about 5
minutes.
: Open the throttle wide.
At high altitude
: Turn high speed screw (H) clock-
wise (leaner) no further than stop until there is no noticeable increase in engine speed.
At sea level
: Turn high speed screw (H) counter-
clockwise (richer) no further than stop until there is no noticeable increase in engine speed.
It is possible that maximum engine speed may be reached with the standard setting in each case.
Adjusting Idle Speed
It is usually necessary to change the setting of the idle speed screw (LA) after every correction to the low speed screw (L).
: Warm up engine for about 5
minutes.
Engine stops while idling
: Turn idle speed screw (LA) slowly
clockwise until the engine runs smoothly – chain must not rotate.
Chain rotates when engine is idling
: Turn idle speed screw (LA) slowly
counterclockwise until chain stops rotating and then turn the screw about another 1/2 to 1 turn in the same direction.
Erratic idling behavior, engine stops even though setting of LA screw is correct, poor acceleration
Idle setting too lean:
: Turn low speed screw (L)
counterclockwise (about 1/4 turn) until the engine runs and accelerates smoothly.
* see "Guide to Using this Manual”
30
HT 70, HT 75
english
Erratic idling behavior
Idle setting too rich:
: Turn low speed screw (L) clockwise
(about 1/4 turn) until the engine runs and accelerates smoothly.
Spark Arresting Screen* in Muffler
If the engine is low on power, check the spark arresting screen in the muffler.
: Lift spark arresting screen and pull it
out sideways.
: Clean spark arresting screen if
necessary.
: If screen is damaged or coked up, fit
a new one.
: Refit the spark arresting screen.
Checking the Spark Plug
392BA035 KN
Wrong fuel mix (too much engine oil in the gasoline), a dirty air filter and unfavorable running conditions (mostly at part throttle etc.) affect the condition of the spark plug. These factors cause deposits to form on the insulator nose which may result in trouble in operation.
000BA002 KN
* see “Guide to Using this Manual”
31HT 70, HT 75
english
If engine is down on power, difficult to start or runs poorly at idling speed, first check the spark plug.
: Remove spark plug - see “Starting /
Stopping the Engine“.
: Clean dirty spark plug.
: Check electrode gap (A) and
readjust if necessary – see "Specifications".
: Use only resistor type spark plugs
of the approved range.
Rectify problems which have caused fouling of spark plug:
: Too much oil in fuel mix.
: Dirty air filter.
: Unfavorable running conditions,
e.g. operating at part load.
Fit a new spark plug after approx. 100 operating hours
or earlier if the electrodes are badly eroded.
1
To reduce the risk of fire and burn injury, use only spark plugs authorized by STIHL. Always press spark plug boot (2) snugly onto spark plug terminal (1) of the proper size. (Note: If boot has detachable SAE adapter nut, it must be attached.) A loose connection between spark plug boot and ignition wire connector in the boot may create arcing that could ignite combustible fumes and cause a fire.
Replacing the Starter Rope and Rewind Spring
1
2
1
3
000BA036 TR
Removing the Starter Cover
: Take out the screws (1).
: Remove the cable lug, if fitted.
: Lift the starter cover (2) away from
the tank (3) and pull it out from under the shroud (4).
4
1
386BA004 KN
32
HT 70, HT 75
english
6
392BA024 KN
5
Removing the Rope Rotor
: Take out the screw (5).
: Remove the rope rotor very
carefully.
The rewind spring is seated in the rope rotor and may pop out and uncoil if care is not taken. The pieces of broken spring may be under tension and fly apart unexpectedly when you remove the rope rotor. To help reduce the risk of injury, wear face protection and gloves.
7
392BA014 KN
Replacing the Starter Rope
: Use a screwdriver to pry the cap (6)
out of the starter grip.
: Remove remaining rope from the
rotor and grip, making sure the ElastoStart sleeve is not pushed out of the grip.
: Tie a simple overhand knot in the
end of the new starter rope (see Specifications) and then thread the rope through the top of the grip and the rope bush (7).
: Refit the cap in the grip.
: Pull the rope through the rotor and
secure it with a simple overhand knot.
: Go to "Installing the rope rotor".
Replacing a Broken Rewind Spring
392BA015 KN
Two types of replacement spring are available from the factory:
A ready-to-fit rewind spring secured
with a wire retainer.
A rope rotor with pre-installed
rewind spring.
Installing the ready-to-fit rewind spring
: Lubricate the spring with a few
drops of non-resinous oil – see "Special Accessories" – do not open the wire retainer!
33HT 70, HT 75
english
: Carefully remove the parts of the old
spring from the starter cover and rope rotor.
: Insert the new rewind spring in the
rope rotor and, at the same time, engage the outer spring loop in the rotor’s recess – the wire retainer slips off in this process. If the spring pops out and uncoils, refit it in the counterclockwise direction, starting outside and working inwards.
: Go to "Installing the Rope Rotor".
Installing rope rotor with rewind spring
: Carefully unpack the new rope rotor
with rewind spring. The spring may pop out if not handled with care –
risk of injury.
: Lubricate the spring with a few
drops of non-resinous oil – see "Special Accessories".
: Go to "Installing the Rope Rotor".
Installing the Rope Rotor
a
a = 2mm
(0.08 in)
: Check dimension a for inner spring
anchor loop and bend it slightly if necessary.
: Coat rope rotor bearing bore with
non-resinous oil – see "Special Accessories".
8
: Slide the rotor onto the starter post –
turn it back and forth until the rewind spring anchor loop (8) engages.
: Insert the screw (5) and tighten it
down securely.
: Go to "Tensioning the Rewind
Spring".
Tensioning the Rewind Spring
389BA029 KN
: Make a loop in the unwound
starter rope and use it to turn the rope rotor six full revolutions counterclockwise. Hold the rotor steady – straighten the twisted rope – release the rotor – let go of rope slowly so that it winds onto the rotor.
: Check spring tension:
The starter grip must be firmly
seated in the rope guide bush. If the grip droops to one side: Add one more turn on rope rotor to increase spring tension.
When the starter rope is fully
392BA025 KN
extended it must be possible to rotate the rotor another half turn. If this is not the case, the spring is overtensioned and could break. Take one turn of rope off the rotor.
: Go to "Fitting the Starter Cover".
392BA044 KN
34
HT 70, HT 75
Storing the Machine Checking the Chain
Sprocket
english
Fitting the Starter Cover
: Push the upper mounting boss
under the shroud – line up the tank and push the lower part of cover onto the tank.
: Insert and tighten down the housing
screws.
Secure cable lug (arrow) in position (if fitted on your machine).
For periods of about 3 months or longer:
: Drain and clean the fuel tank in a
well ventilated area.
: Run engine until carburetor is dry,
this helps prevent the carburetor diaphragms sticking together.
: Remove the saw chain and guide
bar, clean them and spray with
410BA019 KN
corrosion inhibiting oil.
: Thoroughly clean the machine,
pay special attention to the cylinder fins and air filter.
: If you use a biological chain and bar
lubricant, e.g. STIHL BioPlus, completely fill the chain oil tank.
: Store the machine in a dry and high
or locked location, out of the reach of children and other unauthorized persons.
a
390BA012 KN
Replace the chain sprocket after using two chains!
Replace sooner if the wear marks on the sprocket are deeper than about 0,02" (0.5 mm)(dimension a) since this would otherwise shorten the life of the chain.
Use gauge – see "Special Accessories" – to check the depth of the wear marks.
It is best to use two chains in rotation with one sprocket.
Use only original STIHL chain sprockets!
35HT 70, HT 75
english
Replacing Chain Sprocket
HT 70
1
HT 70
: Remove the chain sprocket cover,
chain and guide bar.
: Use a screwdriver to remove the E-
clip (1).
: Pull the washer (2) and sprocket (3)
off the gear shaft.
: Clean the stub of the gear shaft and
lubricate with STIHL grease – see "Special Accessories".
: Fit the new chain sprocket on the
gear shaft.
: Fit the washer and E-clip on the
gear shaft.
3
2
HT 75
The chain sprocket is driven through a friction clutch. It may only be replaced by an authorized STIHL servicing dealer.
386BA014 KN
36
HT 70, HT 75
Maintaining and Sharpening Saw Chain
english
Correctly sharpened chain
A properly sharpened chain slices through wood effortlessly and requires very little feed pressure.
Do not work with a dull or damaged saw chain as it will increase the physical effort required, produce unsatisfactory results and a higher rate of wear.
: Clean the chain.
: Check the chain for cracks in the
links and damaged rivets.
: Replace any damaged or worn parts
of the chain and match the new parts to the shape and size of the original parts by filing back as necessary.
It is necessary to comply with the angles and dimensions specified below. If the saw chain is incorrectly sharpened – especially if the depth gauges are too low – there is an increased risk of kickback and resulting injury!
The pruner’s saw chain cannot be locked in place on the guide bar. Therefore, it is best to remove the chain from the bar and resharpen it on a workshop sharpening tool (FG 2, HOS, USG).
: Select the appropriate sharpening
tools for the chain pitch. See "Specifications" for the permitted chain pitches.
3/8
The chain pitch (e.g. 3/8) is marked on the depth gauge of each cutter.
Use only special saw chain files!
Other files have the wrong shape and cut.
Select the file diameter according to the chain pitch (se table "Sharpening Tools" at the end of this chapter).
You must also observe the following angles when resharpening the chain cutters.
A
B
A = Filing angle
689BA020 KN
B = Side plate angle
Chain type Angle (°)
Picco Micro Mini (PMN) 30 85
Cutter shape: Micro = Semi-chisel
Specified angles A and B are more readily obtained if recommended files or sharpening tools and correct settings are used.
689BA021 KN
AB
37HT 70, HT 75
english
Furthermore, the angles must be the same on all cutters. If angles are uneven the chain will run roughly, not in a straight line, wear quickly and break prematurely.
As these requirements can be met only after sufficient and constant practice:
: Use a file holder
A file holder must be used for manual resharpening of saw chain (see table "Sharpening Tools"). The correct filing angles are marked on the file holder.
For checking angles
90°
85°70°
80°
60°
35°
30°
10°
Use a STlHL filing gauge (see table "Sharpening Tools"). This is a universal tool for checking the filing and side plate angles, depth gauge setting and cutter
689BA025 KN
length. It also cleans the guide bar groove and oil inlet holes.
File correctly
: If you use an FG 2, HOS or USG
sharpener: Remove the chain from the bar and sharpen according to instructions supplied with the tool.
: Sharpen chain frequently; take
away as little metal as possible – two or three strokes of the file are usually enough.
90°
689BA018 KN
689BA022 KN
689BA043 KN
: Hold the file horizontally (at right
angle to side of guide bar) and file according to the angles marked on the file holder. Rest the file holder on the top plate and depth gauge.
: Always file from the inside to the
outside of the cutter.
: The file only sharpens on the
forward stroke – lift the file off the cutter on the backstroke.
: Avoid touching the tie straps and
drive links with the file.
38
HT 70, HT 75
english
: Rotate the file at regular intervals
while filing to avoid one-sided wear.
: Use a piece of hardwood to remove
burrs from cutting edge.
: Check angles with the filing gauge.
All cutters must be the same length.
If the cutters are not the same length, they will have different heights. This makes the chain run roughly and increases the risk of breakage of the chain.
: Find the shortest cutter and then file
all other cutters back to the same length – it is best to have this work done in a workshop on an electric grinder.
Depth gauge setting
a
The depth gauge determines the height at which the cutter enters the wood and thus the thickness of the chip removed.
Distance between depth gauge and cutting edge a = 0.018"(0.45 mm).
This setting may be increased by 0.008" (0.2mm) for cutting softwood in mild weather season – no frost.
Lowering depth gauges
The depth gauge setting is reduced when the chain is sharpened because the top plate of the cutter slopes downward towards the back.
: Check the depth gauge setting
every time you sharpen the chain.
1
689BA047 KN
689BA023 KN
: Place a filing gauge (1) that
matches the chain pitch on the chain – if the depth gauge projects from the filing gauge, the depth gauge has to be lowered.
689BA051 KN
: File down the depth gauge until it is
level with the filing gauge.
39HT 70, HT 75
english
: File the top of the depth gauge
parallel to the stamped service marking (see arrow) – but do not lower the highest point of the depth gauge in this process.
The kickback tendency of the chainsaw is increased if the depth gauges are too low.
: Place filing gauge on the chain –
highest point of depth gauge must be level with the filing gauge.
After sharpening
After sharpening, clean the chain thoroughly, remove filings or grinding dust – lubricate the chain thoroughly.
Before long out-of-service period
Clean the chain with a brush and store it in a well-oiled condition.
689BA044 KN
Information for re-ordering chain
Type: Picco Micro Mini Pitch: 3/8" P (9.32 mm) Number of tie
straps: 44 Cutting length: 12" (30 cm)
Sharpening Toools (special accessories)
Description Part No. Round file
5/32" (4.0 mm) diameter 5605 772 4006
File holder 5605 750 4327 Filing gauge 0000 893 4000 Flat file 0814 252 3356 Sharpening kit
689BA052 KN
(includes all parts listed above) 5605 007 1026
40
HT 70, HT 75
Maintenance Chart
Please note that the following maintenance intervals apply for normal operating conditions. If your daily working time is longer than normal or cutting conditions are difficult, shorten the specified intervals accordingly..
before
starting work
Visual inspection (condition,
Complete machine
Throttle trigger, slide control Check operation
Air filter
Filter in fuel tank
Fuel tank Clean
Carburetor
Spark plug Readjust electrode gap
Cooling inlets Clean
Spark arresting screen in muffler*
All accessible screws and nuts (not adjusting screws)
Anti-vibration element Replace
Chain lubrication Check
Saw chain
Guide bar
Chain sprocket
1)
STIHL dealer * see “Guide to Using this Manual“
leaks)
Clean
Clean
Replace
Check
Replace
Check idle adjustment – chain must not rotate
Readjust idle
Inspect
Clean or replace
Retighten
1)
Inspect, also check sharpness
Check chain tension
Sharpen
Check (wear, damage)
Clean and turn over
Deburr
Replace
Check
1)
Replace
XX
XX
XX
X
XX
XX
X
english
after finishing
work or daily
after each
refueling stop
weekly
monthly
every 12 months
if problem
if damaged
as required
X
XX
X
X
XX
XX
X
X
X
X
XX
X
X
X
XX
X
XX
X
X
41HT 70, HT 75
english
Parts and Controls
1
14
25
26
22
2
10
11
24
23
1 Handle hose (HT 70)
7
3
4
5
#
8
6
9
13
12
15
16
18
17
20
27
19
21
2 Fixed drive tube (HT 70)
3 Carrying ring
4 Slide control
5 Throttle trigger interlock
6 Throttle trigger
7 Spark plug boot
8 Air filter cover
9 Machine support
10 Oilomatic saw chain
11 G u ide bar
12 Oil tank
13 Oil filler cap
14 Telescopic drive tube (HT 75)
15 Clamp screw (HT 75)
16 Chain sprocket cover
17 Hook
18 Chain guard (scabbard)
19 Chain sprocket
20 Chain tensioner
21 Fuel tank
22 Fuel filler cap
23 Starter grip
24 Fuel pump
25 Choke lever
26 Carburetor adjusting screws
27 Muffler (with spark arresting
390BA051 KN
screen*)
# Serial number
42
* see "Guide to Using this Manual"
HT 70, HT 75
english
Definitions
1. Handle Hose (HT 70)
For holding machine during starting and cutting work.
2. Fixed Drive Tube (HT 70)
Connects engine to the gearbox.
3. Carrying Ring
The device that connects the pruner to the harness.
4. Slide Control
For starting throttle, run and stop. Keeps the choke partially open during starting and switches off the ignition to stop the engine.
5. Throttle Trigger Interlock
Must be depressed before the throttle trigger can be activated.
6. Throttle Trigger
Controls the speed of the engine.
7. Spark Plug Boot.
Connects the spark plug to the ignition wire.
8. Air Filter Cover
Covers and protects the air filter element.
9. Machine Support
For resting the machine on the ground.
10. Oilomatic Saw Chain
A loop consisting of cutters, tie straps and drive links.
11. Guide Bar
Supports and guides the saw chain.
12. Oil Tank
Tank for chain lubricating oil.
13. Oil Filler Cap
For closing the oil tank.
14. Telescopic Drive Tube
Adjustable drive tube enables machine’s reach to be optimized.
15. Clamp Screw
Has to be loosened to adjust length of telescopic drive tube.
16. Chain Sprocket Cover
Covers the clutch and chain sprocket.
17. Hook
For hooking machine to branch and pulling branches away.
18. Chain Guard (Scabbard)
Covers chain for transportation and during out-of-service periods.
19. Chain Sprocket
The toothed wheel that drives the saw chain.
20. Chain Tensioner
Permits precise adjustment of chain tension.
21. Fuel Tank.
For fuel and oil mixture.
22. Fuel Filler Cap.
For closing the fuel tank.
23. Starter Grip
The grip of the pull starter, which i the device for starting the engine.
24. Fuel Pump
Provides additional fuel feed for a cold start.
25. Choke Lever
Eases engine starting by enriching the fuel mixture.
26. Carburetor Adjusting Screws
For tuning the carburetor.
27. Muffler (with spark arresting screen).
Attenuates exhaust noises and diverts exhaust gases away from operator. The spark arresting screen is designed to reduce the risk of fire.
43HT 70, HT 75
english
Specifications
Engine
EPA:
The Emission Compliance Period referred to on the Emissions Compliance Label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements.
Category A = 300 hours, B = 125 hours, C = 50 hours
CARB:
The Emission Compliance Period used on the CARB Air Index Label indicates the terms: Extended = 300 hours, Intermediate = 125 hours, Moderate = 50 hours
Engine
Single cylinder two-stroke engine Displacement: 1.55 cu.in
(25.4 cm Bore: 1.34 in (34 mm) Stroke: 1.10 in (28 mm) Engine power to
ISO 8893: 1.3 bhp
(0.95 kW) Idle speed: 3.000 rpm
3
)
Ignition System
Type: Electronic
magneto ignition
Spark plug (suppressed): NGK CMR 7 A
Electrode gap: 0.02 in (0.5 mm) Spark plug thread: M 14 x 1.25;
0.37 in long (9.5 mm)
Fuel System
Carburetor: All position diaphragm carburetor with integral fuel pump
Air filter: Foam element
and metal screen
Fuel tank capacity: 0.92 US pt
(0.44 l)
Fuel mix: See “Fuel”
Cutting Attachment
Guide bar
- Type: Rollomatic with sprocket nose
- Part No. 3005 000 3905
- Bar length: 12" (30 cm)
Oilomatic chain
- Type: Picco Micro Mini
- Chain pitch: 3/8"P (9.32 mm)
- Drive link gauge: 0.04 in (1.1 mm)
- Part No. 3987 000 0044
Chain sprocket
- Type: Spur sprocket
- Chain pitch: 3/8"P (9.32 mm)
- No. of teeth: 6 7 (special
accessories)
Chain lubrication
Fully automatic speed-controlled rotary piston oil pump.
Oil tank capacity: 0.22 l
(0.46 US pt)
Weight
without bar and chain, empty tanks:
HT 70 11.2 lbs (5.1 kg) HT 75 15.4 lbs (7.0 kg)
44
HT 70, HT 75
english
Special Accessories
Guard
Guard kit 4138 007 1003 for mounting to and protecting the powerhead when the machine is put down. Also for resting machine on right thigh during operation.
30° angle drive
Sharpening tools
Filing gauge
Flat file
File holder with round file
Round file
Gauge
386BA011 KN
Reference gauge for chain sprocket
Other special accessories
Safety glasses
Harness
HT full harness (with sling)
Carburetor screwdriver
Combination wrench
STIHL lubricating grease
STIHL ElastoStart (starter rope with grip)
Special resin-free lubricating oil
Maintenance and Repairs
The user of this unit should carry out only the maintenance operations described in this manual. Other repair work may be performed only by an authorized STIHL dealer.
Warranty claims following repairs can be accepted only if the repair has been performed by an authorized STIHL dealer using original STIHL replacement parts.
Original STlHL parts can be identified by the STIHL part number, the logo and the STlHL parts symbol (. The symbol may appear alone on small parts.
STIHl
For applications in which an angled cutting attachment is an advantage for horizontal cuts or better control.
386BA013 KN
Contact your STIHL dealer for the latest information on these and other special accessories.
45HT 70, HT 75
english
STIHL Incorporated Federal and California Emission Control Warranty Statement
Your Warranty Rights and Obligations
The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB) and STIHL Incorporated are pleased to explain the Emission Control System Warranty on your model year 2000 and later equipment type engine. In California, new small off-road engines must be designed, built and equipped to meet the State's stringent anti-smog standards. In other states, new 1997 and later model year small off-road equipment engines must be designed, built and equipped, at the time of sale, to meet the U.S. EPA regulations for small non road engines. The equipment engine must be free from defects in materials and workmanship which cause it to fail to conform with U.S. EPA standards for the first two years of engine use from the date of sale to the ultimate purchaser.
STIHL Incorporated must warrant the emission control system on your small off-road engine for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your small off-road equipment engine.
Your emission control system includes parts such as the carburetor and the ignition system. Also included may be hoses, and connectors and other emission related assemblies.
Where a warrantable condition exists, STIHL Incorporated will repair your small off-road equipment engine at no cost to you, including diagnosis (if the diagnostic work is performed at an authorized dealer), parts, and labor.
Manufacturer's Warranty Coverage:
The small off-road equipment engines are warranted for two years in California. In other states, 1997 and later model year small off-road equipment engines are also warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by STIHL Incorporated free of charge.
Owner's Warranty Responsibilities:
As the small off-road equipment engine owner, you are responsible for the per­formance of the required maintenance listed in your owner's manual. STIHL Incorporated recommends that you retain all receipts covering maintenance on your small off-road equipment engine, but STIHL Incorporated cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
Any replacement part or service that is equivalent in performance and durability may be used in non-warranty mainten­ance or repairs, and shall not reduce the warranty obligations of the engine manufacturer.
As the small off-road equipment engine owner, you should be aware, however, that STIHL Incorporated may deny you warranty coverage if your small off-road equipment engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road equipment engine to a STIHL service center as soon as a problem exists. The warranty repairs will be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, please contact a STIHL customer service representative at 1-800-467-8445 or you can write to STIHL Inc., 536 Viking Drive, P.O . B o x 2 01 5 , Virginia Beach, VA 23450-2015.
Coverage by STIHL Incorporated
STIHL Incorporated warrants to the ultimate purchaser and each subsequent purchaser that your small off-road equipment engine will be designed, built and equipped, at the time of sale, to meet all applicable regulations. STIHL Incorporated also warrants to the initial purchaser and each subsequent purchaser that your engine is free from defects in materials and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years.
46
HT 70, HT 75
english
Warranty Period
The warranty periods will begin on the date the utility equipment engine is purchased by the initial purchaser and you have signed and sent back the warranty card to STIHL. If any emission related part on your engine is defective, the part will be replaced by STIHL Incorporated at no cost to the owner. Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of "repair or replace as necessary" will be warranted for the warranty period. Any warranted part which is scheduled for replacement as required mainten­ance will be warranted for the period of time up to the first scheduled replace­ment point for that part.
Diagnosis
You, as the owner, shall not be charged for diagnostic labor which leads to the determination that a warranted part is defective. However, if you claim warranty for a component and the machine is tested as non-defective, STIHL Incorporated will charge you for the cost of the emission test. Mechanical diagnostic work will be performed at an authorized STIHL servicing dealer. Emission test may be performed either at STIHL Incorporated or at any independent test laboratory.
Warranty Work
STIHL Incorporated shall remedy war­ranty defects at any authorized STIHL servicing dealer or warranty station. Any such work shall be free of charge to the owner if it is determined that a warranted part is defective. Any manufacturer­approved or equivalent replacement part may be used for any warranty maintenance or repairs on emission­related parts and must be provided without charge to the owner. STIHL Incorporated is liable for damages to other engine components caused by the failure of a warranted part still under warranty.
The California Air Resources Board's Emission Warranty Parts List specifically defines the emission-related warranted parts. These warranted parts are:
Carburetor Choke (Cold start enrichment system) Intake manifold Air filter Spark plug Magneto or electronic ignition system (ignition module) Catalytic converter (if applicable) Fasteners
Where to make a claim for Warranty Service
Bring the product to any authorized STIHL servicing dealer and present the signed warranty card.
Maintenance Requirements
The maintenance instructions in this manual are based on the application of the recommended 2-stroke fuel-oil mixture (see also instruction "Fuel"). Deviations from this recommendation regarding quality and mixing ratio of fuel and oil may require shorter maintenance intervals.
Limitations
This Emission Control Systems War­ranty shall not cover any of the following:
: repair or replacement required
because of misuse, neglect or lack of required maintenance,
: repairs improperly performed or
replacements not conforming to STIHL Incorporated specifications that adversely affect performance and/or durability, and alterations or modifications not recommended or approved in writing by STIHL Incorporated,
and
: replacement of parts and other
services and adjustments necessary for required maintenance at and after the first scheduled replacement point.
47HT 70, HT 75
Loading...