Stihl HT 131, HT 101, HT 130, HT 100 Instruction Manual

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STIHL HT 100, 101, 130, 131
Instruction Manual
Original Instruction ManualPrinted on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG, 2016
0458-246-0121-E. VA2.F16.
HT 100, HT 101, HT 130, HT 131
English
1
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This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
Contents
Dear Customer, Thank you for choosing a quality
engineered STIHL product. It has been built using modern
production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and troublefree use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl
Guide to Using this Manual 2 Safety Precautions and Working
Techniques 2 Using the Unit 8 Cutting Attachment 10 Mounting the Bar and Chain 11 Tensioning the Chain 12 Checking Chain Tension 12 Adjusting the Throttle Cable 13 Fuel 13 Fueling 14 Chain Lubricant 16 Filling Chain Oil Tank 16 Checking Chain Lubrication 18 Adjusting the Telescoping Shaft 18 Fitting the Harness 19 Backpack Carrying System 19 Starting / Stopping the Engine 21 Operating Instructions 23 Taking Care of the Guide Bar 24 Cleaning the Air Filter 25 Adjusting the Carburetor 25 Spark Arresting Screen in Muffler 26 Spark Plug 26 Storing the Machine 27 Checking and Replacing the Chain
Sprocket 28 Maintaining and Sharpening the
Saw Chain 28 Inspections and Maintenance by
Dealer 32 Maintenance and Care 33
Minimize Wear and Avoid Damage 35 Main Parts 36 Specifications 37 Maintenance and Repairs 38 Disposal 39 EC Declaration of Conformity 39
HT 100, HT 101, HT 130, HT 131
English
2
Pictograms
The meanings of the pictograms attached to the machine are explained in this manual.
Depending on the model concerned, the following pictograms may be attached to your machine.
Symbols in text
WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
NOTICE
Caution where there is a risk of damaging the machine or its individual components.
Engineering improvements
STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this manual.
Observe all applicable local safety regulations, standards and ordinances.
If you have not used this type of power tool before: Have your dealer or other experienced user show you how to operate your machine or attend a special course in its operation.
Minors should never be allowed to use a power tool.
Keep bystanders, especially children, and animals away from the work area.
When the power tool is not in use, shut it off so that it does not endanger others. Secure it against unauthorized use.
The user is responsible for avoiding injury to third parties or damage to their property.
Guide to Using this Manual
Fuel tank; fuel mixture of gasoline and engine oil
Chain oil tank; chain oil
Direction of chain rotation
Operate manual fuel pump
Manual fuel pump
Safety Precautions and Working Techniques
Special safety precau­tions must be observed when working with the pole pruner because it is a high-speed, fast-cut­ting power tool with very sharp cutters and a long reach.
It is important that you read the instruction man­ual before first use and keep it in a safe place for future reference. Non­observance of the instruction manual may result in serious or even fatal injury.
HT 100, HT 101, HT 130, HT 131
English
3
Do not lend or rent your power tool without the instruction manual. Be sure that anyone using it understands the information contained in this manual.
The use of noise emitting power tools may be restricted to certain times by national or local regulations.
To operate the power tool you must be rested, in good physical condition and mental health.
If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a power tool.
Persons with pacemakers only: The ignition system of your power tool produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. STIHL recommends that persons with pacemakers consult their physician and the pacemaker manufacturer to reduce any health risk.
Do not operate the power tool if you are under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment.
Use your pole pruner for limbing only (removing or pruning branches). Only cut wood or wooden objects.
Do not use your power tool for any other purpose because of the increased risk of accidents.
Only use guide bars, chains, chain sprockets and accessories that are explicitly approved for this power tool model by STIHL or are technically identical. If you have any questions in this respect, consult a servicing dealer.
Use only high quality tools and accessories in order to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of genuine STIHL tools, guide bars, chains, chain sprockets and accessories. They are specifically designed to match the product and meet your performance requirements.
Never attempt to modify your machine in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.
Do not use a pressure washer to clean the unit. The solid jet of water may damage parts of the unit.
Clothing and Equipment
Wear proper protective clothing and equipment.
Avoid clothing that could get caught on branches or brush or moving parts of the machine. Do not wear a scarf, necktie or jewelry. Tie up and confine long hair (e.g. with a hair net, cap, hard hat, etc.).
WARNING
Wear hearing protection, e.g. earplugs or ear muffs.
Wear a safety hard hat with chin strap where there is a danger of head injuries from falling objects.
STIHL offers a comprehensive range of personal protective clothing and equipment.
Transporting the Power Tool
Always turn off the engine. Always fit the chain guard (scabbard) –
even when you carry the unit for short distances.
Clothing must be sturdy but allow complete free­dom of movement. Wear snug-fitting clothing, an overall and jacket combi­nation, do not wear a work coat.
Wear steel-toed safety boots with non-slip soles and cut-retardant inserts.
To reduce the risk of eye injuries, wear snug-fitting safety glasses in accord­ance with European Standard EN 166. Make sure the safety glasses are a good fit.
Wear heavy-duty work gloves made of durable material (e.g. leather).
390BA000 KN
HT 100, HT 101, HT 130, HT 131
English
4
Carry the power tool properly balanced by the drive tube. To reduce the risk of serious burn injuries, avoid touching hot parts of the machine, especially the surface of the muffler.
Transporting by vehicle: Properly secure your power tool to prevent turnover, fuel spillage and damage.
Fueling
Always shut off the engine before refueling.
Do not fuel a hot engine – fuel may spill and cause a fire.
Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly and avoid fuel spillage.
Fuel your power tool only in well­ventilated areas. If you spill fuel, wipe the machine immediately – if fuel gets on your clothing, change immediately.
Your power tool comes standard with either a screw-type or bayonet-type fuel cap.
This reduces the risk of unit vibrations causing the fuel cap to loosen or come off and spill quantities of fuel.
To reduce the risk of serious or fatal burn injuries, check for fuel leakage. If fuel leakage is found, do not start or run the engine until leak is fixed.
Before Starting
Check that your power tool is properly assembled and in good condition – refer to appropriate chapters in the instruction manual.
Check the fuel system for leaks,
paying special attention to visible parts such as the tank cap, hose connections and the manual fuel pump (on machines so equipped). If there are any leaks or damage, do not start the engine – risk of fire. Have your machine repaired by a servicing dealer before using it again.
Correctly mounted guide bar Correctly tensioned chain Slide control / stop switch must
move easily to STOP or 0.
Smooth action of throttle trigger
lockout (if fitted) and throttle trigger – the throttle trigger must return automatically to the idle position.
Check that the spark plug boot is
secure – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.
Never attempt to modify the controls
or safety devices in any way.
Keep the handles dry and clean –
free from oil and dirt – for safe control of the power tool.
Adjust the harness to suit your
height and reach. See chapter on "Fitting the Harness".
To reduce the risk of accidents, do not operate your power tool if it is damaged or not properly assembled.
If you use a shoulder strap or full harness: Practice removing and putting down the machine as you would in an emergency. To avoid damage, do not throw the machine to the ground when practicing.
Starting the Engine
Start the engine at least 3 meters from the fueling spot, outdoors only.
Place the unit on firm ground in an open area. Make sure you have good balance and secure footing. Hold the unit securely. The chain must be clear of the ground and all other obstructions because it may begin to run when the engine starts.
Your power tool is designed to be operated by one person only. To reduce the risk of injury, do not allow other persons within 15 meters of your own position – even when starting.
Start the engine as described in the instruction manual.
Gasoline is an extremely flammable fuel. Keep clear of naked flames. Do not spill any fuel – do not smoke.
After fueling, tighten down the screw-type fuel cap as securely as possible.
Insert the fuel cap with hinged grip (bayonet-type cap) correctly in the opening, turn it clockwise as far as stop and fold the grip down.
HT 100, HT 101, HT 130, HT 131
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Note that the chain continues to run for a short period after you let go of the throttle trigger (flywheel effect).
Check idle speed setting: The chain must not move when the engine is idling with the throttle trigger released.
To reduce the risk of fire, keep hot exhaust gases and hot muffler away from easily combustible materials (e.g. wood chips, bark, dry grass, fuel).
Holding and Controlling the Power Tool
Always hold the unit firmly with both hands – right hand on the control handle, left hand on the drive tube – even if you are left-handed. Wrap your fingers around the control handle and drive tube.
Machines with telescoping shaft: Only extend the telescoping shaft as far as necessary for the cutting work that needs to be done.
During Operation
Make sure you always have good balance and secure footing.
In the event of impending danger or in an emergency, switch off the engine immediately by moving the slide control / stop switch to STOP or 0.
To reduce the risk of injury from falling objects and thrown pieces of wood, do not allow any other persons within a radius of 15 meters of your own position.
To reduce the risk of damage to property, also maintain this distance from other objects (vehicles, windows).
Maintain a minimum clearance of 15 meters between the bar nose and electric power lines. Electricity can jump considerable distances by means of arcing. Higher voltage increases the distance electricity can arc. Have the power switched off before starting cutting work in the immediate vicinity of power lines.
To reduce the risk of injury, shut off the engine before changing the saw chain.
Make sure the idle speed setting is correct. The chain must not run when the engine is idling with the throttle trigger released.
It the chain still rotates, have your dealer make proper adjustments or repairs. Check and correct the idle speed setting regularly.
Never leave a running power tool unattended.
Take special care in slippery conditions (ice, wet ground, snow) – on slopes or uneven ground.
Watch out for obstacles: Roots and tree stumps which could cause you to trip or stumble.
When working at heights:
Always use a lift bucket Never work on a ladder or in a tree Never work on an insecure support Never operate your power tool with
one hand
390BA026 KN
This power tool is not insulated against electric shock. To reduce the risk of electrocution maintain a minimum clearance of 15 meters from electric power lines.
15m (50ft)
15m (50ft)
HT 100, HT 101, HT 130, HT 131
English
6
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
To reduce the risk of accidents, take a break in good time to avoid tiredness or exhaustion.
Work calmly and carefully – in daylight conditions and only when visibility is good. Stay alert so as not to endanger others.
To reduce the risk of serious or fatal injury from breathing toxic fumes, ensure proper ventilation when working in trenches, hollows or other confined locations.
To reduce the risk of accidents, stop work immediately in the event of nausea, headache, visual disturbances (e.g. reduced field of vision), problems with hearing, dizziness, deterioration in ability to concentrate. Apart from other possibilities, these symptoms may be caused by an excessively high concentration of exhaust gases in the work area.
Operate your power tool so that it produces a minimum of noise and emissions – do not run the engine unnecessarily, accelerate the engine only when working.
To reduce the risk of fire, do not smoke while operating or standing near your power tool. Note that combustible fuel vapor may escape from the fuel system.
The dusts (e.g. sawdust), vapor and smoke produced during operation may be dangerous to health. If dust levels are very high, wear a suitable respirator.
If your power tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting". Check the fuel system in particular for leaks and make sure the safety devices are working properly. Do not continue operating your power tool if it is damaged. In case of doubt, consult your servicing dealer.
If you use a shoulder strap, make sure exhaust gases are diverted away from your body since there is otherwise a risk of fire.
Limbing
Hold the pole pruner at an angle. Do not stand directly underneath the limb being cut. Do not exceed an angle of 60° from the horizontal. Watch for falling wood.
Keep the work area clear – remove interfering limbs and brush.
Before limbing, establish a path of escape and remove all obstacles.
Your power tool produces toxic exhaust fumes as soon as the engine is running. These fumes may be colorless and odorless and contain unburned hydrocarbons and benzol. Never run the engine indoors or in poorly ventilated loca­tions, even if your model is equipped with a cata­lytic converter.
max
60°
390BA025 KN
HT 100, HT 101, HT 130, HT 131
English
7
Position the cutting attachment with the hook against the branch and then perform the cross-cut. This reduces the risk of the pruner being jerked forward as you start the cross-cut.
Always start the cut with the engine at full throttle.
Always cut with a correctly sharpened, properly tensioned chain – the depth gauge setting must not be too large.
Do not operate your power tool in the starting throttle position – engine speed cannot be controlled in this position.
Perform cross-cut from the top downward to avoid the chain pinching in the cut.
If branch is thick or heavy, make a relieving cut – see chapter on "Using the Pole Pruner".
To reduce the risk of injury, take special care when cutting branches under tension. Always make a relieving cut on the compression side first and then perform the bucking cut at the tension side.
To reduce the risk of injury, take special care when cutting shattered wood because of the risk of injury from slivers being caught and thrown in your direction.
If on a slope, stand on the uphill side or to one side of the branch to be cut. Watch out for rolling branches.
Note when reaching the end of a cut that the unit is no longer supported by the guide bar in the cut. You have to take the full weight of the machine since it might otherwise go out of control.
Always pull the unit out of the cut with the chain running.
To reduce the risk of accidents, use your pole pruner for limbing and pruning only. It is not designed for felling.
Make sure your saw chain does not touch any foreign materials: Stones, nails, etc. may be flung off and damage the saw chain.
If the rotating chain makes contact with a rock or other solid object there is a risk of sparking which may cause easily combustible material to catch fire under certain circumstances. Dry plants and scrub are also easily combustible, especially in hot and dry weather conditions. If there is a risk of fire, do not use your pole pruner near combustible materials, dry plants or scrub. Always contact your local forest authority for information on a possible fire risk.
Before leaving the power tool unattended: Shut off the engine.
Vibrations
Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by: – Hand protection (wearing warm
gloves) – Work breaks The period of usage is shortened by: – Any personal tendency to suffer
from poor circulation (symptoms:
frequently cold fingers, tingling
sensations).
Low outside temperatures. The force with which the handles
are held (a tight grip restricts
circulation). Continual and regular users should
monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.
Maintenance and Repairs
Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work performed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
390BA052 KN
HT 100, HT 101, HT 130, HT 131
English
8
Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
To reduce the risk of injury, always shut off the enginebefore carrying out any maintenance or repairs or cleaning the machine. – Exception: Carburetor and idle speed adjustments.
Do not turn the engine over on the starter with the spark plug boot or spark plug removed unless the slide control / stop switch is on STOP or 0 since there is otherwise a risk of fire from uncontained sparking.
To reduce the risk of fire, do not service or store your machine near open flames.
Check the fuel filler cap for leaks at regular intervals.
Use only a spark plug of the type approved by STIHL and make sure it is in good condition – see "Specifications".
Inspect the ignition lead (insulation in good condition, secure connection).
Check the condition of the muffler. To reduce the risk of fire and damage to
hearing, do not operate your machine if the muffler is damaged or missing.
Do not touch a hot muffler since burn injury will result.
Stopping the engine
before checking chain tension. before retensioning the chain. before replacing the chain. before rectifying problems.
Observe sharpening instructions – keep the chain and guide bar in good condition at all times for safe and correct handling of the saw. The chain must be properly sharpened, tensioned and well lubricated.
Always change the chain, guide bar and sprocket in good time.
Store fuel and chain lubricant in properly labelled, safety-type canisters only. When handling gasoline, avoid direct contact with the skin and avoid inhaling fuel vapour – health risk.
Preparations
N Wear suitable protective clothing,
observe safety precautions. N Adjust telescoping shaft to the
required length (HT 101, HT 131
only).
N Start the engine. N Put on the shoulder strap.
Cutting Sequence
To allow branches a free fall, always cut the lower branches first. Prune heavy branches (large diameter) in several controllable pieces.
WARNING
Never stand directly underneath the branch you are cutting – be wary of falling branches. Note that a branch may spring back at you after it hits the ground – risk of injury.
Disposal
Do not throw cuttings into the garbage can – they can be composted.
Working Techniques
Hold the control handle with your right hand, and the shaft with your left hand. Your left arm should be extended to the most comfortable position.
Using the Unit
HT 100, HT 101, HT 130, HT 131
English
9
HT 100, HT 130 Always hold the shaft with your left hand
in the area of the handle hose.
The shaft should always be held at an angle of 60° or less.
The least tiring working position is a tool angle of 60°.
Any lesser angle may be used to suit the situation concerned.
Cross-cut
To avoid pinching the bar in the cut, position the cutting attachment with the hook against the branch and then perform the cross-cut from the top downwards.
Relieving cut
To avoid tearing the bark on thick branches, always start by performing a relieving cut (1) on the underside of the branch.
N To do this, apply the cutting
attachment and pull it across the
bottom of the branch in an arc as far
as the bar nose. N Perform the cross-cut (2) – position
the bar with the hook against the
branch and then perform the cross-
cut.
Flush-cutting thick branches
If branch diameter is more than 10 cm, first
N perform undercut (3) and then
cross-cut at a distance of about 20
cm (A) from the final cut. Then carry
out the flush-cut (4), starting with a
relieving cut and finishing with a
cross-cut.
390BA018 KN
390BA052 KN
2
1
390BA041 KN
3
4
A
390BA024 KN
HT 100, HT 101, HT 130, HT 131
English
10
Cutting above obstacles
The unit's long reach makes it possible to prune branches that are overhanging obstacles, such as rivers or lakes. The tool angle in this case depends on the position of the branch.
Cutting from a lift bucket
The unit's long reach enables cutting to be performed next to the trunk without the risk of the lift bucket damaging other branches. The tool angle in this case depends on the position of the branch.
30° angle drive (special accessory)
The angle drive keeps the cutting attachment at an angle of 30° to the drive tube.
The angle drive may be adjusted on the drive tube to the following positions only:
1 For cross-cutting vertical branches
and bushes.
2 For a better view of the cutting
attachment.
A cutting attachment consists of the saw chain, guide bar and chain sprocket.
The cutting attachment that comes standard is designed to exactly match the pole pruner.
The pitch (t) of the saw chain (1),
chain sprocket and the nose
sprocket of the Rollomatic guide bar
must match. – The drive link gauge (2) of the saw
chain (1) must match the groove
width of the guide bar (3). If non-matching components are used,
the cutting attachment may be damaged beyond repair after a short period of operation.
390BA020 KN
390BA058 KN
1
2
390BA053 KN
Cutting Attachment
001BA248 KN
1
2
3
a
HT 100, HT 101, HT 130, HT 131
English
11
Chain Scabbard
The scope of supply includes a bar scabbard that matches the cutting attachment.
If guide bars of different lengths are mounted to the pole pruner, always use a chain scabbard of the correct length which covers the complete guide bar.
The length of the matching guide bars is marked on the side of the chain scabbard.
Removing the chain sprocket cover
N Unscrew the nut and remove the
cover.
N Turn the screw (1)
counterclockwise until the tensioner slide (2) butts against the left end of the housing slot, then back it off 5 full turns.
Fitting the chain
WARNING
Wear work gloves to protect your hands from the sharp cutters.
N Fit the chain – start at the bar nose.
001BA244 KN
Mounting the Bar and Chain
390BA042 KN
1
2
390BA043 KN
390BA003 KN
HT 100, HT 101, HT 130, HT 131
English
12
N Fit the guide bar over the screw (3)
and engage peg of tensioner slide in the hole (4) – place the chain over the sprocket (5) at the same time.
N Turn the tensioning screw (1)
clockwise until there is very little chain sag on the underside of the bar – and the drive link tangs are engaged in the bar groove.
N Refit the cover and screw on the nut
fingertight.
N Go to chapter on "Tensioning the
Saw Chain"
Retensioning during cutting work:
N Stopping the engine N Loosen the nut. N Hold the bar nose up. N Use a screwdriver to turn the
tensioning screw (1) clockwise until the chain fits snugly against the underside of the bar.
N While still holding the bar nose up,
tighten down the nut firmly.
N Go to "Checking Chain Tension". A new chain has to be retensioned more
often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating Instructions".
N Shut off the engine N Wear work gloves to protect your
hands. N The chain must fit snugly against
the underside of the bar and it must
still be possible to pull the chain
along the bar by hand. N If necessary, retension the chain. A new chain has to be retensioned more
often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating
Instructions".
1
5
390BA044 KN
4
3
Tensioning the Chain
1
390BA045 KN
Checking Chain Tension
390BA046 KN
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