STIEBEL ELTRON SB 300 E, SB 400 E Operation And Installation

OPERATION AND INSTALLATION FUNCIONAMIENTO E INSTALACIÓN MODE D’EMPLOI ET INSTALLATION
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» SB 300 E » SB 400 E
Conforme a ANSI/UL Std. 174 Certificación con CAN/CSA Std. C22.2 No. 110-94
Conforme à la norme ANSI/UL Std. 174 Certifié à la norme CAN/CSA Std. C22.2 No. 110-94
Tested and certified by WQA to NSF/ANSI372 for lead free compliance. Probado y certificado por WQA NSF/ANSI 372 para el cumplimiento de las regulaciones sin plomo.
Testé et certifié par WQA à la NSF/ANSI 372 pour une utilisation sans plomb.
CONTENTS
SPECIAL INFORMATION
OPERATION
1. General information ____________________________________3
2. Safety _____________________________________________________3
2.1 Intended use _________________________________________________3
2.2 Incorrect use _________________________________________________ 3
2.3 General safety instructions _______________________________3
2.4 Heat exchanger loop _______________________________________ 3
2.5 Test symbols _________________________________________________3
3. Register your product __________________________________4
4. Appliance description __________________________________4
4.1 Heating the DHW tank _____________________________________4
5. Using the electric heating element ____________________4
6. Maintenance and care __________________________________4
6.1 Temperature / pressure relief valve _____________________5
6.2 Decalcification _______________________________________________ 5
6.3 Replacement of the sacrificial anode ___________________ 5
7. Plumbing troubleshooting _____________________________5
7.1 Notifying a qualified contractor _________________________5
7.2 Safety label __________________________________________________6
8. Safety _____________________________________________________6
8.1 General safety instructions _______________________________6
8.2 Instructions, standards and regulations _______________6
9. Preparations _____________________________________________6
9.1 Transport _____________________________________________________6
9.2 Storage ________________________________________________________ 7
9.3 Delivery configuration _____________________________________7
9.4 Installation site ______________________________________________7
9.5 Siting the appliance ________________________________________7
10. Installation _______________________________________________8
10.1 Water connection ___________________________________________8
10.2 Heating connection _________________________________________9
10.3 Power supply ________________________________________________ 9
11. Commissioning ________________________________________ 10
11.1 Commissioning ____________________________________________ 10
11.2 Recommissioning _________________________________________ 10
12. Shutting down _________________________________________ 10
13. Electrical Troubleshooting ___________________________ 10
13.1 Resetting the high limit safety cut-out _______________ 11
14. Maintenance and cleaning ___________________________ 11
14.1 Removing the heating element cover _________________ 11
14.2 Draining the tank _________________________________________ 11
14.3 Descaling the electric element _________________________ 11
14.4 Valves _______________________________________________________ 11
14.5 Replacing the electric element cover _________________ 11
15. Specifications __________________________________________ 12
15.1 Dimensions _________________________________________________ 12
15.2 Features ____________________________________________________ 13
15.3 Data table ___________________________________________________14
15.4 Spare parts_________________________________________________ 15
15.5 Spare parts list ____________________________________________ 15
15.6 Wiring diagram _________________________________________________ 16
16. Environment and Recycling _______________________________ 16
17. Warranty ____________________________________________________ 17
SPECIAL INFORMATION
- Observe all applicable national and regional reg­ulations and instructions during installation.
- The appliance is not approved for outdoor installation.
- If the appliance is permanently connected to the power supply, ensure that the appliance can be separated from the power supply by an isolator that disconnects all poles with at least 1/8˝/4 mm contact gap. Contactors, disconnect switches or circuit breakers can be used for this.
- Observe the safety regulation to prevent contact with dangerous ‘live’ currents.
- The appliance is pressurized. During the heat-up process, expansion water will drip from the safety valve.
- Regularly activate the safety valve to prevent it from becoming blocked, e.g. by limescale deposits.
- Install a type-tested safety valve in the cold water supply line.
- The maximum pressure in the cold water supply line must be at least 20% below the response pressure the safety valve. If the maximum pres­sure in the cold water supply line is higher, install a pressure reducing valve.
- Size the drain so that water can drain off unim­peded when the safety valve is fully opened.
- Fit the discharge pipe of the safety valve with a constant downward slope and in a room without risk of frost.
- The safety valve discharge aperture must remain open to atmosphere.
- Never set the heat exchanger loop pressure greater than the potable (domestic) water supply pressure. If potable water pressure is too low, a booster pump may be needed to assure that it ex­ceeds the required heat exchanger loop pressure.
2 |SB 300-400 E www.stiebel-eltron-usa.com
OPERATION
General information
OPERATION
1. General information
The chapters “Special information” and "Operation" are intended for appliance users and qualified contractors.
The chapter "Installation" is intended for qualified contractors.
Note
Read these instructions carefully before using the appli­ance and retain them for future reference. Pass on the instructions to a new user if required.
2. Safety
2.1 Intended use
The appliance is intended for DHW heating within the application limits. See 15.3, “Data table”, pg. 14.
The appliance is intended for domestic use, i.e. it can be used safely by untrained persons. The appliance can also be used in a non-domestic environment, e.g. in a small business, as long as it is used in the same way.
Any other use beyond that described shall be deemed inappropri­ate. Observation of these instructions and of instructions for any accessories used is also part of the correct use of this appliance.
WARNING Scalding The water in the DHW tank can be heated to tempera­tures in excess of 149 °F (65 °C). T here is a risk of scalding at outlet temperatures in excess of 110 °F (43 °C).
f Ensure you do not come into contact with the water
when discharged.
WARNING Burns Touching hot components can lead to burns. When working on hot components, always wear protec­tive working clothing and safety gloves. The pipework connected to the DHW outlet of the appli­ance can reach temperatures in excess of 149 °F (65 °C).
CAUTION
!
Install temperature and pressure protective equipment required by local codes and no less than a combina­tion temperature and pressure relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials, as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22. T his value must be marked with a maximum set pressure not to exceed the marked max­imum working pressure of the water heater. Install the valve into an opening provided and marked for this pur­pose in the water heater, and orient it or provide tubing so that any discharge from the valve exits only within 6 inches above, or at any distance below, the structural floor, and does not contact any live electrical part.
ENGLISH
2.2 Incorrect use
The following are not permitted:
- Heating liquids other than potable water
- Operating the appliance with an empty DHW tank
- Operating the appliance outside the application limits (See
15.3, “Data table”, pg. 14)
- Interrupting the power supply
2.3 General safety instructions
Only qualified contractors should carry out the electrical work and installation of this appliance. Qualified contractors are responsible for adherence to all applicable regulations.
Operate the appliance only when fully installed and with all safety equipment fitted.
WARNING
Contact with live components presents a threat to life. Damage to the electric insulation or to individual com­ponents may result in a threat to life.
f If there is damage to the insulation, disconnect the
power supply and arrange a repair. All work on the electrical installation must be carried out by a qualified contractor.
Caution
!
Only operate the appliance when the DHW tank has been filled.
Caution
!
Keep the appliance installation room free from air con­taminated with oil or salt and corrosive or explosive sub­stances.
2.4 Heat exchanger loop
The SB E tanks have an indirectly fired heat exchanger loop. This may be used in a variety of scenarios which include boiler loops, geothermal systems, radiant floor loops, etc. Since the interior of the heat exchanger is uncoated carbon steel, they must be configured in a closed loop.
Use only a mixture of inhibited propylene glycol and de-ionized water. The percentage of the glycol in the mixture depends upon the climate. Some areas require that the propylene glycol be GRAS, which is a food grade liquid (Heat exchanger type SW, AWWA Fluid Class II - see MSDS for handling instructions).
2.5 Test symbols
See 7.1.1, “Sample type plate”, pg. 5.
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OPERATION
Register your product
3. Register your product
NOTE:
You must register this product within 90 days of pur­chase on our web site in order to activate any standard warranty or to be eligible for the extended warranty. Go to our website at: www.stiebel-eltron-usa.com and click on “Register Your Product.”
Before beginning the registration process, we suggest that you gather the necessary information as follows:
Model, Example: SB 300 E (from the label that is on the side of the unit) Number listed after “Nr.” Place of Purchase Purchase Date First & Last Name Email address Physical Address Phone Number
If you have any questions concerning the registration process or warranty options, please contact Stiebel Eltron USA directly at
800.582.8423.
If either of the last two heating methods require a temperature sensor, 2 ports are provided on the opposite side of the tank from the auxiliary and heat exchanger connections.
5. Using the electric heating element
A 3 kW electric heating element comes standard with this product. The element has a built-in temperature probe that detects the tank water temperature.
The appliance’s 3 kW electric resistance heating element is factory preset at 125 °F (52 °C). The setpoint of the heating element can be changed easily. A knob is located under the heating element and can change the level of comfort to meet the needs of the user.
The heating element can be either unplugged during a period of disuse or removed entirely.
For convenience, the heating element can be removed from the tank without draining it.
Thermostat knob
Setpoint notch
4. Appliance description
The appliance is designed for indoor installation. The appliance is equipped to heat water through a number of different heating methods.
There are three ways that this unit can heat water:
- 3 kW electric resistance heating element
- Indirect heat via internal coil heat exchanger
- Indirect heat via auxiliary inlet/outlet ports
The entire heater and hot water system must be filled with water and have adequate air ventilation. If used, please refer to the solar collectors and the boilers installation instructions.
4.1 Heating the DHW tank
The first method of heating is by the 3 kW electric resistance heat­ing element. This is the appliances most basic mode of operation.
An integral temperature sensor detects the thermal energy content of the amount of heat in the DHW tank. The water in the DHW tank is heated if the amount of heat is lower than that required to achieve the set temperature.
The second method of heating is by the internal coil heat ex­changer. This heat exchanger is designed to have a heat transfer fluid circulate through it from an indirect heater. This indirect heater can be a closed loop solar thermal system, boiler or other traditional appliance that generates heat and transfers it through a corrosion inhibited heat transfer fluid.
The third method of heating is by auxiliary ports located on the side of the unit. These auxiliary ports offer direct access to the domestic water in the tank. A flat plate heat exchanger should be used to exchange heat between an indirect heater and the water in the tank.
6. Maintenance and care
Routine care and maintenance extends the life expectancy and operating safety of the hot water storage unit. The outer casing should be cleaned with a slightly damp cloth and commercially available neutral cleaning agent. This should be done on a regular basis.
WARNING
Never spray the appliance with water. Never spray water into the appliance.
WARNING Injury
!
Maintenance work, such as checking the electrical safe­ty, must only be carried out by a qualified contractor.
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OPERATION
Plumbing troubleshooting
Appliance compo-
Care and maintenance tips
nents
Casing Use a damp cloth to clean the casing sections. Never
use abrasive or corrosive cleaning agents.
DHW tank
The DHW tank is equipped with a sacrificial anode and wear indicator to safeguard it against corrosion. The wear indicator should be checked regularly. Oth­erwise there is a risk of corrosion.
Electric resistance heater
Check the condition of the electric resistance heater. This will extend the expected life of the element.
6.1 Temperature / pressure relief valve
WARNING: The T&P relief valve is designed to relieve
!
built up pressure in the water heater. Fluid may be
discharged at high temperature and/or pressure. Scalding hot water injuries can occur.
The proper function of the Temperature / Pressure (T&P) relief valve is required to prevent damage to the hot water storage unit. The T&P valve needs to be open during cold-water filling of the unit. When water flows from the relief line at full stream, the tank is filled, and the T&P valve can be returned to its normal position.
6.2 Decalcification
With hard tap water, a deposit of scale will form on the inside of the storage unit. Based on professional experience, it is necessary to decalcify with commercially available solvents at timely inter­vals. Follow the manufacturers instructions for solvent use. The hot water storage unit needs to be emptied to do this process. The clean-out port cover must be removed and sediments on the tank bottom must be flushed.
6.3 Replacement of the sacrificial anode
Depending on the composition of the tap water, an inspection of the sacrificial anode at timely intervals is recommended. With heavy wear, an original equipment replacement anode must be installed to protect the inner container from corrosion. An inspec­tion should be performed at least once per year.
7. Plumbing troubleshooting
Problem Cause Remedy
Inadequate water pressure
Hot water flow inadequate
Hot water storage tank not being heated
Faucet flow rate inadequate
Hot water sup­ply exhausted too quickly
7.1
If you cannot remedy a failure, notify your qualified contractor. To facilitate and speed up your request, provide the serial number from the type plate (000000-0000-00000). The type plate can be found on the left, above the "DHW outlet" connection.
7.1.1 Sample type plate
Shut-off valve is not com­pletely open. OR Cold or hot water line is ob-
Open shut-off valve. Clean or replace pipes.
structed. Indirect boiler setpoint tem-
perature is too low. Recommended 176–185 °F (80–85 °C). OR Heat exchanger is calcified.
Program selection at the heater control is not properly
Set boiler to recommended temperature
OR Clean heat exchanger.
Select and set program per instructions.
selected. Aerator at the extraction
Unscrew aerator and clean.
point is blocked. Flow rate is too high. Rec-
ommended 2.6–3.9 gpm
Restrict spigot valve rate.
(9.8–14.7 l/min).
Notifying a qualified contractor
Made in EU
Hecho en EU
Fabriqué en EU
SB 300 E
M-NO.: 234110 S-NO.:
Technical data
Datos técnicos
Données techniques
Volume:
Volumen:
Volume:
293 l / 77.4 gal
Supply:
Alimentación:
Alimentation:
220-240 V AC, 60 Hz
SINGLE PHASE L-L ONLY
Power:
Potencia:
Puissance:
3 kW / 10,239 BTU/h
Max. pressure:
Presión máxima:
Pression max:
1 MPa / 145 PSI
Testing pressure:
Presión de prueba:
Pression d'essai:
1.5 MPa / 217 PSI
Standby loss:
Pérdida de calor:
Pertes en mode de veille:
2.8 kWh/24h
Heat exchanger
Intercambiador de calor
Échangeur de chaleur
Max. pressure:
Presión máxima:
Pression max.:
1 MPa / 145 PSI
Heating surface:
Superficie de calefacción:
Surface de chauffe:
2
1.5 m
Volume:
Volumen:
Volume:
Max. temp.:
Temperatura máxima:
Temp. max.:
/ 16.1 ft
9.5 l / 2.37 gal
95 °C / 203 °F
4010487
Conforms to UL STD. 174 Certified to CAN/CSA STD. C22.2 No.110-94
2
315277-38053
ENGLISH
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INSTALLATION
Safety
M-NO.: 234111 S-NO.:
Technical data
Datos técnicos
Données techniques
Volume:
Volumen:
Volume:
413 l / 109.1 gal
Supply:
Alimentación:
Alimentation:
220-240 V AC, 60 Hz
SINGLE PHASE L-L ONLY
Power:
Potencia:
Puissance:
3 kW / 10,239 BTU/h
Max. pressure:
Presión máxima:
Pression max:
1 MPa / 145 PSI
Testing pressure:
Presión de prueba:
Pression d'essai:
1.5 MPa / 217 PSI
Standby loss:
Pérdida de calor:
Pertes en mode de veille:
3.0 kWh/24h
SB 400 E
Made in EU
Hecho en EU
Fabriqué en EU
Heat exchanger
Intercambiador de calor
Échangeur de chaleur
Max. pressure:
Presión máxima:
Pression max.:
1 MPa / 145 PSI
Heating surface:
Superficie de calefacción:
Surface de chauffe:
Volume:
Volumen:
Volume:
Max. temp.:
Temperatura máxima:
Temp. max.:
Conforms to UL STD. 174 Certified to CAN/CSA STD. C22.2 No.110-94
2
1.92 m
/ 20.6 ft
11.1 l / 2.9 gal
95 °C / 203 °F
4010487
2
315298-38054
INSTALLATION
8. Safety
Only a qualified contractor should carry out the installation, com­missioning, maintenance and repair of the appliance.
8.1 General safety instructions
To prevent the necessity of a warranty claim, use only origi­nal accessories and spare parts. If you need spare parts, call
800.582.8423.
8.2 Instructions, standards and regulations
Note
Observe all applicable national and regional regulations and instructions.
Take note of the appliance type plate and See 15, “Specifications”,
pg. 12.
7.2 Safety label
CAUTION
To reduce the risk of electric shock or fire use only on a utility supply having a maximum 250 volt, three wire system.
CAUTION
Risk of Electric Shock. Connect branch circuit equipment grounding means to water heater. For detailed information, refer to instructions.
CAUTION
Risk of Electric Shock and Fire Hazard. Do not connect to supply by extension cord.
FOR INSTALLED RATING SEE ELEMENT MARKING
Install temperature and pressure protective equipment required by local codes, but not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials. The valve must be oriented, provided with tubing, or otherwise installed so that discharge can exit only within 6 inches (15 cm) above, or at any distance below, the structural floor, and cannot contact any live electrical part.
CAUTION
If the water heater is retrofitted with supplemental heating equipment, you must adjust both the thermostat controlling the supplemental heat source (located in the water piping) and the thermostat on the water heater (behind the access panel) to the same temperature. Failure to adjust both thermostats to the same temperature can cause loss of proper temperature control.
When a supplemental heat source is connected to the appliance, a provision must be made to limit the heat source temperature not to exceed that of the water heater thermostat setting.
9. Preparations
9.1 Transport
CAUTION Injury
!
f Take note of the weight of the appliance.f Use suitable transport aids (e.g. a hand truck) and
enough personnel for transportation.
Caution
!
The appliance is top heavy.
f Make sure the unit is not tilted.f Only set the appliance down on an even base.
Do not unpack the appliance until it has arrived in the final in­stallation room.
Leave the appliance in its packaging and on the pallet. This enables horizontal transport and provides places to rest during transport.
Vehicular transport
Caution
!
The appliance must generally be stored and transported vertically.
f Observe the information on the packaging.
Safety label on the appliance
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INSTALLATION
Preparations
1
1 Recessed grips
Transport from vehicle to installation room
The cardboard box has reinforced recessed grips along the top of the appliance. You can use these recessed grips, as well as the pallet at the lower end, to carry the appliance into the installation room. Take note of the weight of the appliance and ensure a suffi­cient number of personnel is available for handling the appliance.
9.2 Storage
If it is necessary to store the appliance for a prolonged period before installation, observe the following information:
- Only store the appliance in a vertical position. Never store the appliance horizontally.
- Store the appliance in a location that is dry and largely dust-free.
- Protect the appliance from coming into contact with corrosive substances.
- The floor of the installation room must be level and have suf­ficient load bearing capacity. Take note of the weight of the appliance with a full DHW tank (See 15.3, “Data table”, pg.
14). A floor with insufficient weight capacity is in danger of collapse. If the appliance is not evenly balanced, there may be a risk of appliance damage.
- Always leave sufficient distance to provide access for instal­lation, maintenance and cleaning. Observe the required min­imum clearances (See 9.5, “Siting the appliance”, pg. 7).
- Ensure that the operation of other equipment in the installa­tion room is not impaired.
- To reduce the required plumbed tube length, install the unit very close to the point.
D0000034797
The following installation locations are not permissible, due to risk of appliance damage:
- Locations where the air is contaminated with oil or salt
- Saline environments
- Areas in proximity to high frequency machines
- Places where the air contains ammonia (e.g.sewage works)
- Places where the air contains chlorine (e.g.swimming pools)
- Generally places where the air is strongly contaminated, e.g. due to dust, or contains aggressive substances
9.5 Siting the appliance
f Carefully undo the cardboard packaging at the clips.
1
ENGLISH
9.3 Delivery configuration
The hot water storage tank arrives with the following equipment:
-Storage unit
- Welded steel plain-ended pipe heat exchanger
- Hot water corrosion protection with special enamel coating
- Three immersion sleeves for housing of temperature probes
- Magnesium sacrificial anode
-Circulation port
- Two auxiliary heating ports
- Attached flange inspection cover
- PU foam insulation 2 in. thick
- Steel outer cover
9.4 Installation site
The appliance is not approved for outdoor installation except for garages.
Further requirements regarding the installation room and appli­ance positioning, to prevent appliance damage:
- The installation location must be free from flammable, highly combustible gases and substances, as well as high levels of dust.
- The installation room must be free from the risk of frost.
D0000034797
1 Cardboard packaging clips The appliance is secured to the pallet with metal brackets and
screws. The metal brackets are hooked on to the feet underneath the floor plate of the appliance.
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INSTALLATION
Installation
1 Metal bracket fixing screw
f Remove the fixing screw of the metal bracket from the pallet.f Tilt the appliance to the side for each foot. Screw out the
adjustable tank foot, remove the brackets, and screw in the adjustable tank foot.
Caution
!
Take note of the appliance's weight and top-heaviness.
f Slightly tip the appliance and carefully roll the appliance off
the pallet.
f Bring the appliance in its final location.
Minimum clearances
f Maintain the minimum clearances.
Caution
!
The appliance must be straightened vertically to avoid appliance damage. The feet under the floor plate of the appliance are height-adjustable.
f Level the appliance horizontally using the height-ad-
justable feet.
10. Installation
WARNING Injury
!
Incorrect installation can lead to serious personal injury. Before any work, ensure sufficient clearances for the installation. Handle sharp-edged components carefully.
10.1 Water connection
Caution
!
Carry out all water connection and installation work in accordance with local plumbing regulations.
The following material combinations are approved for metal pipe­work installations:
Cold water inlet DHW outlet
Copper pipe Copper pipe Steel pipe Steel pipe or copper pipe
f Thoroughly flush the pipework before connecting the ap-
pliance. Foreign bodies, such as welding pearls, rust, sand or sealant can impair the operational reliability of the appliance.
Caution
!
To protect the stubs against corrosion the water tube con­nection must be made with flat gaskets. The use of hemp on stub threads is not permissible.
Safety valve
The appliance is a sealed unvented DHW tank. Provide the appliance with a pressure relief valve.
f Install a type-tested safety valve in the T&P port on the side
of the unit. The response pressure of the safety valve must be below or equal to the permissible operating pressure of the DHW tank.
The safety valve protects the appliance against unacceptable ex­cess pressure.
f Ensure that the expansion water escaping from the safety
valve can drip into a drain, e.g. a tank or sink.
Ensure the drain cannot be shut off.
f Size the drain in a way that water can drain off unimpeded
when the safety valve is fully opened.
f Ensure that the discharge pipe of the safety valve is open to
atmosphere.
f Fit the discharge pipe of the safety valve with a constant
downward slope and in a room free from the risk of frost.
Pressure reducing valve
The maximum pressure in the cold water supply line must be at least 20% below the response pressure the safety valve. If the maximum pressure in the cold water supply line is higher, install a pressure reducing valve.
Drain valve
f Install a suitable drain valve at the lowest point in the cold
water inlet line.
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INSTALLATION
Installation
DHW circulation
The heat losses incurred in the DHW circulation line and the elec­trical power consumption of the circulation pump reduce the effi­ciency of the system. The cooled water in the circulation line mixes with the tank content. Where possible, avoid installing a DHW circulation line. Where that is not possible, the DHW circulation pump must be controlled thermally or by time switch.
Thermal insulation
f Insulate the DHW line against heat loss in accordance with
locally applicable regulations.
10.2 Heating connection
The heating system can be configured in a variety of ways. The methods described here are for the most common installation method. For more questions on installation and configuration of the heating system, contact Stiebel Eltron.
10.2.1 Connecting to the internal coil heat exchanger
The internal coil heat exchanger connections are 1˝ NPT female. A common use of this coil is for closed-loop solar thermal appli­cations, like in the below image.
To solar
10.2.2 Connecting to the auxiliary ports
The auxiliary ports can be used to add another heating source, or to supply heat stored in the tank to another location. If the auxiliary ports are unused for heating, they can be used for a DHW recirculation loop.
From aux. heat source
To aux. heat source
ENGLISH
From solar
V
Ball valve
Flow meter
Check valve
Temp. gauge
T
T&P valve
Pres. gauge
A few necessary features of this system include:
- Corrosion inhibiting propylene glycol
- Air separator/eliminator
- Circulation pump
T
V
Air separator
Expansion tank
Circulation pump
Air/dirt separator
Check valve
Circulation pump
Flat-plate HX
It is necessary for both sides of the heat exchanger to have circu­lation pumps and air/dirt separators. A check valve is also recom­mended to prevent thermosiphoning.
Consult your local plumbing code for requirements regarding heat exchanger properties (double wall, brazed, stainless steel, etc.)
10.3 Power supply
WARNING
Carry out all electrical connection and installation work in accordance with national and regional regulations.
If the appliance is permanently connected to the power supply, ensure that the appliance can be separated from the power sup­ply by an isolator that disconnects double terminal with at least 3mm contact gap. Contactors, mains isolators or fuses can be used for this. Disconnect the appliance from the power supply before carrying out work on the control panel. Prevent the power supply from being switched on while you are working on the system. Ensure the appliance is earthed according to locally applicable requirements.
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INSTALLATION
Commissioning
10.3.1 Installing the power cable
Caution
!
Never connect the appliance to the power supply before the DHW tank is filled.
The power to this appliance is delivered with a power cable with a mains plug.
f Use minimum 14/2 (with ground) AWG copper wire for in-
stallation. For long wire lengths, you may need to increase the gauge size. Always install in accordance with all national and local electrical codes.
f Unit shall be connected to a 15 A dual pole breaker.f Using the 14/2 wire (or larger if the code calls for it), connect
the 14/2 wire to the 3 wires in the junction box as shown.
f Use the proper strain relief grommet where the wire enters
the junction box.
See 15.6, “Wiring diagram”, pg. 16.
11. Commissioning
11.1 Commissioning
Caution
!
Never connect the appliance to the power supply before the DHW tank is filled.
11.1.1 Filling the DHW tank
Fill the DHW tank and vent the pipework by following the proce­dure below:
f Close the drain valve.f Open all DHW tap points and the shut-off valve in the cold
water supply.
f Close the DHW tap points as soon as water starts to emerge
from them.
11.1.2 Appliance handover
f Explain the appliance function to users and familiarize them
with its operation.
f Make users aware of potential dangers, especially the risk of
scalding.
f Make users aware of critical environmental factors and re-
quirements concerning the installation location.
f Inform users that water may drip from the safety valve
during the heating operation.
f Hand over these operating and installation instructions to
users for safe-keeping.
12. Shutting down
Caution
!
If the appliance is disconnected from the power supply, it is no longer protected against frost.
f Only disconnect the appliance from the power sup-
ply for longer periods if you are also draining the DHW tank.
If there is no usage of hot water for a long period of time, always drain the DHW tank. See 14.2, “Draining the tank”, pg. 11.
The appliance can only be switched off by interrupting the power supply.
f Pull the mains plug from the socket or disconnect the appli-
ance from the mains in the fuse box.
13. Electrical Troubleshooting
WARNING Risk of Electric Shock
Prior to all work on the appliance, isolate it from the power supply.
Caution
!
If you disconnect the appliance from the power supply, it is no longer protected against frost.
f Only disconnect the appliance from the power sup-
ply for longer periods if you are also draining the DHW tank.
f For work on the electric heating element, remove the heating
element cover (See 14.1, “Removing the heating element cover”, pg. 11).
If the unit does not provide hot water, then the heating element is likely not heating the water.
1 Check that the circuit breaker is in the on position. Reset if
necessary.
2 Inspect the connections inside the junction box. Repair if
necessary.
3 Check the voltage at the junction box connections. The volt-
age should be 240 VAC.
4 Check for proper resistance of the heating element.
f Turn off circuit breaker.f Disconnect wire nuts on L1 and L2 and separate wires.f Measure the resistance between the two black wires going
into the conduit of the tank. It should measure 17.6 Ω ±10%.
f If the measurement is off, there may be an internal wiring
problem or a faulty heating element. Call Stiebel Eltron for technical support.
11.2 Recommissioning
If the appliance is switched off due to an interruption to the power supply, no specific measures for restarting are required once the power supply has been restored.
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Note
Refit the heating element cover after completing your work. See 14, “Maintenance and cleaning”, pg. 11).
INSTALLATION
Maintenance and cleaning
13.1 Resetting the high limit safety cut-out
The high limit safety cut-out protects the appliance from overheat­ing. The cut-out switches off the electric element when the tank water temperature exceeds 199–208 °F (93–98 °C).
Once the cause of the failure has been removed, press the reset button of the high limit safety cut-out on the rod thermostat. To do so, remove the appliance cover.
Thermal safety cut-out
14. Maintenance and cleaning
WARNING
Prior to all work on the appliance, isolate it from the power supply.
14.1 Removing the heating element cover
f Undo the screws that fasten the heating element cover to the
appliance.
f Pull off the cover.
14.2 Draining the tank
WARNING Burns
Hot water may escape when draining the DHW tank.
To drain the DHW tank, e.g. when shutting the appliance down, proceed as follows:
f Unplug the appliance from the power supply.f Close the shut-off valve in the cold water supply line.
The DHW tank is drained via the cold water supply line.
f Open the drain valve installed in the cold water supply line
(See 10.1, “Water connection”, pg. 8). If no drain valve has been installed, undo the cold water supply line at the "cold water inlet" connection.
f Open one tap in one sink.
Some residual water will remain in the lower section of the DHW tank.
14.3 Descaling the electric element
Only descale the flange of the electric booster heater after re­moving it, and never treat the interior of the DHW tank and the sacrificial anode with descaling agents.
14.4 Valves
Regularly check the system's valves (safety valve, pressure reduc­ing valve, drain valve, vacuum breaker, mixing valve), to ensure the operational reliability of the appliance. The amount of limescale deposits depends on the local water quality.
f Check all valves in the system and remove limescale deposits.f Replace the valves if necessary.f Check the function of the valves.f Whether a sand filter is installed.
14.5 Replacing the electric element cover
ENGLISH
Note
Refit the heating element cover after completing your work.
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WARNING
f Reconnect the earth cable to the appliance cover.
f Place cover back in its original position.f Secure the screws holding the cover onto the appliance.
INSTALLATION
ZĤ¼êÐ|ŒêĒĉń
15. Specifications
15.1 Dimensions
Type SB 300 E SB 400 E Connection
A Height of tank with insulation 59.1˝ (1501 mm) 59˝ (1500 mm) B Height of tank without insulation 57.3˝ (1456 mm) 57˝ (1448 mm) C Height to thermometer 44.4˝ (1128 mm) 45.1˝ (1145 mm) D Height to upper temperature sensor sleeve 40.5˝ (1028 mm) 42.7˝ (1085 mm)  9 mm E Height to electric element opening 32.5˝ (825 mm) 34.9˝ (887 mm) F Height to lower temperature sensor sleeve 23.4˝ (518 mm) 19.6˝ (498 mm)  9 mm G Height to clean-out port 13.2˝ (335 mm) 12.4˝ (315 mm)  115 mm H Height to cold water inlet 5.1˝ (129 mm) 4.3˝ (110 mm) NPT male I Height to heat exchanger lower port 10.8˝ (275 mm) 11˝ (280 mm) NPT female J Height to auxiliary heat source lower port 14.8˝ (375 mm) 15˝ (380 mm) 1˝ NP T male K Height to auxiliary heat source upper port 25.8˝ (655 mm) 28˝ (710 mm) 1˝ NP T male L Height to heat exchanger upper port 30.5˝ (775 mm) 32.7˝ (830 mm) NPT female
M Height to hot water outlet (overall height) 61.1˝ (1552 mm) 60.8˝ (1544 mm) 1˝ NPT male N Height to T&P valve port 48.3˝ (1228 mm) 48.3˝ (1228 mm) ¾˝ NPT female O Tank diameter without 21.7˝ (550 mm) 25.6˝ (650 mm) P Tank diameter with insulation 25.6˝ (650 mm) 29.5˝ (750 mm) Q Foot height 0.9–1.3˝ (22–34 mm)
P O
2
5
10
7
A
B
4
11
C
D
8
9
M
E
6
F
G
3
1
I
H
Q
L
K
J
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INSTALLATION
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13 14
12
N
15.2 Features
1 Cold water inlet 2 Hot water outlet 3 Clean-out port 4 Electric heating element 5 Analog thermometer 6 Lower heat exchanger port 7 Upper heat exchanger port 8 Lower auxiliary port 9 Upper auxiliary port 10 Upper temperature sensor sleeve 11 Lower temperature sensor sleeve 12 T&P valve port 13 Junction box 14 Anode replacement indicator
ENGLISH
30°
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INSTALLATION
ZĤ¼êÐ|ŒêĒĉń
15.3 Data table
SB 300 E SB 400 E
234110 234111 Hydraulic data Nominal capacity 79.3 gal (300 l) 105.6 gal (400 l) Water volume 77.4 gal (293 l) 109.1 gal (413 l) Internal coil heat exchanger volume 2.4 gal (9.5 l) 2.9 gal (11.1 l) Internal coil heat exchanger area 16.1 ft² (1.5) 20.6 ft² (1.9) Heating element Heating element voltage 220–240 V Heating capacity 3.0 kW (10,239 BTU/hr) Frequency 60 Hz Rated current 12.5 A Required circuit breaker 15 A Heating element type Dome element Heating element material Ceramic Temperature control Knob with °F & °C scale under the heating element cover Set range of thermostat 86–167 °F (30–75 °C) Miscellaneous Maximum allowed pressure (tank) 145 psi (10 bar) Maximum allowed pressure (heat exchanger) 145 psi (10 bar) Maximum tank temperature 203 °F (95 °C) Tank heat loss in 24 hours at 149°F / tank temperature 2.8 kWh (9,553 Btu) 3.0 kWh (10,236 Btu) Empty weight 313 lb (142 kg) 399 lb (181 kg) Filled weight 1,010 lb (458 kg) 1,334 lb (605 kg) Type of anode Magnesium with wear indicator Dimensions Height Diameter Insulation thickness 2 in (50 mm) 2 in (50 mm) Diameter without insulation
1
61
/ 8 in (1552 mm) 60 13/ 16 in (1544 mm)
9
25
/ 16 in (650 mm)
5
21
/ 8 in (550 mm) 25 9/ 16 in (650 mm)
29 ½ in (750 mm)
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INSTALLATION
ZĤ¼êÐ|ŒêĒĉń
15.4 Spare parts
ENGLISH
15.5 Spare parts list
Name Part #
Pos.
1 Heating element assembly cover 315268 2 Clean-out port cover 315266 3 Flange plate 082357 4 Flange gasket 168662 5 Foam insulation for clean-out port 299891 6 3 kW heating element 296391 7 Segmented sacrificial anode 1¼˝ 143499 8 Anode sleeve 166375 9 Thermostat 269978 10 Thermal safety cut-out 279006 11 Thermostat knob 315423 12 Junction box 4x4˝ 315357 13 Electric element holder 315269 14 Gasket cap 298307 15 Terminal block 309566 16 Connection cable (not shown) 315272 17 Adjustable tank foot 291975 18 Thermometer, 32–248 °F (0–120 °C) 315265
19 Rivets for outer jacket 298745 20 T&P valve 100 psi (6.9 bar) 315664 21 Top cover for SB 300 E 315264 21a Top cover for SB 400 E 315297 22 Washer for thermostat (DIN 6797-A6.4) 23 Junction box holder 315271 24 Nut for thermostat (I4032-M6) 25 Screw for element holder (DIN7981-M4.2x16) 26 M12 12x30-8.8 ISO4017 bolt 27 Cable gland 298306 28 Junction box nut 315287 29 Washer (125-3.2-140HV-ZN) 30 Nut (I4032-M 4-4-A0E) 31 Screw for thermostat (DIN7985-M4x6) 32 Screw for terminal block (I4075-M3-18) 33 Nut for terminal block (I4032-M3-6) 34 Screw (DIN 7500 CE M5x8-Z-AoE)
35 Threaded cap seal 306211 36 Threaded cap 309113
Cable loop 315273 Insulating bushing 315540
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INSTALLATION
Environment and Recycling
15.6 Wiring diagram
L2
L1
240 VAC
15 A Dual Pole Circuit Breaker
Breaker Box
Outlet (Optional)
Wire Nuts
Black
Black
Green/Yellow
SB E Junction Box
Black
Black
Green/Yellow
Anode
Outer Casing
Wire Nuts
Tank
L1L2
Wiring Terminal
Safety Cutout
Thermostat
SB E Junction Box
The above wiring diagram shows the connection between the circuit breaker and the SB E junction box.
Heating Element
SB E Heating Element
The above wiring diagram shows the internal pre-wired con­nection of the SB E.
16. Environment and Recycling
We ask you to help protect the environment. After use, dispose of the various materials in accordance with national and local regulations.
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