Stihl HT 102, HT 103, HT 132, HT 133 Instruction Manual [en, fr]

STIHL HT 102, 103, 132, 133
Instruction Manual Notice d’emploi
G Instruction Manual
1 - 37
F Notice d’emploi
38 - 80
Contents
English
Guide to Using this Manual 2 Safety Precautions and Working
Techniques 2 Using the Unit 8 Cutting Attachment 10 Mounting the Bar and Chain 10 Tensioning the Chain 11 Checking Chain Tension 12
Original Instruction ManualPrinted on chlorine-free paper
Adjusting the Throttle Cable 12 Fitting the Clip 12 Fuel 13 Fueling 14 Chain Lubricant 15 Filling Chain Oil Tank 15 Checking Chain Lubrication 17 Adjusting the Telescoping Shaft 17 Fitting the Harness 18 Backpack Carrying System 18 Starting / Stopping the Engine 20 Operating Instructions 22 Taking Care of the Guide Bar 23 Replacing the Air Filter 23
Engine Management 24 Adjusting the Carburetor 24 Spark Arresting Screen in Muffler 24 Spark Plug 25 Storing the Machine 26 Checking and Replacing the Chain
Sprocket 26 Maintaining and Sharpening the
Saw Chain 27 Maintenance and Care 30
Main Parts 32 Specifications 34 Maintenance and Repairs 35 Disposal 35 STIHL Limited Emission Control
Warranty Statement 36
Dear Customer, Thank you for choosing a quality
engineered STIHL product. It has been built using modern
production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and trouble-free use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl
© ANDREAS STIHL AG & Co. KG, 2020
0458-435-8221-A. VA2.H20.
0000007471_003_GB
HT 102, HT 103, HT 132, HT 133
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
1
English
Guide to Using this Manual
Pictograms
The meanings of the pictograms attached to the machine are explained in this manual.
Depending on the model concerned, the following pictograms may be attached to your machine.
Fuel tank; fuel mixture of gasoline and engine oil
Chain oil tank; chain oil
Direction of chain rotation
Operate manual fuel pump
Manual fuel pump
Symbols in text
WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
NOTICE
Caution where there is a risk of damaging the machine or its individual components.
Engineering improvements
STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this manual.
Safety Precautions and Working Techniques
Special safety precau tions must be observed when working with the pole pruner because it operates at a very high chain speed, has very sharp cutters and a long reach.
It is important you read and understand the User Manual before commis sioning and keep it in a safe place for future ref erence. Non-compliance with the User Manual may cause serious or even fatal injury.
Observe all applicable local safety regulations, e.g. by trade organizations, social insurance institutions, labor safety authorities etc.
If you have never used a power tool before: Have your dealer or other experienced user show you how to operate your machine – or attend a special course to learn how to operate it.
Minors are not allowed to work with the power tool – except adolescents above 16 years of age who are instructed under supervision.
Children, animals and bystanders must remain at a distance.
When not using the machine, it must be laid down in such a way that it does not endanger anyone. Ensure that the machine cannot be used without authorization.
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-
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2
HT 102, HT 103, HT 132, HT 133
English
275BA009 KN
The user is responsible for accidents or risks involving third parties or their property.
Do not lend or rent your power tool without the User Manual. Be sure that anyone using it understands the information contained in this manual.
The use of machines that emit noise may be limited to certain hours of the day as specified by national and/or regional or local regulations.
Anyone operating the machine must be well rested, in good physical health and in good mental condition.
If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a machine.
If you have a pacemaker: The ignition system of your machine produces an electromagnetic field of very low intensity. This field may interfere with some pacemakers. STIHL recommends that persons with pacemakers consult their physician and the pacemaker manufacturer to reduce any health risk.
Anyone who has consumed alcohol or drugs or medicines affecting their ability to react must not operate a power tool.
Use your pole pruner for limbing only (removing or pruning branches). Saw wood and wooden objects only.
The machine must not be used for any other purposes – risk of accidents!
Only use guide bars, saw chains, chain sprockets and accessories that are explicitly approved for this power tool model by STIHL or are technically identical. If you have any questions in this respect, consult your dealer. Use
only high quality parts and accessories. In order to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of STIHL original tools, guide bars, saw chains, chain sprockets and accessories. They are specifically designed to match the product and meet your performance requirements.
Never attempt to modify your power tool in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.
Do not use a high-pressure washer to clean the power tool. The solid jet of water may damage parts of the unit.
Clothing and equipment
Wear proper protective clothing and equipment.
Clothing must be sturdy but allow complete free
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dom of movement. Wear close-fitting clothes such as a boiler suit, not a loose jacket.
Do not wear clothing which could become trapped in wood, brush or moving parts of the machine. Do not wear a scarf, necktie or jewelry. Tie up and confine long hair above your shoulders.
Wear cut protection safety boots with non-slip soles and steel toe caps.
WARNING
To reduce the risk of eye injuries, wear close-fit
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ting safety glasses in accordance with Euro
-
pean Standard EN 166. Make sure the safety glasses are a snug fit.
Wear "personal" sound protection, e.g. ear defenders.
Wear a safety hard hat where there is a danger of head injuries from falling objects.
Wear sturdy protective gloves made of a resist
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ant material (e. g. leather).
STIHL can supply a comprehensive range of personal protective equipment.
Transporting the machine
Always stop the engine. Always fit the chain scabbard – even
when you carry the power tool for short distances.
HT 102, HT 103, HT 132, HT 133
3
English
Carry the power tool properly balanced by the shaft. Do not touch hot parts of the machine, especially the surface of the muffler – Risk of burns!
By vehicle: When transporting in a vehicle, properly secure your machine to prevent turnover, damage and fuel spillage.
Refueling
Gasoline is highly flam mable – keep away from fire or flame – do not spill any fuel – no smoking.
Always shut off the engine before refueling.
Do not fuel a hot engine – fuel may spill and cause a fire.
Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly and avoid fuel spillage.
Only refuel the machine in a well ventilated place. If fuel has been spilled, immediately clean the machine – do not allow your clothes to be splashed with fuel. If that happens, change your clothes at once.
After fueling, tighten down the screw-type fuel cap as securely as possible.
This helps reduce the risk of unit vibrations causing an incorrectly tightened fuel cap to loosen or come off and spill quantities of fuel.
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Check for leaks. Do not start the engine if there is a fuel leak – serious or fatal burns could result!
Before starting
Check that your power tool is properly assembled and in good condition – refer to appropriate chapters in the User Manual.
Check the fuel system for leaks,
especially the visible parts, e. g., fuel cap, hose connections, manual fuel pump (only in machines with a manual fuel pump). In case of leakage and damage, do not start the engine – risk of fire! Have the machine serviced by a dealer before using it
Correctly mounted guide bar Correctly tensioned saw chain The stop switch must be easy to
push
Check the choke lever, throttle
trigger and throttle trigger lockout for smooth action - throttle trigger must return automatically to idle position. The choke lever must spring back from the g and < positions to the run position F when the throttle trigger lockout and throttle trigger are squeezed
Check that the spark plug boot is
secure – a loose boot may cause sparking that could ignite combustible fumes and cause a fire!
Never attempt to modify the controls
or safety devices
Keep the handles dry and clean –
free from oil and dirt – this is important for safe control of the machine
Adjust the harness to suit your
height and reach. Observe the chapter "Fitting the Harness"
To reduce the risk of personal injury, do not operate your power tool if it is damaged or not properly assembled!
If you use a harness: Practice setting down the machine quickly by removing the harness or by unhooking the machine as you would in an emergency. To avoid damage, do not throw the machine to the ground when practicing.
Starting the engine
Start the engine at least 3 meters from the fueling spot, outdoors only.
Place the power tool on level ground in an open area. Make sure you have good balance and secure footing. Hold the power tool securely. The chain must be clear of the ground and all other obstructions because it may begin to run when the engine starts.
Your power tool is designed to be operated by one person only. Do not allow other persons within a radius of 15 m of your own position – even when starting the power tool – Risk of injury!
Start the engine as described in the user manual.
The saw chain continues running for a short period when you release the throttle trigger – flywheel effect!
4
HT 102, HT 103, HT 132, HT 133
English
390BA026 KN
15m (50ft)
15m (50ft)
Check engine idling speed: The saw chain must not move when the engine is idling – with the throttle trigger released.
Keep easily flammable materials (e.g. wood chips, bark, dry grass, fuel) away from the hot exhaust gas flow and the hot muffler surface – Risk of fire!
Holding and guiding the machine
Always hold the power tool firmly with both hands – right hand on the control handle, left hand on the drive tube – even if you are left-handed. Wrap your thumbs firmly around the control handle and shaft.
Machines with telescopic shaft: Extend the telescopic shaft only as far as the working height.
While working
Make sure you always have good balance and secure footing.
In the event of impending danger or in an emergency, switch off the engine immediately by pressing the stop switch.
This power tool is not insulated. Keep at least 15 m away from electric power lines – Danger of fatal electric shock!
Do not allow other persons within a radius of 15 m of your own position due to falling branches and ejected wood particles – Risk of injury!
This distance must also be maintained in relation to objects (vehicles, window panes) – risk of property damage!
Keep the bar nose at least 15 m away from electric power lines . Electric current may also arc over from high­voltage cables at greater distance. Have the power switched off before starting work in the immediate vicinity of power lines.
Switch off the engine before changing the saw chain – Risk of injury!
Ensure that the engine idling speed is correct. The saw chain must not move when the throttle trigger has been released.
It the saw chain continues moving, have the machine repaired by your specialist dealer. Check and correct the idle speed setting at regular intervals.
Never leave a running machine unattended.
Take special care in slippery, wet conditions, in snow and on slopes, uneven ground, etc. – Risk of slipping!
Watch out for obstacles: tree stumps, roots – risk of tripping or stumbling!
When working at heights:
Always use a lift bucket Never use the machine while
standing on a ladder or in a tree
Never work on an insecure support Never use the machine with just one
hand
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
Take breaks when you start getting tired or feeling fatigue – risk of accidents!
Work calmly and carefully – in daylight conditions and only when visibility is good. Proceed with caution, do not put others in danger.
HT 102, HT 103, HT 132, HT 133
5
English
246BA030 KN
246BA032 KN
As soon as the engine is running, the power machine generates toxic exhaust gas. These gases may be odorless and invisible and may contain unburned hydro
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carbons and benzene. Never run the engine indoors or in poorly venti lated locations, even if your model is equipped with a catalytic converter.
To reduce the risk of serious or fatal injury from breathing toxic fumes, ensure proper ventilation when working in trenches, hollows or other confined locations.
Stop work immediately if you start suffering from nausea, headaches, impaired vision (e.g. your field of vision gets smaller), impaired hearing, dizziness, or impaired concentration – these symptoms may possibly be the result of too-high exhaust gas concentration – Risk of accidents!
Operate your power tool so that it produces a minimum of noise and emissions – do not run the engine unnecessarily, accelerate the engine only when working.
To reduce the risk of fire, do not smoke while operating or standing near your power tool. Combustible fuel vapor may escape from the fuel system.
Dust (e.g. sawdust), fumes and smoke, generated while using the machine, may be hazardous to health. Wear a dust mask in case of dust formation.
If your power tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting". Check in particular that the fuel system has no leaks and the safety equipment is fully operative. Never use a power tool that is no longer
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safe to operate. In case of doubt, contact a dealer.
If you use a harness, ensure that the exhaust gas flow is diverted away from your body – Risk of fire!
Limbing
Hold the pole pruner at an angle. Do not stand directly underneath the limb being cut. Do not exceed an angle of 60° from the horizontal. Watch for falling wood.
Keep the work area clear – remove interfering limbs and brush.
Before sawing branches, establish an escape route and remove all obstacles.
When performing the separating cut, position the bar against the branch near the hook. This will prevent the power tool from making jolting movements when you start the separating cut.
Start the cut with the saw chain at full throttle.
Always cut with a correctly sharpened, properly tensioned saw chain – the depth gauge setting must not be too large.
Do not operate your power tool in the starting throttle position – engine speed cannot be controlled in this position.
Perform cross-cut from the top downward to avoid the chain pinching in the cut.
If branches are thick or heavy, make a relief cut – see "Using the Pole Pruner".
Exercise extreme caution when sawing branches under tension – Risk of injury! Always make a relieving cut on the compression side first and then perform the bucking cut at the tension side.
Be careful when cutting splintered wood – Risk of injury from ejected pieces of wood!
6
HT 102, HT 103, HT 132, HT 133
English
If working on a slope, always stand uphill or to the side of the branch which is to be sawn. Watch out for rolling branches.
Note when reaching the end of a cut that the power tool is no longer supported by the guide bar in the cut. The user must bear the weight of the machine – risk of loss of control!
Always pull the power tool out of the cut with the saw chain running.
Use the power tool for limbing and pruning only, not for felling – Risk of accidents!
Keep the saw chain away from any foreign objects: Stones, nails, etc. may be ejected and damage the saw chain.
If a rotating saw chain hits a stone or another hard object, sparks may be generated which may ignite easily flammable materials under certain conditions. Also dried-out plants and brushwood are combustible, above all in hot and dry weather. If there is a risk of fire, do not use your pole pruner near easily flammable materials, dry plants or scrub. It is mandatory that you ask the responsible forestry office about the current fire hazard.
Before you leave the machine: Shut the engine off.
Vibrations
Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by: – Hand protection (wearing warm
gloves) – Work breaks The period of usage is shortened by: – Any personal tendency to suffer
from poor circulation (symptoms:
frequently cold fingers, tingling
sensations).
Low outside temperatures. The force with which the handles
are held (a tight grip restricts
circulation). Continual and regular users should
monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.
Maintenance and Repairs
Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work performed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
To reduce the risk of injury from unintentional engine startup, always shut off the engine and disconnect the spark plug boot before performing any repairs, maintenance or cleaning work. – Exception: Carburetor and idle speed adjustments.
Do not turn the engine over on the starter with the spark plug boot or spark plug removed since there is otherwise a risk of fire from uncontained sparking.
To reduce the risk of fire, do not service or store your machine near open flames.
Check the fuel filler cap for leaks at regular intervals.
Use only a spark plug of the type approved by STIHL and make sure it is in good condition – see "Specifications".
Inspect the ignition lead (insulation in good condition, secure connection).
Check the condition of the muffler. To reduce the risk of fire, do not operate
your machine if the muffler is damaged or missing – there is also a risk of hearing damage.
Do not touch a hot muffler since burn injury will result.
Shut off the engine
before checking chain tension. before retensioning the chain. before replacing the chain. before rectifying problems.
HT 102, HT 103, HT 132, HT 133
7
English
246BA030 KN
Observe sharpening instructions – keep the chain and guide bar in good condition at all times for safe and correct handling of the machine. The chain must be properly sharpened, tensioned and well lubricated.
Always change the chain, guide bar and sprocket in good time.
Store fuel and chain lubricant in properly labeled, safety-type canisters only. When handling gasoline, avoid direct contact with the skin and avoid inhaling fuel vapor – health risk.
Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, if you make a warranty claim for a component which has not been serviced or maintained properly, STIHL may deny coverage.
For any maintenance please refer to the maintenance chart and to the warranty statement near the end of the instruction manual.
Using the Unit
Preparations
N Wear suitable protective clothing,
observe safety precautions. N Adjust telescoping shaft to the
required length (HT 103, HT 133
only).
N Start the engine. N Put on the shoulder strap.
Cutting Sequence
To allow branches to free fall, always cut the lower branches first. Prune heavy branches (large diameter) in several controllable pieces.
WARNING
Never stand directly underneath the branch you are cutting – be wary of falling branches. Note that a branch may spring back at you after it hits the ground – risk of injury.
HT 102, HT 132 Always hold the shaft with your left hand
in the area of the handle hose.
The shaft should always be held at an angle of 60° or less.
The least tiring working position is a tool angle of 60°.
Any lesser angle may be used to suit the situation.
Disposal
Do not throw cuttings into the garbage can – they can be composted.
Working Techniques
Hold the control handle with your right hand, and the shaft with your left hand. Your left arm should be extended to the most comfortable position.
8
HT 102, HT 103, HT 132, HT 133
English
246BA032 KN
2
1
246BA033 KN
3
4
A
390BA024 KN
0000-GXX-1568-A0
0000-GXX-1569-A0
Cross-cut
To avoid pinching the bar in the cut, position the cutting attachment with the housing against the branch and then perform the cross-cut from the top downwards.
Relieving cut
N To do this, apply the cutting
attachment and pull it across the
bottom of the branch in an arc as far
as the bar nose. N Perform the cross cut (2) – position
the bar with the housing against the
branch.
Flush-cutting thick branches
Cutting above obstacles
The machine's long reach makes it possible to prune branches that are overhanging obstacles, such as rivers or lakes. The tool angle in this case depends on the position of the branch.
Cutting from a lift bucket
To avoid tearing the bark on thick branches, always start by performing a relieving cut (1) on the underside of the branch.
HT 102, HT 103, HT 132, HT 133
If branch diameter is more than 10 cm (4 in), first
N perform undercut (3) and then
cross-cut at a distance of about
20 cm/8 in (A) from the final cut.
Then carry out the flush-cut (4),
starting with a relieving cut and
finishing with a cross-cut.
The machine's long reach enables cutting to be performed next to the trunk without the risk of the lift bucket damaging other branches. The tool angle in this case depends on the position of the branch.
9
English
001BA248 KN
1
2
3
a
001BA244 KN
246BA021 KN
1
2
246BA022-A1
Cutting Attachment
A cutting attachment consists of the saw chain, guide bar and chain sprocket.
The cutting attachment that comes standard is designed to exactly match the pole pruner.
The pitch (t) of the saw chain (1),
chain sprocket and the nose sprocket of the Rollomatic guide bar must match.
The drive link gauge (2) of the saw
chain (1) must match the groove width of the guide bar (3).
If non-matching components are used, the cutting attachment may be damaged beyond repair after a short period of operation.
Chain Scabbard
The scope of supply includes a bar scabbard that matches the cutting attachment.
If guide bars of different lengths are mounted to the pole pruner, always use a chain scabbard of the correct length which covers the complete guide bar.
The length of the matching guide bars is marked on the side of the chain scabbard.
Mounting the Bar and Chain
Removing the Chain Sprocket Cover
N Unscrew the nut and remove the
chain sprocket cover.
N Turn the screw (1) clockwise until
the tensioner slide (2) butts against the right end of the housing slot.
10
HT 102, HT 103, HT 132, HT 133
English
390BA003 KN
1
246BA024 KN
Fitting the Chain
WARNING
Wear work gloves to protect your hands from the sharp cutters.
N Fit the chain – start at the bar nose.
1
5
3
4
N Fit the guide bar over the screw (3)
and engage peg of tensioner slide in
the hole (4) – place the chain over
the sprocket (5) at the same time. N Turn the tensioning screw (1)
counterclockwise until there is very
little chain sag on the underside of
the bar – and the drive link tangs are
engaged in the bar groove. N Refit the sprocket cover and screw
on the nut fingertight. N Go to chapter on "Tensioning the
Saw Chain".
Tensioning the Chain
246BA023 A1
Re-tensioning during cutting work:
N Shut off the engine. N Loosen the nut. N Hold the bar nose up. N Use a screwdriver to turn the
tensioning screw (1) counterclockwise until the chain fits snugly against the underside of the bar.
N While still holding the bar nose up,
tighten down the nut firmly.
N Go to "Checking Chain Tension". A new chain has to be re-tensioned
more often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating Instructions".
HT 102, HT 103, HT 132, HT 133
11
English
246BA025 KN
002BA655 KN
0000-GXX-1672-A0
Checking Chain Tension
N Shut off the engine. N Wear work gloves to protect your
hands.
N The chain must fit snugly against
the underside of the bar and it must still be possible to pull the chain along the bar by hand.
N If necessary, re-tension the chain. A new chain has to be re-tensioned
more often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating Instructions".
Adjusting the Throttle Cable
It may be necessary to correct the adjustment of the throttle cable after assembling the machine or after a prolonged period of operation.
Adjust the throttle cable only when the unit is completely and properly assembled.
N Set the throttle trigger to the full
throttle position. N Carefully rotate the screw in the
throttle trigger in the direction of the
arrow until you feel initial resistance.
Then rotate it another half turn in the
same direction.
Fitting the Clip
Clip-On Carrying Ring (only versions with telescoping shaft)
Position of carrying ring
A
B
0000-GXX-1673-A0
Depending on the shaft length, the following positions are recommended:
Telescoping shaft compressed,
distance A = 15 cm (6 in)
Telescoping shaft fully extended,
distance B = 50 cm (20 in)
Fitting the clip-on carrying ring
12
N Squeeze the ends (arrows) together
and push carrying ring onto the shaft.
HT 102, HT 103, HT 132, HT 133
English
Fuel
This engine is certified to operate on unleaded gasoline and the STIHL two­stroke engine oil at a mix ratio of 50:1.
Your engine requires a mixture of high­quality gasoline and two-stroke air cooled engine oil.
Use mid-grade unleaded gasoline with a minimum octane rating of 89 ((R+M)/2) and no more than 10% ethanol content.
Fuel with an octane rating below 89 may increase engine temperatures. This, in turn, increases the risk of piston seizure and damage to the engine.
The chemical composition of the fuel is also important. Some fuel additives not only detrimentally affect elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as well. This could cause running problems or damage the engine. For this reason STIHL recommends that you use only quality unleaded gasoline!
Gasoline with an ethanol content of more than 10% can cause running problems and major damage in engines and should not be used.
For further details, see www.STIHLusa.com/ethanol
The ethanol content in gasoline affects engine speed – it may be necessary to readjust the carburetor if you use fuels with various ethanol contents.
WARNING
To reduce the risk of personal injury from loss of control and / or contact with the running cutting tool, do not use your unit with incorrect idle adjustment. At correct idle speed, the cutting tool should not move.
If your power tool´s idle speed is incorrectly adjusted, have your authorized STIHL servicing dealer check your machine and make the proper adjustments and repairs.
The idle speed and maximum speed of the engine change if you switch from a fuel with a certain ethanol content to another fuel with a much higher or lower ethanol content.
This problem can be avoided by always using fuel with the same ethanol content.
To ensure the maximum performance of your STIHL engine, use a high quality 2­cycle engine oil, such as STIHL 2-cycle engine oils. STIHL 2-cycle engine oils are specially designed for STIHL engines. To help your engine run cleaner and reduce harmful carbon deposits, STIHL recommends using STIHL HP Ultra 2-cycle engine oil, or use an equivalent high quality 2-cycle engine oil.
To meet the requirements of EPA and CARB we recommend to use STIHL HP Ultra oil or equivalent.
Do not use NMMA or TCW rated (two­stroke water cooled) mix oils or other mix oils that state they are for use in both water cooled and air cooled engines (e.g., outboard motors, snowmobiles, chain saws, mopeds, etc.).
Take care when handling gasoline. Avoid direct contact with the skin and avoid inhaling fuel vapor. When filling at the pump, first remove the container from your vehicle and place the container on the ground before filling. To reduce the risk of sparks from static discharge and resulting fire and/or explosion, do not fill fuel containers that are sitting in or on a vehicle or trailer.
The container should be kept tightly closed in order to limit the amount of moisture that gets into the mixture.
The machine’s fuel tank should be cleaned as necessary.
STIHL MotoMix
STIHL recommends the use of STIHL MotoMix. STIHL MotoMix has a high octane rating and ensures that you always use the right gasoline/oil mix ratio.
STIHL MotoMix uses STIHL HP Ultra two-stroke engine oil suited for high performance engines.
For further details, see www.STIHLusa.com/ethanol
Fuel mix ages
If not using STIHL MotoMix, only mix sufficient fuel for a few days of work, not to exceed 30 days of storage. Store in approved fuel-containers only. When mixing, pour oil into the container first, and then add gasoline. Close the container and shake it vigorously by hand to ensure proper mix of oil and gasoline.
HT 102, HT 103, HT 132, HT 133
13
English
0000-GXX-0476-A0
002BA447 KN
002BA448 KN
Gasoline Oil (STIHL 50:1 or equiva
lent high-quality oils)
Liters Liters (ml)
10.02(20) 5 0.10 (100) 10 0.20 (200) 20 0.40 (400)
US gal. US fl.oz.
12.6 2 1/2 6.4 5 12.8
Dispose of empty mixing-oil containers only at authorized disposal locations.
-
Fueling
Preparations
N Before fueling, clean the filler cap
and the area around it to ensure that
no dirt falls into the tank. N Position the machine so that the
tank cap faces up.
Opening the Tank Cap
Filling Up with Fuel
Take care not to spill fuel while fueling and do not overfill the tank.
STIHL recommends you use the STIHL filler nozzle for fuel (special accessory).
N Fill up with fuel.
Closing the Tank Cap
N Place the cap in the opening. N Turn the cap clockwise as far as
stop and tighten it down as firmly as possible by hand.
14
N Turn the cap counterclockwise until
it can be removed from the tank
opening. N Remove the tank cap.
HT 102, HT 103, HT 132, HT 133
English
246BA026 KN
0000,GXX-0135-A0 KN
0000-GXX-0136-A0
0000-GXX-0137-A0 KN
Chain Lubricant Filling Chain Oil Tank
For automatic and reliable lubrication of the chain and guide bar – use only an environmentally compatible quality chain and bar lubricant. Rapidly biodegradable STIHL BioPlus is recommended.
NOTICE
Biological chain oil must be resistant to aging (e.g. STIHL BioPlus), since it will otherwise quickly turn to resin. This results in hard deposits that are difficult to remove, especially in the area of the chain drive and chain. It may even cause the oil pump to seize.
The service life of the chain and guide bar depends on the quality of the lubricant. It is therefore essential to use only a specially formulated chain lubricant.
WARNING
Do not use waste oil. Renewed contact with waste oil can cause skin cancer. Moreover, waste oil is environmentally harmful.
NOTICE
A full chain oil tank is sufficient for only half a tankful of fuel. Check the oil level regularly during cutting work. Never allow the oil tank to run dry.
Preparations
N Thoroughly clean the tank cap and
the area around it to ensure that no
dirt falls into the tank. N Position the machine so that the
tank cap faces up.
Opening
N Raise grip to vertical position.
N Turn the cap counterclockwise
(about a quarter turn).
NOTICE
Waste oil does not have the necessary lubricating properties and is unsuitable for chain lubrication.
HT 102, HT 103, HT 132, HT 133
Marks on tank cap and oil tank must line up.
15
English
0000-GXX-0138-A0 KN
0000-GXX-0137-A0 KN
0000-GXX-0139-A0 KN
0000-GXX-0140-A0 KN
0000-GXX-0141-A0 KN
0000-GX-0142 A0 KN
N Remove the tank cap.
Filling Up with Chain Oil
N Fill the tank with chain oil. Take care not to spill chain oil while
refilling and do not overfill the tank. STIHL recommends you use the STIHL
filler nozzle for chain oil (special accessory).
Closing
Grip must be vertical: N Fit the cap – marks on tank cap and
oil tank must line up.
N Press the cap down as far as stop.
N While holding the cap depressed,
turn it clockwise until it engages in
position.
The marks on the cap and oil tank are then in alignment.
N Fold the grip down.
Tank cap is locked. If the oil level in the tank does not go
down, the reason may be a problem in the oil supply system: Check chain lubrication, clean the oilways, contact your dealer for assistance if necessary. STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer.
If the tank cap cannot be locked in the oil tank opening
Bottom of cap is twisted in relation to top.
N Remove the cap from the oil tank
and check it from above.
16
HT 102, HT 103, HT 132, HT 133
English
002BA584 KN
1
0000-GXX-0136-A0
246BA027 KN
Left: Bottom of cap is twisted –
inner mark (1) in line with outer mark.
Right: Bottom of cap in correct posi
tion – inner mark is under the grip. It is not in line with the outer mark.
N Place the cap on the opening and
rotate it counterclockwise until it engages the filler neck.
N Continue rotating the cap
counterclockwise (about a quarter turn) – this causes the bottom of the cap to be turned to the correct position.
N Turn the cap clockwise and lock it in
position – see section on "Closing".
Checking Chain Lubrication
-
The saw chain must always throw off a small amount of oil.
NOTICE
Never operate your machine without chain lubrication. If the chain runs dry, the whole cutting attachment will be irretrievably damaged within a very short time. Always check chain lubrication and the oil level in the tank before starting work.
Every new chain has to be broken in for about 2 to 3 minutes.
After breaking in the chain, check chain tension and adjust if necessary – see "Checking Chain Tension".
Adjusting the Telescoping Shaft
WARNING
Always shut off the engine and fit the chain guard
0000-GXX-1566-A0
N Loosen the clamp nut half a turn
counterclockwise.
N Adjust shaft to the required length. N Tighten down the clamp nut firmly.
HT 102, HT 103, HT 132, HT 133
17
English
2
1
0000-GXX-1663-A0
2
1
0000-GXX-1664-A0
2
1
0000-GXX-1571-A0
Fitting the Harness
The type and style of the shoulder strap depend on the market.
Shoulder strap (HT 102, HT 132)
N Put on the shoulder strap (1). N Adjust the length of the strap. N With the power tool attached, the
carabiner (2) must be at about the same height as your right hip.
Shoulder strap (HT 103, HT 133)
N Put on the shoulder strap (1). N Adjust the length of the strap. N With the power tool attached, the
carabiner (2) must be at about the
same height as your right hip.
Backpack Carrying System
Only versions with rigid shaft
N Put the backpack carrying
system (1) on your back and adjust it as described in the instruction leaflet provided.
N Attach the carabiner (2) to the
machine's carrying ring.
N Attach the pole pruner to the
carrying strap when cutting.
18
HT 102, HT 103, HT 132, HT 133
English
Only versions with telescoping shaft
1
4
5
3
5
4
2
3
N Adjust the hip belt (3), both shoulder
straps (4) and the carrying strap (5).
0000-GXX-1572-A0
N Put the backpack carrying
system (1) on your back and adjust
it as described in the instruction
leaflet provided. N Attach the carabiner (1) to the
carrying ring (2) on the shaft. N Attach the pole pruner to the
carrying strap when cutting.
3
N Adjust the hip belt (3), both shoulder
0000-GXX-1573-A1
straps (4) and the carrying strap (5).
N Squeeze the clip together to move it
up or down the shaft.
0000-GXX-1574-A0
0000-GXX-1575-A0
HT 102, HT 103, HT 132, HT 133
19
English
2
1
3
0000-GXX-0477-A0
0000-GXX-0478-A0
0000-GXX-1576-A0
Starting / Stopping the Engine
Controls
1 Throttle trigger lockout 2 Throttle trigger 3 Stop switch with Run and Stop
positions. Depress the stop switch () to switch off the ignition – see "Function of stop switch and ignition system".
Function of stop switch and ignition system
The ignition is switched off and the engine stopped when the stop switch is pressed. The stop switch returns automatically to the Run position when it is released: The ignition is switched on again after the engine stops – the engine is then ready to start.
Starting the Engine
N Press the manual fuel pump
bulb (9) at least five times – even if
the bulb is already filled with fuel. N Press in the choke knob (8) and turn
it to the position that suits the engine
temperature:
g if the engine is cold < for warm start – also use this posi
tion if the engine has been running but is still cold.
-
Cranking
N Remove the chain scabbard. Check
that the chain is not touching the ground or any other obstacles.
N Place the unit on the ground: It must
rest securely on the engine support and the hook. If necessary, rest the hook on a raised support (e.g. a branch, mound or something similar).
WARNING
Check that nobody is standing within the working range of the pruner.
N Make sure you have a safe and
secure footing.
N Hold the unit with your left hand on
the fan housing and press it down firmly – your thumb should be under the fan housing.
NOTICE
Do not stand or kneel on the drive tube. N Hold the starter grip with your right
hand.
N Pull the starter grip slowly until you
feel it engage and then give it a brisk strong pull.
20
HT 102, HT 103, HT 132, HT 133
English
NOTICE
Do not pull out the starter rope all the way – it might otherwise break.
N Do not let the starter grip snap back.
Guide it slowly back into the housing so that the starter rope can rewind properly.
N Continue cranking until the engine
runs.
As soon as the engine runs
N Press down the throttle trigger
lockout and open the throttle – the choke knob moves to the run position F. After a cold start, warm up the engine by opening the throttle several times.
WARNING
Risk of injury from saw chain running when the engine is idling. Adjust the carburetor so that the saw chain does not run when the engine is idling – see “Adjusting the Carburetor”.
Your machine is now ready for operation.
Stopping the Engine
N Depress the stop switch – the
engine stops – release the stop
switch – it springs back to the run
position.
Other Hints on Starting
Engine stalls in cold start position g or under acceleration.
N Move the choke knob to < and
continue cranking until the engine
runs. Engine does not start in warm start
position < N Move the choke knob to g and
continue cranking until the engine
runs.
0000-GXX-1558-A0
If the engine does not start
N Check that all settings are correct. N Check that there is fuel in the tank
and refuel if necessary. N Check that the spark plug boot is
properly connected. N Repeat the starting procedure. Engine is flooded N Move the choke knob to F and
continue cranking until the engine
runs.
Fuel tank run until completely dry N After refueling, press the manual
fuel pump bulb at least five times – even if the bulb is already filled with fuel.
N Set the choke knob to suit the
engine temperature.
N Now start the engine.
HT 102, HT 103, HT 132, HT 133
21
English
Operating Instructions
During Break-In Period
A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the break-in period. As all moving parts have to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings.
During Operation
NOTICE
Do not make the mixture leaner to achieve an apparent increase in power – this could damage the engine – see "Adjusting the Carburetor".
Check chain tension frequently A new chain has to be retensioned more
often than one that has been in use for some time.
Chain cold Tension is correct when the chain fits
snugly against the underside of the bar and can still be pulled along the bar by hand. Retension if necessary – see "Tensioning the Saw Chain".
Chain at operating temperature The chain stretches and begins to sag.
The drive links must not come out of the bar groove – the chain may otherwise jump off the bar. Retension the chain – see "Tensioning the Saw Chain".
NOTICE
The chain contracts as it cools down. If it is not slackened off, it can damage the gear shaft and bearings.
After long period of full-throttle operation Allow engine to run for a short while at
idle speed so that engine heat can be dissipated by the flow of cooling air. This protects engine-mounted components (ignition, carburetor) from thermal overload.
After Finishing Work
N Slacken off the chain if you have
retensioned it at operating
temperature during cutting work.
NOTICE
Always slacken off the chain after finishing work. The chain contracts as it cools down. If it is not slackened off, it can damage the gear shaft and bearings.
Storing your saw for a short period Fit the chain scabbard and allow engine
to cool down. To avoid condensation, fill the fuel tank and keep the machine in a dry place, well away from sources of ignition, until you need it again.
Storing for a long period See chapter on "Storing the Machine"
22
HT 102, HT 103, HT 132, HT 133
English
1
2
3
246BA028 KN
1
1
0000-GXX-0482-A0
2
3
4
Taking Care of the Guide Bar
N Turn the bar over every time you
sharpen the chain and every time you replace the chain – this helps avoid one-sided wear, especially at the nose and underside of the bar.
N Regularly clean the oil inlet hole (1),
the oilway (2) and the bar groove (3).
N Measure the groove depth – with the
scale on the filing gauge (special accessory) – in the area used most for cutting.
The drive link tangs will otherwise scrape along the bottom of the groove – the cutters and tie straps will not ride on the bar rails.
Replacing the Air Filter
Filters have an average life of more than a year. Do not remove the filter cover or replace the air filter as long as there is no noticeable loss of power.
If there is a noticeable loss of engine power
N Turn the choke knob to g. N Loosen the screws (1). N Remove the filter cover (2). N Clean away loose dirt from around
the filter.
N Remove the filter element (3). N Replace dirty or damaged filter
element (3).
N Replace any damaged parts.
Installing the Filter Element
Chain type Chain pitch Minimum
groove depth
Picco 1/4" P 4.0 mm
(0.16 in)
If groove depth is less than specified: N Replace the guide bar.
HT 102, HT 103, HT 132, HT 133
N Install the filter element (3) in the
filter housing and fit the cover.
N Insert the screws (1) and tighten
them down firmly.
23
English
0000-GXX-0495-A0
0000-GXX-0486-A0
4
5
Engine Management Adjusting the Carburetor
Exhaust emissions are controlled by the design of the engine and components (e.g. carburation, ignition, timing and valve or port timing).
The carburetor has been set at the factory to provide an optimum fuel-air mixture under most operating conditions.
Adjusting Idle Speed
Engine stops while idling N Warm up the engine for about
3 minutes. N Turn the idle speed screw (LA)
slowly clockwise until the engine
runs smoothly – the saw chain must
not rotate. Chain rotates when engine is idling N Turn the idle speed screw (LA)
counterclockwise until the chain
stops running and then turn the
screw another 1/2 to 3/4 turn in the
same direction.
Spark Arresting Screen in Muffler
N If the engine is down on power,
check the spark arresting screen in the muffler.
N Wait for the muffler to cool down.
N Take out the screw (4). N Lift the spark arresting screen (5)
and pull it out.
N Clean the spark arresting
screen (5). If the screen is damaged or heavily carbonized, install a new one.
N Refit the spark arresting screen (5). N Insert the screw (4) and tighten it
down firmly.
24
WARNING
If the chain continues moving when the engine is idling, have your power tool checked and repaired by your servicing dealer.
HT 102, HT 103, HT 132, HT 133
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