STI EZDG444S2, EZDG844S2, EZDG1644S2, EZG844 Installation Manual

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INSTALLATION GUIDE
SERIES 44+ MODULAR FLOOR GRID SYSTEM
Fig 1: Complete Kits with
Pathway Modules
EZDG444S & EZDG444S2
EZDG844S & EZDG844S2
DESCRIPTION
The EZ-Path Modular Floor Grid System is designed to facilitate the installation of multiple high-volume EZ-Path
Se ri es 44+ pathways through oors. The rugged, galvanized
steel grid frame assembles quickly and easily and is bolted
over pre-formed openings in concrete oors.
Pathways in banks of four, form modules that easily install through slots provided in the Grid. Grid sizes are available to accommodate one (1) , two (2), or four (4) modules. All grid sizes may be purchased as complete kits including pathway modules (Fig 1). Multi-slot grids may be purchased with blank restop ller panels (Fig 2) allowing modules to be purchased and installed at a later date as needed.
Components: See Table A below.
NOTE: Anchor fasteners are required to secure grid frame to oor and must be purchased separately. 3/16” x 1-1/4” concrete screws are recommended. See Table A for the number of fasteners required for the model chosen.
Floor grids (EZG444, EZG844 & EZG1644) include restop ller panels to seal slots. Pathway module(s) (EZD444MBS or EZD444MBS2) must be purchased separately.
Fig 2: Grids with Firestop Filler
Panels (No Pathway Modules)
EZG444
EZG844
EZG1644
Fig 3: Grid Orientation
For additional information regarding components see the
following Product Data Sheets:
EZDG1644S & EZDG1644S2
• EZ-Path Series 44+ Fire Rated Pathway
• Spec-Seal® Intumescent Composite Sheet
TABLE A: Components
Model
EZDG444S / EZDG444S2
EZDG844S / EZDG844S2
EZDG1644S / EZDG1644S2
EZG444
EZG844
EZG1644
Grid Frame Assembly: Four Piece Grid Frame with gaskets
Four (4) 1/4-20 x 1/2 Hex Bolts, Four (4) 1/4-20 x 1/2 Hex Nuts
Pathway Module: Four (4) Series 44 Pathways
One (1) RH Hanger Bracket, One (1) LH Hanger Bracket Four (4) 1/4-20 x 1/2 Hex Bolts, Four (4) 1/4-20 x 1/2 Hex Nuts Spacer Bar Assembly: One (1) Spacer Bar
One (1) Spacer Strap One (1) Spacer Strap Gasket
Two (2) 1/4-20 x 1/2 Hex Head Clamp Bolts
Pathway Module (Four Pathways)
One (1) Included NA NA NA 12
Two (2) Included NA NA One (1) 12
Four (4) Included NA NA Three (3) 16
One (1) Purchase
Separately
Two (2) Purchase
Separately
Four (4) Purchase
Separately
Firestop
Panels
One (1) Four (4) NA 12
Two (2) Eight (8) One (1) 12
Four (4)
Panel
Clips
Twelve
(12)
Space Bar
Assembly
Three (3) 16
Concrete Fasteners
Fig 4: Installing on Raised Curb
Not Included
Fig 5: Assemble Grid
Page 1 of 4 INSTALLATION GUIDE • SERIES 44+ MODULAR FLOOR GRID SYSTEM ZIS1049 0916
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D
Table B: Dimensions & Capacities Fig 6: Marking corner reference and anchor points
RefMark
1-1/4"
B
C
PeripheryofOpening
A
RefMark
Pathway
Capacity
4
8
16
NOTE: *Nominal capacity using Cat 5E cables for reference.
Model (Catalog No.)
With
Modules
EZDG444S / EZDG444S2
EZDG844S / EZDG844S2
EZDG1644S / EZDG1644S2
Without
Modules
EZG444 1
EZG844 2
EZG1644 4
Module
Capacity
Cable
Capacity*
875+
1750+
3500+
Opening
Width (A)
6”
(15.3 cm)
12”
(30.5 cm)
24”
(61 cm)
Total
Width (C)
11”
(28 cm)
17”
(43.2 cm)
29”
(73.7 cm)
Opening
Length (B)
18”
(45.7 cm)
18”
(45.7 cm)
18”
(45.7 cm)
Total
Length (D)
23”
(58.4 cm)
23”
(58.4 cm)
23”
(58.4 cm)
PREPARATION
Orientation: Grids are designed to be installed with slots running parallel to cable pathway or support systems
such as vertical cable trays or racks (Fig 3).
Floor Opening: The EZ-Path Modular Floor Grid System installs into preformed, rectangular openings through concrete oors. Opening must be properly sized and positioned. Dimensions vary according to the model selected and are shown in Table B. Mounting of the grid frame requires an additional 2-1/2” of clear unobstructed space beyond the periphery of the opening on all sides. Where standing water or ooding is a concern, it is recommended that the grid frame be mounted to raised curbs formed into the concrete (Fig 4).
INSTALLATION
Assemble Grid Frame: Assemble grid frame by installing 1/4-20 x 1/2” bolts and nuts through anges at mitered
corners (Fig 5).
Mark and Drill Anchor Holes: Mark lines parallel to and an 1-1/4” from the periphery of the opening on all sides. Place assembled grid over opening so that these lines appear under anchor holes in frame on all four sides. Mark anchor holes and trace reference marks around the four outside corners of the grid frame (Figs 6 & 7). Remove frame and drill holes for anchors.
Install Grid Frame: Place gasket on concrete (Fig 8). Replace assembled grid frame back over opening using corner reference marks to reposition (Fig 9). Using concrete screw, probe through gasket to locate drilled holes. Install fastener loosely. Continue installing fasteners. When nished, tighten all fasteners securely.
Fig 7: Mark Anchor Points Fig 8: Position Gaskets Fig 9: Grid Frame Installed
Page 2 of 4 INSTALLATION GUIDE • SERIES 44+ MODULAR FLOOR GRID SYSTEM ZIS1049 0916
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Fig 10: Assemble Pathway Module
Fig 11: Insert Pathway Module
Fig 12: Insert Spacer Bar
PATHWAY MODULE INSTALLATION
Assembling Pathway Modules: Pathway Module (EZD444MBS or EZD444MBS2) includes four (4) Series 44+
EZ-Path Pathways along with right and left hanger brackets with nuts and bolts. Hook and eye attachment is used to join all pathways into a single bank. Install hanger brackets on both ends of the pathway bank (Fig 10).
Insert Pathway Module (Fig. 11) through grid slot and suspend by placing hanger brackets on side rails. Install and loosely tighten bolts and nuts (1/4 -20 x 1/2” provided). Install all pathway modules at this time using same procedure.
NOTE: For single slot grid frame (EZDG444S or EZDG444S2) it is necessary to loosen the mitered frame corner bolts to allow pathway module to be inserted. After inserting module, install and tighten hanger bracket bolts completely and then re-tighten bolts in frame corners.
Install Spacer Bar Assembly: In multi-slot grid frames, a spacer bar is used to separate pathway slots. After all pathway modules are in place, install spacer bar(s) (Fig 12) by aligning with notches in side rails located between pathway modules. Press down until top of spacer bar is ush with side rails.
Place spacer strap gasket in place over spacer bar. Install spacer strap over gasketed spacer bar, pressing strap down tightly against gasket. Install clamping bolts at each end and tighten to clamp spacer bar in place. Tighten pathway module bracket bolts (1/4 -20 x 1-1/2” provided).
Installing Firestop Filler Panels: Panels are used to seal any unused slots. If spacer bar(s) has been previously installed, remove spacer strap and gasket. Place panel over slot with sheet metal side facing up (Fig 13). Align edges of panel with frame rails and position to half-overlap spacer bar.
Holding panel securely in place with edges aligned, install panel clips (provided) at panel ends by pressing over lip of panel and frame ange (Fig 14). Drive clip on completely. Install clip at opposite end. Use two panel clips to secure long panel edge to grid frame. Replace spacer bar gasket and spacer bar strap (Fig 15) to secure panel edges where they overlap spacer bar. Reinstall and tighten spacer bar clamping bolts (Fig 16).
Fig 13: Install Firestop Panel
Fig 14: Install Panel Clips
Fig 15: Insert Spacer Strap
Strap
Gasket
Page 3 of 4 INSTALLATION GUIDE • SERIES 44+ MODULAR FLOOR GRID SYSTEM ZIS1049 0916
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ADDING PATHWAY MODULES
Additional cable capacity can be gained by installing Pathway Modules (EZD444MBS or EZD444MBS2) through unused slots in multi-slot grids. To add module, remove Firestop Filler Panel by removing panel clips as well as spacer bar clamping bolts and panel strap. Remove spacer bar. Install module (Fig 17) and reinstall spacer bar per instructions above.
INSTALLING OR PULLING CABLES
A resilient liner provides an adjustable seal within the pathway device. Liner must be protected from damage while adding or removing cables. Wrap cable ends with a suitable low friction tape before inserting into the pathway. Where cable lubricants are used, low solids, water­based products are recommended. This device is designed to be fully functional at all cable loadings from completely empty to visually lled, and cables should easily slide through the pathway using minimal effort. IF RESISTANCE IS ENCOUNTERED, DO NOT FORCE CABLES OR CABLE BUNDLES THROUGH THE PATHWAY. DAMAGE MAY RESULT. Upper curved liner may be depressed when inserting cables, if necessary, using a at, smooth implement and then removing it after cables are installed. The rectangular shape of the loading area coupled with gentle pressure exerted by resilient liners will naturally distribute the cables at a relatively uniform height across the width of the device. The use of a cable dressing/combing instrument to straighten and organize cables may help to maximize usable space within the pathway device.
Fig 16: Install Spacer Bar Bolt
Fig 17: Adding Pathway Module
SUPPORTING CABLES
Allow slack where cables ow through pathways by providing support for cables above and below the oor. Cable support system should orient cables so that the ow is vertical through the center of the pathways.
PRECAUTIONARY INFORMATION
The use of these products is subject to local, regional, and national codes. Consult the local Building Code Ofcial or Authority Having
Jurisdiction regarding any regional or local requirements that might
inuence the selection or use of this product.
IMPORTANT NOTICE: All statements, technical information, and recommendations contained herein are based upon testing believed to be reliable, but the ac­curacy and completeness thereof is not guaranteed.
WARRANTY: Specied Technologies Inc. manufactures its goods in a manner to be free of defects. Should any defect occur in its goods (within one year), Speci­ed Technologies Inc., upon prompt notication, will at its option, exchange or repair the goods or refund the purchase price.
LIMITATIONS AND EXCLUSIONS: THIS WARRANTY IS IN LIEU OF ALL OTHER REPRESENTATIONS EXPRESSED OR IMPLIED (INCLUDING THE IMPLIED WARRAN­TIES OF MERCHANTABILITY OR FITNESS FOR USE) AND UNDER NO CIRCUMSTANCES SHALL SPECIFIED TECHNOLOGIES INC. BE RESPONSIBLE FOR ANY INCIDENTAL OR CONSEQUENTIAL PROPERTY DAMAGE OR LOSSES. PRIOR TO USE, THE USER SHALL DETERMINE THE SUITABILITY OF THE PRODUCT FOR ITS INTENDED USE, AND THE USER ASSUMES ALL RISKS AND LIABILITY FOR SUBSEQUENT USE. No statement or recommendation not contained herein shall have any force or effect unless in an agreement signed by ofcers of seller and manufacturer.
MADE IN USA • PRINTED IN USA Copyright © 2016 Specied Technologies Inc.
Somerville, NJ 08876 USA Phone: (800) 992-1180 Fax (908) 526-9623 www.stirestop.com
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