Stihl HT 102, HT 103, HT 132, HT 133 Instruction Manual

STIHL HT 102, 103, 132, 133
Instruction Manual
Contents
Guide to Using this Manual 2 Safety Precautions and Working
Techniques 2 Using the Unit 8 Cutting Attachment 10 Mounting the Bar and Chain 10 Tensioning the Chain 11 Checking Chain Tension 12
Original Instruction ManualPrinted on chlorine-free paper
Adjusting the Throttle Cable 12 Fitting the Clip 12 Fuel 13 Fueling 14 Chain Lubricant 14 Filling Chain Oil Tank 15 Checking Chain Lubrication 17 Maintaining and Sharpening the
Saw Chain 17 Adjusting the Telescoping Shaft 21 Fitting the Harness 21 Backpack Carrying System 22 Starting / Stopping the Engine 23 Operating Instructions 25
Printing inks contain vegetable oils, paper can be recycled.
Taking Care of the Guide Bar 26 Replacing the Air Filter 27 Adjusting the Carburetor 27 Spark Plug 27 Storing the Machine 28 Checking and Replacing the Chain
Sprocket 29 Maintenance and Care 30 Minimize Wear and Avoid Damage 32 Main Parts 33
Specifications 34 Maintenance and Repairs 35 Disposal 36 EC Declaration of Conformity 36
Dear Customer,
Thank you for choosing a quality engineered STIHL product.
It has been built using modern production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and trouble-free use of the product.
Please contact your dealer or our sales company if you have any queries concerning this product.
Your
Dr. Nikolas Stihl
© ANDREAS STIHL AG & Co. KG, 2019
0458-435-0121-A. VA7.E19.
0000007474_005_GB
HT 102, HT 103, HT 132, HT 133
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process with electronic systems.
1
English
Guide to Using this Manual
Pictograms
The meanings of the pictograms attached to the machine are explained in this manual.
Depending on the model concerned, the following pictograms may be attached to your machine.
Fuel tank; fuel mixture of gasoline and engine oil
Chain oil tank; chain oil
Direction of chain rotation
Operate manual fuel pump
Manual fuel pump
Symbols in text
WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.
NOTICE
Caution where there is a risk of damaging the machine or its individual components.
Engineering improvements
STIHL's philosophy is to continually improve all of its products. For this reason we may modify the design, engineering and appearance of our products periodically.
Therefore, some changes, modifications and improvements may not be covered in this manual.
Safety Precautions and Working Techniques
Special safety precau­tions must be observed when working with the pole pruner because it is a high-speed, fast-cut­ting power tool with very sharp cutters and a long reach.
It is important that you read the instruction man­ual before first use and keep it in a safe place for future reference. Non­observance of the instruction manual may result in serious or even fatal injury.
Observe all applicable local safety regulations, standards and ordinances.
If you have not used this type of power tool before: Have your dealer or other experienced user show you how it is operated or attend a special course in its operation.
Minors should never be allowed to use a power tool.
Keep bystanders, especially children, and animals away from the work area.
When the power tool is not in use, shut it off so that it does not endanger others. Secure it against unauthorized use.
The user is responsible for avoiding injury to third parties or damage to their property.
2
HT 102, HT 103, HT 132, HT 133
English
275BA009 KN
Do not lend or rent your power tool without the instruction manual. Be sure that anyone using it understands the information contained in this manual.
The use of noise emitting power tools may be restricted to certain times by national or local regulations.
To operate the power tool you must be rested, in good physical condition and mental health.
If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a power tool.
Persons with pacemakers only: The ignition system of your power tool produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. STIHL recommends that persons with pacemakers consult their physician and the pacemaker manufacturer to reduce any health risk.
Do not operate the power tool if you are under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment.
Use your pole pruner for limbing only (removing or pruning branches). Only cut wood or wooden objects.
Do not use your power tool for any other purpose because of the increased risk of accidents.
Only use guide bars, chains, chain sprockets and accessories that are explicitly approved for this power tool model by STIHL or are technically identical. If you have any questions in this respect, consult a servicing dealer.
Use only high quality tools and accessories in order to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of genuine STIHL tools, guide bars, chains, chain sprockets and accessories. They are specifically designed to match the product and meet your performance requirements.
Never attempt to modify your machine in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.
Do not use a pressure washer to clean your power tool. The solid jet of water may damage parts of the power tool.
Clothing and Equipment
Wear proper protective clothing and equipment.
Clothing must be sturdy but allow complete free­dom of movement. Wear snug-fitting clothing, an overall and jacket combi­nation, do not wear a work coat.
Avoid clothing that could get caught on branches or brush or moving parts of the machine. Do not wear a scarf, necktie or jewelry. Tie up and confine long hair (e.g. with a hair net, cap, hard hat, etc.).
Wear steel-toed safety boots with non-slip soles and cut-retardant inserts.
WARNING
To reduce the risk of eye injuries, wear close-fit­ting safety glasses in accordance with Euro­pean Standard EN 166. Make sure the safety glasses are a comforta­ble and snug fit.
Wear hearing protection, e.g. earplugs or ear muffs.
Wear a safety hard hat with chin strap where there is a danger of head injuries from falling objects.
Wear heavy-duty work gloves made of durable material (e.g. leather).
STIHL offers a comprehensive range of personal protective clothing and equipment.
Transporting the Power Tool
Always shut off the engine.
Always fit the chain guard (scabbard) – even when you carry the unit for short distances.
HT 102, HT 103, HT 132, HT 133
3
English
Carry the power tool properly balanced by the drive tube. To avoid serious burn injuries, avoid touching hot parts of the machine, especially the surface of the muffler.
Transporting by vehicle: Properly secure your power tool to prevent turnover, fuel spillage and damage.
Fueling
Gasoline is an extremely flammable fuel. Keep clear of naked flames. Do not spill any fuel – do not smoke.
Always shut off the engine before refueling.
Do not fuel a hot engine – fuel may spill and cause a fire.
Open the fuel cap carefully to allow any pressure build-up in the tank to release slowly and avoid fuel spillage.
Fuel your power tool only in well­ventilated areas. If you spill fuel, wipe the machine immediately – if fuel gets on your clothing, change immediately.
After fueling, tighten down the screw-type fuel cap as securely as possible.
This reduces the risk of unit vibrations causing the fuel cap to loosen or come off and spill quantities of fuel.
To reduce the risk of serious or fatal burn injuries, check for fuel leakage. If fuel leakage is found, do not start or run the engine until leak is fixed.
Before Starting
Check that your power tool is properly assembled and in good condition – refer to appropriate chapters in the instruction manual.
Check the fuel system for leaks,
paying special attention to visible parts such as the tank cap, hose connections and the manual fuel pump (on machines so equipped). If there are any leaks or damage, do not start the engine – risk of fire. Have your machine repaired by a servicing dealer before using it again.
Correctly mounted guide bar
Correctly tensioned chain
The stop switch must move freely.
Check smooth action of choke
knob, throttle trigger lockout and throttle trigger – the throttle trigger must return automatically to the idle position. The choke knob must spring back from the g and < positions to the run position F when the throttle trigger lockout and throttle trigger are squeezed.
Check that the spark plug boot is
secure – a loose boot may cause arcing that could ignite combustible fumes and cause a fire.
Never attempt to modify the controls
or safety devices in any way.
Keep the handles dry and clean –
free from oil and dirt – for safe control of the power tool.
Adjust the harness to suit your
height and reach. See chapter on "Fitting the Harness".
To reduce the risk of accidents, do not operate your power tool if it is damaged or not properly assembled.
If you use a shoulder strap or full harness: Practice removing and putting down the machine as you would in an emergency. To avoid damage, do not throw the machine to the ground when practicing.
Starting the Engine
Start the engine at least 3 meters from the fueling spot, outdoors only.
Place the unit on firm ground in an open area. Make sure you have good balance and secure footing. Hold the unit securely. The chain must be clear of the ground and all other obstructions because it may begin to run when the engine starts.
Your power tool is designed to be operated by one person only. To reduce the risk of injury, do not allow other persons within 15 meters of your own position – even when starting.
Start the engine as described in the instruction manual.
Note that the chain continues to run for a short period after you let go of the throttle trigger (flywheel effect).
Check idle speed setting: The chain must not move when the engine is idling with the throttle trigger released.
4
HT 102, HT 103, HT 132, HT 133
English
390BA026 KN
15m (50ft)
15m (50ft)
To reduce the risk of fire, keep hot exhaust gases and hot muffler away from easily combustible materials (e.g. wood chips, bark, dry grass, fuel).
Holding and Controlling the Power Tool
Always hold the unit firmly with both hands – right hand on the control handle, left hand on the drive tube – even if you are left-handed. Wrap your fingers around the control handle and drive tube.
Machines with telescoping shaft: Only extend the telescoping shaft as far as necessary for the cutting work that needs to be done.
During Operation
Make sure you always have good balance and secure footing.
In the event of imminent danger or in an emergency, switch off the engine immediately – operate the stop switch.
This power tool is not insulated against electric shock. To reduce the risk of electrocution maintain a minimum clearance of 15 m from electric power lines.
To reduce the risk of injury from falling objects and thrown pieces of wood, do not allow any other persons within a radius of 15 meters of your own position.
To reduce the risk of damage to property, also maintain this distance from other objects (vehicles, windows).
Maintain a minimum clearance of 15 m between the bar nose and electric power lines. Electricity can jump considerable distances by means of arcing. Higher voltage increases the distance electricity can arc. Have the power switched off before starting cutting work in the immediate vicinity of power lines.
To reduce the risk of injury, shut off the engine before changing the saw chain.
Make sure the idle speed setting is correct. The chain must not run when the engine is idling with the throttle trigger released.
It the chain still rotates, have your dealer make proper adjustments or repairs. Check and correct the idle speed setting regularly.
Never leave a running power tool unattended.
Take special care in slippery conditions (ice, wet ground, snow) – on slopes or uneven ground.
Watch out for obstacles: Roots and tree stumps which could cause you to trip or stumble.
When working at heights:
Always use a lift bucket
Never work on a ladder or in a tree
Never work on an insecure support
Never operate your power tool with
one hand
Be particularly alert and cautious when wearing hearing protection because your ability to hear warnings (shouts, alarms, etc.) is restricted.
To reduce the risk of accidents, take a break in good time to avoid tiredness or exhaustion.
Work calmly and carefully – in daylight conditions and only when visibility is good. Stay alert so as not to endanger others.
HT 102, HT 103, HT 132, HT 133
5
English
246BA030 KN
246BA032 KN
Your power tool produces toxic exhaust fumes as soon as the engine is running. These fumes may be colorless and odorless and contain unburned hydrocarbons and benzol. Never run the engine indoors or in poorly ventilated loca­tions, even if your model is equipped with a cata­lytic converter.
To reduce the risk of serious or fatal injury from breathing toxic fumes, ensure proper ventilation when working in trenches, hollows or other confined locations.
To reduce the risk of accidents, stop work immediately in the event of nausea, headache, visual disturbances (e.g. reduced field of vision), problems with hearing, dizziness, deterioration in ability to concentrate. Apart from other possibilities, these symptoms may be caused by an excessively high concentration of exhaust gases in the work area.
Operate your power tool so that it produces a minimum of noise and emissions – do not run the engine unnecessarily, accelerate the engine only when working.
To reduce the risk of fire, do not smoke while operating or standing near your power tool. Note that combustible fuel vapor may escape from the fuel system.
The dusts (e.g. sawdust), vapor and smoke produced during operation may be dangerous to health. If dust levels are very high, wear a suitable respirator.
If your power tool is subjected to unusually high loads for which it was not designed (e.g. heavy impact or a fall), always check that it is in good condition before continuing work – see also "Before Starting". Check the fuel system in particular for leaks and make sure the safety devices are working properly. Do not continue operating your power tool if it is damaged. In case of doubt, consult your servicing dealer.
If you use a shoulder strap, make sure exhaust gases are diverted away from your body since there is otherwise a risk of fire.
Limbing
Hold the pole pruner at an angle. Do not stand directly underneath the limb being cut. Do not exceed an angle of 60° from the horizontal. Watch for falling wood.
Keep the work area clear – remove interfering limbs and brush.
Before limbing, establish a path of escape and remove all obstacles.
Position the cutting attachment with the hook against the branch and then perform the cross-cut. This reduces the risk of the pruner being jerked forward as you start the cross-cut.
Always start the cut with the engine at full throttle.
Always cut with a correctly sharpened, properly tensioned chain – the depth gauge setting must not be too large.
Do not operate your power tool in the starting throttle position – engine speed cannot be controlled in this position.
Perform cross-cut from the top downward to avoid the chain pinching in the cut.
If branch is thick or heavy, make a relieving cut – see chapter on "Using the Pole Pruner".
To reduce the risk of injury, take special care when cutting branches under tension.
Always make a relieving cut on the compression side first and then perform the bucking cut at the tension side.
6
HT 102, HT 103, HT 132, HT 133
English
To reduce the risk of injury, take special care when cutting shattered wood because of the risk of injury from slivers being caught and thrown in your direction.
If on a slope, stand on the uphill side or to one side of the branch to be cut. Watch out for rolling branches.
Note when reaching the end of a cut that the unit is no longer supported by the guide bar in the cut. You have to take the full weight of the machine since it might otherwise go out of control.
Always pull the unit out of the cut with the chain running.
To reduce the risk of accidents, use your pole pruner for limbing and pruning only. It is not designed for felling.
Make sure your saw chain does not touch any foreign materials: Stones, nails, etc. may be flung off and damage the saw chain.
If the rotating chain makes contact with a rock or other solid object there is a risk of sparking which may cause easily combustible material to catch fire under certain circumstances. Dry plants and scrub are also easily combustible, especially in hot and dry weather conditions. If there is a risk of fire, do not use your pole pruner near combustible materials, dry plants or scrub. Always contact your local forest authority for information on a possible fire risk.
Before leaving the power tool unattended: Shut off the engine.
Vibrations
Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).
No general recommendation can be given for the length of usage because it depends on several factors.
The period of usage is prolonged by:
Hand protection (wearing warm
gloves)
Work breaks
The period of usage is shortened by:
Any personal tendency to suffer
from poor circulation (symptoms: frequently cold fingers, tingling sensations).
Low outside temperatures.
The force with which the handles
are held (a tight grip restricts circulation).
Continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g. tingling sensation in fingers), seek medical advice.
Maintenance and Repairs
Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work performed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.
STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.
To reduce the risk of injury from unintentional engine startup, always shut off the engine and disconnect the spark plug boot before performing any repairs, maintenance or cleaning work. – Exception: Carburetor and idle speed adjustments.
Do not turn the engine over on the starter with the spark plug boot or spark plug removed since there is otherwise a risk of fire from uncontained sparking.
To reduce the risk of fire, do not service or store your machine near open flames.
Check the fuel filler cap for leaks at regular intervals.
Use only a spark plug of the type approved by STIHL and make sure it is in good condition – see "Specifications".
Inspect the ignition lead (insulation in good condition, secure connection).
Check the condition of the muffler.
HT 102, HT 103, HT 132, HT 133
7
English
246BA030 KN
To reduce the risk of fire, do not operate your machine if the muffler is damaged or missing – there is also a risk of hearing damage.
Do not touch a hot muffler since burn injury will result.
Shut off the engine
before checking chain tension.
before retensioning the chain.
before replacing the chain.
before rectifying problems.
Observe sharpening instructions – keep the chain and guide bar in good condition at all times for safe and correct handling of the machine. The chain must be properly sharpened, tensioned and well lubricated.
Always change the chain, guide bar and sprocket in good time.
Store fuel and chain lubricant in properly labeled, safety-type canisters only. When handling gasoline, avoid direct contact with the skin and avoid inhaling fuel vapor – health risk.
Using the Unit
Preparations
N Wear suitable protective clothing,
observe safety precautions.
N Adjust telescoping shaft to the
required length (HT 103, HT 133 only).
N Start the engine. N Put on the shoulder strap.
Cutting Sequence
To allow branches to free fall, always cut the lower branches first. Prune heavy branches (large diameter) in several controllable pieces.
WARNING
Never stand directly underneath the branch you are cutting – be wary of falling branches. Note that a branch may spring back at you after it hits the ground – risk of injury.
HT 102, HT 132
Always hold the shaft with your left hand in the area of the handle hose.
The shaft should always be held at an angle of 60° or less.
The least tiring working position is a tool angle of 60°.
Any lesser angle may be used to suit the situation.
Disposal
Do not throw cuttings into the garbage can – they can be composted.
Working Techniques
Hold the control handle with your right hand, and the shaft with your left hand. Your left arm should be extended to the most comfortable position.
8
HT 102, HT 103, HT 132, HT 133
English
246BA032 KN
2
1
246BA033 KN
3
4
A
390BA024 KN
0000-GXX-1568-A0
0000-GXX-1569-A0
Cross-cut
To avoid pinching the bar in the cut, position the cutting attachment with the housing against the branch and then perform the cross-cut from the top downwards.
Relieving cut
N To do this, apply the cutting
attachment and pull it across the bottom of the branch in an arc as far as the bar nose.
N Perform the cross cut (2) – position
the bar with the housing against the branch.
Flush-cutting thick branches
Cutting above obstacles
The machine's long reach makes it possible to prune branches that are overhanging obstacles, such as rivers or lakes. The tool angle in this case depends on the position of the branch.
Cutting from a lift bucket
To avoid tearing the bark on thick branches, always start by performing a relieving cut (1) on the underside of the branch.
HT 102, HT 103, HT 132, HT 133
If branch diameter is more than 10 cm (4 in), first
N perform undercut (3) and then
cross-cut at a distance of about 20 cm/8 in (A) from the final cut. Then carry out the flush-cut (4), starting with a relieving cut and finishing with a cross-cut.
The machine's long reach enables cutting to be performed next to the trunk without the risk of the lift bucket damaging other branches. The tool angle in this case depends on the position of the branch.
9
English
001BA248 KN
1
2
3
a
001BA244 KN
246BA021 KN
1
2
246BA022-A1
Cutting Attachment
A cutting attachment consists of the saw chain, guide bar and chain sprocket.
The cutting attachment that comes standard is designed to exactly match the pole pruner.
The pitch (t) of the saw chain (1),
chain sprocket and the nose sprocket of the Rollomatic guide bar must match.
The drive link gauge (2) of the saw
chain (1) must match the groove width of the guide bar (3).
If non-matching components are used, the cutting attachment may be damaged beyond repair after a short period of operation.
Chain Scabbard
The scope of supply includes a bar scabbard that matches the cutting attachment.
If guide bars of different lengths are mounted to the pole pruner, always use a chain scabbard of the correct length which covers the complete guide bar.
The length of the matching guide bars is marked on the side of the chain scabbard.
Mounting the Bar and Chain
Removing the Chain Sprocket Cover
N Unscrew the nut and remove the
chain sprocket cover.
N Turn the screw (1) clockwise until
the tensioner slide (2) butts against the right end of the housing slot.
10
HT 102, HT 103, HT 132, HT 133
English
390BA003 KN
1
246BA024 KN
Fitting the Chain
WARNING
Wear work gloves to protect your hands from the sharp cutters.
N Fit the chain – start at the bar nose.
1
5
3
4
N Fit the guide bar over the screw (3)
and engage peg of tensioner slide in the hole (4) – place the chain over the sprocket (5) at the same time.
N Turn the tensioning screw (1)
counterclockwise until there is very little chain sag on the underside of the bar – and the drive link tangs are engaged in the bar groove.
N Refit the sprocket cover and screw
on the nut fingertight.
N Go to chapter on "Tensioning the
Saw Chain".
Tensioning the Chain
246BA023 A1
Re-tensioning during cutting work:
N Shut off the engine. N Loosen the nut. N Hold the bar nose up. N Use a screwdriver to turn the
tensioning screw (1) counterclockwise until the chain fits snugly against the underside of the bar.
N While still holding the bar nose up,
tighten down the nut firmly.
N Go to "Checking Chain Tension".
A new chain has to be re-tensioned more often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating Instructions".
HT 102, HT 103, HT 132, HT 133
11
English
246BA025 KN
002BA655 KN
0000-GXX-1672-A0
Checking Chain Tension
N Shut off the engine. N Wear work gloves to protect your
hands.
N The chain must fit snugly against
the underside of the bar and it must still be possible to pull the chain along the bar by hand.
N If necessary, re-tension the chain.
A new chain has to be re-tensioned more often than one that has been in use for some time.
N Check chain tension frequently –
see chapter on "Operating Instructions".
Adjusting the Throttle Cable
It may be necessary to correct the adjustment of the throttle cable after assembling the machine or after a prolonged period of operation.
Adjust the throttle cable only when the unit is completely and properly assembled.
N Set the throttle trigger to the full
throttle position.
N Carefully rotate the screw in the
throttle trigger in the direction of the arrow until you feel initial resistance. Then rotate it another half turn in the same direction.
Fitting the Clip
Clip-On Carrying Ring (only versions with telescoping shaft)
Position of carrying ring
A
B
0000-GXX-1673-A0
Depending on the shaft length, the following positions are recommended:
Telescoping shaft compressed,
distance A = 15 cm (6 in)
Telescoping shaft fully extended,
distance B = 50 cm (20 in)
Fitting the clip-on carrying ring
12
N Squeeze the ends (arrows) together
and push carrying ring onto the shaft.
HT 102, HT 103, HT 132, HT 133
English
Fuel
Your engine requires a mixture of gasoline and engine oil.
WARNING
For health reasons, avoid direct skin contact with gasoline and avoid inhaling gasoline vapor.
STIHL MotoMix
STIHL recommends the use of STIHL MotoMix. This ready-to-use fuel mix contains no benzol or lead, has a high octane rating and ensures that you always use the right mix ratio.
STIHL MotoMix uses STIHL HP Ultra two-stroke engine oil for an extra long engine life.
MotoMix is not available in all markets.
Mixing Fuel
NOTICE
Unsuitable fuels or lubricants or mix ratios other than those specified may result in serious damage to the engine. Poor quality gasoline or engine oil may damage the engine, sealing rings, hoses and the fuel tank.
Gasoline
Use only high-quality brand-name gasoline with a minimum octane rating of 90 – leaded or unleaded.
Gasoline with an ethanol content of more than 10% can cause running problems in engines with a manually adjustable carburetor and should not be used in such engines.
Engines equipped with M-Tronic deliver full power when run on gasoline with an ethanol content of up to 25% (E25).
Engine Oil
If you mix the fuel yourself, use only STIHL two-stroke engine oil or another high-performance engine oil in accordance with JASO FB, JASO FC, JASO FD, ISO-L-EGB, ISO-L-EGC or ISO-L-EGD.
STIHL specifies STIHL HP Ultra two­stroke engine oil or an equivalent high­performance engine oil in order to maintain emission limits over the machine’s service life.
Mix Ratio
STIHL 50:1 two-stroke engine oil: 50 parts gasoline to 1 part oil
Examples
Gasoline STIHL engine oil 50:1 Liters Liters (ml)
10.02(20) 5 0.10 (100) 10 0.20 (200) 15 0.30 (300) 20 0.40 (400) 25 0.50 (500)
N Use a canister approved for storing
fuel. Pour oil into canister first, then add gasoline and mix thoroughly.
Storing Fuel
Store fuel only in approved safety-type fuel canisters in a dry, cool and safe location protected from light and the sun.
Fuel mix ages – only mix sufficient fuel for a few weeks work. Do not store fuel mix for longer than 30 days. Exposure to light, the sun, low or high temperatures can quickly make the fuel mix unusable.
STIHL MotoMix may be stored for up to 2 years without any problems.
N Thoroughly shake the mixture in the
canister before fueling your machine.
WARNING
Pressure may build up in the canister – open it carefully.
N Clean the fuel tank and canister
from time to time.
Dispose of remaining fuel and cleaning fluid properly in accordance with local regulations and environmental requirements.
HT 102, HT 103, HT 132, HT 133
13
English
0000-GXX-0476-A0
002BA447 KN
002BA448 KN
Fueling
Preparations
N Before fueling, clean the filler cap
and the area around it to ensure that no dirt falls into the tank.
N Position the machine so that the
tank cap faces up.
Opening the Tank Cap
Filling Up with Fuel
Take care not to spill fuel while fueling and do not overfill the tank.
STIHL recommends you use the STIHL filler nozzle for fuel (special accessory).
N Fill up with fuel.
Closing the Tank Cap
N Place the cap in the opening. N Turn the cap clockwise as far as
stop and tighten it down as firmly as possible by hand.
Chain Lubricant
For automatic and reliable lubrication of the chain and guide bar – use only an environmentally compatible quality chain and bar lubricant. Rapidly biodegradable STIHL BioPlus is recommended.
NOTICE
Biological chain oil must be resistant to aging (e.g. STIHL BioPlus), since it will otherwise quickly turn to resin. This results in hard deposits that are difficult to remove, especially in the area of the chain drive and chain. It may even cause the oil pump to seize.
The service life of the chain and guide bar depends on the quality of the lubricant. It is therefore essential to use only a specially formulated chain lubricant.
WARNING
Do not use waste oil. Renewed contact with waste oil can cause skin cancer. Moreover, waste oil is environmentally harmful.
N Turn the cap counterclockwise until
it can be removed from the tank opening.
N Remove the tank cap.
14
NOTICE
Waste oil does not have the necessary lubricating properties and is unsuitable for chain lubrication.
HT 102, HT 103, HT 132, HT 133
English
246BA026 KN
0000,GXX-0135-A0 KN
0000-GXX-0136-A0
0000-GXX-0137-A0 KN
0000-GXX-0138-A0 KN
0000-GXX-0137-A0 KN
Filling Chain Oil Tank
NOTICE
A full chain oil tank is sufficient for only half a tankful of fuel. Check the oil level regularly during cutting work. Never allow the oil tank to run dry.
Preparations
N Thoroughly clean the tank cap and
the area around it to ensure that no dirt falls into the tank.
N Position the machine so that the
tank cap faces up.
Opening
N Raise grip to vertical position.
N Turn the cap counterclockwise
(about a quarter turn).
N Remove the tank cap.
Filling Up with Chain Oil
N Fill the tank with chain oil.
Take care not to spill chain oil while refilling and do not overfill the tank.
STIHL recommends you use the STIHL filler nozzle for chain oil (special accessory).
Closing
HT 102, HT 103, HT 132, HT 133
Marks on tank cap and oil tank must line up.
Grip must be vertical: N Fit the cap – marks on tank cap and
oil tank must line up.
N Press the cap down as far as stop.
15
English
0000-GXX-0139-A0 KN
0000-GXX-0140-A0 KN
0000-GXX-0141-A0 KN
0000-GX-0142 A0 KN
002BA584 KN
1
0000-GXX-0136-A0
N While holding the cap depressed,
turn it clockwise until it engages in position.
The marks on the cap and oil tank are then in alignment.
N Fold the grip down.
Tank cap is locked.
If the oil level in the tank does not go down, the reason may be a problem in the oil supply system: Check chain lubrication, clean the oilways, contact your dealer for assistance if necessary. STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer.
If the tank cap cannot be locked in the oil tank opening
Bottom of cap is twisted in relation to top.
N Remove the cap from the oil tank
and check it from above.
Left: Bottom of cap is twisted –
inner mark (1) in line with outer mark.
Right: Bottom of cap in correct posi-
tion – inner mark is under the grip. It is not in line with the outer mark.
N Place the cap on the opening and
rotate it counterclockwise until it engages the filler neck.
N Continue rotating the cap
counterclockwise (about a quarter turn) – this causes the bottom of the cap to be turned to the correct position.
N Turn the cap clockwise and lock it in
position – see section on "Closing".
16
HT 102, HT 103, HT 132, HT 133
English
246BA027 KN
689BA027 KN
a
A
B
689BA021 KN
Checking Chain Lubrication
The saw chain must always throw off a small amount of oil.
NOTICE
Never operate your machine without chain lubrication. If the chain runs dry, the whole cutting attachment will be irretrievably damaged within a very short time. Always check chain lubrication and the oil level in the tank before starting work.
Every new chain has to be broken in for about 2 to 3 minutes.
After breaking in the chain, check chain tension and adjust if necessary – see "Checking Chain Tension".
HT 102, HT 103, HT 132, HT 133
Maintaining and Sharpening the Saw Chain
Cutting effortlessly with a correctly sharpened chain
A properly sharpened chain slices through wood effortlessly and requires very little feed pressure.
Do not work with a dull or damaged chain as it will increase the physical effort required, produce unsatisfactory results and a higher rate of wear.
N Clean the chain. N Check the chain for cracks in the
links and damaged rivets.
N Replace any damaged or worn
parts of the chain and match the new parts to the shape and size of the original parts.
Carbide-tipped saw chains (Duro) are particularly wear resistant. STIHL recommends you have your chain resharpened by a STIHL servicing dealer.
WARNING
It is absolutely essential to comply with the angles and dimensions specified below. If the saw chain is incorrectly sharpened – and in particular if the depth gauge is set too low – there is an increased risk of kickback, with resulting risk of injury.
The saw chain cannot be locked in place on the guide bar. Therefore, it is best to remove the chain from the bar and resharpen it on a workshop sharpening tool (FG 2, HOS, USG).
Chain pitch
The chain pitch (a) is marked on the depth gauge end of each cutter.
Mark (a) Chain pitch
inch mm 7 1/4 P 6,35 1 or 1/4 1/4 6,35 6, P or PM 3/8 P 9,32 2 or 325 0.325 8,25 3 or 3/8 3/8 9,32
Select file diameter according to chain pitch – see table “Sharpening Tools”.
You must observe certain angles when resharpening the chain cutter.
Filing and side plate angles
A Filing angle
17
English
689BA025 KN
001BA203 KN
689BA018 KN
90°
689BA043 KN
STIHL saw chains are sharpened to a filing angle of 30°. Exceptions are ripping chains with a filing angle of 10°. Ripping chains have an X in their designations.
B Side plate angle
The correct side plate angle is obtained automatically if you use the prescribed file holder and file diameter.
Cutter shapes Angle (°)
AB
Micro = semi chisel cutter,
30 75 e.g. 63 PM3, 26 RM3, 71 PM3
Super = chisel cutter, e.g.
30 60 63 PS3, 26 RS, 36 RS3
Ripping chain, e.g.
10 75 63 PMX, 36 RMX
The angles must be the same on all cutters. If the angles are uneven: Chain will run roughly, not in a straight line, wear quickly and finally break.
File holder
N Use a file holder
A file holder must be used for manual resharpening (see table "Sharpening Tools"). The correct filing angles are marked on the file holder.
Use only special saw chain sharpening files. Other files have the wrong shape and cut.
For checking angles
Use a STlHL filing gauge (special accessory, see table "Sharpening Tools"). This is a universal tool for checking the filing and side plate angles, depth gauge setting, cutter length and groove depth. It also cleans the guide bar groove and oil inlet holes.
File correctly
N Select sharpening tools according
to chain pitch.
N If you use an FG 2, HOS or USG
sharpener: Remove the chain from the bar and sharpen according to the instructions supplied with the tool.
N Clamp the bar in a vise if necessary. N Sharpen the chain frequently, take
away as little metal as possible – two or three strokes of the file are usually enough.
N Hold the file horizontally (at a right
angle to the side of the guide bar) and file according to the angles marked on the file holder. Rest the file holder on the top plate and depth gauge.
N Always file from the inside to the
outside of the cutter.
N The file only sharpens on the
forward stroke – lift the file off the cutter on the backstroke.
N Avoid touching the tie straps and
drive links with the file.
N Rotate the file at regular intervals
while filing to avoid one-sided wear.
N Use a piece of hardwood to remove
burrs from the cutting edge.
N Check angles with the filing gauge.
All cutters must be the same length.
18
HT 102, HT 103, HT 132, HT 133
English
689BA023 KN
a
2
689BA061 KN
1
689BA051 KN
689BA044 KN
If the cutters are not the same length, they will have different heights. This makes the chain run roughly and can cause it to break.
N Find the shortest cutter and then file
all other cutters back to the same length. It is best to have this work done by a servicing dealer on an electric grinder.
Depth gauge setting
The depth gauge determines the height at which the cutter enters the wood and thus the thickness of the chip removed.
a Specified distance or setting
between depth gauge and cutting edge.
This setting may be increased by 0.2 mm (0.008") for cutting softwood in the mild weather season – no frost.
Chain pitch Depth gauge
Setting (a) inch (mm) mm (inch) 1/4 P (6,35) 0,45 (0.018) 1/4 (6,35) 0,65 (0.026) 3/8 P (9,32) 0,65 (0.026)
0.325 (8,25) 0,65 (0.026) 3/8 (9,32) 0,65 (0.026)
Lowering depth gauges
The depth gauge setting is reduced when the chain is sharpened.
N Use a filing gauge to check the
setting every time you sharpen the chain.
N Place a filing gauge (1) that
matches the chain pitch on the chain and press it against the cutter – if the depth gauge projects from the filing gauge, the depth gauge has to be lowered.
Saw chains with humped drive link (2) – upper part of humped drive link (2) (with service mark) is lowered along with the depth gauge.
WARNING
The other parts of the humped drive link must not be filed since this may increase the kickback tendency of the power tool.
N File down the depth gauge until it is
level with the filing gauge.
N File the top of the depth gauge
parallel to the stamped service marking (see arrow) – but do not lower the highest point of the depth gauge in this process.
WARNING
The kickback tendency of the machine is increased if the depth gauges are too low.
HT 102, HT 103, HT 132, HT 133
19
English
689BA052 KN
N After sharpening, clean the chain
thoroughly, remove filings or grinding dust – lubricate the chain thoroughly.
N Before a long out-of-service period,
clean the chain and store it in a well­oiled condition.
N Place the filing gauge on the chain –
the highest point of the depth gauge must be level with the filing gauge.
Sharpening Tools (special accessories) Chain pitch Round file ^ Round file File holder Filing gauge Flat file Sharpening kit inch (mm) mm (inch) Part No. Part No. Part No. Part No. Part No. 1/4 P (6,35) 3,2 (1/8) 5605 771 3206 5605 750 4300 0000 893 4005 0814 252 3356 5605 007 1000 1/4 (6,35) 4,0 (5/32) 5605 772 4006 5605 750 4327 1110 893 4000 0814 252 3356 5605 007 1027 3/8 P (9,32) 4,0 (5/32) 5605 772 4006 5605 750 4327 1110 893 4000 0814 252 3356 5605 007 1027
0.325 (8,25) 4,8 (3/16) 5605 772 4806 5605 750 4328 1110 893 4000 0814 252 3356 5605 007 1028 3/8 (9,32) 5,2 (13/64) 5605 772 5206 5605 750 4329 1110 893 4000 0814 252 3356 5605 007 1029
1)
consisting of file holder with round file, flat file and filing gauge
1)
20
HT 102, HT 103, HT 132, HT 133
English
2
1
0000-GXX-1663-A0
2
1
0000-GXX-1664-A0
Adjusting the Telescoping Shaft
WARNING
Always shut off the engine and fit the chain guard
N Loosen the clamp nut half a turn
counterclockwise.
N Adjust shaft to the required length. N Tighten down the clamp nut firmly.
Fitting the Harness
The type and style of the shoulder strap depend on the market.
Shoulder strap (HT 102, HT 132)
0000-GXX-1566-A0
N Put on the shoulder strap (1). N Adjust the length of the strap. N With the power tool attached, the
carabiner (2) must be at about the same height as your right hip.
Shoulder strap (HT 103, HT 133)
N Put on the shoulder strap (1). N Adjust the length of the strap. N With the power tool attached, the
carabiner (2) must be at about the same height as your right hip.
HT 102, HT 103, HT 132, HT 133
21
English
2
1
0000-GXX-1571-A0
Backpack Carrying System
Only versions with rigid shaft
N Put the backpack carrying
system (1) on your back and adjust it as described in the instruction leaflet provided.
N Attach the carabiner (2) to the
machine's carrying ring.
N Attach the pole pruner to the
carrying strap when cutting.
4
5
3
N Adjust the hip belt (3), both shoulder
straps (4) and the carrying strap (5).
Only versions with telescoping shaft
1
3
2
0000-GXX-1572-A0
0000-GXX-1573-A1
N Put the backpack carrying
system (1) on your back and adjust it as described in the instruction leaflet provided.
N Attach the carabiner (1) to the
carrying ring (2) on the shaft.
N Attach the pole pruner to the
carrying strap when cutting.
22
HT 102, HT 103, HT 132, HT 133
English
2
1
3
0000-GXX-0477-A0
0000-GXX-0478-A0
5
4
3
N Adjust the hip belt (3), both shoulder
straps (4) and the carrying strap (5).
N Squeeze the clip together to move it
up or down the shaft.
Starting / Stopping the Engine
Controls
1 Throttle trigger lockout 2 Throttle trigger
0000-GXX-1574-A0
3 Stop switch with Run and Stop
positions. Depress the stop switch () to switch off the ignition – see "Function of stop switch and ignition system".
Function of stop switch and ignition system
The ignition is switched off and the engine stopped when the stop switch is pressed. The stop switch returns automatically to the Run position when it
0000-GXX-1575-A0
is released: The ignition is switched on again after the engine stops – the engine is then ready to start.
Starting the Engine
N Press the manual fuel pump
bulb (9) at least five times – even if the bulb is already filled with fuel.
N Press in the choke knob (8) and turn
it to the position that suits the engine temperature:
g if the engine is cold < for warm start – also use this posi-
tion if the engine has been running but is still cold.
HT 102, HT 103, HT 132, HT 133
23
English
0000-GXX-1576-A0
Cranking
N Remove the chain scabbard. Check
that the chain is not touching the ground or any other obstacles.
N Place the unit on the ground: It must
rest securely on the engine support and the hook. If necessary, rest the hook on a raised support (e.g. a branch, mound or something similar).
WARNING
Check that nobody is standing within the working range of the pruner.
N Make sure you have a safe and
secure footing.
N Hold the unit with your left hand on
the fan housing and press it down firmly – your thumb should be under the fan housing.
NOTICE
Do not stand or kneel on the drive tube. N Hold the starter grip with your right
hand.
N Pull the starter grip slowly until you
feel it engage and then give it a brisk strong pull.
NOTICE
Do not pull out the starter rope all the way – it might otherwise break.
N Do not let the starter grip snap back.
Guide it slowly back into the housing so that the starter rope can rewind properly.
N Continue cranking until the engine
runs.
As soon as the engine runs
N Press down the throttle trigger
lockout and open the throttle – the choke knob moves to the run position F. After a cold start, warm up the engine by opening the throttle several times.
WARNING
Risk of injury from saw chain running when the engine is idling. Adjust the carburetor so that the saw chain does not run when the engine is idling – see “Adjusting the Carburetor”.
Your machine is now ready for operation.
Stopping the Engine
N Depress the stop switch – the
engine stops – release the stop switch – it springs back to the run position.
Other Hints on Starting
Engine stalls in cold start position g or under acceleration.
N Move the choke knob to < and
continue cranking until the engine runs.
Engine does not start in warm start position <
N Move the choke knob to g and
continue cranking until the engine runs.
0000-GXX-1558-A0
If the engine does not start
N Check that all settings are correct. N Check that there is fuel in the tank
and refuel if necessary.
N Check that the spark plug boot is
properly connected.
N Repeat the starting procedure.
Engine is flooded N Move the choke knob to F and
continue cranking until the engine runs.
24
HT 102, HT 103, HT 132, HT 133
English
Fuel tank run until completely dry N After refueling, press the manual
fuel pump bulb at least five times – even if the bulb is already filled with fuel.
N Set the choke knob to suit the
engine temperature.
N Now start the engine.
Operating Instructions
During Break-In Period
A factory-new machine should not be run at high revs (full throttle off load) for the first three tank fillings. This avoids unnecessary high loads during the break-in period. As all moving parts have to bed in during the break-in period, the frictional resistances in the engine are greater during this period. The engine develops its maximum power after about 5 to 15 tank fillings.
During Operation
NOTICE
Do not make the mixture leaner to achieve an apparent increase in power – this could damage the engine – see "Adjusting the Carburetor".
Check chain tension frequently
A new chain has to be retensioned more often than one that has been in use for some time.
Chain cold
Tension is correct when the chain fits snugly against the underside of the bar and can still be pulled along the bar by hand. Retension if necessary – see "Tensioning the Saw Chain".
Chain at operating temperature
The chain stretches and begins to sag. The drive links must not come out of the bar groove – the chain may otherwise jump off the bar. Retension the chain – see "Tensioning the Saw Chain".
NOTICE
The chain contracts as it cools down. If it is not slackened off, it can damage the gear shaft and bearings.
After long period of full-throttle operation
Allow engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This protects engine-mounted components (ignition, carburetor) from thermal overload.
After Finishing Work
N Slacken off the chain if you have
retensioned it at operating temperature during cutting work.
NOTICE
Always slacken off the chain after finishing work. The chain contracts as it cools down. If it is not slackened off, it can damage the gear shaft and bearings.
Storing your saw for a short period
Fit the chain scabbard and allow engine to cool down. To avoid condensation, fill the fuel tank and keep the machine in a dry place, well away from sources of ignition, until you need it again.
HT 102, HT 103, HT 132, HT 133
25
English
1
2
3
246BA028 KN
Storing for a long period
See chapter on "Storing the Machine"
Taking Care of the Guide Bar
N Turn the bar over every time you
sharpen the chain and every time you replace the chain – this helps avoid one-sided wear, especially at the nose and underside of the bar.
N Regularly clean the oil inlet hole (1),
the oilway (2) and the bar groove (3).
N Measure the groove depth – with the
scale on the filing gauge (special accessory) – in the area used most for cutting.
The drive link tangs will otherwise scrape along the bottom of the groove – the cutters and tie straps will not ride on the bar rails.
26
Chain type Chain pitch Minimum
groove depth
Picco 1/4" P 4.0 mm
(0.16 in)
If groove depth is less than specified: N Replace the guide bar.
HT 102, HT 103, HT 132, HT 133
English
1
1
0000-GXX-0482-A0
2
3
4
0000-GXX-0495-A0
Replacing the Air Filter
Filters have an average life of more than a year. Do not remove the filter cover or replace the air filter as long as there is no noticeable loss of power.
If there is a noticeable loss of engine power
N Turn the choke knob to g. N Loosen the screws (1). N Remove the filter cover (2). N Clean away loose dirt from around
the filter.
N Remove the filter element (3). N Replace dirty or damaged filter
element (3).
N Replace any damaged parts.
Installing the Filter Element
Adjusting the Carburetor
The carburetor has been set at the factory to provide an optimum fuel-air mixture under most operating conditions.
Adjusting Idle Speed
Engine stops while idling N Warm up the engine for about
3 minutes.
N Turn the idle speed screw (LA)
slowly clockwise until the engine runs smoothly – the saw chain must not rotate.
Chain rotates when engine is idling N Turn the idle speed screw (LA)
counterclockwise until the chain stops running and then turn the screw another 1/2 to 3/4 turn in the same direction.
Spark Plug
N If the engine is down on power,
difficult to start or runs poorly at idle speed, first check the spark plug.
N Fit a new spark plug after about 100
operating hours – or sooner if the electrodes are badly eroded. Install only suppressed spark plugs of the type approved by STIHL – see "Specifications".
Removing the Spark Plug
1
2
3
0000-GXX 0537-A0
N Remove the cover (1). N Pull off the spark plug boot (2). N Unscrew the spark plug (3).
N Install the filter element (3) in the
filter housing and fit the cover.
N Insert the screws (1) and tighten
them down firmly.
HT 102, HT 103, HT 132, HT 133
WARNING
If the chain continues moving when the engine is idling, have your power tool checked and repaired by your servicing dealer.
27
English
000BA039 KN
A
1
000BA045 KN
Checking the Spark Plug
N Clean dirty spark plug. N Check electrode gap (A) and
readjust if necessary – see "Specifications".
N Rectify the problems which have
caused fouling of the spark plug.
Possible causes are:
Too much oil in fuel mix.
Dirty air filter.
Unfavorable running conditions.
N Use resistor type spark plugs with a
properly tightened adapter nut.
Installing the Spark Plug
N Screw the spark plug (3) into the
cylinder.
N Tighten down the spark plug (3) with
the combination wrench.
N Press the boot (2) firmly onto the
spark plug.
N Fit the cover (1) and screw it down
firmly.
Storing the Machine
For periods of 3 months or longer N Drain and clean the fuel tank in a
well ventilated area.
N Dispose of fuel properly in
accordance with local environmental requirements.
N Run the engine until the carburetor
is dry – this helps prevent the carburetor diaphragms sticking together.
N Remove the saw chain and guide
bar, clean them and spray with corrosion inhibiting oil.
N Thoroughly clean the machine – pay
special attention to the cylinder fins and air filter.
N If you use a biological chain and bar
lubricant, e.g. STIHL BioPlus, completely fill the chain oil tank.
N Store the machine in a dry, high or
locked location, out of the reach of children and other unauthorized persons.
WARNING
Arcing may occur if the adapter nut (1) is loose or missing. Working in an easily combustible or explosive atmosphere may cause a fire or an explosion. This can result result in serious injuries or damage to property.
28
HT 102, HT 103, HT 132, HT 133
Checking and Replacing the
a
000BA054 KN
246BA029 KN
Chain Sprocket
N Remove the chain sprocket cover,
chain and guide bar.
Replace the chain sprocket:
after using two saw chains or
sooner
if the wear marks (a) on the sprocket
are deeper than approx. 0.5 mm (0.02 in) since this would reduce the life of the chain. You can use a gauge (special accessory) to check the depth of the wear marks.
It is best to use two saw chains in rotation with one sprocket.
STIHL recommends the use of original STIHL chain sprockets.
English
The chain sprocket is driven via a friction clutch. Have the chain sprocket replaced by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer.
HT 102, HT 103, HT 132, HT 133
29
English
Maintenance and Care
The following intervals apply to normal operating conditions only. If your daily work­ing time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accordingly.
before starting work
after finishing work or daily
after each refueling stop
weekly
monthly
every 12 months
if problem
if damaged
as required
Complete machine
Control handle Check operation XX
Air filter
Manual fuel pump (if fitted)
Pickup body (filter) in fuel tank
Fuel tank Clean XX
Carburetor
Spark plug
Cooling inlets
Cylinder fins Have cleaned by servicing dealer
Valve clearance
Combustion chamber Have cleaned after every 150 hours of
All accessible screws and nuts (not adjust­ing screws)
Visual inspection (condition, leaks) XX
Clean X
Clean XX
2)
Replace
Check X
Have repaired by servicing dealer
Have checked by servicing dealer
Have replaced by servicing dealer
Check idle adjustment – chain must not rotate
Adjust idle speed X
Readjust electrode gap X
Replace after every 100 operating hours
Visual inspection X
Clean X
If power is low or cranking effort very high, have valve clearance checked and, if necessary, adjusted by servicing
1)
dealer
operation by servicing dealer
Retighten X
1)
1)
1)
XX
1)
1)
XXX
X
X
X
X
XX
X
30
HT 102, HT 103, HT 132, HT 133
The following intervals apply to normal operating conditions only. If your daily work­ing time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accordingly.
before starting work
after finishing work or daily
after each refueling stop
weekly
monthly
every 12 months
if problem
Antivibration elements
Chain lubrication Check X
Saw chain
Guide bar
Chain sprocket
Safety labels Replace X
1)
STIHL recommends an authorized STIHL servicing dealer.
2)
Only if there is a noticeable loss of engine power
Check XXX
Have replaced by servicing dealer
Inspect, also check sharpness XX
Check chain tension. XX
Sharpen X
Check (wear, damage) X
Clean and turn over XX
Deburr X
Replace XX
Check X
Have replaced by servicing dealer
1)
1)
English
if damaged
X
as required
X
HT 102, HT 103, HT 132, HT 133
31
English
Minimize Wear and Avoid Damage
Observing the instructions in this manual helps reduce the risk of unnecessary wear and damage to the power tool.
The power tool must be operated, maintained and stored with the due care and attention described in this owner's manual.
The user is responsible for all damage caused by non-observance of the safety precautions, operating and maintenance instructions in this manual. This includes in particular:
Alterations or modifications to the
product not approved by STIHL.
Using tools or accessories which
are neither approved or suitable for the product or are of a poor quality.
Using the product for purposes for
which it was not designed.
Using the product for sports or
competitive events.
Consequential damage caused by
continuing to use the product with defective components.
Maintenance Work
All the operations described in the "Maintenance Chart" must be performed on a regular basis. If these maintenance operations cannot be performed by the owner, they should be performed by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL
servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
If these maintenance operations are not carried out as specified, the user assumes responsibility for any damage that may occur. Among other parts, this includes:
Damage to the engine due to
neglect or deficient maintenance (e.g. air and fuel filters), incorrect carburetor adjustment or inadequate cleaning of cooling air inlets (intake ports, cylinder fins).
Corrosion and other consequential
damage resulting from improper storage.
Damage to the machine resulting
from the use of poor quality replacement parts.
Parts Subject to Wear and Tear
Some parts of the power tool are subject to normal wear and tear even during regular operation in accordance with instructions and, depending on the type and duration of use, have to be replaced in good time. Among other parts, this includes:
Saw chain, guide bar
Drive components (clutch, clutch
drum, chain sprocket)
Filters (air, oil, fuel)
Starter mechanism
Spark plug
Components of antivibration system
32
HT 102, HT 103, HT 132, HT 133
Main Parts
1
11
26
25
24
10
27 28
2
23
3
29
English
1 Handle hose (HT 102, HT 132) 2 Rigid shaft (HT 102, HT 132)
21
6
7
8
14
15
17
22
3 Carrying ring 4 Stop switch 5 Throttle trigger lockout 6 Choke knob 7 Air filter cover 8 Fuel tank 9 Throttle trigger 10 Clip-on carrying ring (HT 103,
HT 133) 11 Handle hose (HT 103, HT 133) 12 Telescoping shaft (HT 103, HT 133) 13 Oil filler cap 14 Oilomatic chain 15 Guide bar 16 Oil tank 17 Clamp nut (HT 103, HT 133) 18 Chain sprocket cover 19 Hook 20 Chain scabbard 21 Chain tensioner 22 Chain sprocket 23 Machine support 24 Fuel tank 25 Tank cap 26 Carburetor adjusting screws 27 Manual fuel pump 28 Starter grip 29 Cover 30 Muffler # Serial number
0000-GXX-1578-A0
4
5
9
12
13
16
18
1920
30
#
HT 102, HT 103, HT 132, HT 133
33
English
Specifications
Engine
STIHL single cylinder four-stroke engine with mixture lubrication
HT 102, HT 103
Displacement: 31.4 cc Bore: 40 mm Stroke: 25 mm Engine power to
ISO 8893: Idle speed: 2,800 rpm Cut-off speed
(rated): 9,500 rpm Valve clearance Inlet valve: 0.10 mm Exhaust valve: 0.10 mm
HT 132, HT 133
Displacement: 36.3 cc Bore: 43 mm Stroke: 25 mm Engine power to
ISO 8893: Idle speed: 2,800 rpm Cut-off speed
(rated): 9,500 rpm Valve clearance Inlet valve: 0.10 mm Exhaust valve: 0.10 mm
Ignition System
1.05 kW (1.4 bhp) at 7,000 rpm
1.4 kW (1.9 bhp) at 8,500 rpm
Spark plug (resistor type):
HT 102, HT 103: Bosch USR 7 AC HT 132, HT 133: NGK CMR 6 H Electrode gap: 0.5 mm
Fuel System
All position diaphragm carburetor with integral fuel pump
Fuel tank capacity: 710 cc (0.71 l)
Chain Lubrication
Fully automatic, speed-controlled oil pump with rotary piston
Oil tank capacity: 120 cc (0.12 l)
Weight
dry, without bar and chain HT 102: 5.5 kg HT 103: 7.2 kg HT 132: 5.7 kg HT 133: 7.2 kg
Cutting Attachment
Actual cutting length may be less than the specified length
Rollomatic E Mini guide bars
Cutting length: 25, 30 cm Pitch: 1/4" P (6.35 mm) Groove width: 1.1 mm
1/4" P chain
Picco Micro 3 (71 PM3) Type 3670 Pitch: 1/4" P (6.35 mm) Drive link gauge: 1.1 mm
Chain Sprocket
8-tooth for 1/4" P
Noise and Vibration Data
Noise and vibration data measurements include idling and rated maximum speed with the same duration of exposure.
For further details on compliance with Vibration Directive 2002/44/EC visit www.stihl.com/vib.
Sound pressure level L
to ISO 22868
p
HT 102: 87 dB(A) HT 103: 89 dB(A) HT 132: 92 dB(A) HT 133: 93 dB(A)
Sound power level L
to ISO 22868
w
HT 102: 104 dB(A) HT 103: 106 dB(A) HT 132: 108 dB(A) HT 133: 109 dB(A)
Vibration level a
to ISO 22867
hv,eq
HT 102, HT 132 Drive tube (shaft): HT 102 2.7 m/s HT 132 4.9 m/s
2
2
Electronic magneto ignition
34
HT 102, HT 103, HT 132, HT 133
English
Control handle: HT 102 4.2 m/s HT 132 4.7 m/s
2
2
HT 103, HT 133 Shaft compressed: HT 103 3.6 m/s HT 133 3.6 m/s
2
2
Control handle: HT 103 4.3 m/s HT 133 4.3 m/s
2
2
Shaft fully extended: HT 103 3.9 m/s HT 133 3.8 m/s
2
2
The K-factor in accordance with Directive 2006/42/EC is 2.0 dB(A) for the sound pressure level and sound power level; the K-factor in accordance with Directive 2006/42/EC is 2.0 m/s
2
for the vibration level.
REACH
REACH is an EC regulation and stands for the Registration, Evaluation, Authorisation and Restriction of Chemical substances.
For information on compliance with the REACH regulation (EC) No. 1907/2006 see www.stihl.com/reach.
procedure under laboratory conditions and does not represent either an explicit or implied guarantee of the performance of a specific engine.
The applicable exhaust emission requirements are fulfilled by the intended usage and maintenance described in this instruction manual. The type approval expires if the engine is modified in any way.
Maintenance and Repairs
Users of this machine may only carry out the maintenance and service work described in this user manual. All other repairs must be carried out by a servicing dealer.
STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.
When repairing the machine, only use replacement parts which have been approved by STIHL for this power tool or are technically identical. Only use high­quality replacement parts in order to avoid the risk of accidents and damage to the machine.
STIHL recommends the use of original STIHL replacement parts.
Original STIHL parts can be identified by the STIHL part number, the { logo and the STIHL parts symbol K (the symbol may appear alone on small parts).
Exhaust Emissions
The CO2value measured in the EU type approval procedure is specified at www.stihl.com/co2.
The measured CO
value was
2
determined on a representative engine in accordance with a standardized test
HT 102, HT 103, HT 132, HT 133
35
English
000BA073 KN
Disposal
Observe all country-specific waste disposal rules and regulations.
STIHL products must not be thrown in the garbage can. Take the product, accessories and packaging to an approved disposal site for environment­friendly recycling.
Contact your STIHL servicing dealer for the latest information on waste disposal.
EC Declaration of Conformity
ANDREAS STIHL AG & Co. KG Badstr. 115 D-71336 Waiblingen
Germany
declare in exclusive responsibility that
Category: Pole Pruner Make: STIHL Model: HT 102
HT 103 HT 132
HT 133 Serial identification: 4182 Displacement HT 102: 31.4 cc HT 103: 31.4 cc HT 132: 36.3 cc HT 133: 36.3 cc
conforms to the relevant provisions of Directives 2011/65/EU, 2006/42/EC and 2014/30/EU and has been developed and manufactured in compliance with the following standards in the versions valid on the date of production:
EN ISO 11680-1, EN 55012, EN 61000-6-1
The EC type examination was carried out by
DPLF Deutsche Prüf- und Zertifizierungsstelle für Land- und Forsttechnik GbR (NB 0363) Spremberger Straße1 D-64823 Gross-Umstadt
Certification No. HT 102: D-EG 16.00605 HT 103: D-EG 16.00606 HT 132: D-EG 16.00607 HT 133: D-EG 16.00608
Technical documents deposited at:
ANDREAS STIHL AG & Co. KG Produktzulassung (Product Licensing)
The year of manufacture and serial number are applied to the product.
Done at Waiblingen, 29.11.2018
ANDREAS STIHL AG & Co. KG
Thomas Elsner
Director Product Management and Services
36
HT 102, HT 103, HT 132, HT 133
0458-435-0121-A
englisch
G
www.stihl.com
*04584350121A*
0458-435-0121-A
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