Stihl HT 131, HT 101, HT 130, HT 100 Instruction Manual

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STIHL HT 100, 101, 130, 131
Instruction Manual
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Original Instruction ManualPrinted on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG, 2016
0458-246-0121-E. VA2.F16.
HT 100, HT 101, HT 130, HT 131
English
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This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
Contents
Dear Customer, Thank you for choosing a quality
engineered STIHL product. It has been built using modern
production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and troublefree use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl
Guide to Using this Manual 2 Safety Precautions and Working
Techniques 2 Using the Unit 8 Cutting Attachment 10 Mounting the Bar and Chain 11 Tensioning the Chain 12 Checking Chain Tension 12 Adjusting the Throttle Cable 13 Fuel 13 Fueling 14 Chain Lubricant 16 Filling Chain Oil Tank 16 Checking Chain Lubrication 18 Adjusting the Telescoping Shaft 18 Fitting the Harness 19 Backpack Carrying System 19 Starting / Stopping the Engine 21 Operating Instructions 23 Taking Care of the Guide Bar 24 Cleaning the Air Filter 25 Adjusting the Carburetor 25 Spark Arresting Screen in Muffler 26 Spark Plug 26 Storing the Machine 27 Checking and Replacing the Chain
Sprocket 28 Maintaining and Sharpening the
Saw Chain 28 Inspections and Maintenance by
Dealer 32 Maintenance and Care 33
Minimize Wear and Avoid Damage 35 Main Parts 36 Specifications 37 Maintenance and Repairs 38 Disposal 39 EC Declaration of Conformity 39
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Pictograms
The meanings of the pictograms attached to the machine are explained in this manual.
Depending on the model concerned, the following pictograms may be attached to your machine.
Symbols in text
WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
NOTICE
Caution where there is a risk of damaging the machine or its individual components.
Engineering improvements
STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this manual.
Observe all applicable local safety regulations, standards and ordinances.
If you have not used this type of power tool before: Have your dealer or other experienced user show you how to operate your machine or attend a special course in its operation.
Minors should never be allowed to use a power tool.
Keep bystanders, especially children, and animals away from the work area.
When the power tool is not in use, shut it off so that it does not endanger others. Secure it against unauthorized use.
The user is responsible for avoiding injury to third parties or damage to their property.
Guide to Using this Manual
Fuel tank; fuel mixture of gasoline and engine oil
Chain oil tank; chain oil
Direction of chain rotation
Operate manual fuel pump
Manual fuel pump
Safety Precautions and Working Techniques
Special safety precau­tions must be observed when working with the pole pruner because it is a high-speed, fast-cut­ting power tool with very sharp cutters and a long reach.
It is important that you read the instruction man­ual before first use and keep it in a safe place for future reference. Non­observance of the instruction manual may result in serious or even fatal injury.
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Do not lend or rent your power tool without the instruction manual. Be sure that anyone using it understands the information contained in this manual.
The use of noise emitting power tools may be restricted to certain times by national or local regulations.
To operate the power tool you must be rested, in good physical condition and mental health.
If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a power tool.
Persons with pacemakers only: The ignition system of your power tool produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. STIHL recommends that persons with pacemakers consult their physician and the pacemaker manufacturer to reduce any health risk.
Do not operate the power tool if you are under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment.
Use your pole pruner for limbing only (removing or pruning branches). Only cut wood or wooden objects.
Do not use your power tool for any other purpose because of the increased risk of accidents.
Only use guide bars, chains, chain sprockets and accessories that are explicitly approved for this power tool model by STIHL or are technically identical. If you have any questions in this respect, consult a servicing dealer.
Use only high quality tools and accessories in order to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of genuine STIHL tools, guide bars, chains, chain sprockets and accessories. They are specifically designed to match the product and meet your performance requirements.
Never attempt to modify your machine in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.
Do not use a pressure washer to clean the unit. The solid jet of water may damage parts of the unit.
Clothing and Equipment
Wear proper protective clothing and equipment.
Avoid clothing that could get caught on branches or brush or moving parts of the machine. Do not wear a scarf, necktie or jewelry. Tie up and confine long hair (e.g. with a hair net, cap, hard hat, etc.).
WARNING
Wear hearing protection, e.g. earplugs or ear muffs.
Wear a safety hard hat with chin strap where there is a danger of head injuries from falling objects.
STIHL offers a comprehensive range of personal protective clothing and equipment.
Transporting the Power Tool
Always turn off the engine. Always fit the chain guard (scabbard) –
even when you carry the unit for short distances.
Clothing must be sturdy but allow complete free­dom of movement. Wear snug-fitting clothing, an overall and jacket combi­nation, do not wear a work coat.
Wear steel-toed safety boots with non-slip soles and cut-retardant inserts.
To reduce the risk of eye injuries, wear snug-fitting safety glasses in accord­ance with European Standard EN 166. Make sure the safety glasses are a good fit.
Wear heavy-duty work gloves made of durable material (e.g. leather).
390BA000 KN
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Carry the power tool properly balanced by the drive tube. To reduce the risk of serious burn injuries, avoid touching hot parts of the machine, especially the surface of the muffler.
Transporting by vehicle: Properly secure your power tool to prevent turnover, fuel spillage and damage.
Fueling
Always shut off the engine before refueling.
Do not fuel a hot engine – fuel may spill and cause a fire.
Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly and avoid fuel spillage.
Fuel your power tool only in well­ventilated areas. If you spill fuel, wipe the machine immediately – if fuel gets on your clothing, change immediately.
Your power tool comes standard with either a screw-type or bayonet-type fuel cap.
This reduces the risk of unit vibrations causing the fuel cap to loosen or come off and spill quantities of fuel.
To reduce the risk of serious or fatal burn injuries, check for fuel leakage. If fuel leakage is found, do not start or run the engine until leak is fixed.
Before Starting
Check that your power tool is properly assembled and in good condition – refer to appropriate chapters in the instruction manual.
Check the fuel system for leaks,
paying special attention to visible parts such as the tank cap, hose connections and the manual fuel pump (on machines so equipped). If there are any leaks or damage, do not start the engine – risk of fire. Have your machine repaired by a servicing dealer before using it again.
Correctly mounted guide bar Correctly tensioned chain Slide control / stop switch must
move easily to STOP or 0.
Smooth action of throttle trigger
lockout (if fitted) and throttle trigger – the throttle trigger must return automatically to the idle position.
Check that the spark plug boot is
secure – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.
Never attempt to modify the controls
or safety devices in any way.
Keep the handles dry and clean –
free from oil and dirt – for safe control of the power tool.
Adjust the harness to suit your
height and reach. See chapter on "Fitting the Harness".
To reduce the risk of accidents, do not operate your power tool if it is damaged or not properly assembled.
If you use a shoulder strap or full harness: Practice removing and putting down the machine as you would in an emergency. To avoid damage, do not throw the machine to the ground when practicing.
Starting the Engine
Start the engine at least 3 meters from the fueling spot, outdoors only.
Place the unit on firm ground in an open area. Make sure you have good balance and secure footing. Hold the unit securely. The chain must be clear of the ground and all other obstructions because it may begin to run when the engine starts.
Your power tool is designed to be operated by one person only. To reduce the risk of injury, do not allow other persons within 15 meters of your own position – even when starting.
Start the engine as described in the instruction manual.
Gasoline is an extremely flammable fuel. Keep clear of naked flames. Do not spill any fuel – do not smoke.
After fueling, tighten down the screw-type fuel cap as securely as possible.
Insert the fuel cap with hinged grip (bayonet-type cap) correctly in the opening, turn it clockwise as far as stop and fold the grip down.
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Note that the chain continues to run for a short period after you let go of the throttle trigger (flywheel effect).
Check idle speed setting: The chain must not move when the engine is idling with the throttle trigger released.
To reduce the risk of fire, keep hot exhaust gases and hot muffler away from easily combustible materials (e.g. wood chips, bark, dry grass, fuel).
Holding and Controlling the Power Tool
Always hold the unit firmly with both hands – right hand on the control handle, left hand on the drive tube – even if you are left-handed. Wrap your fingers around the control handle and drive tube.
Machines with telescoping shaft: Only extend the telescoping shaft as far as necessary for the cutting work that needs to be done.
During Operation
Make sure you always have good balance and secure footing.
In the event of impending danger or in an emergency, switch off the engine immediately by moving the slide control / stop switch to STOP or 0.
To reduce the risk of injury from falling objects and thrown pieces of wood, do not allow any other persons within a radius of 15 meters of your own position.
To reduce the risk of damage to property, also maintain this distance from other objects (vehicles, windows).
Maintain a minimum clearance of 15 meters between the bar nose and electric power lines. Electricity can jump considerable distances by means of arcing. Higher voltage increases the distance electricity can arc. Have the power switched off before starting cutting work in the immediate vicinity of power lines.
To reduce the risk of injury, shut off the engine before changing the saw chain.
Make sure the idle speed setting is correct. The chain must not run when the engine is idling with the throttle trigger released.
It the chain still rotates, have your dealer make proper adjustments or repairs. Check and correct the idle speed setting regularly.
Never leave a running power tool unattended.
Take special care in slippery conditions (ice, wet ground, snow) – on slopes or uneven ground.
Watch out for obstacles: Roots and tree stumps which could cause you to trip or stumble.
When working at heights:
Always use a lift bucket Never work on a ladder or in a tree Never work on an insecure support Never operate your power tool with
one hand
390BA026 KN
This power tool is not insulated against electric shock. To reduce the risk of electrocution maintain a minimum clearance of 15 meters from electric power lines.
15m (50ft)
15m (50ft)
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Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
To reduce the risk of accidents, take a break in good time to avoid tiredness or exhaustion.
Work calmly and carefully – in daylight conditions and only when visibility is good. Stay alert so as not to endanger others.
To reduce the risk of serious or fatal injury from breathing toxic fumes, ensure proper ventilation when working in trenches, hollows or other confined locations.
To reduce the risk of accidents, stop work immediately in the event of nausea, headache, visual disturbances (e.g. reduced field of vision), problems with hearing, dizziness, deterioration in ability to concentrate. Apart from other possibilities, these symptoms may be caused by an excessively high concentration of exhaust gases in the work area.
Operate your power tool so that it produces a minimum of noise and emissions – do not run the engine unnecessarily, accelerate the engine only when working.
To reduce the risk of fire, do not smoke while operating or standing near your power tool. Note that combustible fuel vapor may escape from the fuel system.
The dusts (e.g. sawdust), vapor and smoke produced during operation may be dangerous to health. If dust levels are very high, wear a suitable respirator.
If your power tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting". Check the fuel system in particular for leaks and make sure the safety devices are working properly. Do not continue operating your power tool if it is damaged. In case of doubt, consult your servicing dealer.
If you use a shoulder strap, make sure exhaust gases are diverted away from your body since there is otherwise a risk of fire.
Limbing
Hold the pole pruner at an angle. Do not stand directly underneath the limb being cut. Do not exceed an angle of 60° from the horizontal. Watch for falling wood.
Keep the work area clear – remove interfering limbs and brush.
Before limbing, establish a path of escape and remove all obstacles.
Your power tool produces toxic exhaust fumes as soon as the engine is running. These fumes may be colorless and odorless and contain unburned hydrocarbons and benzol. Never run the engine indoors or in poorly ventilated loca­tions, even if your model is equipped with a cata­lytic converter.
max
60°
390BA025 KN
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Position the cutting attachment with the hook against the branch and then perform the cross-cut. This reduces the risk of the pruner being jerked forward as you start the cross-cut.
Always start the cut with the engine at full throttle.
Always cut with a correctly sharpened, properly tensioned chain – the depth gauge setting must not be too large.
Do not operate your power tool in the starting throttle position – engine speed cannot be controlled in this position.
Perform cross-cut from the top downward to avoid the chain pinching in the cut.
If branch is thick or heavy, make a relieving cut – see chapter on "Using the Pole Pruner".
To reduce the risk of injury, take special care when cutting branches under tension. Always make a relieving cut on the compression side first and then perform the bucking cut at the tension side.
To reduce the risk of injury, take special care when cutting shattered wood because of the risk of injury from slivers being caught and thrown in your direction.
If on a slope, stand on the uphill side or to one side of the branch to be cut. Watch out for rolling branches.
Note when reaching the end of a cut that the unit is no longer supported by the guide bar in the cut. You have to take the full weight of the machine since it might otherwise go out of control.
Always pull the unit out of the cut with the chain running.
To reduce the risk of accidents, use your pole pruner for limbing and pruning only. It is not designed for felling.
Make sure your saw chain does not touch any foreign materials: Stones, nails, etc. may be flung off and damage the saw chain.
If the rotating chain makes contact with a rock or other solid object there is a risk of sparking which may cause easily combustible material to catch fire under certain circumstances. Dry plants and scrub are also easily combustible, especially in hot and dry weather conditions. If there is a risk of fire, do not use your pole pruner near combustible materials, dry plants or scrub. Always contact your local forest authority for information on a possible fire risk.
Before leaving the power tool unattended: Shut off the engine.
Vibrations
Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by: – Hand protection (wearing warm
gloves) – Work breaks The period of usage is shortened by: – Any personal tendency to suffer
from poor circulation (symptoms:
frequently cold fingers, tingling
sensations).
Low outside temperatures. The force with which the handles
are held (a tight grip restricts
circulation). Continual and regular users should
monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.
Maintenance and Repairs
Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work performed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
390BA052 KN
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Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
To reduce the risk of injury, always shut off the enginebefore carrying out any maintenance or repairs or cleaning the machine. – Exception: Carburetor and idle speed adjustments.
Do not turn the engine over on the starter with the spark plug boot or spark plug removed unless the slide control / stop switch is on STOP or 0 since there is otherwise a risk of fire from uncontained sparking.
To reduce the risk of fire, do not service or store your machine near open flames.
Check the fuel filler cap for leaks at regular intervals.
Use only a spark plug of the type approved by STIHL and make sure it is in good condition – see "Specifications".
Inspect the ignition lead (insulation in good condition, secure connection).
Check the condition of the muffler. To reduce the risk of fire and damage to
hearing, do not operate your machine if the muffler is damaged or missing.
Do not touch a hot muffler since burn injury will result.
Stopping the engine
before checking chain tension. before retensioning the chain. before replacing the chain. before rectifying problems.
Observe sharpening instructions – keep the chain and guide bar in good condition at all times for safe and correct handling of the saw. The chain must be properly sharpened, tensioned and well lubricated.
Always change the chain, guide bar and sprocket in good time.
Store fuel and chain lubricant in properly labelled, safety-type canisters only. When handling gasoline, avoid direct contact with the skin and avoid inhaling fuel vapour – health risk.
Preparations
N Wear suitable protective clothing,
observe safety precautions. N Adjust telescoping shaft to the
required length (HT 101, HT 131
only).
N Start the engine. N Put on the shoulder strap.
Cutting Sequence
To allow branches a free fall, always cut the lower branches first. Prune heavy branches (large diameter) in several controllable pieces.
WARNING
Never stand directly underneath the branch you are cutting – be wary of falling branches. Note that a branch may spring back at you after it hits the ground – risk of injury.
Disposal
Do not throw cuttings into the garbage can – they can be composted.
Working Techniques
Hold the control handle with your right hand, and the shaft with your left hand. Your left arm should be extended to the most comfortable position.
Using the Unit
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HT 100, HT 130 Always hold the shaft with your left hand
in the area of the handle hose.
The shaft should always be held at an angle of 60° or less.
The least tiring working position is a tool angle of 60°.
Any lesser angle may be used to suit the situation concerned.
Cross-cut
To avoid pinching the bar in the cut, position the cutting attachment with the hook against the branch and then perform the cross-cut from the top downwards.
Relieving cut
To avoid tearing the bark on thick branches, always start by performing a relieving cut (1) on the underside of the branch.
N To do this, apply the cutting
attachment and pull it across the
bottom of the branch in an arc as far
as the bar nose. N Perform the cross-cut (2) – position
the bar with the hook against the
branch and then perform the cross-
cut.
Flush-cutting thick branches
If branch diameter is more than 10 cm, first
N perform undercut (3) and then
cross-cut at a distance of about 20
cm (A) from the final cut. Then carry
out the flush-cut (4), starting with a
relieving cut and finishing with a
cross-cut.
390BA018 KN
390BA052 KN
2
1
390BA041 KN
3
4
A
390BA024 KN
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Cutting above obstacles
The unit's long reach makes it possible to prune branches that are overhanging obstacles, such as rivers or lakes. The tool angle in this case depends on the position of the branch.
Cutting from a lift bucket
The unit's long reach enables cutting to be performed next to the trunk without the risk of the lift bucket damaging other branches. The tool angle in this case depends on the position of the branch.
30° angle drive (special accessory)
The angle drive keeps the cutting attachment at an angle of 30° to the drive tube.
The angle drive may be adjusted on the drive tube to the following positions only:
1 For cross-cutting vertical branches
and bushes.
2 For a better view of the cutting
attachment.
A cutting attachment consists of the saw chain, guide bar and chain sprocket.
The cutting attachment that comes standard is designed to exactly match the pole pruner.
The pitch (t) of the saw chain (1),
chain sprocket and the nose
sprocket of the Rollomatic guide bar
must match. – The drive link gauge (2) of the saw
chain (1) must match the groove
width of the guide bar (3). If non-matching components are used,
the cutting attachment may be damaged beyond repair after a short period of operation.
390BA020 KN
390BA058 KN
1
2
390BA053 KN
Cutting Attachment
001BA248 KN
1
2
3
a
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Chain Scabbard
The scope of supply includes a bar scabbard that matches the cutting attachment.
If guide bars of different lengths are mounted to the pole pruner, always use a chain scabbard of the correct length which covers the complete guide bar.
The length of the matching guide bars is marked on the side of the chain scabbard.
Removing the chain sprocket cover
N Unscrew the nut and remove the
cover.
N Turn the screw (1)
counterclockwise until the tensioner slide (2) butts against the left end of the housing slot, then back it off 5 full turns.
Fitting the chain
WARNING
Wear work gloves to protect your hands from the sharp cutters.
N Fit the chain – start at the bar nose.
001BA244 KN
Mounting the Bar and Chain
390BA042 KN
1
2
390BA043 KN
390BA003 KN
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N Fit the guide bar over the screw (3)
and engage peg of tensioner slide in the hole (4) – place the chain over the sprocket (5) at the same time.
N Turn the tensioning screw (1)
clockwise until there is very little chain sag on the underside of the bar – and the drive link tangs are engaged in the bar groove.
N Refit the cover and screw on the nut
fingertight.
N Go to chapter on "Tensioning the
Saw Chain"
Retensioning during cutting work:
N Stopping the engine N Loosen the nut. N Hold the bar nose up. N Use a screwdriver to turn the
tensioning screw (1) clockwise until the chain fits snugly against the underside of the bar.
N While still holding the bar nose up,
tighten down the nut firmly.
N Go to "Checking Chain Tension". A new chain has to be retensioned more
often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating Instructions".
N Shut off the engine N Wear work gloves to protect your
hands. N The chain must fit snugly against
the underside of the bar and it must
still be possible to pull the chain
along the bar by hand. N If necessary, retension the chain. A new chain has to be retensioned more
often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating
Instructions".
1
5
390BA044 KN
4
3
Tensioning the Chain
1
390BA045 KN
Checking Chain Tension
390BA046 KN
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A properly adjusted throttle cable is the precondition for correct operation in the starting throttle, idle and full throttle positions.
Adjust the throttle cable only when the machine is completely and properly assembled.
N Use a suitable tool to push the slide
to the end of the slot (see illustration).
N Press down the trigger lockout (1)
and squeeze the throttle trigger (2) (full throttle position) – this sets the throttle cable correctly.
Your engine requires a mixture of gasoline and engine oil.
WARNING
For health reasons, avoid direct skin contact with gasoline and avoid inhaling gasoline vapor.
STIHL MotoMix
STIHL recommends the use of STIHL MotoMix. This ready-to-use fuel mix contains no benzol or lead, has a high octane rating and ensures that you always use the right mix ratio.
STIHL MotoMix uses STIHL HP Ultra two-stroke engine oil for an extra long engine life.
MotoMix is not available in all markets.
Mixing Fuel
NOTICE
Unsuitable fuels or lubricants or mix ratios other than those specified may result in serious damage to the engine. Poor quality gasoline or engine oil may damage the engine, sealing rings, hoses and the fuel tank.
Gasoline
Use only high-quality brand-name gasoline with a minimum octane rating of 90 – leaded or unleaded.
If your machine is equipped with a catalytic converter, you must use unleaded gasoline.
NOTICE
A few tankfuls of leaded gasoline will greatly reduce the efficiency of the catalytic converter.
Gasoline with an ethanol content of more than 10% can cause running problems in engines with a manually adjustable carburetor and should not be used in such engines.
Engines equipped with M-Tronic deliver full power when run on gasoline with an ethanol content of up to 25% (E25).
Engine oil
Use only high-quality two-stroke engine oil – preferably STIHL HP, HP Super or HP Ultra, which are specially formulated for use in STIHL engines. HP Ultra guarantees high performance and a long engine life.
These engine oils are not available in all markets.
Use only STIHL 50:1 two-stroke engine oil for the fuel mix in models with a catalytic converter.
Mix Ratio
STIHL 50:1 two-stroke engine oil: 50 parts gasoline to 1 part oil
Adjusting the Throttle Cable
002BA163 KN
2
1
002BA161 KN
Fuel
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Examples
N Use a canister approved for storing
fuel. Pour oil into canister first, then add gasoline and mix thoroughly.
Storing Fuel
Store fuel only in approved safety-type fuel canisters in a dry, cool and safe location protected from light and the sun.
Fuel mix ages – only mix sufficient fuel for a few weeks work. Do not store fuel mix for longer than 30 days. Exposure to light, the sun, low or high temperatures can quickly make the fuel mix unusable.
STIHL MotoMix may be stored for up to 2 years without any problems.
N Thoroughly shake the mixture in the
canister before fueling your machine.
WARNING
Pressure may build up in the canister – open it carefully.
N Clean the fuel tank and canister
from time to time.
Dispose of remaining fuel and cleaning fluid properly in accordance with local regulations and environmental requirements.
Preparations
N Before fueling, clean the filler cap
and the area around it so that dirt
cannot fall into the tank. N Always position the machine so that
the filler cap is facing upwards. A number of different filler caps are
installed as standard at the factory.
Cliplock filler cap (bayonet-type)
Gasoline STIHL engine oil 50:1 Liters Liters (ml)
10.02(20) 5 0.10 (100) 10 0.20 (200) 15 0.30 (300) 20 0.40 (400) 25 0.50 (500)
Fueling
002BA420 KN
002BA418 KN
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Threaded filler cap
Opening the cliplock filler cap
N Swing the clip into an upright
position
N Turn the cap counterclockwise
(approx. 1/4 turn)
N Remove the filler cap
Refueling
Take care not to spill fuel while fueling and do not overfill the tank. STIHL recommends use of the STIHL filling system (special accessory).
Closing the cliplock filler cap
N Position the cap with the clip in an
upright position; the markings must line up
N Turn cap clockwise as far as it will
go (approx. 1/4 turn)
N Fold the cliplock down so that it is
flush with the surface
If the cliplock is not flush with the surface and the lug on the clip does not engage entirely in the recess (arrow), the cap is not properly closed and the steps described above must be repeated.
Opening screw-type tank cap
N Turn the cap counterclockwise until
it can be removed from the tank
opening. N Remove the cap.
Filling up with fuel
Take care not to spill fuel while fueling and do not overfill the tank. STIHL recommends you use the STIHL filler nozzle (special accessory).
Closing screw-type tank cap
N Place the cap in the opening. N Turn the cap clockwise as far as
stop and tighten it down as firmly as
possible by hand.
002BA419 KN
249BA053 KN
249BA054 KN
249BA055 KN
249BA056 KN
002BA447 KN
002BA448 KN
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For automatic and reliable lubrication of the chain and guide bar – use only an environmentally compatible quality chain and bar lubricant. Rapidly biodegradable STIHL BioPlus is recommended.
NOTICE
Biological chain oil must be resistant to aging (e.g. STIHL BioPlus), since it will otherwise quickly turn to resin. This results in hard deposits that are difficult to remove, especially in the area of the chain drive and chain. It may even cause the oil pump to seize.
The service life of the chain and guide bar depends on the quality of the lubricant. It is therefore essential to use only a specially formulated chain lubricant.
WARNING
Do not use waste oil. Renewed contact with waste oil can cause skin cancer. Moreover, waste oil is environmentally harmful.
NOTICE
Waste oil does not have the necessary lubricating properties and is unsuitable for chain lubrication.
NOTICE
A full chain oil tank is sufficient for only half a tankful of fuel. Check the oil level regularly during cutting work. Never allow the oil tank to run dry.
Preparations
N Thoroughly clean the oil filler cap
and the area around it to ensure that no dirt falls into the tank.
N Position the machine so that the
tank cap faces up.
Opening
N Raise the grip until it is upright.
N Turn the cap counterclockwise
(about a quarter turn).
Marks on tank cap and oil tank must line up.
Chain Lubricant Filling Chain Oil Tank
390BA047 KN
002BA575 KN
002BA576 KN
002BA577 KN
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N Remove the cap.
Filling the chain oil tank
N Fill up with chain oil Take care not to spill chain oil while
refilling and do not overfill the tank. STIHL recommends you use the STIHL
filler nozzle for chain oil (special accessory).
Closing
Grip must be vertical: N Fit the cap – marks on tank cap and
oil tank must line up.
N Press the cap down as far as stop.
N While holding the cap depressed,
turn it clockwise until it engages in position.
The marks on the cap and oil tank are then in alignment.
N Fold the grip down.
Tank cap is locked. If the oil level in the tank does not go
down, the reason may be a problem in the oil supply system: Check chain lubrication, clean the oilways, contact your dealer for assistance if necessary. STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer.
If the tank cap cannot be locked in the oil tank opening
Bottom of cap is twisted in relation to top.
N Remove the cap from the oil tank
and check it from above.
002BA578 KN
002BA577 KN
002BA579 KN
002BA580 KN
002BA581 KN
002BA583 KN
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N Place the cap on the opening and
rotate it counterclockwise until it engages the filler neck.
N Continue rotating the cap
counterclockwise (about a quarter turn) – this causes the bottom of the cap to be turned to the correct position.
N Turn the cap clockwise and lock it in
position – see section on "Closing".
The saw chain must always throw off a small amount of oil.
NOTICE
Never operate your saw without chain lubrication. If the chain runs dry, the whole cutting attachment will be irretrievably damaged within a very short time. Always check chain lubrication and the oil level in the tank before starting work.
Every new chain has to be broken in for about 2 to 3 minutes.
After breaking in the chain, check chain tension and adjust if necessary – see "Checking Chain Tension".
HT 101, HT 131 only
WARNING
Always shut off the engine and fit the chain guard
N Loosen the screw. N Adjust shaft to the required length. N Tighten down the screw firmly.
Left: Bottom of cap is twisted –
inner mark (1) in line with outer mark.
Right: Bottom of cap in correct posi-
tion – inner mark is under the grip. It is not in line with the outer mark.
002BA584 KN
1
002BA576 KN
Checking Chain Lubrication
390BA048 KN
Adjusting the Telescoping Shaft
390BA049 KN
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The type and style of the harness depend on the market.
Shoulder strap
N Put on the shoulder strap (1). N Adjust the length of the strap. N With the power tool attached, the
carabiner (2) must be at about the same height as your right hip.
Full harness (HT 100, HT 101 only)
N Put on the full harness (1) and
sling (2) as described in the instruction sheet provided.
N Adjust the harness and thigh
strap (3) as required.
N Rest the powerhead in the sling
during cutting work.
HT 100, HT 130 only
N Put the backpack carrying
system (1) on your back and adjust
it as described in the instruction
sheet provided. N Attach the carabiner (2) to the
machine's carrying ring. N Attach the pole pruner to the
carrying strap when cutting.
Fitting the Harness
2
1
390BA040 KN
386BA012 KN
2
1
3
Backpack Carrying System
246BA013 KN
1
2
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N Adjust the hip belt (3), both shoulder
straps (4) and the carrying strap (5).
HT 101, HT 131 only
N Put the backpack carrying
system (1) on your back and adjust it as described in the instruction sheet provided.
N Secure the sliding adjuster (2) to the
shaft.
N Attach the pole pruner to the
carrying strap when cutting.
N Adjust the hip belt (3), both shoulder
straps (4) and the carrying strap (5).
N Squeeze the grips to move the
sliding adjuster up or down the
shaft.
246BA014 KN
4
5
3
246BA010 KN
1
2
246BA011 KN
4
5
3
246BA012 KN
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Controls
1 Throttle trigger lockout 2 Throttle trigger 3 Slide control
Positions of slide control
4STOP-0 – engine off – ignition is
switched off
5 F – normal run position – the engine
is running or can start
6START – ignition is switched on –
the engine can start
Symbol on slide control 7 h – stop symbol and arrow. To stop
the engine, push the slide control in the direction of the arrow on the stop symbol (h) to STOP-0.
Starting
N Press down the trigger lockout lever
and squeeze the throttle trigger
N and hold them in that position. N Move the slide control to START
and hold it there.
N Now release the throttle trigger,
slide control and trigger lockout in that order. This is the starting throttle position.
N Set the choke knob (8):
N Press the manual fuel pump
bulb (9) at least five times – even if
the bulb is filled with fuel.
Cranking N Remove the chain scabbard. Check
that the chain is not touching the
ground or any other obstacles.
N Place the unit on the ground: It must
rest securely on the engine support
and the hook. If necessary, rest the
hook on a raised support (e.g. a
branch, mound or something
similar).
WARNING
Check that nobody is standing within the working range of the pruner.
N Make sure you have a safe and
secure footing. N Hold the unit with your left hand on
the fan housing and press it down
firmly – your thumb should be under
the fan housing.
Starting / Stopping the Engine
3
STOP
2
5 6
4
7
002BA181 KN
START
STOP-
1
249BA007 KN
9
8
g if the engine is cold e for warm start – also use this posi-
tion if the engine has been running but is still cold.
390BA033 LA
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NOTICE
Do not stand or kneel on the drive tube. This will bend the drive tube and may result in permanent damage.
Alternative method: N Remove the chain scabbard.
Position the drive tube on a branch so that it is held by the hook.
N Hold the unit firmly with your left
hand on the fan housing – your thumb should be under the fan housing.
N Hold the starter grip with your right
hand.
N Pull the starter grip slowly until you
feel it engage and then give it a brisk strong pull.
NOTICE
Do not pull out the starter rope all the way – it might otherwise break.
N Do not let the starter grip snap back.
Guide it slowly back into the housing so that the starter rope can rewind properly.
N Crank the engine until it begins to
fire. After no more than five attempts, turn the choke knob to e.
N Continue cranking.
As soon as the engine runs N Blip the throttle trigger. The slide
control moves to the normal run position F – and the engine settles down to idle speed.
WARNING
Make sure the carburetor is correctly adjusted. The saw chain must not rotate when the engine is idling.
Your machine is now ready for operation.
Stopping the engine
N Push the slide control in the
direction of the arrow on the stop symbol (h) to STOP-0.
At very low outside temperatures
As soon as the engine runs:
N Blip the throttle trigger to disengage
the starting throttle position. The
slide control moves to the normal
run F – and the engine settles down
to idle speed.
N Open the throttle slightly. N Warm up the engine for a short
period.
If engine does not start
Choke knob If you did not turn the choke knob to e
quickly enough after the engine began to fire, the combustion chamber is flooded.
N Turn the choke knob to e. N Set the slide control, lockout lever
and throttle trigger to the starting
throttle position. N Start the engine by pulling the
starter rope briskly – 10 to 20 pulls
may be necessary.
If the engine still does not start
N Move the slide control to STOP-0. N Remove the spark plug – see
"Spark Plug".
N Dry the spark plug. N Crank the engine several times with
the starter to clear the combustion
chamber. N Refit the spark plug – see "Spark
Plug". N Move the slide control to START.
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N Set the choke knob to e – even if
the engine is cold.
N Now start the engine.
Throttle cable adjustment N Check adjustment of throttle cable –
see chapter on "Adjusting the Throttle Cable".
Fuel tank run until completely dry N After refueling, press the manual
fuel pump bulb at least five times – even if the bulb is filled with fuel.
N Set the choke knob according to
engine temperature.
N Start the engine.
During Break-In Period
A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the break-in period. As all moving parts have to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings.
During Operation
NOTICE
Do not make the mixture leaner to achieve an apparent increase in power – this could damage the engine – see "Adjusting the Carburetor".
Check chain tension frequently
A new chain has to be retensioned more often than one that has been in use for some time.
Chain cold
Tension is correct when the chain fits snugly against the underside of the bar and can still be pulled along the bar by hand. Retension if necessary – see "Tensioning the Saw Chain".
Chain at operating temperature
The chain stretches and begins to sag. The drive links must not come out of the bar groove – the chain may otherwise jump off the bar. Retension the chain – see "Tensioning the Saw Chain".
NOTICE
The chain contracts as it cools down. If it is not slackened off, it can damage the gear shaft and bearings.
After long period of full-throttle operation
Allow engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This protects engine-mounted components (ignition, carburetor) from thermal overload.
After Finishing Work
N Slacken off the chain if you have
retensioned it at operating
temperature during cutting work.
NOTICE
Always slacken off the chain after finishing work. The chain contracts as it cools down. If it is not slackened off, it can damage the gear shaft and bearings.
Storing your saw for a short period
Fit the chain scabbard and allow engine to cool down. To avoid condensation, fill the fuel tank and keep the machine in a dry place, well away from sources of ignition, until you need it again.
Operating Instructions
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Storing for a long period
See chapter on "Storing the Machine"
N Turn the bar over – every time you
sharpen the chain and every time you replace the chain – this helps avoid one-sided wear, especially at the nose and underside of the bar.
N Regularly clean the oil inlet hole (1),
the oilway (2) and the bar groove (3).
N Measure the groove depth – with the
scale on the filing gauge (special accessory) – in the area used most for cutting.
If groove depth is less than specified: N Replace the guide bar.
The drive link tangs will otherwise scrape along the bottom of the groove – the cutters and tie straps will not ride on the bar rails.
Taking Care of the Guide Bar
Chain type Chain pitch Minimum
groove depth
Picco 3/8" P 5.0 mm
3
2
1
390BA050 KN
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25
If there is a noticeable loss of engine power
N Turn the choke knob to g N Take out the screw (1) and remove
the filter cover (2).
N Clean away loose dirt from around
the filter.
N Grip the filter element (3) at the
cutout (arrow) in the filter housing (4) and remove it.
N Fit a new filter element. As a
temporary measure you can knock it out on the palm of your hand or blow it out with compressed air. Do not wash.
N Replace damaged parts.
Installing the filter
N Install the filter element in the filter
housing and fit the cover.
N Insert the screw and tighten it down
firmly.
The carburetor comes from the factory with a standard setting.
This setting provides an optimum fuel-air mixture under most operating conditions.
With this carburetor it is only possible to adjust the high speed screw within fine limits.
Adjusting idle speed
Engine stops while idling
N Warm up the engine for about
3 minutes.
N Turn the idle speed screw (LA)
slowly clockwise until the engine runs smoothly – the chain must not rotate.
Chain rotates when engine is idling N Turn the idle speed screw (LA)
counterclockwise until the chain stops running and then turn the screw about another 1/2 to 3/4 turn in the same direction.
WARNING
If the chain continues moving when the engine is idling, have your machine checked and repaired by your servicing dealer.
Cleaning the Air Filter
1
273BA006 KN
2
4
Adjusting the Carburetor
249BA066 KN
LA
H L
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In some countries the muffler is equipped with a spark arresting screen.
N If the engine is down on power,
check the spark arresting screen in the muffler.
N Wait for the muffler to cool down. N Move the slide control to STOP-0.
N Take out the screw (1).
N Take out the screws (2) and remove
the shroud (3).
N Take out the screw (4). N Lift the spark arresting screen (5)
and pull it out.
N Clean the spark arresting screen. If
the screen is damaged or heavily carbonized, fit a new one.
N Refit the spark arresting screen. N Insert the screw and tighten it down
firmly.
N Fit the shroud.
N If the engine is down on power,
difficult to start or runs poorly at idle
speed, first check the spark plug. N Fit a new spark plug after about 100
operating hours – or sooner if the
electrodes are badly eroded. Install
only suppressed spark plugs of the
type approved by STIHL – see
"Specifications".
Removing the spark plug
N Move the slide control to STOP-0.
N Pull off the spark plug boot (1). N Unscrew the spark plug.
Spark Arresting Screen in Muffler
249BA059 KN
1
2
3
2
249BA060 KN
Spark Plug
1
249BA063 KN
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27
Checking the Spark Plug
N Clean dirty spark plug. N Check electrode gap (A) and
readjust if necessary – see "Specifications".
N Rectify the problems which have
caused fouling of the spark plug.
Possible causes are:
Too much oil in fuel mix. Dirty air filter. Unfavorable running conditions.
WARNING
Arcing may occur if the adapter nut (1) is loose or missing. Working in an easily combustible or explosive atmosphere may cause a fire or an explosion. This can result result in serious injuries or damage to property.
N Use resistor type spark plugs with a
properly tightened adapter nut.
Installing the spark plug
N Screw the spark plug (3) into the
cylinder and fit the boot (2) (press it down firmly).
For periods of 3 months or longer N Drain and clean the fuel tank in a
well ventilated area. N Dispose of fuel properly in
accordance with local
environmental requirements. N Run the engine until the carburetor
is dry – this helps prevent the
carburetor diaphragms sticking
together. N Remove the saw chain and guide
bar, clean them and spray with
corrosion inhibiting oil. N Thoroughly clean the machine – pay
special attention to the cylinder fins
and air filter. N If you use a biological chain and bar
lubricant, e.g. STIHL BioPlus,
completely fill the chain oil tank. N Store the machine in a dry, high or
locked location, out of the reach of
children and other unauthorized
persons.
000BA039 KN
A
1
000BA045 KN
3
002BA178 KN
2
Storing the Machine
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28
N Remove the chain sprocket cover,
chain and guide bar.
Replace the chain sprocket
after using two saw chains or
sooner
if the wear marks (a) on the sprocket
are deeper than approx. 0.5 mm since this would reduce the life of the chain. You can use a gauge (special accessory) to check the depth of the wear marks.
It is best to use two saw chains in rotation with one sprocket.
STIHL recommends the use of original STIHL chain sprockets.
The chain sprocket is driven via a friction clutch. Have the chain sprocket replaced by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer.
Cutting effortlessly with a correctly sharpened chain
A properly sharpened chain slices through wood effortlessly and requires very little feed pressure.
Do not work with a dull or damaged chain as it will increase the physical effort required, produce unsatisfactory results and a higher rate of wear.
N Clean the chain. N Check the chain for cracks in the
links and damaged rivets. N Replace any damaged or worn
parts of the chain and match the
new parts to the shape and size of
the original parts. Carbide-tipped saw chains (Duro) are
particularly wear resistant. STIHL recommends you have your chain resharpened by a STIHL servicing dealer.
WARNING
It is absolutely essential to comply with the angles and dimensions specified below. If the saw chain is incorrectly sharpened – and in particular if the depth gauge is set too low – there is an increased risk of kickback, with resulting risk of injury.
The saw chain cannot be locked in place on the guide bar. Therefore, it is best to remove the chain from the bar and resharpen it on a workshop sharpening tool (FG 2, HOS, USG).
Checking and Replacing the Chain Sprocket
a
000BA054 KN
Maintaining and Sharpening the Saw Chain
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29
Chain pitch
The chain pitch (a) is marked on the depth gauge end of each cutter.
Select file diameter according to chain pitch – see table “Sharpening Tools”.
You must observe certain angles when resharpening the chain cutter.
Filing and side plate angles
A Filing angle
STIHL saw chains are sharpened to a filing angle of 30°. Exceptions are ripping chains with a filing angle of 10°. Ripping chains have an X in their designations.
B Side plate angle The correct side plate angle is obtained
automatically if you use the prescribed file holder and file diameter.
The angles must be the same on all cutters. If the angles are uneven: Chain will run roughly, not in a straight line, wear quickly and finally break.
File holder
N Use a file holder A file holder must be used for manual
resharpening (see table "Sharpening Tools"). The correct filing angles are marked on the file holder.
Use only special saw chain sharpening files. Other files have the wrong shape and cut.
For checking angles
Use a STlHL filing gauge (special accessory, see table "Sharpening Tools"). This is a universal tool for checking the filing and side plate angles, depth gauge setting, cutter length and groove depth. It also cleans the guide bar groove and oil inlet holes.
File correctly
N Select sharpening tools according
to chain pitch. N If you use an FG 2, HOS or USG
sharpener: Remove the chain from
the bar and sharpen according to
the instructions supplied with the
tool.
N Clamp the bar in a vise if necessary. N Sharpen the chain frequently, take
away as little metal as possible –
two or three strokes of the file are
usually enough.
Mark (a) Chain pitch
inch mm 7 1/4 P 6,35 1 or 1/4 1/4 6,35 6, P or PM 3/8 P 9,32 2 or 325 0.325 8,25 3 or 3/8 3/8 9,32
689BA027 KN
a
A
B
689BA021 KN
Cutter shapes Angle (°)
AB
Micro = semi chisel cutter, e.g. 63 PM3, 26 RM3, 71 PM3
30 75
Super = chisel cutter, e.g. 63 PS3, 26 RS, 36 RS3
30 60
Ripping chain, e.g. 63 PMX, 36 RMX
10 75
689BA025 KN
001BA203 KN
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N Hold the file horizontally (at a right
angle to the side of the guide bar) and file according to the angles marked on the file holder. Rest the file holder on the top plate and depth gauge.
N Always file from the inside to the
outside of the cutter.
N The file only sharpens on the
forward stroke – lift the file off the cutter on the backstroke.
N Avoid touching the tie straps and
drive links with the file.
N Rotate the file at regular intervals
while filing to avoid one-sided wear.
N Use a piece of hardwood to remove
burrs from the cutting edge.
N Check angles with the filing gauge. All cutters must be the same length.
If the cutters are not the same length, they will have different heights. This makes the chain run roughly and can cause it to break.
N Find the shortest cutter and then file
all other cutters back to the same length. It is best to have this work done by a servicing dealer on an electric grinder.
Depth gauge setting
The depth gauge determines the height at which the cutter enters the wood and thus the thickness of the chip removed.
a Specified distance or setting
between depth gauge and cutting edge.
This setting may be increased by 0.2 mm (0.008") for cutting softwood in the mild weather season – no frost.
Lowering depth gauges
The depth gauge setting is reduced when the chain is sharpened.
N Use a filing gauge to check the
setting every time you sharpen the chain.
N Place a filing gauge (1) that
matches the chain pitch on the chain and press it against the cutter – if the depth gauge projects from the filing gauge, the depth gauge has to be lowered.
Saw chains with humped drive link (2) – upper part of humped drive link (2) (with service mark) is lowered along with the depth gauge.
WARNING
The other parts of the humped drive link must not be filed since this may increase the kickback tendency of the power tool.
689BA018 KN
90°
689BA043 KN
Chain pitch Depth gauge
Setting (a) inch (mm) mm (inch) 1/4 P (6,35) 0,45 (0.018) 1/4 (6,35) 0,65 (0.026) 3/8 P (9,32) 0,65 (0.026)
0.325 (8,25) 0,65 (0.026) 3/8 (9,32) 0,65 (0.026)
689BA023 KN
a
2
689BA061 KN
1
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N File down the depth gauge until it is
level with the filing gauge.
N File the top of the depth gauge
parallel to the stamped service marking (see arrow) – but do not lower the highest point of the depth gauge in this process.
WARNING
The kickback tendency of the machine is increased if the depth gauges are too low.
N Place the filing gauge on the chain –
the highest point of the depth gauge must be level with the filing gauge.
N After sharpening, clean the chain
thoroughly, remove filings or grinding dust – lubricate the chain thoroughly.
N Before a long out-of-service period,
clean the chain and store it in a well­oiled condition.
689BA051 KN
689BA044 KN
689BA052 KN
Sharpening Tools (special accessories) Chain pitch Round file ^ Round file File holder Filing gauge Flat file Sharpening kit
1)
inch (mm) mm (inch) Part No. Part No. Part No. Part No. Part No. 1/4 P (6,35) 3,2 (1/8) 5605 771 3206 5605 750 4300 0000 893 4005 0814 252 3356 5605 007 1000 1/4 (6,35) 4,0 (5/32) 5605 772 4006 5605 750 4327 1110 893 4000 0814 252 3356 5605 007 1027 3/8 P (9,32) 4,0 (5/32) 5605 772 4006 5605 750 4327 1110 893 4000 0814 252 3356 5605 007 1027
0.325 (8,25) 4,8 (3/16) 5605 772 4806 5605 750 4328 1110 893 4000 0814 252 3356 5605 007 1028 3/8 (9,32) 5,2 (13/64) 5605 772 5206 5605 750 4329 1110 893 4000 0814 252 3356 5605 007 1029
1)
consisting of file holder with round file, flat file and filing gauge
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Bearings in Telescoping Drive Tube (depending on model)
The bearings (arrows) in the telescoping drive tube are subject to normal wear and tear.
If there a noticeable increase in vibrations or running noises:
N
Have your dealer check and, if necessary, replace the bearings in
the drive tube – STIHL recommends a STIHL servicing dealer.
Inspections and Maintenance by Dealer
0810BA049 KN
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33
Maintenance and Care
The following intervals apply to normal operating conditions only. If your daily work­ing time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accordingly.
before starting work
after finishing work or daily
after each refueling stop
weekly
monthly
every 12 months
if problem
if damaged
as required
Complete machine
Visual inspection (condition, leaks) XX
Clean X
Control handle Check operation XX
Air filter
Clean XX
Replace X
Manual fuel pump (if fitted)
Check X
Have repaired by servicing dealer
1)
X
Pickup body in fuel tank
Have checked by servicing dealer
1)
X
Have replaced by servicing dealer
1)
XXX
Fuel tank Clean XX
Carburetor
Check idle adjustment – chain must not rotate
XX
Adjust idle speed X
Spark plug
Readjust electrode gap X
Replace after every 100 operating hours
Cooling inlets
Visual inspection X
Clean X
Valve clearance
1)
Check and, if necessary, have adjusted by dealer after first 139 hours of operation
X
Combustion chamber
1)
Decoke after first 139 hours of opera­tion, then every 150 hours of operation
X
Spark arresting screen
2)
in muffler
Check XX
Clean or replace XX
All accessible screws and nuts (not adjust­ing screws)
Retighten X
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Antivibration elements
Check XXX
Have replaced by servicing dealer
1)
X
Chain lubrication Check X
Chain
Inspect, also check sharpness XX
Check chain tension XX
Sharpen X
Guide bar
Check (wear, damage) X
Clean and turn over XX
Deburr X
Replace XX
Chain sprocket
Check X
Have replaced by servicing dealer
1)
X
Safety labels Replace X
1)
STIHL recommends an authorized STIHL servicing dealer.
2)
not in all versions, market-specific
The following intervals apply to normal operating conditions only. If your daily work­ing time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accordingly.
before starting work
after finishing work or daily
after each refueling stop
weekly
monthly
every 12 months
if problem
if damaged
as required
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Observing the instructions in this manual helps reduce the risk of unnecessary wear and damage to the power tool.
The power tool must be operated, maintained and stored with the due care and attention described in this owner's manual.
The user is responsible for all damage caused by non-observance of the safety precautions, operating and maintenance instructions in this manual. This includes in particular:
Alterations or modifications to the
product not approved by STIHL.
Using tools or accessories which
are neither approved or suitable for the product or are of a poor quality.
Using the product for purposes for
which it was not designed.
Using the product for sports or
competitive events.
Consequential damage caused by
continuing to use the product with defective components.
Maintenance Work
All the operations described in the "Maintenance Chart" must be performed on a regular basis. If these maintenance operations cannot be performed by the owner, they should be performed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL
servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
If these maintenance operations are not carried out as specified, the user assumes responsibility for any damage that may occur. Among other parts, this includes:
Damage to the engine due to
neglect or deficient maintenance (e.g. air and fuel filters), incorrect carburetor adjustment or inadequate cleaning of cooling air inlets (intake ports, cylinder fins).
Corrosion and other consequential
damage resulting from improper storage.
Damage to the machine resulting
from the use of poor quality replacement parts.
Parts Subject to Wear and Tear
Some parts of the power tool are subject to normal wear and tear even during regular operation in accordance with instructions and, depending on the type and duration of use, have to be replaced in good time. Among other parts, this includes:
Saw chain, guide bar Drive components (clutch, clutch
drum, chain sprocket)
Filters (air, oil, fuel) Starter mechanism Spark plug Components of antivibration system
Minimize Wear and Avoid Damage
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1 Handle hose (HT 100, HT 130) 2 Rigid shaft (HT 100, HT 130) 3 Carrying ring 4 Slide control 5 Throttle trigger lockout 6 Throttle trigger 7 Spark plug boot 8 Choke knob 9 Air filter cover 10 Fuel tank 11 Machine support 12 Machine support (HT 130, HT 131) 13 Oilomatic chain 14 Guide bar 15 Oil tank 16 Oil filler cap 17 Telescoping shaft (HT 101, HT 131) 18 Clamp screw (HT 101, HT 131) 19 Chain sprocket cover 20 Hook 21 Chain scabbard 22 Chain sprocket 23 Chain tensioner 24 Tank cap 25 Carburetor adjusting screws 26 Manual fuel pump 27 Starter grip 28 Muffler (some versions with spark
arresting screen)
# Serial number
Main Parts
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37
Engine
STIHL single cylinder four-stroke engine with mixture lubrication
HT 100, HT 101
HT 130, HT 131
Ignition System
Electronic magneto ignition
Fuel System
All position diaphragm carburetor with integral fuel pump
Chain Lubrication
Fully automatic, speed-controlled oil pump with rotary piston
Weight
Cutting Attachment
Actual cutting length may be less than the specified length
Rollomatic E Mini guide bar
Rollomatic E Mini Light guide bars
3/8" P chains
Chain sprocket
Noise and Vibration Data
Noise and vibration data measurements include idling and rated maximum speed with the same duration of exposure.
For further details on compliance with Vibration Directive 2002/44/EC see www.stihl.com/vib/
Specifications
Displacement: 31.4 cc Bore: 40 mm Stroke: 25 mm Engine power to
ISO 8893:
1.05 kW (1.4 bhp)
at 7,000 rpm Idle speed: 2,800 rpm Cut-off speed
(rated): 10,200 rpm Max. output shaft
speed (chain sprocket): 8,290 rpm
Valve clearance Inlet valve: 0.10 mm Exhaust valve: 0.10 mm
Displacement: 36.3 cc Bore: 43 mm Stroke: 25 mm Engine power to
ISO 8893:
1.4 kW (1.9 bhp)
at 8,500 rpm Idle speed: 2,800 rpm Cut-off speed
(rated): 10,200 rpm Max. output shaft
speed (chain sprocket): 10,500 rpm
Valve clearance Inlet valve: 0.10 mm Exhaust valve: 0.10 mm
Spark plug (resistor type):
HT 100, HT 101: Bosch USR 7 AC HT 130, HT 131: NGK CMR 6 H Electrode gap: 0.5 mm
Fuel tank capacity: 530 cc (0.53 l)
Oil tank capacity: 220 cc (0.22 l)
dry, without bar and chain HT 100: 5.5 kg HT 101: 7.6 kg HT 130: 5.7 kg HT 131: 7.8 kg
Cutting length: 30 cm Pitch: 3/8" P (9.32 mm) Groove width: 1.1 mm
Cutting length: 25, 30 cm Pitch: 3/8" P (9.32 mm) Groove width: 1.1 mm
Picco Micro Mini 3 (61 PMM3) Type 3610
Pitch: 3/8" P (9.32 mm) Drive link gauge: 1.1 mm
6-tooth for 3/8" P 7-tooth for 3/8" P
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Sound pressure level L
peq
to ISO 11201
Sound power level L
weq
to ISO 3744
Vibration measurement a
hv,eq
to
EN ISO 11680-1
The K-factor in accordance with Directive 2006/42/EC is 2.5 dB(A) for the sound pressure level and sound power level; the K-factor in accordance with Directive 2006/42/EC is 2.0 m/s
2
for the vibration measurement.
REACH
REACH is an EC regulation and stands for the Registration, Evaluation, Authorisation and Restriction of Chemical substances.
For information on compliance with the REACH regulation (EC) No. 1907/2006 see www.stihl.com/reach.
Users of this machine may only carry out the maintenance and service work described in this user manual. All other repairs must be carried out by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
When repairing the machine, only use replacement parts which have been approved by STIHL for this power tool or are technically identical. Only use high­quality replacement parts in order to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of original STIHL replacement parts.
Original STIHL parts can be identified by the STIHL part number, the { logo and the STIHL parts symbol K (the symbol may appear alone on small parts).
HT 100: 89 dB(A) HT 101: 89 dB(A) HT 130: 92 dB(A) HT 131: 93 dB(A)
HT 100: 101 dB(A) HT 101: 101 dB(A) HT 130: 106 dB(A) HT 131: 106 dB(A)
HT 100, HT 130 Shaft: HT 100 4.0 m/s
2
HT 130 4.3 m/s
2
Control handle: HT 100 4.7 m/s
2
HT 130 6.0 m/s
2
HT 101, HT 131 Shaft compressed: HT 101 3.7 m/s
2
HT 131 3.0 m/s
2
Control handle: HT 101 5.5 m/s
2
HT 131 4.7 m/s
2
Shaft fully extended: HT 101 7.5 m/s
2
HT 131 3.4 m/s
2
Control handle: HT 101 4.9 m/s
2
HT 131 4.7 m/s
2
Maintenance and Repairs
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Observe all country-specific waste disposal rules and regulations.
STIHL products must not be thrown in the garbage can. Take the product, accessories and packaging to an approved disposal site for environment­friendly recycling.
Contact your STIHL servicing dealer for the latest information on waste disposal.
ANDREAS STIHL AG & Co. KG Badstr. 115 D-71336 Waiblingen
Germany confirms that the product described
below
conforms to the provisions of Directives 2006/42/EC and 2004/108/EC (up to
19.04.2016), 2014/30/EU (from
20.04.2016) and has been developed and manufactured in compliance with the following standards in the versions valid on the date of production:
EN ISO 11680-1, EN 55012, EN 61000-6-1
The EC type examination was carried out
TÜV Süd Product Service GmbH (NB 0123) Ridlerstrasse 65 D-80339 Munich
Technical documents deposited at: ANDREAS STIHL AG & Co. KG
Produktzulassung (Product Licensing) The year of manufacture and serial
number are applied to the product. Done at Waiblingen, 16.03.2016 ANDREAS STIHL AG & Co. KG
Thomas Elsner Director Product Management and
Services
Disposal
000BA073 KN
EC Declaration of Conformity
Category: Pole pruners Make: STIHL Model: HT 100
HT 101 HT 130
HT 131 Serial identification: 4182 Displacement HT 100: 31.4 cc HT 101: 31.4 cc HT 130: 36.3 cc HT 131: 36.3 cc
Certification No. HT 100: M6A 12 09 10127 385 HT 101: M6A 13 03 10127 374 HT 130: M6A 12 09 10127 373 HT 131: M6A 13 08 10127 395
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www.stihl.com
*04582460121E*
0458-246-0121-E
0458-246-0121-E
englisch
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